A processing component, a loading module, a battery module production line and its production process

The modular assembly line with integrated conveyor systems addresses the challenge of efficiently assembling battery modules by ensuring high-quality and flexible production, enhancing efficiency and quality in battery module assembly.

CN115557186BActive Publication Date: 2025-07-15GUANGZHOU MINO AUTOMOTIVE EQUIP CO LTD
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Patent Information

Application Number
CN202211230612.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-30
Publication Date
2025-07-15
Estimated Expiration
2042-09-30

AI Technical Summary

Technical Problem

In the prior art, there is a lack of efficient and automated assembly solutions in the production process of new energy square hard shell battery modules, especially the integration of multiple processes and multiple processes under the consideration of quality requirements, resulting in low production efficiency.

Method used

A processing component and loading module are designed, including a large-package loading section, a battery cell processing section, a transmission unit and a battery cell stacking unit. Through robot, scanning code detection, cleaning and variable distance stacking, the automatic transmission and assembly of the battery cell is realized.

Benefits of technology

It realizes automated and modular production of battery module production lines, improves production efficiency and quality, ensures the stability and flexibility of the production lines, and can adapt to process changes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a processing component, including a large-packaging feeding section and a battery cell processing section. The large-packaging feeding section is used for feeding battery cells and performing pre-processing; the battery cell processing section is used for performing pitch-changing stacking on the qualified battery cells processed by the large-packaging feeding section to facilitate the processing in subsequent processes. A first conveying unit is arranged between the large-packaging section and the battery cell processing section, and the first conveying unit is used for conveying the qualified workpieces processed by the large-packaging feeding section to the battery cell processing section. By performing pre-processing on the battery cells through the large-packaging feeding section, the qualified conveyance of the battery cells is ensured. By performing pitch-changing stacking on the battery cells through the battery cell processing section, the battery cell processing section plays a role of connecting the preceding with the following, meeting the modular and automated settings of the production line, and greatly ensuring the production stability and efficiency.
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Description

Technical Field

[0001] The present invention belongs to the technical field of battery production, and particularly relates to a processing component, a loading module, a battery module production line and its production process. Background Art

[0002] In the production and manufacturing process of new energy square hard shell battery modules, it is necessary to pair and load the qualified battery cells with components such as side plates, end plates, cover plates, and connecting pieces, and then stack the battery cells according to a certain series-parallel sequence to provide a basis for subsequent processes such as side plate welding, heating and standing, Busbar welding, and packaging. Before the battery cells are stacked, it is often necessary to perform processes such as loading, cleaning, and dispensing on the battery cells and components such as end plates and cover plates. At present, with the rapid development of new energy vehicles, the size specifications of power battery cells and modules are becoming more and more diverse, and efficient automated module assembly solutions that integrate multiple processes and multiple procedures are rare, especially efficient integrated automated solutions that take into account strict quality requirements. Summary of the Invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a processing component, a loading module, a battery module production line and its production process to solve the problems in the prior art.

[0004] One embodiment of the present invention provides a processing component, including:

[0005] A large package loading section for loading and pre-processing battery cells; and

[0006] A battery cell processing section for variably stacking the qualified battery cells processed by the large package loading section to facilitate the processing of subsequent processes;

[0007] Wherein, a first transfer unit is arranged between the large package loading section and the battery cell processing section, and the first transfer unit is used to transfer the qualified workpieces processed by the large package loading section to the battery cell processing section.

[0008] In one embodiment, the large package loading section includes:

[0009] A large package loading unit, which includes a large package incoming material placement position and a large package loading robot. The large package incoming material placement position is used for loading and / or removing packaging materials, and the large package loading robot is used to grasp and move the workpieces on the large package incoming material placement position;

[0010] A battery cell bottom cleaning unit for cleaning the bottom of the battery cell; and

[0011] A code scanning and detection unit, which is used to scan and detect the battery cells.

[0012] Among them, the large package loading and placing position, the large package loading robot, the battery cell bottom cleaning unit, and the code scanning and detection unit are arranged in sequence from front to back according to the processing direction; the large package loading and placing position and the battery cell bottom cleaning unit are arranged within the working range of the large package loading robot.

[0013] In one embodiment, the code scanning and detection unit includes:

[0014] A battery cell code scanning unit, which is used to scan and identify the battery cells and process the data of the code scanning results; and

[0015] An OCV detection unit, which is used to detect the battery cells;

[0016] Among them, the battery cell code scanning unit is arranged in front of the OCV detection unit according to the processing direction. After the battery cells are scanned by the battery cell code scanning unit, they are transported to the OCV detection unit for inspection.

[0017] In one embodiment, the large package loading section further includes:

[0018] An NG replenishment unit, which is used to replace the NG battery cells; and

[0019] A cleaning unit, which is used to comprehensively clean the battery cells;

[0020] Among them, the NG replenishment unit is arranged in front of the cleaning unit along the processing direction, and the cleaning unit cleans the battery cells that have passed through the NG replenishment unit and / or the battery cells replaced by the NG replenishment unit.

[0021] In one embodiment, the cleaning unit includes a large surface cleaning unit and a small surface cleaning unit;

[0022] The small surface cleaning unit, which sequentially cleans the upper half and the lower half of the battery cells;

[0023] The large surface cleaning unit, which is used to clean the large surfaces of the battery cells;

[0024] Among them, there is a distance between the small surface cleaning unit and the large surface cleaning unit.

[0025] In one embodiment, the battery cell processing section includes a battery cell pitch-changing and stacking unit;

[0026] The battery cell pitch-changing and stacking unit is arranged between the small surface cleaning unit and the large surface cleaning unit;

[0027] The battery cell pitch stacking unit is used to quickly convey the battery cells cleaned by the small surface cleaning unit to the large surface cleaning unit;

[0028] The first conveying unit is arranged behind the battery cell bottom cleaning unit and sequentially passes through the battery cell scanning unit, OCV detection unit, NG feeding unit, small surface cleaning unit, and battery cell pitch stacking unit along the process processing direction;

[0029] The first conveying unit is used to sequentially convey the battery cells after passing through the battery cell bottom cleaning unit to the above-mentioned respective processes for corresponding processing.

[0030] In one embodiment of the present invention, a loading module is further provided, including:

[0031] The processing component as described in any one of the above;

[0032] A sheet material loading section, the sheet material loading section is used to process the qualified battery cells after being processed by the processing component, and the processing component and the sheet material loading section are sequentially arranged along the production process; and

[0033] A second conveying section, the front end of the second conveying section passes under the large surface cleaning unit, and the second conveying section is used to convey the battery cells processed by the large surface cleaning unit sequentially to the respective processes along the rear for processing;

[0034] Wherein, the sheet material loading section is arranged behind the large surface cleaning unit along the processing process direction, and the sheet material loading section is arranged on one side or both sides of the second conveying section, and the battery cells are used to convey the qualified workpieces after being processed by the processing component to the sheet material loading section through the second conveying section.

[0035] In one embodiment, the sheet material loading section includes:

[0036] A large surface gluing unit, the large surface gluing unit is used to glue the battery cells;

[0037] A loading unit, the loading unit is used to stick glue to the battery cells; and

[0038] A switching unit, the switching unit is used to stick and press the glue or apply glue to the battery cells;

[0039] Wherein, the large surface gluing unit, the loading unit, and the switching unit are sequentially arranged along the processing process direction.

[0040] In one embodiment, the loading unit includes:

[0041] A paper tearing unit, the paper tearing unit is used to convey materials and tear the materials;

[0042] A visual photographing unit, where the visual photographing is used to photograph the material to detect whether the paper tearing of the material is completed; and

[0043] A robotic arm conveying unit, where the robotic arm conveying unit is used to convey the material;

[0044] Among them, the robotic arm conveying unit first conveys the material after paper tearing to the position of the visual photographing unit for photographing and detection. After the visual photographing unit passes the photographing and detection, the robotic arm conveying unit conveys the material to the next process again to apply glue to the battery cell.

[0045] In one embodiment, the switching unit includes:

[0046] A rolling module, where the rolling module makes the glued heat insulation pad and / or buffer pad stick more firmly; and

[0047] A paper tearing module, where the paper tearing module tears off the release paper on the top of the glued battery cell;

[0048] Among them, the rolling module is arranged in front of the paper tearing module along the processing procedure direction. The paper tearing module is used to process the battery cell that has been processed by the rolling module. The rolling module is arranged on one side or both sides of the second conveying section, and the second conveying section passes through the paper tearing module.

[0049] In one embodiment, the switching unit includes:

[0050] A rolling module, where the rolling module makes the glued heat insulation pad and / or buffer pad stick more firmly; and

[0051] A paper tearing module, where the paper tearing module tears off the release paper on the top of the glued battery cell;

[0052] Among them, the rolling module is arranged in front of the paper tearing module along the processing procedure direction. The paper tearing module is used to process the battery cell that has been processed by the rolling module. The rolling module is arranged on one side or both sides of the second conveying section, and the second conveying section passes through the paper tearing module.

[0053] In one embodiment, the switching unit includes:

[0054] A plasma cleaning component, where the plasma cleaning component is used to clean the upper surface of the heat insulation pad and / or buffer pad; and

[0055] A glue application head component, where the glue application head component is used to perform three-axis glue application on the heat insulation pad and / or buffer pad after plasma cleaning;

[0056] Among them, the plasma cleaning component is arranged in front of the glue - applying head component along the processing procedure direction. The glue - applying head component is used to process the battery cells processed by the plasma cleaning component. The plasma cleaning component is arranged on one side or both sides of the second conveying section, and the second conveying section passes through the glue - applying head component.

