A battery rack module and a battery rack module thereof

The battery rack module's adjustment and limiting mechanism enables efficient and stable insertion and removal of batteries, solving the problems of batteries being difficult to insert and wobbling in the battery rack, thus improving work efficiency and safety.

CN115548556BActive Publication Date: 2025-10-21HUBEI SHICHENG TECH CO LTD
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Patent Information

Application Number
CN202211106350.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-11
Publication Date
2025-10-21
Estimated Expiration
2042-09-11

AI Technical Summary

Technical Problem

The existing battery rack is too tall and the batteries are too heavy, making it difficult to put the batteries in and take them out. It also has poor limiting effect, which affects work efficiency and may cause the batteries to shake and be damaged.

Method used

A battery rack module was designed, which includes an adjustment mechanism and a limiting mechanism. Through the cooperation of an electric telescopic rod, a push rod and a limiting hole, the batteries can be inserted layer by layer and adjusted individually. Combined with the limiting bolts and insulating pads, the batteries are kept stable.

Benefits of technology

It reduces the labor intensity of operators, improves battery insertion efficiency, prevents battery shaking, enhances the limiting effect, and improves the practicality of the battery rack.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of battery racks, and discloses a battery rack module and a battery rack module thereof, which comprise a base, the top of the base is fixedly connected with a support, the top end of the support is fixedly connected with a top plate, the right side of the base is fixedly connected with an adjusting mechanism, the bottom of the base is fixedly connected with a supporting block, the left side of the adjusting mechanism is fixedly connected with a placing plate, and the top of the placing plate is fixedly connected with a limiting mechanism. The battery rack module and the battery rack module thereof are characterized in that the adjusting mechanism is arranged, the positions of the three placing plates can be individually adjusted, the battery body can be placed layer by layer from top to bottom when being placed, the battery body does not need to be lifted too high when being placed, the labor intensity of the operator is greatly reduced, and in addition, the battery body is conveniently placed, so that the work efficiency of placing the battery body into the battery rack is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of battery racks, and in particular to a battery rack module and a battery rack module thereof. Background Art

[0002] As the country pays more and more attention to environmental protection, electric vehicles replacing fuel vehicles has become a development trend. Trucks consume a large proportion of fuel and pollute the environment more seriously. Therefore, the development of electric trucks has become an important part of solving environmental pollution problems. The development of electric truck swap stations can improve the efficiency of electric trucks and promote the development of electric trucks. The electrification of electric trucks can help solve the problem of carbon emissions and improve environmental quality.

[0003] Battery racks are custom-made racks made of metals such as iron and aluminum, tailored to the size of the batteries. They are widely used in industry and also play a crucial role in telecommunications equipment rooms and medical equipment. Battery racks are primarily categorized as 2V series, 12V series, and FT series. These are the most commonly used and widely used. Power supply equipment maintenance regulations stipulate that all power equipment and hardware within a station must be grounded. During every safety inspection organized by the General Affairs Department or the Network Department, battery rack grounding is a mandatory checkpoint. Grounding indicates compliance, while ungrounded indicates failure. However, both theoretical analysis and practical application have proven that not all battery racks should be grounded. Grounding battery racks in DC-48V power supply systems can pose a risk, and ungrounded racks are generally safer.

[0004] Most existing battery racks are tall and the batteries themselves are heavy. When placing batteries into the battery rack, batteries with a higher number of layers are generally difficult to place in and difficult to remove, resulting in a longer time spent on placing the batteries into the battery rack, affecting the efficiency of placing the batteries into the battery rack and poor practicality. In addition, when the batteries are placed in the battery rack, the battery rack has a poor limiting effect on the batteries, resulting in the batteries being easily shaken under the action of external forces, causing damage to the batteries. For this reason, we propose a battery rack module and a battery rack module thereof. Summary of the Invention

[0005] The object of the present invention is to provide a battery rack module and a battery rack module thereof to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions: a battery rack module, comprising a base, a bracket fixedly connected to the top of the base, a top plate fixedly connected to the top of the bracket, an adjustment mechanism fixedly connected to the right side of the base, a support block fixedly connected to the bottom of the base, a placement plate fixedly connected to the left side of the adjustment mechanism, and a limiting mechanism fixedly connected to the top of the placement plate;

[0007] The adjusting mechanism includes a protective shell, which is fixedly connected to the right side of the base, a motor is fixedly connected to the inside of the protective shell, an output shaft is installed on the motor, and a worm is fixedly connected to the motor through the output shaft. A cavity is opened inside the base, and a threaded rod is movably connected to the bottom of the top plate through a bearing. The bottom end of the threaded rod passes through the top of the cavity and extends into the interior of the cavity. The threaded rod is movably connected to the bottom of the cavity through a bearing, and the outer surface of the threaded rod is threadedly connected to a threaded tube, and the outer surface of the threaded tube is movably connected to a connecting block through a bearing. The opposite surfaces of the two connecting blocks are fixedly connected to the same placement plate.

