An energy-saving fluidized bed boiler
By using conical give way holes and vibration elements in the fluidized bed boiler, the problems of uneven casting of coatings and coal ash accumulation in fluidized bed boilers are solved, and efficient casting of coatings and the durability of the hood are improved.
Patent Information
- Application Number
- CN202211111424.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-13
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2042-09-13
AI Technical Summary
When pouring refractory coatings, existing fluidized bed boilers cannot be directly integrated. They need to build the mold manually and are cumbersome to vibrate later. Coal ash is prone to accumulation and charcoal formation affects the life of the hood.
The bottom and side wall formwork of the furnace are used, and the conical give way holes are used to engage the hood tube, combining the vibration element and the extrusion transmission rod to ensure that the paint is flat and bubbles are discharged, improving the paint strength and the service life of the hood.
It realizes the smooth casting of refractory coatings in fluidized bed boilers and the effective discharge of pores in the coating, extends the service life of the hood and improves the effectiveness of the paint.
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Figure CN115539939B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fluidized bed boilers, and in particular to an energy-saving fluidized bed boiler. Background Art
[0002] A fluidized bed boiler is a boiler that uses a fluidized bed combustion method. A circulating fluidized bed boiler uses a fluidized combustion method, which is a combustion method between the suspended combustion of a pulverized coal furnace and the fixed combustion of a chain furnace. Because the bottom of a fluidized bed boiler is mostly V-shaped, when pouring refractory coating on the bottom furnace of the fluidized bed boiler, it is impossible to directly cast it in one piece together with the bottom side wall of the boiler. It is necessary to manually build a mold to assist in the pouring. However, manual mold construction is time-consuming, and the subsequent vibration is also cumbersome. After the pouring is completed, the bottom of the boiler is mostly flat. When in use, the coal ash falls to the bottom of the wind hood and is difficult to be blown up again, causing the coal ash to accumulate and carbonize at the bottom of the wind hood, affecting the service life of the wind hood. Summary of the invention
[0003] The main purpose of the present invention is to provide an energy-saving fluidized bed boiler.
[0004] To achieve the above object, the technical solution adopted by the present invention is:
[0005] An energy-saving fluidized bed boiler, comprising a plurality of furnace bottom templates for assisting operators in pouring refractory coating on the furnace bottom of the fluidized bed boiler and a furnace side wall template for assisting operators in pouring refractory coating on the furnace bottom side wall of the fluidized bed boiler, the furnace bottom template is provided with a plurality of conical clearance holes for engaging with the hood pipe at the furnace bottom of the fluidized bed boiler, the top surfaces of the plurality of conical clearance holes are slidably connected with sliding top caps for assisting installation personnel in confirming whether the conical clearance holes are engaged with the hood pipe, and a plurality of conical clearance holes are provided between the two furnace side wall templates. A plurality of linkage support rods are provided for supporting the furnace side wall formwork, the linkage support rods are provided with a plurality of extrusion transmission rods for extruding the sliding top cap, the linkage support rods are slidably connected with a plurality of sliding connectors for connecting the extrusion transmission rods, the extrusion transmission rods are slidably connected in the sliding connectors, the furnace side wall formwork is rotatably connected to the side edge of the top surface of the furnace bottom formwork by a hinge, a vibration element for vibrating the poured refractory coating is provided above the sliding top cap, and the vibration element is buckled with the extrusion transmission rod.
[0006] A further improvement of the present invention is that template splicing grooves for cooperating with the furnace bottom templates for splicing are provided on both sides of several of the furnace bottom templates, and template splicing blocks for cooperating with the template splicing grooves for splicing are fixedly connected on both sides of the opposite sides of several of the furnace bottom templates and the template splicing grooves.
[0007] A further improvement of the present invention is that a number of equally spaced T-shaped chutes are provided on the side of the furnace sidewall formwork away from the fluidized bed boiler, and a partition formwork for separating the casting material is slidably connected in the T-shaped chutes.