[0057] In one embodiment, the loading module further includes a first small - part loading section. The first small - part loading section is arranged behind the sheet - material loading section along the processing procedure direction. A CCD detection unit is also arranged between the sheet - material loading section and the first small - part loading section. The CCD detection unit is used to detect the gluing information of the battery cells. The first small - part loading section and the CCD detection unit are arranged on one side or both sides of the second conveying section.

[0058] In one embodiment, the first small - part loading section includes:

[0059] A rear - end - plate loading unit, which is used to install the rear end - plate for the battery cell;

[0060] An insulating - cover loading unit, which is used to install the insulating cover for the battery cell; and

[0061] A front - end - plate loading unit, which is used to install the front end - plate for the battery cell;

[0062] Among them, the rear - end - plate loading unit, the insulating - cover loading unit, and the front - end - plate loading unit are arranged in sequence along the processing procedure direction, and the rear - end - plate loading unit, the insulating - cover loading unit, and the front - end - plate loading unit are arranged on one side or both sides of the second conveying section.

[0063] In one embodiment of the present invention, a battery - cell installation production line is also provided, including:

[0064] Two loading modules as described in any one of the above, and the two loading modules are symmetrically arranged; and

[0065] Two battery - cell stacking units, which are respectively arranged behind the two loading modules along the processing procedure direction. The two battery - cell stacking units are symmetrically arranged, and the symmetry line is the same straight line as the symmetry line of the two loading modules. The battery - cell stacking units are used to stack and combine the battery cells to form a battery module.

[0066] In one embodiment, the battery cell installation production line further includes a second small-part feeding section, which is arranged behind the feeding module along the processing direction and on one side of the two battery cell stacking units; the second small-part feeding section is used for processing side plates, and the processed side plates are used to be installed on the corresponding two sides of the battery cells and / or battery modules.

[0067] In one embodiment of the present invention, a production process is also provided. Using the production process of a battery cell installation production line as described in any one of the above, the process includes the following steps:

[0068] A. Feed and pre-process the battery cells through the large-packaging feeding section; wherein, during the pre-processing, the battery cells are sequentially conveyed through the first conveying unit in each process of the large-packaging feeding section;

[0069] B. The qualified battery cells after pre-processing are placed on the second conveying section and sequentially conveyed to each process of the sheet material feeding section and the first small-part feeding section for feeding and processing.

[0070] C. After the feeding and processing are completed, stack the battery cells through the battery cell stacking unit to form a battery module. At the same time, process the side plates through the second small-part feeding section, and the side plates are used to be installed on the corresponding two sides of the battery cells and / or battery modules.

[0071] In one implementation, the specific processing steps of step A are as follows:

[0072] A1. After the battery cell is transported to the large-packaging feeding position, the robot clamps the battery cell. At the same time, the large-packaging feeding position removes the packaging material of the battery cell, and the robot transports the battery cell to the bottom cleaning unit for bottom cleaning;

[0073] A2. The battery cell is conveyed on the first conveying unit and is conveyed to the scanning and detection unit station, and the scanning and detection unit scans and detects the battery cell;

[0074] A3. The detected battery cells are conveyed to the NG replenishment unit, and the NG replenishment unit replaces the NG battery cells, removes the NG battery cells, and replenishes the battery cells that have passed the detection;

[0075] A4. The battery cells are conveyed to the next process through the first conveying unit, and the cleaning unit cleans the battery cells.

[0076] In one embodiment, the specific processing steps of step B are as follows:

[0077] After the battery cell is pre-treated in step A, it is placed on the second conveying section for conveying to the subsequent processing procedures. The second conveying section moves in a step-by-step manner. When the battery cell completes the previous procedure, it is step-by-step conveyed to the next procedure for processing through the second conveying section;

[0078] The battery cell is conveyed to the feeding unit through the second conveying section, and the battery cell is glued through the feeding unit;

[0079] After gluing is completed, the battery cell enters the next procedure; when the battery cell is conveyed to the switching unit procedure and the battery cell glues the gluing part, the switching unit rolls and tears the paper on the gluing part after the battery cell is glued; when the gluing part of the battery cell is coated with glue, the switching unit coats the gluing part of the battery cell with glue; the battery cell enters the next procedure;

[0080] The CCD detection unit detects the gluing part of the battery cell. If the detection is qualified, the battery cell is conveyed to the next procedure;

[0081] The rear end plate feeding unit feeds the end plate,

[0082] The insulating cover feeding unit feeds the insulating cover;

[0083] The front end plate feeding unit feeds the material.

[0084] In one embodiment, the specific processing steps of the battery cell stacking unit in step C are as follows:

[0085] C1. The battery cell stacking unit grabs the end plate to the upper position

[0086] C2. The battery cell stacking unit grabs the battery cell to the upper position

[0087] C3. The above C1 and C2 steps are cycled multiple times;

[0088] C4. The battery cell stacking unit grabs the upper end plate to the upper position, and the battery cell module stacking is completed,

[0089] C5. The battery cell stacking unit performs a primary pressure holding on the stacked module;

[0090] C6. The module is centered and pressure held, rotated 180 degrees, and the module centering mechanism is opened.

[0091] In one embodiment, the specific processing steps of the second small part feeding section in step C are as follows:

[0092] D1. Manually place the side plate on the tray of the side plate accumulation chain conveying module, and the side plate accumulation chain conveying module conveys it;

[0093] D2. The side plate on-line gripper module grabs the side plate that has moved into place and places it on the side plate step-by-step conveying module for conveying;

[0094] D3. During the conveying process of the side plate step conveying module, each processing procedure processes the side plates in sequence.

[0095] D4. The three-axis gripper module reaches the position to grip the processed side plates, and the three-axis gripper module places the side plates on the rear edge of the side plate blanking slide table module for conveying.

[0096] The processing component, the loading module, the battery module production line and its production process provided by the above embodiments have the following beneficial effects:

[0097] 1. By sequentially arranging the first conveying unit, the second conveying section, and the third conveying unit and the corresponding conveying pallets along the processing procedures, the automation of the production line for stacking battery cells into battery modules is realized, and the automated production process from modularization to integration is realized, improving production efficiency and production quality.

[0098] 2. In one of the embodiments, through the battery cell pitch-changing stacking unit arranged at the rear section of the processing component, it is ensured that the battery cells are seamlessly conveyed from the processing component to be stacked before the next process, waiting to be used in the next process, avoiding the subsequent process being unable to work normally due to lack of materials, ensuring the stable and efficient execution of the production line, and at the same time facilitating the stacking of the materials processed by the previous process. When the previous process speeds up, slows down, or fails and needs to be repaired, the subsequent process can continue to work. And, since the battery cell pitch-changing stacking unit is arranged between the small cleaning surface unit and the large cleaning surface unit, and the starting part of the second conveying section is arranged below the large cleaning surface unit, its stacking and conveying function is further enhanced.

[0099] 3. In one of the embodiments, the battery cell installation production line processes the battery cells in a single-piece flow symmetric manner to form battery cell modules, ensuring that the battery cells are sequentially and orderly conveyed to each process for one-to-one processing, greatly ensuring the quality of the battery cell modules, and through multi-line symmetry, high-efficiency production is realized.

[0100] 4. In one of the embodiments, by arranging a battery cell stacking unit at the rear end of the production line to stack the processed battery cells, the composition of the battery cell modules is realized, and through the rotational setting of the battery cell stacking unit, the flexibility and high mobility of the battery cell stacking unit are greatly ensured, enabling the battery cell stacking unit to be combined with the next production process as needed, thus realizing the overall integration of the production of battery cell modules. Brief Description of the Drawings

[0101] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0102] Figure 1 Schematic layout diagram of the production line provided by the embodiment of the present invention;

[0103] Figure 2 For Figure 1 Simplified layout diagram of the battery cell production line in

[0104] Figure 3 For Figure 1 Schematic structure diagram of the large package loading section in

[0105] Figure 4 For Figure 3 Schematic structure diagram of the large package incoming material placement position in

[0106] Figure 5 For Figure 3 Schematic structure diagram of the large package loading robot in

[0107] Figure 6 For Figure 3 Schematic structure diagram of the battery cell bottom cleaning unit in

[0108] Figure 7 For Figure 1 Schematic structure diagram of the code scanning unit in

[0109] Figure 8 For Figure 1 Schematic structure diagram of the battery cell pitch changing unit in

[0110] Figure 9 For Figure 1 Schematic structure diagram of the cleaning unit in

[0111] Figure 10 For Figure 9 Schematic structure diagram of the small surface cleaning unit in

[0112] Figure 11 For Figure 9 Schematic structure diagram of the large surface cleaning unit in

[0113] Figure 12 For Figure 1 Schematic structure diagram of the second conveying unit in

[0114] Figure 13 For Figure 1Schematic diagram of the large surface gluing unit in;

[0115] Figure 14 is Figure 1 Schematic diagram of the loading unit in;

[0116] Figure 15 is Figure 1 Schematic diagram of the switching unit in;

[0117] Figure 16 is Figure 1 Schematic diagram of the rear end plate loading unit in;

[0118] Figure 17 is Figure 1 Schematic diagram of the insulating cover loading unit in;

[0119] Figure 18 is Figure 1 Schematic diagram of the battery cell stacking unit in;

[0120] Figure 19 is Figure 1 Schematic diagram of the battery cell stacking table in;

[0121] Figure 20 is Figure 1 Schematic diagram of the second small parts loading section in.