[0008] Preferably, a worm wheel is fixedly connected to the outer surface of the threaded rod, the rear side of the worm wheel is engaged with the front side of the worm, the left end of the worm passes through the left side of the cavity and extends into the interior of the cavity, and the worm is movably connected to the left side of the cavity through a bearing.

[0009] Preferably, a second fixing ring is fixedly connected to the bottom of the placement plate, an electric telescopic rod is fixedly connected to the inner side of the second fixing ring, and a push rod is fixedly connected to the left end of the electric telescopic rod.

[0010] Preferably, a fixing ring 1 is fixedly connected to the outer surface of the threaded tube, and limiting holes are provided on the outer surface of the fixing ring 1. The limiting holes are distributed in a ring shape on the outer surface of the fixing ring 1.

[0011] Preferably, the outer surface of the worm is movably connected to a support seat via a bearing, and the support seat is fixedly connected to the inner side of the cavity.

[0012] Preferably, the bottom of the placement plate is fixedly connected to a limiting block, a through hole is opened on the left side of the limiting block, the push rod is slidably connected to the inner side of the through hole, and the left end of the push rod is located inside the limiting hole.

[0013] Preferably, sliding grooves are provided on both the front and rear sides of the bracket, and both sides of the front side of the connecting block are fixedly connected with sliders, and the sliders are slidably connected to the sliding grooves.

[0014] Another technical problem to be solved by the present invention is to provide a battery rack module, including an adjustment mechanism, a base, a placement plate and a limiting mechanism. The top of the placement plate is fixedly connected to the limiting mechanism, and a battery body is arranged inside the limiting mechanism.

[0015] The limiting mechanism includes a box body, which is fixedly connected to the top of the placement plate. The top of the placement plate is fixedly connected to a bottom block. The front side of the bottom block is movably connected to an L-shaped block through a pin shaft. The bottom of the L-shaped block is fixedly connected to an insulating pad. The battery body is located inside the box body.

[0016] Preferably, two bottom blocks are provided, and the two bottom blocks are respectively located on the left and right sides of the box body, and the box bodies are distributed on the top of the placement plate at equal intervals.

[0017] Preferably, the tops of the two L-shaped blocks are fixedly connected with a fixing block, a circular hole is opened on the left side of the fixing block, and the same limiting bolt is arranged inside the two circular holes.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The battery rack module and its battery rack module are provided with an adjustment mechanism. During use, when placing the battery body, the battery body is placed into the limiting mechanism on the top of the uppermost placement plate. After placement is completed, the electric telescopic rod is started, and the electric telescopic rod is extended to push the push rod into the limiting hole. At this time, the push rod and the fixing ring limit the threaded tube, and then the motor is started until the placement plate moves to the appropriate position and stops. The adjustment mechanism can adjust the positions of the three placement plates separately. When placing the battery body, the battery body can be placed layer by layer from top to bottom, and there is no need to lift the battery body too high when placing it, which greatly reduces the labor intensity of the operator. In addition, by facilitating the placement of the battery body, the work efficiency of placing the battery body into the battery rack is improved.

[0020] The battery rack module and its battery rack module are provided with a fixing ring, a limiting hole, a push rod and an electric telescopic rod. During use, the electric telescopic rod can push the movement of the push rod, and the push rod, the fixing ring and the limiting hole can limit the threaded tube. When the push rod is located in the limiting hole, the threaded tube cannot rotate. When the threaded rod rotates, the threaded tube moves up or down. When the push rod is not in the limiting hole, the threaded rod rotates and the threaded tube rotates with the threaded rod under the action of the bearing, so that the device can adjust a single placement plate separately, thereby avoiding affecting other placement plates when adjusting the height of one placement plate.

