A stainless steel inclined plate welding equipment

By designing the operating system, limiting system and storage system of stainless steel inclined plate welding equipment, the problem of unstable quality of inclined plate welding in the existing technology is solved, and a more efficient and stable welding process is achieved.

CN115555784BActive Publication Date: 2025-04-25JIANGSU SHUANGJIE ENVIRONMENTAL PROTECTION MASCH MFG CO LTD
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Patent Information

Application Number
CN202211207962.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-30
Publication Date
2025-04-25
Estimated Expiration
2042-09-30

AI Technical Summary

Technical Problem

During the splicing process of existing inclined plate welding equipment, the splicing angle is completely controlled by the staff, resulting in unstable overall quality of the inclined pipe filler and affecting the effect of subsequent water purification and precipitation.

Method used

A stainless steel inclined plate welding equipment is designed, including an operating system, a limiting system and a storage system. The operating system includes an operating part and a storage part for welding. The limiting system fixes the position of the inclined plate through the column. The storage system can automatically place the inclined plate to reduce manual operation.

Benefits of technology

Through the automated limiting and placement system, the welding position of the inclined plate is ensured to be stable, the welding quality and production efficiency are improved, and the operating pressure and physical fatigue of the staff are reduced.

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Abstract

The present invention discloses a stainless steel inclined plate welding device, which relates to the technical field of sewage treatment equipment. The structure includes an operating system, the operating system includes an operating part for welding and a storage part recessed downward relative to the operating part, the storage part is used to store the inclined plate; a limiting system, the limiting system is arranged in the storage part, the limiting system includes at least two columns; a storage system, the storage system is arranged above the operating system, and is used to store the inclined plate to be welded, and the inclined plate can be placed in the storage part, and the directions of adjacent placed inclined plates toward the storage part are opposite; wherein, as shown in the figure, at least two limiting holes are opened on the surface of the inclined plate, and the spacing between adjacent limiting holes is the same as the spacing between adjacent columns. When the storage system places the inclined plate, the column passes through the upper limiting hole of the placed inclined plate, and the welding equipment in the present invention can weld the inclined plate more stably.
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Description

Technical Field

[0001] The invention relates to the technical field of sewage treatment equipment, and in particular to a stainless steel inclined plate welding device. Background Art

[0002] Inclined plates are generally employed in clarification plants, which are devices commonly used in processes for purifying effluent (i.e., liquid flowing in industrial plants) to remove suspended solid impurities present in the effluent (and particularly in the purification of wastewater and the treatment of water for consumption).

[0003] The inclined plate is a plate or a special-shaped part that usually has a slender shape. The parallel arranged inclined plates define a series of inclined plate-like channels, which are arranged at the middle height inside the water tank and cover the cross-section of the water tank. They usually have an inclined orientation. The particles in the sewage settle on the inclined plates. Welding is required during the assembly of the inclined tube filler. At present, the sheet material of the inclined tube filler is usually a folding panel with a single structure. The splicing angle of the sheet material during welding is completely manually controlled by the staff, and the splicing quality is uneven, resulting in unstable overall quality of the inclined tube filler, affecting the effect of subsequent water purification sedimentation work. Summary of the invention

[0004] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a stainless steel inclined plate welding device. Compared with the prior art, the welding device in the present invention can weld the inclined plate more stably.

[0005] The present invention is achieved through the following technical solutions: The present invention discloses a stainless steel inclined plate welding device, including an operating system, the operating system including an operating part for welding and a storage part recessed downward relative to the operating part, the storage part being used to store the inclined plate; a limiting system, the limiting system is arranged in the storage part, the limiting system includes at least two columns; a storage system, the storage system is arranged above the operating system, and is used to store the inclined plate to be welded, and the inclined plate can be dropped into the storage part, and the directions of adjacent dropped inclined plates toward the storage part are opposite; wherein, as shown in the figure, at least two limiting holes are opened on the surface of the inclined plate, and the spacing between adjacent limiting holes is the same as the spacing between adjacent columns, and when the storage system drops the inclined plate, the column passes through the upper limiting hole of the dropped inclined plate.