[0122] Reference numerals in the drawings:

[0123] 100, Processing Component, 110, Bulk Loading Section, 111, Bulk Loading Unit, 111-1, Bulk Material Incoming Placement Position, 111-2, Bulk Loading Robot, 112, Bottom Cleaning Unit for Battery Cells, 113, Scanning and Detection Unit, 114, NG Refill Unit, 115, Cleaning Unit, 115-1, Small Surface Cleaning Unit, 115-2, Large Surface Cleaning Unit, 120, Battery Cell Processing Section, 121, Battery Cell Spacing and Stacking Unit, 130, First Conveyor Unit; 200, Loading Module, 210, Sheet Material Loading Section, 211, Loading Unit, 211-1, Paper Tearing Unit, 211-2, Visual Photography Unit, 211-3, Robotic Arm Conveying Unit, 211-4, Equipment Frame B, 212, Switching Unit, 212-1, Rolling Module, 212-2, Paper Tearing Module, 213, Large Surface Gluing Unit, 214, CCD Detection Unit; 220, Second Conveyor Unit, 221, Lifting Mechanism, 222, Opening Mechanism, 223, Bottom Frame, 224, Scroll Bar, 225, Return Flow Double-Speed Chain, 226, Hook Release Mechanism, 227, Pallet Induction Component, 228, Pallet Positioning Mechanism, 230, First Small Parts Loading Section, 231, Rear End Plate Loading Unit, 232, Insulation Cover Loading Unit, 233, Front End Plate Loading Unit, 240, Third Conveyor Unit, 300, Battery Module Production Line, 310, Battery Cell Stacking Unit, 311, Robotic Component, 312, Battery Cell Gripper, 313, Battery Cell Stacking Table, 313-1, Battery Cell Turntable, 313-2, Battery Cell Stacking Fixture, 313-3, Electrical Component, 320, Second Small Parts Loading Section, 321, Third Pallet, 322, Side Plate Accumulating Chain Conveyor Module, 323, Side Plate Pickup Gripper Module, 224, Side Plate Stepping Conveyor Module, 325, Side Plate Cleaning Three-Axis Module, 326, Side Plate Gluing Robot, 327, One-Axis Module Photography Module, 328, Unloading Three-Axis Gripper Module, 329, Side Plate Unloading Slide Module. Detailed Implementation Manner

[0124] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0125] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present invention, the directional indications are only used to explain the relative position relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0126] In addition, if the embodiments of the present invention involve descriptions such as "first" and "second", the descriptions of "first", "second", etc. are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel scenarios. Taking "A and / or B" as an example, it includes scenario A, or scenario B, or the scenario where both A and B are satisfied simultaneously. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on what can be achieved by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be achieved, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0127] Please refer to Figures 1 - 11 , one embodiment of the present invention provides a processing component 100, including:

[0128] A large-packaging feeding section 110, which is used for feeding the battery cells and performing pre-processing; and

[0129] A battery cell processing section 120, which is used for performing pitch stacking on the qualified battery cells processed by the large-packaging feeding section 110 to facilitate the processing of subsequent processes;

[0130] Among them, large-packaging feeding means that the incoming battery cells are not bare battery cells, but are arranged in boxes after being packaged with packaging materials and bottom pallets to meet the safety requirements during the installation process of the battery cells. In the industry, it is generally called "large-packaging". The packaging materials therein include elastic materials such as foam and rubber, and the bottom pallets include pallets, trays, card slots boxes, etc. Large-packaging: The incoming battery cells not only include the battery cells themselves, but also the battery cell packaging materials and bottom pallets. This whole is called large-packaging, so it is commonly called "large-packaging feeding".

[0131] As needed, a first conveying unit 130 is disposed through the working area of the large-packaging feeding section 110 for conveying the battery cells and sequentially passing through the working area of the large-packaging feeding section 110 along the processing procedure direction, so that the large-packaging feeding section 110 performs pre-processing on the battery cells in sequence; the battery cell processing section 120 is disposed behind the first conveying unit 130 along the processing procedure direction, so that the battery cell processing section 120 places the battery cells conveyed in place by the first conveying unit 130.

[0132] A first conveying unit 130 is disposed between the large-packaging section and the battery cell processing section 120, and the first conveying unit 130 is used for conveying the qualified workpieces processed by the large-packaging feeding section 110 to the battery cell processing section 120.

[0133] In this embodiment, the first transfer unit 130 includes a first tray and a first transmission mechanism. The first tray is matched with the battery cell for limiting and fixing the battery cell, and a plurality of battery cells can be placed on the first tray. The first tray is used in cooperation with the first transfer mechanism. The first tray is arranged on the first transmission mechanism and moves through the first transmission mechanism. During operation, the battery cells are placed on the first tray for positioning, and the first tray slides on the first transmission mechanism, thereby realizing the transfer of the battery cells to each process for processing.

[0134] Specifically, the battery cells are pre-processed (pre-processing) through the large-packaging feeding section 110, and the pre-processing includes bottom cleaning, surface cleaning, and code scanning detection of the battery cells, etc., to ensure the qualified transportation of the battery cells. The battery cell processing section 120 stacks the battery cells with variable pitch, and the battery cell processing section 120 plays a role of connecting the front and the back, meeting the modular and automated settings of the production line, and greatly ensuring the production stability and efficiency.

[0135] In one of the embodiments, the large-packaging feeding section 110 includes:

[0136] A large-packaging feeding unit 211111, which includes a large-packaging incoming material placement position 111-1 and a large-packaging feeding robot 111-2. The large-packaging incoming material placement position is used for feeding, removing foam, and / or pallets, and the large-packaging feeding robot 111-2 is used for grasping and moving the workpiece on the large-packaging incoming material placement position 111-1;

[0137] A battery cell bottom cleaning unit 112, which is used for cleaning the bottom of the battery cell; and

[0138] A code scanning and detection unit 113, which is used for code scanning and detecting the battery cell;

[0139] Wherein the large-packaging incoming material placement position, the large-packaging feeding robot 111-2, the battery cell bottom cleaning unit 112, and the code scanning and detection unit 113 are arranged in sequence from front to back in the process processing direction; the large-packaging incoming material placement position and the battery cell bottom cleaning unit 112 are arranged within the working range of the large-packaging feeding robot 111-2. The first transfer unit 130 is arranged behind the battery cell bottom cleaning unit 112 along the processing procedure direction, so that the first transfer unit 130 transports the battery cells processed by the battery cell bottom cleaning unit 112.

[0140] In this embodiment, there are three large-packaging incoming material placement positions 111-1. The three feeding stations have no sequence priority and simultaneously serve the functions of feeding, placing lower foams and / or pallets. The three large-packaging incoming material placement positions 111-1 are arranged side by side. The large-packaging feeding robot 111-2 is arranged behind the three large-packaging incoming material placement positions 111-1 along the processing procedure direction. The bottom cleaning unit 112 of the battery cell is arranged behind the three large-packaging incoming material placement positions 111-1 along the processing procedure direction. The large-packaging feeding robot 111-2 and the bottom cleaning unit 115 of the battery cell can be arranged side by side or successively along the processing procedure direction behind the three large-packaging incoming material placement positions 111-1. The large-packaging incoming material placement position and the bottom cleaning unit 112 of the battery cell are set within the working range of the large-packaging feeding robot 111-2. The packaging materials include foams, pallets and other materials for outer packaging of the battery cells.

[0141] Among them, the large-packaging feeding robot 111-2 is a multi-directional movement robot. The multi-directional movement robot has multiple movement joints. The multiple movement joints can respectively rotate 360 degrees on the X, Y and / or Z-axis planes. A gripper is installed at the end of the large-packaging feeding robot. The gripper is used to pick up the battery cell. By combining the use of the large-packaging feeding robot and the gripper, the battery cell on the large-packaging incoming material placement position 111-1 can be picked up efficiently and accurately, moved to the bottom cleaning unit 112 of the battery cell, and after the cleaning is completed, the battery cell is placed on the first tray on the first conveyor mechanism.

[0142] Steps of large-packaging feeding: The foam battery cell is in place and reaches the large-packaging incoming material placement position 111-1. The large-packaging feeding robot 111-2 is at the origin. The large-packaging feeding robot 111-2 works, moves to above the battery cell for distance measurement and takes a photo. The position of the battery cell is identified through distance measurement and photo taking. The gripper of the large-packaging feeding robot 111-2 descends to pick up the battery cell. After the large-packaging feeding robot 111-2 picks up the battery cell, it moves to the bottom cleaning position. At the same time, the first tray of the battery cell returns to the station, the first tray is lifted and positioned, and the first tray flows into the first conveyor mechanism. After the cleaning is completed, the picked-up battery cell is placed on the first tray. Specifically, the robot gripper moves to the distance measurement position for distance measurement, then moves to the grasping position, the clamping jaws clamp a group of battery cells, the foam pushing cylinder extends, the gripper grabs the battery cell and moves to the position of the bottom cleaning unit 112 of the battery cell to clean the bottom of the battery cell. The gripper moves to the first tray on the first conveyor unit 130, the bottom support cylinder extends to position the tray, the gripper moves to the position of releasing the battery cell, the gripper opens to release the battery cell onto the first tray, the gripper rises, and the large-packaging feeding robot 111-2 returns to the original position. At the same time, the bottom support cylinder retracts, and the first tray is conveyed on the first conveyor mechanism.

[0143] In one of the embodiments, the code scanning and detection unit 113 includes:

[0144] The battery cell scanning unit is used to scan and identify the battery cells and process the data of the scanning results; and

[0145] The OCV detection unit is used to detect the battery cells;

[0146] Among them, the battery cell scanning unit is arranged in front of the OCV detection unit according to the processing direction of the process. After being scanned by the battery cell scanning unit, the battery cells are transported to the OCV detection unit for inspection.