[0021] The battery rack module and its battery rack module are provided with a limiting mechanism. During use, the battery body is placed into the box body, and then the L-shaped blocks on both sides are flipped upward until the insulating pads on the top of the two L-shaped blocks are located above the battery body. Finally, the limiting bolts are passed through the fixing blocks on both sides and fixed with nuts, thereby completing the limitation of the position of the battery body. The limiting mechanism has a simple structure and is easy and quick to operate. It can quickly limit the battery body, and the box body limits it from the bottom, and the L-shaped blocks, insulating pads and limiting bolts limit it from the top, which improves the limiting effect, reduces the shaking of the battery body under the action of external force, and improves the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional schematic diagram of part of the structure of the present invention;

[0023] Figure 2It is a schematic cross-sectional view of the front portion of the overall structure of the present invention;

[0024] Figure 3 Schematic diagram of the limiting mechanism of the present invention;

[0025] Figure 4 for Figure 2 A in the middle is an enlarged structural diagram;

[0026] Figure 5 for Figure 2 Enlarged structural diagram at point B in the middle.

[0027] In the figure: 1. base; 2. bracket; 3. limiting mechanism; 301. insulating pad; 302. limiting bolt; 303. L-shaped block; 304. fixing block; 305. bottom block; 306. box body; 4. adjusting mechanism; 401. threaded rod; 402. fixing ring 1; 403. slide groove; 404. connecting block; 405. worm; 406. fixing ring 2; 407. cavity; 408. electric telescopic rod; 409. limiting block; 410. push rod; 411. motor; 412. protective shell; 413. slider; 414. threaded tube; 415. limiting hole; 416. worm gear; 5. placement plate; 6. top plate; 7. support block; 8. battery body. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] The present invention provides a technical solution: Example

[0030] See also Figure 1-2 and Figure 4-5 A battery rack module and its battery rack module include a base 1, a bracket 2 is fixedly connected to the top of the base 1, a top plate 6 is fixedly connected to the top of the bracket 2, an adjustment mechanism 4 is fixedly connected to the right side of the base 1, a support block 7 is fixedly connected to the bottom of the base 1, a placement plate 5 is fixedly connected to the left side of the adjustment mechanism 4, and a limiting mechanism 3 is fixedly connected to the top of the placement plate 5.

[0031] The adjusting mechanism 4 includes a protective shell 412, which is fixedly connected to the right side of the base 1. A motor 411 is fixedly connected to the inside of the protective shell 412. The motor 411 is equipped with an output shaft. The motor 411 is fixedly connected to the worm 405 through the output shaft. A cavity 407 is opened inside the base 1. The bottom of the top plate 6 is movably connected to the threaded rod 401 through a bearing. The bottom end of the threaded rod 401 passes through the top of the cavity 407 and extends into the interior of the cavity 407. The threaded rod 401 is movably connected to the bottom of the cavity 407 through a bearing. The outer surface of the threaded rod 401 is threadedly connected to a threaded tube 414. The outer surface of the threaded tube 414 is movably connected to a connecting block 404 through a bearing. The opposite surfaces of the two connecting blocks 404 are fixedly connected to the same placement plate 5.

[0032] Furthermore, a worm gear 416 is fixedly connected to the outer surface of the threaded rod 401, and the rear side of the worm gear 416 is meshed with the front side of the worm 405. The left end of the worm 405 passes through the left side of the cavity 407 and extends into the interior of the cavity 407. The worm 405 is movably connected to the left side of the cavity 407 through a bearing. A fixing ring 2 406 is fixedly connected to the bottom of the placement plate 5, and an electric telescopic rod 408 is fixedly connected to the inner side of the fixing ring 2 406. A push rod 410 is fixedly connected to the left end of the electric telescopic rod 408. The outer surface of the threaded tube 414 is fixedly connected to the fixing ring 1 402. A limiting hole 415 is provided on the outer surface of the fixing ring 1 402. The limiting holes 415 are distributed in a ring shape on the outer surface of the fixing ring 1 402. By setting the adjustment mechanism 4, during use, when the battery body 8 is placed , place the battery body 8 into the limiting mechanism 3 on the top of the uppermost placement plate 5. After placement is completed, start the electric telescopic rod 408. The electric telescopic rod 408 extends and pushes the push rod 410 into the limiting hole 415. At this time, the push rod 410 and the fixing ring limit the threaded tube 414, and then start the motor 411, until the placement plate 5 moves to the appropriate position and stops. The adjustment mechanism 4 can adjust the positions of the three placement plates 5 separately. When placing the battery body 8, the battery body 8 can be placed layer by layer from top to bottom, and there is no need to lift the battery body 8 too high when placing it, which greatly reduces the labor intensity of the operator. In addition, by facilitating the placement of the battery body 8, the work efficiency of placing the battery body 8 into the battery rack is improved.