[0008] A further improvement of the present invention is that buckle holes are provided on both sides of the formwork splicing groove, an insertion buckle plate for cooperating with the buckle holes to fix the splicing of a number of the furnace bottom formworks is slidably connected in the formwork splicing block, and a pushing block for driving the insertion buckle plate to slide is slidably connected to the top of the formwork splicing block.
[0009] A further improvement of the present invention is that an anti-slip protective rubber sleeve is fixedly connected to the inner wall of the conical relief hole, and a blocking rubber sleeve for blocking the casting material is fixedly connected in the conical relief hole.
[0010] A further improvement of the present invention is that both ends of the linkage support rod are connected to the furnace sidewall formwork through connecting lugs, the connecting lugs are connected to the T-shaped chutes in a damped sliding manner, and the linkage support rod is connected to the connecting lugs in an insertion and buckling manner.
[0011] A further improvement of the present invention is a usage process of an energy-saving fluidized bed boiler, including:
[0012] S1. When pouring refractory coatings at the bottom of the furnace in a fluidized bed boiler, since the bottom surface of the fluidized bed is a V-shaped inclined plane, it is difficult to pour directly, and it is impossible to ensure the flatness after pouring. Therefore, a mold is selected to assist the operator in pouring refractory coatings at the bottom of the fluidized bed. First, before pouring, the operator transports several furnace bottom templates into the fluidized bed boiler. Subsequently, an installation is made starting from the outermost edge of the bottom surface of the fluidized bed boiler. During installation, the operator places the furnace bottom template above the air cap pipes at the bottom of the furnace in the fluidized bed boiler. Then, the furnace bottom template is moved so that the air cap pipe is inserted into the conical relief hole opened in the furnace bottom template. After the air cap pipe is inserted into the conical relief hole, the sliding top cap in the conical relief hole is lifted. The operator confirms whether the four sides of the furnace bottom template are skewed according to the height at which the sliding top caps at various positions of the furnace bottom template are lifted, so as to avoid uneven pouring surfaces caused by the skew installation of the furnace bottom template during subsequent pouring, resulting in subsequent fuel accumulation in the concave areas, forming coking, and affecting the service life of the refractory coating. After the installation of the furnace bottom template is completed, the operator aligns the template splicing block of another furnace bottom template with the template splicing groove of the installed furnace bottom template. Then, the other furnace bottom template is pressed downwards so that the template splicing block is inserted and buckled in the template splicing groove. Subsequently, the operator pushes the pushing block so that the inserting buckle plate is inserted into the inserting buckle hole for fixation, to prevent the furnace bottom template from being lifted when the subsequent refractory coating condenses. Then, the operator uses this method to cover the entire bottom of the furnace in the fluidized bed boiler with several furnace bottom templates, covering the pouring surface at the bottom of the furnace;
[0013] S2. After the installation of several furnace bottom templates is completed, the operator places the partition template on one side close to the furnace wall of the furnace side wall template, and then inserts the partition template into the T-shaped chute for limit fixation. According to the operation requirements, several partition templates are inserted into the T-shaped chute to separate the cast refractory materials, providing expansion gaps for the refractory materials to avoid cracks caused by the expansion of the refractory materials during subsequent use. After the placement of the partition template is completed, the operator flips the furnace side wall template so that the furnace side wall template abuts against the furnace wall, adjusts the rotation angle of the furnace side wall template according to the pouring thickness, and then locks the