[0147] In this embodiment, the battery cell scanning unit includes a chassis A, a first tray positioning and lifting structure, a moving module, a scanning camera, and a light source fixing bracket and adjustment structure. The first tray positioning and lifting structure is installed on the chassis A, the moving module is installed on the chassis A, the scanning camera is installed on the front surface of the moving module, and the scanning camera moves in the front, back, left, right, up, and down directions through the moving module. The flexible scanning and identification of the battery cells by the scanning camera is efficiently realized through the moving module. The moving module is a multi-axis slide, and the multi-axis slide includes X, Y, and / or Z-axis slides. The adjustment structure is installed on the chassis A, the light source fixing bracket is installed on the adjustment structure, and the light source fixing bracket is arranged below the scanning camera. The battery cell scanning unit can scan different models of battery cells. When necessary, the battery cell scanning unit with a corresponding size can be matched according to the size of the battery cell model. During operation, when the first tray moves below the light source fixing bracket through the first transmission mechanism, the first tray positioning and lifting structure lifts the first tray, the camera starts taking pictures and scanning, the camera moves to the next scanning position, and the picture data is processed during the movement until the battery cell scanning is completed. Then the lifting mechanism 221 descends, and the first tray moves to the next process.

[0148] The OCV detection unit is installed on the battery cell scanning unit. The OCV detection unit is installed at the rear of the moving module. The OCV detection unit, the scanning camera, the light source fixing bracket and the adjustment structure are installed on two opposite sides of the moving module, and the OCV detection unit is arranged behind the scanning camera along the processing procedure direction; the OCV detection unit includes a quick replacement handle, a continuously adjustable and compatible probe module, an aviation plug and a servo up and down moving module. The servo up and down moving module includes a Z-axis servo reduction motor (with self-locking) and a Z-axis slide. The aviation plug is installed between the Z-axis servo reduction motor and the Z-axis slide. The Z-axis servo reduction motor has self-locking. The servo up and down moving module is installed on the moving module. The quick replacement handle is installed on the servo up and down moving module. The continuously adjustable and compatible probe module is installed on the quick replacement handle. During operation, when the first tray passes by the scanning camera and moves below the OCV detection unit, the positioning and lifting structure below the OCV detection unit lifts the first tray, and the continuously adjustable and compatible probe module descends to detect the battery cells on the first tray. After the detection is completed, the positioning and lifting structure descends, and the first tray moves to the next process.

[0149] Battery cell scanning process: The tray arrives. The proximity switch senses that the tray arrives. The lifting and positioning mechanism positions the tray and lifts the first tray to the in-place position. The camera starts taking pictures and scanning. The camera scans 4 battery cells, moves to another group of battery cells for scanning, moves to another group of battery cells for scanning, moves to another group of battery cells for scanning; the camera moves to the next scanning position, (processing the photographed data during the movement), the camera scans 4 battery cells, repeats steps 4 and 5 four times, the lifting mechanism 221 descends, and the first tray moves out.

[0150] OCV detection process: The tray arrives. The proximity switch arranged on the first conveying unit 130 senses that the tray arrives. The lifting and positioning mechanism positions the tray and lifts the tray to the in-place position. The probe module starts to descend for measurement. The detection board of the probe module moves to the tray position, the detection board descends, and the probes on the detection board contact the battery cells to detect the battery cells. After the measurement is completed, the module rises, the detection board retracts, the lifting mechanism 221 descends, and the tray moves out.

[0151] In one embodiment, the large package feeding section 110 further includes:

[0152] An NG replenishment unit 114 for replacing NG battery cells; and

[0153] A cleaning unit 115 for comprehensively or superficially cleaning the battery cells;

[0154] Among them, the NG replenishment unit 114 is arranged in front of the cleaning unit 115 along the process processing direction. The cleaning unit 115 performs surface cleaning on the battery cells after passing through the NG replenishment unit 114, and / or performs surface cleaning on the battery cells replaced by the NG replenishment unit 114.

[0155] In this embodiment, the NG replenishment unit 114 includes a chassis B, a three-axis picking component, an NG tray automatic removal component, a first tray return channel, and a pusher cart. The three-axis picking component is installed on the chassis B, the NG tray automatic removal component is installed on the chassis B, and the NG tray automatic removal component is arranged below the three-axis picking component. The first tray return channel is arranged below the chassis B, the pusher cart is arranged on one side of the chassis B, the bottom of the pusher cart is provided with outward wheels, and the pusher cart is provided with a scissor lifting structure. NG battery cell replacement process: The first tray moves into place through the first transmission mechanism, the first tray transverse movement component descends, the first tray moves to the rightmost side. After the NG battery cells are replaced by qualified battery cells, the NG tray automatic removal component removes the first tray. An operator moves the tray to the pusher cart, and the operator lowers the cart. The pusher tray returns to the main line through the return channel; the tray arrives, the tray is positioned, the battery cell is grabbed, passes through the cleaning component, the micro switch detects the battery cell, slowly moves for cleaning, the cleaning ends, and it is placed in the next working station.

[0156] In one of the embodiments, the cleaning unit 115 includes a large surface cleaning unit 115-2 and a small surface cleaning unit 115-1;

[0157] The small surface cleaning unit 115-1 sequentially cleans the upper half and the lower half of the battery cell; or is used to clean the small surfaces of the battery cell;

[0158] The large surface cleaning unit 115-2 is used to clean the large surfaces of the battery cell; or is used to clean the large surfaces of the battery cell;

[0159] Among them, a spacing is provided between the small surface cleaning unit 115-1 and the large surface cleaning unit 115-2.

[0160] In this embodiment, the small surface cleaning unit 115-1 is installed on the chassis B, and is arranged behind the three-axis material taking assembly and behind the NG tray automatic removal assembly. The small surface cleaning unit 115-1 includes a pressing battery cell structure, a lifting structure, a small surface cleaning plasma head module, a plasma gun pipeline bracket, and a dust suction bracket moving slide rod. There are two plasma gun pipeline brackets. The two plasma gun barrel brackets are installed on the chassis B, and there is a spacing between the two plasma gun barrel brackets. The small surface cleaning plasma head module is installed on the chassis B, and the small surface cleaning plasma head module is arranged between the two plasma gun barrel brackets. The lifting structure is arranged below the small surface cleaning plasma head module. The lifting structure includes a lifting tray structure and a lifting battery cell structure. The lifting tray structure is installed on the chassis B, and the lifting battery cell structure is installed on the lifting tray structure.

[0161] The large surface cleaning unit 115-2 is arranged behind the small surface cleaning unit 115-1 along the processing procedure direction. There is a spacing between the large surface cleaning unit 115-2 and the small surface cleaning unit 115-1. The large surface cleaning unit 115-2 includes an equipment frame A, a robot system, a cleaning assembly, and a cleaning gripper. The robot system is installed on the equipment frame A, the cleaning assembly is installed on the equipment frame A, and the cleaning gripper is installed on the robot system. The cleaning assembly includes a fixed support, a changeover mechanism handwheel, a microswitch, a dust suction device, a protective cover, and a cleaning gun. The fixed support is installed on the equipment frame A, the changeover mechanism handwheel is installed on the fixed support, the protective cover is installed on the fixed support, the cleaning gun is installed on the fixed support, the dust suction device is installed on the fixed support, and the dust suction device is arranged on the same side as the cleaning gun. The cleaning assembly is a symmetric structure. There is a first preset distance between the symmetrically arranged cleaning guns and the dust suction devices of the cleaning assembly. The first preset distance is equal to and / or greater than the distance between the two cleaning surfaces of the battery cell during operation. The cleaning gripper includes a frame, a driving cylinder, a battery cell detector, and a battery cell gripper. The frame is installed on the robot system, the driving cylinder is installed on the frame, the battery cell detector is installed on the frame, the frame is provided with an adjustment slot, and the battery cell gripper is installed at the adjustment slot of the frame. The battery cell gripper is adjusted in size through the adjustment slot, and is adjusted to the corresponding distance according to different battery cell models and sizes to clamp the battery cell. The battery cell detector is an optoelectronic detection. During operation, the robot system drives the gripper to grab the battery cell that has moved into place. The battery cell detector detects that the battery cell is in place, the gripper clamps the battery cell, the microswitch detects the battery cell, and the large surface of the battery cell is slowly moved and cleaned through the cleaning assembly. After cleaning, it is placed at the next process position.

[0162] Small surface cleaning: After the tray is in place, it is lifted up, the battery cell is lifted up, the battery cell is pressed down and fixed, the plasma gun moves while cleaning, the module rises after cleaning, the battery cell is reset, the tray descends, and flows to the next station; the tray proximity switch senses that the tray is in place, the tray is lifted up and positioned, the battery cell lifting mechanism 221 lifts the battery cell and the piezoelectric cell mechanism descends (acting simultaneously), the module with the cleaning head descends to the cleaning position 1, the upper part of the battery cell is cleaned, the module with the cleaning head descends to the cleaning position 2, the lower part of the battery cell is cleaned, the module returns to its original position, the battery cell lifting mechanism 221 retracts and the piezoelectric cell mechanism rises (acting simultaneously), the tray lifting mechanism 221 retracts, and the tray leaves the station;

[0163] Large surface cleaning station: during cleaning, the battery cells are driven by the 6-axis robot gripper, 2 battery cells at a time, and the large surface of the battery cells passes through the plasma rotating spray gun to achieve the cleaning effect; specifically, the pallet enters and exits the station and is positioned, the robot moves from the origin / non-interference area to the battery cell grabbing position, the robot grabs the battery cells, the robot moves to the cleaning position, cleans the battery cells, the robot moves to the pallet position, the robot places the battery cells, the robot returns to the origin, the robot moves from the origin / non-interference area to the battery cell grabbing position, the robot grabs the battery cells, the robot moves to the cleaning position, cleans the battery cells, the robot moves to the pallet position, the robot places the battery cells, and the robot returns to the origin.