[0033] Furthermore, the outer surface of the worm 405 is movably connected to a support seat through a bearing, and the support seat is fixedly connected to the inner side of the cavity 407. The bottom of the placement plate 5 is fixedly connected to a limit block 409. A through hole is provided on the left side of the limit block 409. A push rod 410 is slidably connected to the inner side of the through hole. The left end of the push rod 410 is located inside the limit hole 415. Slide grooves 403 are provided on the front and back sides of the bracket 2. Slide blocks 413 are fixedly connected to the front sides of the connecting block 404. The slide blocks 413 are slidably connected to the slide grooves 403. By setting a fixing ring 402, a limit hole 415, a push rod 410 and an electric telescopic rod 408, during use, the electric telescopic The rod 408 can push the push rod 410 to move. The push rod 410, the fixing ring 402 and the limiting hole 415 can limit the threaded tube 414. When the push rod 410 is located in the limiting hole 415, the threaded tube 414 cannot rotate. When the threaded rod 401 rotates, the threaded tube 414 moves up or down. When the push rod 410 is not in the limiting hole 415, the threaded rod 401 rotates and the threaded tube 414 follows the threaded rod 401 under the action of the bearing, so that the device can adjust a single placement plate 5 separately, thereby avoiding affecting other placement plates 5 when adjusting the height of one placement plate 5. Example

[0034] Combine Figure 1-5 On the basis of Example 1, a battery rack module is further obtained, including an adjustment mechanism 4, a base 1, a placement plate 5 and a limiting mechanism 3. The top of the placement plate 5 is fixedly connected to the limiting mechanism 3, and a battery body 8 is arranged inside the limiting mechanism 3.

[0035] The limiting mechanism 3 includes a box body 306, which is fixedly connected to the top of the placement plate 5. The top of the placement plate 5 is fixedly connected to a bottom block 305. The front side of the bottom block 305 is movably connected to an L-shaped block 303 through a pin shaft. The bottom of the L-shaped block 303 is fixedly connected to an insulating pad 301. The battery body 8 is located inside the box body 306.

[0036] Furthermore, two bottom blocks 305 are provided, and the two bottom blocks 305 are respectively located on the left and right sides of the box body 306. The box body 306 is evenly spaced and distributed on the top of the placement plate 5. The tops of the two L-shaped blocks 303 are fixedly connected to the fixing blocks 304. A circular hole is opened on the left side of the fixing block 304. The same limiting bolt 302 is provided inside the two circular holes. By setting the limiting mechanism 3, during use, the battery body 8 is placed in the box body 306, and then the L-shaped blocks 303 on both sides are flipped upward until the insulating pads 302 on the top of the two L-shaped blocks 303 are 1 stops when it is above the battery body 8, and finally the limiting bolts 302 are passed through the fixing blocks 304 on both sides and fixed by nuts, thereby completing the position limiting of the battery body 8. The limiting mechanism 3 has a simple structure and is easy and quick to operate, and can quickly limit the battery body 8. The box body 306 limits it from the bottom, and the L-shaped block 303, the insulating pad 301 and the limiting bolts 302 limit it from the top, thereby improving the limiting effect, reducing the shaking of the battery body 8 under the action of external force, and improving the practicality of the device.

[0037] After the battery body 8 is placed, the battery body 8 is placed in the limiting mechanism 3 on the top of the uppermost placement plate 5. After the placement is completed, the electric telescopic rod 408 is started. The electric telescopic rod 408 extends and pushes the push rod 410 into the limiting hole 415. At this time, the push rod 410 and the fixing ring limit the threaded tube 414. Then the motor 411 is started. The motor 411 drives the worm 405 to rotate through the output shaft. The rotation of the worm 405 drives the worm gear 416 to rotate. The rotation of the worm gear 416 drives the threaded rod 401 to rotate. The rotation of the threaded rod 401 drives the connecting block 404 to move upward under the action of the threaded tube 414. The connecting block 404 moves upward and drives the placement plate 5 to move upward until the placement plate 5 moves to the appropriate position and stops. The electric telescopic rod 408 is started to retract. At this time, the battery body 8 is placed on the top of the placement plate 5 in the middle position. The placement plate 5 with the battery body 8 placed is adjusted to the appropriate position according to the same process.