rotation of the furnace side wall template. After the rotation of the two furnace side wall templates is completed, the operator inserts and buckles the two ends of the linkage support rod with the connecting lugs in the two T-shaped chutes, and supports the two furnace side wall templates through the linkage support rod to prevent the furnace side wall template from being flipped under the force during pouring. After the installation of the linkage support rod is completed, the operator slides the sliding connector to make the position of the extrusion drive rod correspond to that of the sliding top cap, and then rotates the hand-tightening screw on the sliding connector to unlock the sliding of the extrusion drive rod, so that the extrusion drive rod presses on the top surface of the sliding top cap. Then the operator turns the hand-tightening screw on the sliding connector again to lock the sliding of the extrusion drive rod to ensure the subsequent conduction of vibration. Then the operator installs in this way to make the extrusion drive rod press on all the sliding top caps;
[0014] S3. After the installation is completed, the operator buckles the vibration element between the two extrusion drive rods, and then pours the refractory coating through the gap between the furnace side wall template and the furnace side wall to pour the fireproof coating on the furnace bottom. After the pouring is completed, the operator starts the vibration element. The vibration generated by the vibration element is conducted through the extrusion drive rod. After the vibration is transmitted to the sliding top cap, it is transmitted to the air cap pipe that is in extrusion contact with the sliding top cap. The air cap pipe drives the cast refractory coating to vibrate during vibration, discharging the air in the coating to avoid the appearance of air holes inside the coating in the future, increasing the strength and service life of the coating. During the vibration of the vibration element, the vibration is transmitted to the two furnace side wall templates through the linkage support rod, causing the furnace side wall templates to vibrate to assist in pouring and vibrating and exhausting the refractory coating between the furnace side wall template and the furnace side wall. After the exhaust is completed, the operator turns off the vibration element and waits for the coating to solidify. After the coating solidifies, the operator removes the formwork for subsequent reuse. A cone will form around the air cap pipe during pouring to prevent subsequent fuel from accumulating under the air cap.
[0015] Compared with the prior art, the conical groove inside the conical relief hole is engaged with the wind cap tube, so that the furnace bottom template is pressed above the wind cap tube. The refractory material entering the conical relief hole during pouring will form a cone after solidification, which can effectively avoid fuel accumulation and carbonization under the wind cap during subsequent use, improve the service life of the wind cap. At the same time, the vibration generated by the vibration element is transmitted through the extrusion drive rod. After the vibration is transmitted to the sliding top cap, it is transmitted to the wind cap tube in extrusion contact with the sliding top cap. The wind cap tube drives the poured refractory coating to vibrate during vibration, exhausting the air in the coating and avoiding the appearance of pores inside the coating subsequently. Brief Description of the Drawings
[0016] Figure 1 It is a three-dimensional structural schematic diagram of an energy-saving fluidized bed boiler of the present invention.
[0017] Figure 2 It is a front view sectional structural schematic diagram of an energy-saving fluidized bed boiler of the present invention.
[0018] Figure 3 It is a front view sectional structural schematic diagram of an energy-saving fluidized bed boiler of the present invention after pouring refractory coating.
[0019] Figure 4 For the present invention Figure 3 An enlarged structural schematic diagram of part A.
[0020] Figure 5 It is a three-dimensional structural schematic diagram of the furnace bottom template in an energy-saving fluidized bed boiler of the present invention.
[0021] Figure 6 It is a sectional structural schematic diagram of the conical relief hole in an energy-saving fluidized bed boiler of the present invention.