[0006] For the welding equipment in the present invention, when welding is required, the inclined plate to be welded is placed in the storage system, and the storage system releases the inclined plate to the storage position. The limiting hole on the inclined plate is passed through by the column, and the position of the inclined plate can be fixed by the column to prevent it from moving at will. The welding equipment or welding on the operating system is used to weld the fixed inclined plate. The storage part on the operating system is used to store the welded inclined plate to prevent the welded inclined plate assembly from being hit by external force during the welding process, thereby affecting the quality of the assembly. It is worth noting that the storage system can release inclined plates with completely opposite directions at intervals, and there is no need for the staff to manually flip and align the inclined plates. The product has high production efficiency and high quality.

[0007] In order to reduce the pressure on the workers during the welding process, the operating part includes a support platform and a lifting device acting on the support platform. The support platform is arranged with a welding mechanism. The lifting device can adjust the height of the support platform relative to the storage part in a first direction. The first direction is a direction perpendicular to the support platform. The workers hold the welding equipment on the support platform. As the number of welded inclined plates increases, the lifting device also drives the height of the support platform to change until the workers are adjusted to a height that is convenient for welding. The workers do not need to change their body posture or bend over frequently to perform welding operations, thereby reducing the intensity of work.

[0008] For ease of understanding, the present invention discloses an embodiment, as shown in the figure, the storage system includes a moving track arranged above the storage portion, the moving track is slidably connected to the storage mechanism, the storage mechanism includes two storage cavities, the inclined plates placed in the two storage cavities are oriented in opposite directions toward the storage portion, the mobile storage mechanism can make any one of the two storage cavities located directly above the storage portion, and the overlapping state of the inclined plates in the storage mechanism is shown in the figure.

[0009] The present invention also discloses an embodiment, as shown in the figure, the storage system includes a second storage mechanism arranged with a second storage cavity and a driving mechanism, the driving mechanism drives the second storage device to rotate along a rotation axis arranged in a second direction, and the second direction is parallel to the storage portion;

[0010] The inclined plates placed in the second receiving cavity include a portion of inclined plates stacked together and facing a first orientation and another portion of inclined plates stacked together and facing a second orientation, and the first orientation and the second orientation are arranged inversely;

[0011] The rotation of the second storage mechanism can cause the inclined plate facing the first orientation to be placed in the storage portion, or the inclined plate facing the second orientation to be placed in the storage portion.

[0012] Preferably, in order to prevent the position of the inclined plates from moving at will when they are stacked, the inclined plates include a flat portion and a raised portion connected to the flat portion, a groove is provided on one surface of the flat portion, and a protrusion is provided on the other surface, the protrusion and the groove are arranged in corresponding positions, and when stacked, the protrusion on one inclined plate is embedded in the groove on the other inclined plate.

[0013] Preferably, the limiting system comprises a seat body, and the column is arranged vertically on the surface of the seat body.

[0014] Preferably, the seat body is arranged in a long strip shape, and mounting holes are arranged in a row on the surface of the seat body. The column body is detachably connected to the mounting holes, and the position of the column body can be adjusted so that the position of inclined plates of different specifications can be limited.

[0015] Preferably, the seat body is arranged in an elongated strip shape, and a moving track is opened on the surface of the seat body in a first direction, and the column can move along the moving track opened in the first direction.

[0016] Preferably, the present invention also discloses a specific structure of a column, which includes: a limit ring; a sliding column, a surface of which is provided with a strip-shaped groove track; a slip ring, an inner surface of which is provided with a thread, and an outer surface of the slip ring is connected to the inner surface of the limit ring through a connecting column, and the connecting column moves along the groove track; a threaded column, which is threadedly connected to the inner surface of the slip ring, and the limit ring is used to support and limit the inclined plate, wherein the limit ring can move along the surface of the sliding column, and thus can control the position of the welded inclined plates after being stacked, without the need for the staff to frequently adjust their body positions.