[0038] The electric telescopic rod 408 can push the push rod 410 to move. The push rod 410, the fixing ring 402 and the limiting hole 415 can limit the threaded tube 414. When the push rod 410 is located in the limiting hole 415, the threaded tube 414 cannot rotate. When the threaded rod 401 rotates, the threaded tube 414 moves up or down. When the push rod 410 is not in the limiting hole 415, the threaded rod 401 rotates and the threaded tube 414 rotates with the threaded rod 401 under the action of the bearing, so that the device can adjust the single placement plate 5 separately, place the battery body 8 into the box body 306, and then flip the L-shaped blocks 303 on both sides upward until the insulating pads 301 on the top of the two L-shaped blocks 303 are located above the battery body 8. Finally, the limiting bolts 302 are passed through the fixing blocks 304 on both sides and fixed with nuts to complete the position limitation of the battery body 8.

[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A battery rack module, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a bracket (2), the top of the bracket (2) is fixedly connected to a top plate (6), the right side of the base (1) is fixedly connected to an adjustment mechanism (4), the bottom of the base (1) is fixedly connected to a support block (7), the left side of the adjustment mechanism (4) is fixedly connected to a placement plate (5), and the top of the placement plate (5) is fixedly connected to a limiting mechanism (3); The regulating mechanism (4) comprises a protective shell (412), the protective shell (412) being fixedly connected to the right side of the base (1), a motor (411) being fixedly connected to the inner side of the protective shell (412), the motor (411) being provided with an output shaft, the motor (411) being fixedly connected to a worm (405) via the output shaft, a cavity (407) being provided inside the base (1), the bottom of the top plate (6) being movably connected to a threaded rod (401) via a bearing, the bottom end of the threaded rod (401) passing through the top of the cavity (407) and extending into the cavity (407), the threaded rod (401) being movably connected to the inner bottom of the cavity (407) via a bearing, the outer surface of the threaded rod (401) being threadedly connected to a threaded tube (414), the outer surface of the threaded tube (414) being movably connected to a connecting block (404) via a bearing, and the opposite surfaces of the two connecting blocks (404) being fixedly connected to the same placement plate (5); The bottom of the placement plate (5) is fixedly connected to a second fixing ring (406), the inner side of the second fixing ring (406) is fixedly connected to an electric telescopic rod (408), and the left end of the electric telescopic rod (408) is fixedly connected to a push rod (410); The outer surface of the threaded tube (414) is fixedly connected to a fixing ring (402), and the outer surface of the fixing ring (402) is provided with a limiting hole (415), and the limiting hole (415) is distributed in an annular shape on the outer surface of the fixing ring (402); The bottom of the placement plate (5) is fixedly connected to a limiting block (409), a through hole is provided on the left side of the limiting block (409), the push rod (410) is slidably connected to the inside of the through hole, and the left end of the push rod (410) is located inside the limiting hole (415).

2. The battery rack module according to claim 1, characterized in that: A worm wheel (416) is fixedly connected to the outer surface of the threaded rod (401), and the rear side of the worm wheel (416) is meshed with the front side of the worm (405). The left end of the worm (405) passes through the left side of the cavity (407) and extends into the interior of the cavity (407). The worm (405) is movably connected to the left side of the cavity (407) via a bearing.

3. The battery rack module according to claim 1, characterized in that: The outer surface of the worm (405) is movably connected to a support seat via a bearing, and the support seat is fixedly connected to the inner side of the cavity (407).

4. The battery rack module according to claim 1, characterized in that: Slide grooves (403) are provided on both the front and rear sides of the bracket (2), and sliders (413) are fixedly connected to both sides of the front side of the connecting block (404), and the sliders (413) are slidably connected to the slide grooves (403).

5. The battery rack module according to claim 1, characterized in that: A battery body (8) is provided inside the limiting mechanism (3); The limiting mechanism (3) comprises a box body (306), the box body (306) is fixedly connected to the top of the placement plate (5), the top of the placement plate (5) is fixedly connected to a bottom block (305), the front side of the bottom block (305) is movably connected to an L-shaped block (303) via a pin, the bottom of the L-shaped block (303) is fixedly connected to an insulating pad (301), and the battery body (8) is located inside the box body (306).

6. The battery rack module according to claim 5, characterized in that: Two bottom blocks (305) are provided, and the two bottom blocks (305) are respectively located on the left and right sides of the box body (306), and the box bodies (306) are distributed at equal intervals on the top of the placement plate (5).

7. The battery rack module according to claim 5, characterized in that: The tops of the two L-shaped blocks (303) are fixedly connected with a fixing block (304), a circular hole is opened on the left side of the fixing block (304), and the same limiting bolt (302) is arranged inside the two circular holes.

Citation Information

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