[0022] In the figure: 1, furnace bottom template; 2, sliding top cap; 3, furnace side wall template; 4, linkage support rod; 11, template splicing groove; 12, template splicing block; 13, conical relief hole; 14, protective rubber sleeve; 15, blocking rubber sleeve; 21, vibration element; 31, T-shaped chute; 32, partition template; 41, extrusion drive rod; 42, sliding connecting piece; 43, connecting ear; 111, snap hole; 121, snap plate; 122, push block. Detailed Embodiment
[0023] The present invention is further described below in conjunction with specific embodiments, wherein the accompanying drawings are only used for exemplary descriptions and represent only schematic diagrams rather than actual drawings, and should not be understood as limitations on this patent. In order to better illustrate the specific embodiments of the present invention, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted. Based on the specific embodiments of the present invention, all other specific embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] See also Figures 1-6 The invention comprises a plurality of furnace bottom templates 1 for assisting operators in pouring refractory coating on the furnace bottom of a fluidized bed boiler and a furnace side wall template 3 for assisting operators in pouring refractory coating on the side wall of the furnace bottom of a fluidized bed boiler. The furnace bottom template 1 is provided with a plurality of conical clearance holes 13 for engaging with the hood pipe at the furnace bottom of the fluidized bed boiler. The top surfaces of the plurality of conical clearance holes 13 are slidably connected with sliding top caps 2 for assisting installation personnel in confirming whether the conical clearance holes 13 are engaged with the hood pipe. A plurality of sliding top caps 2 for assisting installation personnel in confirming whether the conical clearance holes 13 are engaged with the hood pipe are provided between the two furnace side wall templates 3. A linkage support rod 4 is used to support the furnace side wall template 3, and a plurality of extrusion transmission rods 41 for extruding the sliding top cap 2 are arranged on the linkage support rod 4. A plurality of sliding connectors 42 for connecting the extrusion transmission rods 41 are slidably connected to the linkage support rod 4. The extrusion transmission rods 41 are slidably connected in the sliding connectors 42. The furnace side wall template 3 is rotatably connected to the side edge of the top surface of the furnace bottom template 1 through a hinge. A vibration element 21 for vibrating the cast refractory coating is arranged above the sliding top cap 2, and the vibration element 21 is snap-connected with the extrusion transmission rod 41.
[0025] In this implementation: The bottom formwork 1 of the furnace is used to cover the bottom of the furnace in a fluidized bed boiler, facilitating the pouring of fireproof coatings by operators on the bottom of the furnace. The sidewall formwork 3 of the furnace is used to cover the sidewalls of the bottom of the fluidized bed boiler furnace, facilitating integral pouring of the sidewalls during the pouring of the fluidized bed boiler. The conical relief hole 13 is used to provide clearance for the air cap pipes at the bottom of the boiler. At the same time, it is engaged with the air cap pipes through the conical grooves inside the conical relief hole 13, enabling the air cap pipes to support the bottom formwork 1 of the furnace and pressing the bottom formwork 1 of the furnace above the air cap pipes. The refractory material entering the conical relief hole 13 during pouring will form a cone after solidification, effectively avoiding fuel accumulation and carbon deposition under the air caps during subsequent use and improving the service life of the air caps. The sliding top cap 2 is used to assist installers in confirming whether the bottom formwork 1 of the furnace is placed flat, avoiding uneven pouring surfaces caused by uneven placement of the bottom formwork 1 of the furnace, which may lead to fuel accumulation in the depressions during later use. At the same time, the sliding top cap 2 conducts the vibration generated by the vibration element 21 to the air cap pipes, and the vibration of the air cap pipes discharges the air bubbles in the pouring material, avoiding the formation of pores inside the pouring material after condensation and affecting the service life of the casting material. The linkage support rod 4 is used to support the sidewall formwork 3 of the furnace, preventing the sidewall formwork 3 of the furnace from flipping when stressed during pouring and also preventing the sidewall formwork 3 of the furnace from shifting when the casting material condenses. The extrusion drive rod 41 is used to extrude the sliding top cap 2, pressing the sliding top cap 2 on the air cap pipe orifice, facilitating subsequent vibration transfer to the air cap pipes through the sliding top cap 2. The sliding connector 42 is used to support the extrusion drive rod 41, and the hand-tightening screws on the sliding connector 42 lock and unlock the sliding of the extrusion drive rod 41. The vibration element 21 is used to generate vibration, discharging the air bubbles in the pouring material through vibration, reducing the pores in the casting material, and improving the service life of the casting material.