[0164] Cleaning components: the tray is in place, the tray is positioned, the battery cell is grabbed, and the cleaning components are passed. The micro switch detects the battery cell and the cleaning is done by slowly moving. After cleaning, the battery is placed in the next station.

[0165] Robot component 311: drives the gripper to grab the battery cell for cleaning and releases it after cleaning.

[0166] Cleaning gripper: the tray is in place, the tray is positioned, the gripper is in place, the photoelectric detection of the battery cell is in place, the gripper is clamped, and after cleaning, the cleaning is completed and placed in the next station, the next cycle.

[0167] In one of the embodiments, the cell processing section 120 includes a cell variable pitch stacking unit 121;

[0168] The battery cell variable pitch stacking unit 121 is disposed between the small surface cleaning unit 115 - 1 and the large surface cleaning unit 115 - 2;

[0169] The battery cell variable pitch stacking unit 121 is used to accelerate the transportation of the battery cells cleaned by the small surface cleaning unit 115-1 to the large surface cleaning unit 115-2;

[0170] The first conveying unit 130 is disposed behind the battery bottom cleaning unit 112, and passes through the battery scanning unit, the OCV detection unit, the NG feeding unit 114, the small surface cleaning unit 115-1 and the battery variable pitch stacking unit 121 in sequence along the process direction;

[0171] The first conveying unit 130 is used to sequentially convey the battery cells after passing through the battery cell bottom cleaning unit 112 to the above-mentioned various processes for corresponding processing.

[0172] In this embodiment, the end of the first conveying unit 130 is arranged above the front end of the battery cell variable pitch stacking unit 121, and the battery cell variable pitch stacking unit 121 is arranged between the small surface cleaning unit 115-1 and the large surface cleaning unit 115-2. The battery cell variable pitch stacking unit 121 is used to meet the beat and speed up the first pallet unit. The battery cell variable pitch stacking unit 121 includes a base frame C, a slide rail support, a drive motor, a latch and a belt. The slide rail support is installed on the opposite sides of the base frame C, the latch and the belt are installed on the slide rail support, and the drive motor is installed on the slide rail support. The drive motor is connected to the belt transmission; during operation, when the first pallet moves to the battery cell variable pitch stacking unit 121, four latches are inserted into the sides of two groups of pallets, and the motor drives the first pallet to move. After moving into place, the bottom lifts the positioning pallet, and the latch retracts back to the original position, waiting for the next pallet, and repeats the cycle.

[0173] The pallets flow in, four latches are inserted into the sides of two groups of pallets, the motor drives 920mm, the bottom lifts up to position the pallets, the latches retract, and return to the loading position, repeating the cycle; the stepping conveyor mechanism is designed to meet the beat and speed up the pallet arrival speed.

[0174] Figures 12 - 15 In one embodiment of the present invention, a feeding module 200 is provided, comprising:

[0175] The processing component 100 as described in any one of the above;

[0176] a sheet material loading section 210, wherein the sheet material loading section 210 is used to process qualified battery cells processed by the processing component 100, and the processing component 100 and the sheet material loading section 210 are sequentially arranged along the production process; and

[0177] A second conveying section, the front end of which is arranged below the cleaning large surface unit 115-2, and the second conveying section is used to sequentially convey the cells processed by the cleaning large surface unit 115-2 to various processes along the rear for processing;

[0178] The sheet loading section 210 is arranged behind the large surface cleaning unit 115-2 along the processing direction, and the sheet loading section 210 is arranged on one side or both sides of the second conveying section, and the battery cell is used to convey the qualified workpiece processed by the processing component 100 to the sheet loading section 210 through the second conveying section. And / or, the second conveying section passes through the working area of the sheet loading section 210 in sequence.

[0179] In this embodiment, the second conveying section includes a second tray and a second conveying mechanism. The second tray is provided with two battery cell placement positions, and the two battery cell placement positions can be adjusted correspondingly according to different models of battery cells to meet the size requirements of different battery cells. The battery cell placement position includes a horizontal limiting unit and a vertical limiting unit. The second tray is provided with multiple rows of limiting holes in the horizontal and vertical directions, and a limiting seat is arranged on the second tray. The limiting seat is fixed in different limiting holes by inserting and removing screws and positioning pins, so as to realize the positioning of the second tray for battery cells of different models and sizes; the second conveying section is arranged in parallel with and / or on the same straight line as the first conveying unit 130. The second conveying section is used to sequentially convey the battery cells processed by the large surface cleaning unit 115-2 along the processing procedure direction, so that the sheet material loading section 210 processes the battery cells sequentially.

[0180] The second transfer mechanism includes a lifting mechanism 221, an opening mechanism 222, a bottom frame 223, a stepping mechanism, a roller bar, a return double-speed chain 225, a decoupling mechanism 226, a tray induction component 227 and a tray positioning mechanism 228; the opening mechanism 222 is installed above the lifting mechanism 221, and the lifting mechanism 221 and the opening mechanism 222 are arranged under the equipment frame A of the large-surface cleaning unit 115-2, so as to be arranged behind the first transfer mechanism and / or the battery core pitch-changing unit along the processing procedure direction, thereby realizing automatic processing; the bottom frame 223 is arranged behind the lifting mechanism 221, the opening mechanism 222 and the large-surface cleaning unit 115-2 along the processing procedure, the stepping mechanism is installed on the bottom frame 223, the rolling bar 224 is installed on the bottom frame 223, four roller bars are provided and are arranged oppositely, and the tray positioning mechanism 228, the tray induction component 227 and the decoupling mechanism 226 are installed on the roller bars. The decoupling mechanism 226 is arranged behind the large-surface cleaning unit 115-2 along the processing procedure direction. The decoupling mechanism 226 includes a horizontal decoupling mechanism 2261 and a vertical decoupling mechanism 2262. The horizontal decoupling mechanism 2261 and the vertical decoupling mechanism 2262 are used to adjust the horizontal limiting unit and the vertical limiting unit on the second tray, so as to realize the placement in place of the battery core and / or the release of the battery core; the opening mechanism 222 is installed with the tray positioning mechanism 228 and the tray induction component 227. The tray positioning mechanism 228 is a plug-in positioning pin. The induction component includes an inductor and a read-write head. The inductor is used to sense the in-position information of the tray, and the read-write head is used to read the battery core code. The stepping mechanism is arranged under the roller bar. The return double-speed chain 225 is installed on the bottom frame 223, and one end of the return double-speed chain 225 penetrates through the lifting mechanism 221. The return double-speed chain 225 is arranged under the roller bar and the stepping mechanism. The second transfer mechanism is also installed with an electrical component 313-3, which is used to drive and control each component of the second transfer mechanism;During operation, the idle second tray moves to the lifting mechanism 221 through the reflux speed chain 225, the lifting mechanism 221 detects that the second tray has moved into place, lifts the second tray, the opening mechanism 222 positions the second tray that has been lifted into place, the lifting mechanism 221 is reset, the sensing component of the opening mechanism 222 detects the tray loading information, the read / write head reads the battery core code, the stepping mechanism moves to the bottom of the second tray, the tray positioning mechanism 228 on the stepping mechanism positions the second tray, the positioning mechanism on the opening mechanism 222 is reset, the stepping mechanism is driven, and the tray is driven downward. The process moves, the unhooking mechanism 226 adjusts the placement position of the battery cell on the second tray, and after the cleaning large surface unit 115-2 completes the cleaning of the battery cell, it is placed on the second tray, the unhooking mechanism 226 is reset, the tray positioning mechanism 228 on the stepping mechanism positions the second tray, the tray positioning mechanism 228 on the roller bar is reset, the stepping mechanism moves, and drives the tray to move to the next process. When the stepping mechanism drives the second tray and the battery cell to complete the processing, the battery cell enters the next processing process, and the idle second tray is recycled to the lifting mechanism 221 through the reflux speed chain 225. ;

[0181] Stepper line tray: insert and remove screws and positioning pins when changing models.

[0182] Stepping conveying: the pallet returns, rises and falls to the working position, flows into the lifting and positioning position, is lifted to the upper working position, the opening mechanism 222 is closed, lifted and lowered, the pallet positioning mechanism 228 is positioned, the pallet is inductively detected in place, the stepping mechanism is positioned, the pallet is positioned and retracted, the stepping mechanism is pulled to the next station, the pallet positioning mechanism 228 is positioned, the unhooking mechanism 2261 / 2 pulls open the pallet spring mechanism, the large surface cleaning gripper discharges the core, the sensing core is in place, the unhooking mechanism 2261 / 2 disengages the pallet spring mechanism, the large surface cleaning gripper withdraws, the stepping line mechanism pulls to the next station, and the cycle is repeated.