[0017] Preferably, the limiting ring is made of a magnetic metal adsorption material.

[0018] The present invention discloses a welding device. When welding is required, the inclined plate to be welded is placed in a storage system. The storage system releases the inclined plate to the storage portion. The limiting hole on the inclined plate is penetrated by a column. The position of the inclined plate can be fixed by the column to prevent it from moving at will. The welding device or welding on the operating system is used to weld the inclined plate with a fixed position. The storage portion on the operating system is used to store the welded inclined plate to prevent the welded inclined plate assembly from being hit by external force during the welding process, thereby affecting the quality of the assembly. It is worth noting that the storage system can release inclined plates with completely opposite directions at intervals, without the need for staff to manually flip and align the inclined plates. The product has high production efficiency and high quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of a welding device in one embodiment of the present invention;

[0020] Figure 2 for Figure 1A schematic diagram of the stacking state of the inclined plates in the storage system in the embodiment;

[0021] Figure 3 A schematic structural diagram of a welding device in another embodiment of the present invention;

[0022] Figure 4 for Figure 2 A schematic diagram of the stacking state of the inclined plates in the storage system in the embodiment;

[0023] Figure 5 It is a structural schematic diagram of the inclined plate in the present invention;

[0024] Figure 6 It is a schematic diagram of the local structure of the inclined plate in the present invention;

[0025] Figure 7 It is a structural schematic diagram of the limit system in the present invention;

[0026] Figure 8 It is a schematic diagram of the structure of the column in the present invention. DETAILED DESCRIPTION

[0027] The following is a detailed description of an embodiment of the present invention. This embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation method and a specific operation process are given, but the protection scope of the present invention is not limited to the following embodiment.

[0028] The present invention is realized by the following technical scheme: The present invention discloses a stainless steel inclined plate welding device, comprising an operating system 1, wherein the operating system 1 comprises an operating portion for welding and a storage portion 11 which is recessed downward relative to the operating portion, wherein the storage portion is used to store the inclined plate 4; a limiting system 2, wherein the limiting system 2 is arranged on the storage portion 11, wherein the limiting system 2 comprises at least two columns 22; a storage system 3, wherein the storage system 3 is arranged above the operating system 1, and is used to store the inclined plate 4 to be welded, and the inclined plate 4 can be placed into the storage portion 11, and the directions of adjacent placed inclined plates 4 toward the storage portion 11 are opposite; wherein, as Figure 5 As shown, at least two limiting holes 41 are opened on the surface of the inclined plate, and the distance between adjacent limiting holes 41 is the same as the distance between adjacent columns. When the storage system 3 is placed on the inclined plate 4, the column passes through the limiting holes 41 on the placed inclined plate 4.

[0029] For the welding equipment in the present invention, when welding is required, the inclined plate to be welded is placed in the storage system 3, and the storage system 3 releases the inclined plate to the storage portion 11. The limiting hole 41 on the inclined plate is penetrated by the column 22, and the position of the inclined plate 4 can be fixed by the column 22 to prevent it from moving at will. The welding equipment or welding on the operating system 1 is used to weld the fixed inclined plate 4. The storage portion 11 on the operating system 1 is used to store the welded inclined plate 4 to prevent the welded inclined plate assembly from being hit by external force during the welding process, thereby affecting the quality of the assembly. It is worth noting that the storage system 3 can release the inclined plates 4 with completely opposite directions at intervals, without the need for the staff to manually flip and align the inclined plates, and the product has high production efficiency and high quality.

[0030] In order to reduce the pressure on the workers during the welding process, the operating part includes a support platform and a lifting device acting on the support platform, the support platform is arranged with a welding mechanism, and the lifting device can adjust the height of the support platform relative to the storage part 11 in a first direction, and the first direction is a direction perpendicular to the support platform, wherein the workers hold the welding equipment on the support platform, and as the number of welded inclined plates increases, the lifting device also drives the height of the support platform to change until the position of the workers is adjusted to a height convenient for welding. The workers do not need to change their body posture and do not need to bend over frequently to perform welding operations, thereby reducing the intensity of work.