[0026] Both sides of the multiple furnace bottom templates 1 are provided with template splicing grooves 11 for matching with the multiple furnace bottom templates 1 for splicing, and both sides of the multiple furnace bottom templates 1 and the template splicing grooves 11 are fixedly connected with template splicing blocks 12 for matching with the template splicing grooves 11 for splicing, and buckle holes 111 are provided on both sides of the template splicing grooves 11, and buckle plates 121 for matching with the buckle holes 111 for fixing the splicing of the multiple furnace bottom templates 1 are slidably connected in the template splicing blocks 12, and buckle plates 121 for matching with the buckle holes 111 for fixing the splicing of the multiple furnace bottom templates 1 are slidably connected at the top of the template splicing blocks 12. The pushing block 122 is used to move the buckle plate 121 to slide; the template splicing groove 11 is used to cooperate with the template splicing block 12 for splicing, and several furnace bottom templates 1 are spliced together to avoid gaps. The buckle hole 111 is used to cooperate with the buckle plate 121 for splicing and fixing. The buckle plate 121 is driven to slide by pushing the pushing block 122, and the buckle plate 121 is inserted into the buckle hole 111 for limited fixation. Several furnace bottom templates 1 are connected in series into a whole to avoid lifting one of the furnace bottom templates 1 when the casting material solidifies and expands.
[0027] A plurality of equally spaced T-shaped chutes 31 are provided on the side of the furnace side wall template 3 away from the fluidized bed boiler, and a partition template 32 for separating the casting material is slidably connected in the T-shaped chute 31; the T-shaped chute 31 is used to slide and fix the partition template 32, and is slidably fixed in conjunction with the connecting lug 43; the partition template 32 is used to separate the casting material, leaving an expansion gap for the casting material as required.
[0028] A protective rubber sleeve 14 for preventing slipping is fixedly connected to the inner wall of the tapered clearance hole 13, and a blocking rubber sleeve 15 for blocking the casting material is fixedly connected inside the tapered clearance hole 13; the protective rubber sleeve 14 is used to protect the hood pipe to avoid damaging the thread on the top of the hood pipe, and the blocking rubber sleeve 15 is used to block the casting material to prevent the casting material from overflowing through the tapered clearance hole 13.
[0029] The two ends of the linkage support rod 4 are connected to the furnace side wall template 3 through connecting ears 43, the connecting ears 43 are connected to the T-shaped slide groove 31 in a damping sliding connection, and the linkage support rod 4 is connected to the connecting ears 43 by a buckle; the connecting ears 43 are used to connect the linkage support rod 4, so that the linkage support rod 4 supports the furnace side wall template 3 on both sides, the linkage support rod 4 and the connecting ears 43 are connected by a limit pin buckle, and the connecting ears 43 are connected to the T-shaped slide groove 31 in a damping sliding connection to adjust the placement height of the linkage support rod 4.
[0030] A use process of an energy-saving fluidized bed boiler. When pouring refractory coating on the bottom of the furnace in the fluidized bed boiler, it is difficult to pour directly because the bottom surface of the fluidized bed is a V-shaped slope, and the flatness after pouring cannot be guaranteed. Therefore, a mold is used to assist the operator in pouring the refractory coating on the bottom of the fluidized bed. First, before pouring, the operator transports several furnace bottom templates 1 to the inside of the fluidized bed boiler, and then opens and installs them from the edge of the bottom surface of the fluidized bed boiler. During installation, the operator places the furnace bottom template 1 above the hood pipe at the bottom of the furnace in the fluidized bed boiler, and then moves the furnace bottom template 1 to insert the hood pipe into the conical clearance hole 13 opened in the furnace bottom template 1. After the hood pipe is inserted into the conical clearance hole 13, The sliding top cap 2 in the conical clearance hole 13 is lifted up, and the operator confirms whether the surrounding areas of the furnace bottom template 1 are skewed according to the lifted height of the sliding top cap 2 at each position of the furnace bottom template 1, so as to avoid uneven casting surface due to the skewed installation of the furnace bottom template 1 during subsequent pouring, resulting in accumulation of subsequent fuel in the concave place, forming coking, and affecting the service life of the refractory coating. After the furnace bottom template 1 is installed, the operator aligns the template splicing block 12 of another furnace bottom template 1 with the template splicing groove 11 of the installed furnace bottom template 1, and then presses the other furnace bottom template 1 downward to make the template splicing block 12 buckle in the template splicing groove 11, and then the operator pushes the pushing block 122 to insert the buckle plate 121 into the buckle hole 111 to fix it, so as to prevent the furnace bottom template 1 from being lifted up when the subsequent refractory coating solidifies. Then the operator uses this method to spread