[0183] Tray lifting: The bottom tray returns to the lifting position (conveying length 1000 mm, conveying speed 250 mm / s). The inductive tray is lifted by the bottom lifter (lifting stroke 450 mm, lifting speed 200 mm / s). After lifting in place, the upper conveying mechanism closes (stroke 100 mm). The tray positioning pin extends to position the tray. Then it descends, the stepping mechanism moves into place, and the pin positions the tray (with detection added at the middle position of ascending and descending). The positioning mechanism retracts, and the stepping line mechanism pulls it away. The upper conveying mechanism opens. The bottom tray returns to the lifting position (conveying length 1000 mm, conveying speed 250 mm / s). The inductive tray is lifted by the bottom lifter when in position (lifting stroke 450 mm, lifting speed 200 mm / s). After lifting in place, the upper conveying mechanism closes (stroke 100 mm). The tray positioning pin extends to position the tray. Then it descends, the stepping mechanism moves into place, and the pin positions the tray (with detection added at the middle position of ascending and descending). The positioning mechanism retracts, and the stepping line mechanism pulls it away. The upper conveying mechanism opens.

[0184] Stepping mechanism: Detect that the tray is in position and the tray lifting mechanism 221 descends to the safe position. The incoming line mechanism moves to the lifting position. The positioning pin of the stepping line mechanism extends to position the tray. The stepping mechanism drives the tray to move one step distance (moving distance 1000 mm). The positioning mechanism positions. The tray positioning pin of the stepping line mechanism retracts and waits for the operation of its work station to be completed.

[0185] Lifting mechanism 221: The bottom tray returns in place. The in-position signal of the tray is sensed. The cylinder drives to lift the tray. After lifting in place, it descends and waits for the next group of empty trays to return in place, repeating in a cycle.

[0186] Opening mechanism 222: The tray is lifted in place. During the lifting process, the groove switch senses the signal. The cylinder drives to close. The positioning pin of the tray positioning mechanism 228 extends. It ascends and descends. The tray in-position detection senses that the tray is in position. The reading and writing head reads the cell code. The stepping mechanism arrives and the positioning pin extends to position. The positioning pin of the tray positioning mechanism 228 retracts. It steps to the next work station. The tray in-position detection signal is lost, repeating in a cycle. (The opening mechanism 222 is driven by 4 groups of driving cylinders, and 2 groups of linear guides in the length direction control the direction. Driving the top roller bar.)

[0187] Stepping mechanism: The front opening mechanism 222 detects that the tray is in position. The stepping line device moves to the opening mechanism 222. The tray positioning mechanism 228 extends and steps to the next work station, repeating in a cycle. (Stepping mechanism: The blue frame is fixed on the frame of the whole device. The yellow frame is the driving frame driven by the motor gear rack. 2 side slide rails control the driving direction, and each driving distance is 1000 mm. Repeating motion.)

[0188] Bottom frame 223: Top roller bar: The roller bar is assembled and installed on the aluminum profile, and as a whole, it is installed on the fixed frame. Return double-speed chain 225: Directly installed on the fixed frame, used for the return of empty pallets and repeated recycling.

[0189] Pallet positioning mechanism 228: Pulled in place by the stepping line mechanism, senses the presence of the pallet, the barcode reader reads the code, the positioning pins of the pallet positioning mechanism 228 extend for positioning, and other processes are carried out. After the process is completed, the positioning pins of the stepping mechanism and the pallet positioning pins are mutually positioned, and the stepping line equipment is dragged to the next station.

[0190] Decoupling mechanism 226: When the pallet arrives, the longitudinal cylinder retracts to pull open the pallet spring, waits for the battery cell to be placed, the transverse cylinder extends, the longitudinal cylinder extends, the pallet flows out, and the next group of pallets flows in, repeating in a cycle.

[0191] The decoupling mechanism 226 of the longitudinal cylinder: The pallet flows in, the cylinder extends in place, waits for the battery cell to be placed, the cylinder retracts, repeating in a cycle. The decoupling mechanism 226 of the longitudinal cylinder is provided with four cylinders. Since the incoming materials of the stepping line equipment are alternately arranged, the four cylinders are grouped in pairs and are alternately used according to the alternately incoming materials of the stepping line; the pallet is operated horizontally and / or longitudinally through the decoupling mechanism 226, so as to place the battery cell on the pallet. The battery cell is positioned by the pallet, and the pallet is conveyed by the second conveying mechanism, so as to convey the battery cell to each process of the loading module 200 for processing.

[0192] In one embodiment, the sheet material loading section 210 includes a large surface gluing unit 213, a loading unit 211, and a switching unit 212. The large surface gluing unit 213 is used for gluing the battery cell, the loading unit 211 is used for pasting the battery cell, the switching unit 212 is used for pasting and pressing or gluing the battery cell, and the large surface gluing unit 213, the loading unit 211, and the switching unit 212 are arranged in sequence along the processing procedure direction.

[0193] In this embodiment, by sequentially arranging the large surface gluing unit 213, the loading unit 211, and the switching unit 212 after the decoupling mechanism 226, it is ensured that after the battery cell is placed on the second pallet of the second conveying unit 220, the battery cell can be sequentially subjected to processes such as large surface gluing, pasting, and pasting and pressing or gluing through the conveyance of the second conveying unit 220, so as to process the battery cell in an orderly manner for each process, realizing automated production, greatly improving the overall production efficiency, and enabling each process to compactly and efficiently process the battery cell.

[0194] In one embodiment, the loading unit 211 includes:

[0195] Paper tearing unit 211-1, the paper tearing unit 211-1 is used for conveying materials and tearing the materials.

[0196] a vision photographing unit 211-2, where the vision photographing is used to photograph the material to detect whether the material has completed paper tearing; and

[0197] a robotic arm conveying unit 211-3, where the robotic arm conveying unit 211-3 is used to convey the material;

[0198] Among them, the robotic arm conveying unit 211-3 first conveys the material after paper tearing to the position of the vision photographing unit 211-2 for photographing and detection. After the vision photographing unit 211-2 passes the photographing and detection, the robotic arm conveying unit 211-3 conveys the material to the next process again to apply glue to the battery cell. The working area of the robotic arm conveying unit 211-3 includes the working area of the paper tearing unit 211-1 and the working area of the vision photographing unit 211-2 to enable the normal operation of the paper tearing unit 211-1 and the vision photographing unit 211-1; the working area of the robotic arm conveying unit 211-3 also includes a part of the working area of the second conveying section, so as to realize the processing of the battery cell.

[0199] In this embodiment, the loading unit 211 further includes an equipment frame B211-4. The paper tearing unit 211-1, the vision photographing unit 211-2 and the robotic arm conveying unit 211-3 are all installed on the equipment frame B211-4. The paper tearing unit 211-1 includes a Z-axis material lifting mechanism 221, an X-axis conveying module and a paper tearing gripper; the Z-axis material lifting mechanism 221 includes a Z-axis servo drive module, a Z-axis servo motor, a sensor cable chain, a material tray guide rod, a rodless cylinder conveyor and an opposed sensor; the X-axis conveying module includes a multi-axis slide, a suction cup platform guide rod, a suction cup material adsorption and a material transfer table A; the paper tearing gripper includes a rotary cylinder and a paper tearing slide; the robotic arm conveying unit 211-3 includes a base A, a suction cup platform guide rod, a four-axis robotic arm, a suction cup material adsorption, a pressing cylinder lifting, a material transfer table B and a material in-place detection sensor; the vision photographing unit 211-2 includes a support, a lens height adjuster and a vision photographing lens. The lens height adjuster is installed on the support, and the vision photographing lens is installed on the lens height adjuster. The vision photographing lens is adjusted in height through the lens height adjuster; there are two robotic arm conveying units 211-3, which are symmetrically arranged. The robotic arm conveying unit 211-3 is arranged on one side close to the second conveying section. The robotic arm conveying unit 211-3 is used to apply glue to the battery cells on the second conveying section. The material includes glue or pads, which are used for installing the battery cells to improve the performance of the battery cells, protect the battery cells and ensure the product quality.

[0200] Paper tearing and / or photographing station: Manual loading, Z-axis mechanism lifting, Z-axis descending for adsorption, X-axis module conveying, placing into the transfer table, XZ module conveying, paper tearing gripper tearing paper, conveying back to the original position, robotic arm conveying, visual photographing, robotic arm conveying, placing into the next process, robotic arm returning to the original position. The paper tearing module conveys materials for paper tearing; photographing and inspection; robotic arm conveying for pasting adhesive.

[0201] Paper tearing and / or photographing (buffering pad or heat insulation pad regularization): The material conveying module of the paper tearing unit 211-1 moves above the regularization position (the farthest distance is 700, and the speed reaches 500 mm / s), the material conveying module descends to the material taking position (the descending distance is 100 mm), the suction cup holds the buffering pad or heat insulation pad, the material conveying module ascends, the material conveying module moves to the paper tearing and storage position (the distance is 1200 mm, and the module speed is 500 mm / s), the module descends to place the part, the material conveying module ascends, the material conveying module returns to the origin (the moving distance is 500 mm, and the speed is 500 mm / s), the paper tearing module moves above the transfer table (the X-axis moves 200 mm, and the speed is 300 mm / s), the paper tearing module's z-axis descends to the material taking position (the z-axis moving distance is 100 mm, and the speed is 300), the paper tearing module's suction cup picks up the part, the paper tearing module's z-axis ascends (the z-axis moving distance is 100 mm, and the speed is 300), the paper tearing module moves to the paper tearing position (the X-axis moves 180 mm, and the speed is 300), tears the paper, the paper tearing module moves above the transfer table 2 (the X-axis moving distance is 600 mm, and the speed is 300 mm / s), the paper tearing module's z-axis descends to the part placing position (the z-axis moving distance is 100 mm, and the moving speed is 300), the paper tearing module's suction cup places the part, the paper tearing module's z-axis ascends to the safe position (the z-axis moving distance is 100 mm, and the speed is 300), the paper tearing module returns to the origin (the moving distance is 180 mm, and the speed is 300), the robotic arm conveying unit 211-3 moves above the transfer table, the robotic arm conveying unit 211-3 picks up the part, the robotic arm conveying unit 211-3 moves above the photographing position, takes a photograph (judges whether the paper is torn off and gives the four-axis coordinates), the robotic arm conveying unit 211-3 ascends and moves above the line body, the four-axis gripper of the robotic arm conveying unit 211-3's z-axis descends to the part pasting position, the four-axis gripper pastes part 1, the four-axis gripper pastes part 2, the four-axis z-axis ascends, and the four-axis returns to the origin.