[0031] For ease of understanding, the present invention discloses an embodiment, such as Figure 1 As shown, the storage system 3 includes a moving track arranged above the storage portion 11, and the storage mechanism is slidably connected to the moving track. The storage mechanism includes two storage cavities, and the inclined plates placed in the two storage cavities face opposite directions toward the storage portion 11. The mobile storage mechanism can make any one of the two storage cavities located directly above the storage portion 11. The stacking state of the inclined plates in the storage mechanism is as shown in FIG. Figure 2 shown.

[0032] The present invention also discloses an embodiment, such as Figure 3 As shown, the storage system 3 includes a second storage mechanism and a driving mechanism arranged with a second storage cavity, the driving mechanism drives the second storage device to rotate along a rotation axis arranged in a second direction, and the second direction is parallel to the storage portion; the inclined plates placed in the second storage cavity include a portion of inclined plates stacked together and facing a first orientation and another portion of inclined plates stacked together and facing a second orientation, and the first orientation and the second orientation are arranged inversely; wherein, the rotation of the second storage mechanism can make the inclined plate facing the first orientation be placed in the storage portion 11, or the inclined plate facing the second orientation be placed in the storage portion 11, in this embodiment, the stacking state of the inclined plates in the storage mechanism is as shown in FIG. Figure 4 shown.

[0033] In order to prevent the inclined plates 4 from moving randomly when they are stacked, Figure 6 As shown, the inclined plate 4 includes a flat portion and a raised portion connected to the flat portion, a groove 42 is provided on one side surface of the flat portion, and a protrusion 43 is provided on the other side surface, the protrusion 43 is arranged corresponding to the position of the groove 42, and when stacked, the protrusion 43 on one inclined plate is embedded in the groove 42 on the other inclined plate.

[0034] The positioning system 2 includes a seat 21, and the column 22 is arranged vertically on the surface of the seat 21. Figure 7 As shown, the seat body 21 is arranged in a long strip shape, and the surface of the seat body 21 is provided with mounting holes in a row. The column 22 is detachably connected to the mounting holes, and the position of the column 22 can be adjusted so that the position of inclined plates of different specifications can be limited. Alternatively, the seat body 21 is arranged in a long strip shape, and the surface of the seat body 21 also has a moving track in a first direction, and the column 22 can move along the moving track opened in the first direction.

[0035] like Figure 8 As shown, the present invention also discloses a specific structure of a column 22, the column 22 includes: a limit ring 221; a sliding column 222, the surface of the sliding column 222 is provided with a strip-shaped groove track; a slip ring 223, the inner surface of the slip ring 223 is provided with a thread, the outer surface of the slip ring 223 is connected to the inner surface of the limit ring 221 through a connecting column, and the connecting column moves along the groove track; a threaded column 224, the threaded column 224 is threadedly connected to the inner surface of the slip ring 223, and the limit ring 221 is used to support and limit the inclined plate, wherein the limit ring 221 can move along the surface of the sliding column 222, and then, the position of the welded inclined plates after being stacked can be controlled, without the need for the staff to frequently adjust the body position.

[0036] Preferably, the limiting ring 221 is made of a magnetic metal adsorption material.

[0037] In summary, for the welding equipment in the present invention, when welding is required, the inclined plate to be welded is placed in the storage system 3, and the storage system 3 puts the inclined plate into the storage part 11. The limiting hole 41 on the inclined plate is passed through the column 22. The position of the inclined plate 4 can be fixed by the column 22 to prevent it from moving at will. The welding equipment or welding on the operating system 1 is used to weld the fixed inclined plate 4. The storage part 11 on the operating system 1 is used to store the welded inclined plate 4 to prevent the welded inclined plate assembly from being hit by external force during the welding process, thereby affecting the quality of the assembly. It is worth noting that the storage system 3 can put inclined plates 4 with completely opposite directions at intervals, without the need for staff to manually flip and align the inclined plates, and the product has high production efficiency and high quality.