several furnace bottom templates 1 all over the furnace bottom of the fluidized bed boiler, and covers the casting surface of the furnace bottom. After the installation of several furnace bottom templates 1 is completed, the operator places the partition template 32 on the side of the furnace side wall template 3 close to the furnace wall, and then inserts the partition template 32 into the T-shaped slide groove 31 for limit fixing. According to the operation requirements, several partition templates 32 are inserted into the T-shaped slide groove 31 to separate the poured refractory materials, provide expansion gaps for the refractory materials, and avoid cracks caused by the expansion of the refractory materials during subsequent use. After the partition template 32 is placed, the operator turns over the furnace side wall template 3 Make the furnace side wall template 3 close to the furnace wall, adjust the rotation angle of the furnace side wall template 3 according to the casting thickness, and then rotate and lock the furnace side wall template 3. After the rotation of the furnace side wall templates 3 on both sides is completed, the operator plugs and connects the two ends of the linkage support rod 4 with the connecting ears 43 in the T-shaped slide grooves 31 on both sides, and supports the furnace side wall templates 3 on both sides through the linkage support rod 4 to prevent the furnace side wall template 3 from being overturned due to force during casting. After the linkage support rod 4 is installed, the operator slides the sliding connector 42 to make the extrusion transmission rod 41 correspond to the position of the sliding top cap 2, and then rotates the hand screw on the sliding connector 42 to unlock the sliding of the extrusion transmission rod 41, so that the extrusion transmission rod 41 is squeezed on the top surface of the sliding top cap 2.Subsequently, the operator turns the hand-tightening screw on the sliding connecting member 42 again to lock the sliding of the extrusion drive rod 41, ensuring the subsequent vibration conduction. Then the operator installs it in this way, so that the extrusion drive rod 41 extrudes all the sliding top caps 2. After the installation is completed, the operator snap-connects the vibration element 21 between the two extrusion drive rods 41. Then the refractory coating is poured through the gap between the furnace sidewall formwork 3 and the furnace sidewall to pour the fireproof coating on the furnace bottom. After the pouring is completed, the operator starts the vibration element 21. The vibration generated by the vibration element 21 is conducted through the extrusion drive rod 41. After the vibration is transmitted to the sliding top cap 2, it is transmitted to the wind cap pipe that is in extrusion contact with the sliding top cap 2. The wind cap pipe drives the poured refractory coating to vibrate during vibration, discharging the air in the coating, avoiding the appearance of pores inside the subsequent coating, and increasing the strength and service life of the coating. During the vibration of the vibration element 21, the vibration is transmitted to the furnace sidewall formworks 3 on both sides through the linkage support rod 4, causing the furnace sidewall formworks 3 to vibrate to assist in pouring and vibrating and exhausting the air of the refractory coating on the furnace sidewall. After the air exhaust is completed, the operator turns off the vibration element 21 and waits for the coating to solidify. After the coating solidifies, the operator removes the formwork for subsequent reuse. When pouring, a cone will form around the wind cap pipe to prevent subsequent fuel from accumulating under the wind cap.,
[0031] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An energy-saving fluidized bed boiler, comprising a plurality of furnace bottom templates (1) for assisting operators in pouring refractory coatings on the bottom of the furnace in the fluidized bed boiler and furnace side wall templates (3) for assisting operators in pouring refractory coatings on the side walls of the bottom of the furnace in the fluidized bed boiler, characterized in that, The furnace bottom template (1) is provided with a plurality of conical clearance holes (13) for engaging with the hood pipe at the furnace bottom of the fluidized bed boiler, and the top surfaces of the plurality of conical clearance holes (13) are slidably connected with sliding top caps (2) for assisting installation personnel in confirming whether the conical clearance holes (13) are engaged with the hood pipe, and a plurality of linkage support rods (4) for supporting the furnace side wall templates (3) are provided between the two furnace side wall templates (3), and a plurality of linkage support rods (4) for supporting the sliding top caps (2) are provided on the linkage support rods (4). An extrusion transmission rod (41) is extruded, and a plurality of sliding connectors (42) for connecting the extrusion transmission rod (41) are slidably connected to the linkage support rod (4), and the extrusion transmission rod (41) is slidably connected in the sliding connector (42). The furnace side wall template (3) is rotatably connected to the side edge of the top surface of the furnace bottom template (1) through a hinge, and a vibration element (21) for vibrating the cast refractory coating is provided above the sliding top cap (2), and the vibration element (21) is snap-connected to the extrusion transmission rod (41).