[0202] In one of the embodiments, the switching unit 212 includes:

[0203] A rolling module 212-1, which makes the adhesive of the heat insulation pad and / or buffering pad after pasting the adhesive more firm; and

[0204] A paper tearing module 212-2, which tears off the release paper on the top of the cell after pasting the adhesive;

[0205] The rolling module 212-1 is arranged in front of the paper tearing module 212-2 along the processing procedure direction. The paper tearing module 212-2 is used to process the battery cell processed by the rolling module 212-1. The rolling module 212-1 is arranged on one side or both sides of the second conveying section, and the second conveying section passes through the paper tearing module 212-2.

[0206] In this embodiment, the switching unit 212 further includes an equipment frame C, a three-axis driving assembly A, a three-axis driving assembly B, and a waste paper box. The three-axis driving assembly A is installed on the equipment mechanism C, the three-axis driving assembly B is installed on the equipment frame C, the waste paper box is installed on the equipment frame C, the rolling module 212-1 is installed on the three-axis driving assembly A, and the paper tearing module 212-2 is installed on the three-axis driving assembly B. During operation, when the second tray moves into place, the second conveying mechanism positions the second tray. The three-axis driving assembly A is started, and the rolling module 212-1 descends to roll the gluing position to make the gluing more secure. The stepping mechanism positions the second tray, the second conveying mechanism cancels the positioning of the second tray, the stepping mechanism is started to drive the second tray to move to the paper tearing position, the second conveying mechanism positions the second tray, the three-axis driving assembly B is started to drive the paper tearing module 212-2 to move, tear off the release paper at the gluing part, and throw it into the waste paper box. The switching unit 212 resets, the second conveying mechanism cancels the positioning of the second tray, and the stepping mechanism positions the second tray and drives the second tray to move to the next process.

[0207] A paper tearing module 212-2, which is used to tear off the release paper on the top of the heat insulation pad and / or the buffer pad and throw it into the waste paper box;

[0208] The working process of rolling and paper tearing: The tray enters the station and is positioned. After the rolling module 212-1 rolls the battery cell on the tray, the paper tearing module 212-2 tears off the release paper on the battery cell. Specifically, the Z-direction rolling wheel of the rolling module 212-1 descends, moves and rolls in the X direction, the Z-direction rolling wheel rises, moves to the other side in the Y direction, the Z-direction rolling wheel descends, moves and rolls in the X direction, and after completion, the Z axis rises and returns to its original position. The tray enters the paper tearing position, the Z-axis of the paper tearing module 212-2 descends and the jaws clamp the paper, and the XYZ axes move to tear the paper. After the paper tearing is completed, it moves above the paper box to throw the paper and returns to the original position.

[0209] Rolling step: The pallet is in place, the Z-axis cylinder of the rolling module 212-1 descends to the in-place position, the rolling pressure cylinder retracts, the Y-axis moves for rolling, after rolling is completed, the Z-axis cylinder ascends, the X-axis servo moves, moves to the other side of the battery cell position, the Z-axis cylinder descends to the in-place position, the rolling pressure cylinder retracts, the Y-axis moves for rolling, after rolling is completed, the mechanism returns to the original position; Rolling the heat insulation pad & buffer pad after gluing makes the gluing more firm; Specifically, pallet 1 and pallet 2 are pulled into the station by the stepping mechanism, pallet 1 and pallet 2 are positioned by the cylinders of the second conveying section, the rolling working areas of pallet 1 and pallet 2 are positioned, the Z-direction cylinders above pallet 1 and pallet 2 press down (this action can coincide with the pallet positioning time), the pressing cylinder presses tightly, the X-axis drives the pressing head to roll, the cylinder retracts, the cylinder drives the pressing head to move to pallet 3 and pallet 4, the Z-axis cylinder presses down, the pressing cylinder extends, the X-axis drives the pressing head to roll, the cylinder retracts, and the mechanism moves to the original position.

[0210] Paper tearing step: The pallet is in place, the Z-axis of the paper tearing module 212-2 descends and the X-axis moves, the in-place gripper clamps the paper corner, moves after paper tearing is completed, XYZ cooperate to move for paper tearing, the diffuse reflection switch detects, moves above the hopper, the gripper releases the paper into the feed box, and the paper tearing gripper moves back to the original position; Tear off the release paper on the top of the heat insulation pad & buffer pad and throw it into the waste paper box, specifically, pallet 1 enters the station, the pallet is lifted and positioned, the 3-axis gripper reaches the paper tearing position of pallet 1, the gripper clamps, tears the paper, the 3-axis gripper moves to the waste box, the gripper opens, pallet 2 enters the station, the 3-axis gripper reaches the paper tearing position of pallet 2, the gripper clamps, tears the paper, the 3-axis gripper reaches the pallet waste box, and the gripper opens.

[0211] In one of the embodiments, the switching unit 212 includes:

[0212] A plasma cleaning component for cleaning the upper surface of the heat insulation pad and / or the buffer pad; and

[0213] A glue coating head component for performing three-axis glue coating on the heat insulation pad and / or the buffer pad after plasma cleaning;

[0214] Wherein, the plasma cleaning component is arranged in front of the glue coating head component along the processing procedure direction, the glue coating head component is used for processing the battery cells processed by the plasma cleaning component, the plasma cleaning component is arranged on one side or both sides of the second conveying section, and the second conveying section passes through the glue coating head component.

[0215] In this embodiment, when the tape sticking process is switched to the glue coating process, the rolling module 212-1 is replaced by a plasma cleaning assembly, and the paper tearing assembly is replaced by a glue coating head assembly. Specifically, the plasma cleaning assembly is installed on the three-axis drive assembly A, and the glue coating head assembly is installed on the three-axis drive assembly B. During operation, the second tray moves into place, the second conveyor mechanism positions the second tray, the three-axis drive assembly A is activated, the plasma cleaning assembly descends, and the plasma cleaning assembly cleans the upper surface of the tape sticking area. The stepping mechanism positions the second tray, the second conveyor mechanism cancels the positioning of the second tray, the stepping mechanism is activated, drives the second tray to move to the paper tearing position, the second conveyor mechanism positions the second tray, the three-axis drive assembly B is activated, drives the glue coating head assembly to move, and coats the cleaned area with glue. The switching unit 212 resets, the second conveyor mechanism cancels the positioning of the second tray, the stepping mechanism positions the second tray, and drives the second tray to move to the next process.

[0216] In one embodiment, the loading module 200 further includes a first small part loading section 230. The first small part loading section 230 is arranged behind the sheet material loading section 210 along the processing procedure direction. A CCD detection unit 214 is also arranged between the sheet material loading section 210 and the first small part loading section 230. The CCD detection unit 214 is used to detect the tape sticking information of the battery cell. The first small part loading section 230 and the CCD detection unit 214 are arranged on one side or both sides of the second conveyor section.

[0217] In this embodiment, the CCD detection unit 214 is installed on the second conveyor mechanism. The CCD detection unit 214 includes a column, a camera light source assembly, a light source adjustment block, a rodless cylinder, a camera and / or a CCD, a camera Z-direction adjustment assembly, and a protective seat. The column is installed on the roller bar or the bottom frame 223, the light source adjustment block is installed on the column, the rodless cylinder is installed on the column, the camera Z-direction adjustment assembly is installed on the rodless cylinder, the protective seats are symmetrically installed on the camera Z-direction adjustment assembly, and the camera is installed on the protective seat. During operation, the second tray moves into the station, the second conveyor mechanism jacks up and positions the second tray, the CCD takes pictures for detection. After the CCD finishes taking pictures, the rodless cylinder moves, the CCD moves to the other side, the CCD takes pictures for detection. After the CCD finishes taking pictures, the second conveyor mechanism cancels the jacking-up and positioning of the second tray, the stepping mechanism positions the second tray, and drives the second tray to move to the next process.

[0218] CCD detection includes tape pasting line detection and glue coating line detection; the steps of tape pasting line detection: detecting whether the top release paper is completely peeled off, and detecting whether the heat insulation pad and / or buffer pad are accurately pasted; the steps of glue coating line detection: detecting whether the heat insulation pad and / or buffer pad are accurately placed, and detecting whether the glue shape and glue amount of the glue coating are in place. Specifically, the A-line tray of the second transfer section is in place, the tray is positioned, and CCD performs detection. The B-line tray of the second transfer section is in place, the cylinder moves horizontally to the B-line, lifts and positions, and CCD performs detection.

[0219] In one embodiment, the first small parts feeding section 230 includes:

[0220] A rear end plate feeding unit 231 for installing a rear end plate on the battery cell;

[0221] An insulating cover feeding unit 232 for installing an insulating cover on the battery cell; and

[0222] A front end plate feeding unit 233,

[0223] wherein the rear end plate feeding unit 231, the insulating cover feeding unit 232 and the front end plate feeding unit 233 are arranged in sequence along the processing procedure direction, and the rear end plate feeding unit 231, the insulating cover feeding unit 232 and the front end plate feeding unit 233 are arranged on one side or both sides of the second transfer section.