[0038] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A stainless steel inclined plate welding device, characterized in that: include An operating system (1), the operating system (1) comprising an operating portion for welding and a receiving portion (11) recessed downward relative to the operating portion, the receiving portion being used to receive the inclined plate (4); A limiting system (2), the limiting system (2) being arranged in the storage portion (11), and the limiting system (2) comprising at least two columns (22); A storage system (3), the storage system (3) being arranged above the operating system (1), and being used to store the inclined plates (4) to be welded, and being capable of placing the inclined plates (4) into the storage portion (11), with adjacent placed inclined plates (4) facing the storage portion (11) in opposite directions; The surface of the inclined plate is provided with at least two limiting holes (41), the spacing between adjacent limiting holes (41) is the same as the spacing between adjacent columns, and when the storage system (3) places the inclined plate (4), the column passes through the upper limiting holes (41) of the placed inclined plate (4); The operating part comprises a support platform and a lifting device acting on the support platform, the support platform is provided with a welding mechanism, and the lifting device can adjust the height of the support platform relative to the storage part (11) in a first direction, the first direction being a direction perpendicular to the support platform; The storage system (3) comprises a moving track arranged above the storage portion (11), a storage mechanism being slidably connected to the moving track, the storage mechanism comprising two storage cavities, the inclined plates placed in the two storage cavities facing in opposite directions toward the storage portion (11), and the movable storage mechanism can make any one of the two storage cavities be located directly above the storage portion (11); Alternatively, the storage system (3) comprises a second storage mechanism provided with a second storage cavity and a driving mechanism, wherein the driving mechanism drives the second storage device to rotate along a rotation axis arranged in a second direction, and the second direction is parallel to the storage portion; The inclined plates placed in the second receiving cavity include a portion of inclined plates stacked together and facing a first orientation and another portion of inclined plates stacked together and facing a second orientation, and the first orientation and the second orientation are arranged inversely; The rotation of the second storage mechanism can cause the inclined plate facing the first orientation to be placed in the storage portion (11), or the inclined plate facing the second orientation to be placed in the storage portion (11).

2. A stainless steel inclined plate welding device as claimed in claim 1, characterized in that: The inclined plate (4) comprises a flat portion and a raised portion connected to the flat portion, a groove (42) is provided on one side surface of the flat portion, and a convex block (43) is provided on the other side surface, and the convex block (43) is arranged corresponding to the position of the groove (42).

3. A stainless steel inclined plate welding device as claimed in claim 2, characterized in that: The limiting system (2) comprises a seat body (21), and the column (22) is arranged vertically on the surface of the seat body (21).

4. A stainless steel inclined plate welding device as claimed in claims 3, characterized in that: The seat body (21) is arranged in a long strip shape, and mounting holes are arranged in a row on the surface of the seat body (21), and the column (22) is detachably connected to the mounting holes.

5. A stainless steel inclined plate welding device as claimed in claim 4, characterized in that: The seat body (21) is arranged in a long strip shape, and a moving track is opened on the surface of the seat body (21) in a first direction, and the column (22) can move along the moving track opened in the first direction.

6. A stainless steel inclined plate welding device as claimed in claim 5, characterized in that: The column (22) comprises: Limiting ring (221); A sliding column (222), wherein a strip-shaped groove track is formed on the surface of the sliding column (222); A slip ring (223), wherein the inner surface of the slip ring (223) is provided with threads, and the outer surface of the slip ring (223) is connected to the inner surface of the limit ring (221) via a connecting column, and the connecting column moves along the slot track; A threaded column (224), wherein the threaded column (224) is threadedly connected to the inner surface of the slip ring (223).

7. A stainless steel inclined plate welding device as claimed in claim 6, characterized in that: The material of the limiting ring (221) is a magnetic metal adsorption material.

Citation Information

Patent Citations

  • Stainless steel wave plate combined honeycomb inclined tube for water treatment and combined welding device

    CN101766922A

  • Feeding system for automatic terminal box welding machine

    CN112475697A