2. An energy-saving fluidized bed boiler according to claim 1, characterized in that: Both sides of the plurality of furnace bottom templates (1) are provided with template splicing grooves (11) for cooperating with the plurality of furnace bottom templates (1) for splicing, and both sides of the plurality of furnace bottom templates (1) opposite to the template splicing grooves (11) are fixedly connected with template splicing blocks (12) for cooperating with the template splicing grooves (11) for splicing.
3. The energy-saving fluidized bed boiler according to claim 2, characterized in that: A plurality of equally spaced T-shaped slide grooves (31) are provided on a side of the furnace side wall template (3) away from the fluidized bed boiler, and a separation template (32) for separating casting materials is slidably connected in the T-shaped slide groove (31).
4. An energy-saving fluidized bed boiler according to claim 3, characterized in that: Buckle holes (111) are provided on both sides of the template splicing groove (11); a buckle plate (121) is slidably connected inside the template splicing block (12) and is used to cooperate with the buckle holes (111) to splice and fix a plurality of furnace bottom templates (1); and a push block (122) is slidably connected to the top of the template splicing block (12) and is used to drive the buckle plate (121) to slide.
5. An energy-saving fluidized bed boiler according to claim 1, wherein: A protective rubber sleeve (14) for preventing slipping is fixedly connected to the inner wall of the conical clearance hole (13), and a blocking rubber sleeve (15) for blocking casting materials is fixedly connected inside the conical clearance hole (13).
6. An energy-saving fluidized bed boiler according to claim 4, characterized in that: The two ends of the linkage support rod (4) are connected to the furnace side wall template (3) via connecting ears (43), the connecting ears (43) are connected to the T-shaped slide groove (31) in a damping sliding manner, and the linkage support rod (4) is connected to the connecting ears (43) by buckle.
7. The usage process of an energy-saving fluidized bed boiler according to claim 6, characterized in that, include: S1. When pouring refractory coatings at the bottom of the furnace in a fluidized bed boiler, since the bottom surface of the fluidized bed is a V-shaped inclined plane, it is difficult to pour directly, and the flatness after pouring cannot be guaranteed. Therefore, a mold is selected to assist the operators in pouring refractory coatings at the bottom of the fluidized bed. First, before pouring, the operators transport several furnace bottom templates (1) into the fluidized bed boiler. Subsequently, installation is started from the outermost edge position of the bottom surface of the fluidized bed boiler. During installation, the operators place the furnace bottom template (1) above the air cap pipes at the bottom of the furnace in the fluidized bed boiler. Then, the furnace bottom template (1) is moved so that the air cap pipes are inserted into the tapered relief holes (13) opened in the furnace bottom template (1). After the air cap pipes are inserted into the tapered relief holes (13), the sliding top caps (2) in the tapered relief holes (13) are lifted. The operators confirm whether the four sides of the furnace bottom template (1) are skewed according to the lifting height of the sliding top caps (2) at each position of the furnace bottom template (1), so as to avoid uneven pouring surfaces caused by the skew installation of the furnace bottom template (1) during subsequent pouring, resulting in the accumulation of fuel in the concave areas and the formation of coking, which affects the service life of the refractory coating. After the installation of the furnace bottom template (1) is completed, the operators align the template splicing blocks (12) of another furnace bottom template (1) with the template splicing grooves (11) of the installed furnace bottom template (1). Then, the other furnace bottom template (1) is pressed downwards so that the template splicing blocks (12) are inserted into the template splicing grooves (11). Subsequently, the operators push the push blocks (122) to insert the insertion buckles (121) into the insertion buckle holes (111) for fixation, so as to prevent the furnace bottom template (1) from being lifted when the subsequent refractory coating solidifies. Then, the operators use this method to cover the bottom of the furnace in the fluidized bed boiler with several furnace bottom templates (1) to cover the pouring surface at the bottom of the furnace; S2. After the installation of several furnace bottom templates (1) is completed, the operator places the partition template (32) on one side of the furnace sidewall template (3) close to the furnace wall, and then inserts the partition template (32) into the T-shaped chute (31) for limit fixation. According to the operation requirements, several partition templates (32) are inserted into the T-shaped chute (31) to separate the cast refractory material, providing expansion gaps for the refractory material to avoid cracks caused by the expansion of the refractory material during subsequent use. After the placement of the partition template (32) is completed, the operator flips the furnace sidewall template (3) so that the furnace sidewall template (3) abuts against the furnace wall, adjusts the rotation angle of the furnace sidewall template (3) according to the pouring thickness, and then locks the rotation of the furnace sidewall template (3). After the rotation of the two furnace sidewall templates (3) is completed, the operator inserts and buckles the two ends of the linkage support rod (4) with the connecting lugs (43) in the two T-shaped chutes (31), and supports the two furnace sidewall templates (3) through the linkage support rod (4) to prevent the furnace sidewall template (3) from flipping under force during pouring. After the installation of the linkage support rod (4) is completed, the operator slides the sliding connector (42) to make the position of the extrusion transmission rod (41) correspond to that of the sliding top cap (2), and then rotates the hand-tightening screw on the sliding connector (42) to unlock the sliding of the extrusion transmission rod (41), so that the extrusion transmission rod (41) presses on the top surface of the sliding top cap (2). Subsequently, the operator turns the hand-tightening screw on the sliding connector (42) again to lock the sliding of the extrusion transmission rod (41) to ensure the subsequent transmission of vibration. Then, the operator installs it in this way so that the extrusion transmission rod (41) presses on all the sliding top caps (2); S3. After the installation is completed, the operator snap-connects the vibration element (21) between the two extrusion transmission rods (41), and then pours the refractory coating through the gap between the furnace sidewall template (3) and the furnace sidewall to pour the fireproof coating on the furnace bottom. After the pouring is completed, the operator starts the vibration element (21). The vibration generated by the vibration element (21) is transmitted through the extrusion transmission rod (41). After the vibration is transmitted to the sliding top cap (2), it is transmitted to the wind cap tube in extrusion contact with the sliding top cap (2). The wind cap tube drives the poured refractory coating to vibrate during vibration, discharging the air in the coating to avoid the appearance of pores inside the coating in the future, increasing the strength and service life of the coating. During the vibration of the vibration element (21), the vibration is transmitted to the two furnace sidewall templates (3) through the linkage support rod (4), causing the furnace sidewall templates (3) to vibrate to assist in pouring and vibrating and exhausting the air from the refractory coating between the furnace sidewall template (3) and the furnace sidewall. After the exhaust is completed, the operator turns off the vibration element (21) and waits for the coating to solidify. After the coating solidifies, the operator removes the formwork for subsequent reuse. During pouring, a cone will form around the wind cap tube to prevent subsequent fuel from accumulating under the wind cap.
Citation Information
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