[0224] In this embodiment, the first small parts feeding section 230 further includes a third transfer unit 240, the third transfer unit 240 is arranged in parallel with the second transfer section, and the third transfer unit 240 is used to connect the rear end plate feeding unit 231, the insulating cover feeding unit 232 and the front end plate feeding unit 233 to realize automated production; the third transfer unit 240 includes a third transfer mechanism and a third tray 321; the third transfer mechanism is used to flow the third tray 321 from the rear end plate feeding unit 231 to the front end plate feeding unit 233 and return to the process of the rear end plate feeding unit 231 through the lower return channel of the third transfer mechanism for reciprocating and recycling; through the third transfer mechanism, the rear end plate feeding unit 231, the insulating cover feeding unit 232 and the front end plate feeding unit 233 can place products on the third tray 321 and / or process the products on the third tray 321;

[0225] The rear end plate loading unit 231 includes a rear end plate loading and unloading library, a first elevator, a first three-axis rotating handling gripper, and a first plasma cleaning mechanism; the elevator is installed on the rear end plate loading and unloading library, the rear end plate loading and unloading library is equipped with a tray positioning mechanism 228A, the first three-axis rotating handling gripper includes a three-axis material taking module and a rotating gripper, the rotating gripper is installed on the three-axis material taking module, the three-axis material taking module is used to drive the rotating gripper in the X, Y, and Z planes. During operation, manual feeding is performed, the tray positioning mechanism 228 positions the third tray 321, the three-axis material taking module drives the rotating gripper to grab the rear end plate, the three-axis material taking module drives the rotating gripper to move the rear end plate to the plasma cleaning position, the three-axis material taking module drives the rotating gripper to move to perform plasma cleaning on the rear end plate, the three-axis material taking module drives the rotating gripper to move the rear end plate to the tray for placing, the three-axis material taking module drives the rotating gripper to move to the battery cell incoming material position to clamp the battery cell, and the three-axis material taking module drives the rotating gripper to place the battery cell on the third tray 321.

[0226] The insulating cover loading unit 232 includes an equipment frame D, a loading turntable, a top material component, a three-axis material taking component, a paper tearing component, a four-axis tape sticking component, a CCD tape sticking pre-detection, a robot paper tearing detection component, and a waste paper box; the loading turntable is installed on the equipment frame D, the top material component is installed on the equipment frame D, the three-axis material taking component is installed on the equipment frame D, and the three-axis material taking component is arranged above the top material component and the loading turntable, the bottom paper tearing component is installed on the equipment frame D, the four-axis tape sticking component is installed on the equipment frame D, and the four-axis tape sticking component is arranged above the bottom paper tearing component; the CCD tape sticking pre-detection is installed on the equipment frame D, the robot paper tearing detection component is arranged on the second conveying mechanism, and the second conveying section passes through the robot paper tearing detection component; the front end of the third conveying unit 240 passes through the equipment frame D.

[0227] The front end plate loading unit 233 has the same structure as the rear end plate loading unit 231, and both include a front end plate loading and unloading library, a second elevator, a second three-axis rotating handling gripper, and a second plasma cleaning mechanism; the front end plate loading unit 233 further includes a secondary positioning mechanism and a CCD camera scanning; the secondary positioning mechanism is arranged opposite to the front end plate loading library, and the CCD camera scanning is arranged between the secondary positioning mechanism and the front end plate loading library.

[0228] Please refer to Figures 16 - 20 , in one embodiment of the present invention, a battery module production line 300 is further provided, including:

[0229] Two loading modules 200 as described in any one of the above, the two loading modules 200 are symmetrically arranged; and

[0230] Two battery cell stacking units 310 are respectively arranged behind the two loading modules 200 along the processing procedure direction. The two battery cell stacking units 310 are symmetrically arranged, and the symmetry line is the same straight line as the symmetry line of the two loading modules 200. The battery cell stacking unit 310 is used for stacking battery cells to form a battery module.

[0231] In this embodiment, the battery cell stacking unit 310 includes a robot assembly 311, a battery cell gripper 312, and a battery cell stacking table 313; the robot assembly 311 includes a base and a robot, the robot is rotatably connected to the base, the robot is connected to the battery cell gripper 312, the robot assembly 311 is arranged between the battery cell stacking table 313 and the third conveying unit 240, the robot assembly 311 is arranged behind the end of the third conveying unit 240 along the processing procedure direction, and the robot is used to carry materials. When the third tray 321 moves to the end of the third mechanism, the robot moves to drive the battery cell gripper 312 to clamp the battery cell and / or the end plate and place it on the battery cell stacking table 313 for stacking; the robot can rotate in multiple axes, including rotating on the X, Y, and / or Z-axis planes; it is efficient and flexible; the battery cell gripper 312 can move with variable pitch. During operation, when the third tray 321 with the end plate flows in, the gripper changes its pitch and moves to the gripping position. When the gripper arrives, the battery cell and end plate gripper clamps the battery cell and the end plate and moves to the battery cell stacking table 313. During the movement, the gripper changes its pitch. After moving to the loading position, the top of the battery cell gripper 312 presses the lower battery cell, the top of the battery cell stacking table 313 presses down and aligns, and the battery cell gripper 312 withdraws and moves to the loading position, changing its pitch during the movement, and repeating the cycle; the battery cell stacking table 313 includes a battery cell turntable 313-1, a battery cell stacking fixture 313-2, and an electrical component 313-3. The battery cell stacking fixture 313-2 is used to clamp, stack, align, and maintain pressure on the battery cells. During operation, the battery cell gripper 312 clamps the battery cells onto the battery cell stacking fixture 313-2, and the battery cell stacking fixture 313-2 clamps, stacks, aligns, and maintains pressure on the battery cells to form a battery module; the electrical component 313-3 is used to drive each driving part of the battery cell stacking table 313 and feedback the status; the electrical component 313-3 is installed on the battery cell stacking fixture 313-2 and / or the battery cell turntable 313-1. Four battery cell stacking fixtures 313-2 are installed on the battery cell turntable 313-1, and the four battery cell stacking fixtures 313-2 are symmetrical to each other; the four battery cell stacking fixtures 313-2 are respectively installed at the four right angles of the battery cell turntable 313-1 or evenly distributed near the edge of the battery cell turntable 313-1. The battery cell stacking fixtures 313-2 are divided into two groups, which are arranged back to back, and at least one group of clamping surfaces faces the robot assembly 311 and / or the third conveying unit 240. The battery cell turntable 313-1 is used for 360-degree rotation. During operation, after the battery cell gripper 312 grabs the battery cells onto a group of battery cell stacking fixtures 313-2 multiple times, the battery cell stacking fixtures 313-2 align and maintain pressure on the battery cells to form a battery module. The battery cell turntable 313-1 rotates 180 degrees, and another group of idle battery cell stacking fixtures 313-2 on the battery cell turntable faces the third conveying unit 240, and the battery cell stacking process is continued. The two groups of battery cell stacking fixtures 313-2 are alternately used through the rotation of the battery cell turntable 313-1;The composition of the battery cell module is efficiently and stably achieved through the battery cell stacking unit 310, and the rotation of the battery cell turntable 313-1 ensures the connection and application of each process.

[0232] Specifically, the battery module production line 300 processes the battery cells in a single-piece flow symmetric manner to form a battery cell module, ensuring that the battery cells are sequentially and orderly conveyed to each process for processing, greatly guaranteeing the quality of the battery cell module, and achieving efficient production through multi-line symmetry.

[0233] In one embodiment, the battery module production line 300 further includes a second small part loading section 320. The second small part loading section 320 is arranged behind the loading module 200 along the processing direction, and the second small part loading section 320 is arranged on one side of the two battery cell stacking units 310; the second small part loading section 320 is used for side plate processing, and the processed side plates are used to be installed on the corresponding two sides of the battery cells and / or the battery module.

[0234] In this embodiment, through the setting of the second small part loading section 320 and the battery cell stacking unit 310, the flexibility and high mobility of the cover installation production line are ensured. It can be used alone or in cooperation with the next production module, thereby realizing overall production automation and ensuring production integration. The second small part loading section 320 includes a fourth tray, a side plate accumulation chain conveying module 322, a side plate picking gripper module 323, a side plate stepping conveying module 324, a side plate cleaning three-axis module 325, a side plate gluing robot 326, a one-axis module photographing module 327, a blanking three-axis gripper module 328, and a side plate blanking sliding table module 329; during operation, the side plates are manually loaded onto the fourth tray. The side plate accumulation chain conveying module 322 conveys the fourth tray. After reaching the position, the lifting mechanism 221 of the side plate accumulation chain jacks up the fourth tray. The side plate picking gripper module 323 grabs the side plates and places them on the stepping conveyor for movement. The side plates are conveyed to the subsequent process for processing through the stepping conveyor. The side plates are conveyed to the side plate cleaning three-axis module 325 through the stepping conveyor. The side plate cleaning three-axis module 325 cleans the side plates. After cleaning, they are conveyed to the next process. When reaching the gluing station, the side plate gluing robot 326 glues the side plates. After gluing, the side plates are conveyed to the next process. When reaching the photographing position, the one-axis module photographing module 327 photographs the side plates. After photographing, the side plates are conveyed to the next process. The blanking three-axis gripper module 328 grabs the side plates to the side plate blanking sliding table module 329;

[0235] Side panel loading steps: Manually load the side panel onto the tray, the tray lifting mechanism 221 lifts up, the side panel on-line gripper picks up the part, the gripper places the part onto the stepping tray, the suction cup lifts up to suck and convey the workpiece forward, the three-axis spray gun cleans the side panel, the suction cup lifts up to suck and convey the workpiece forward, the glue application tray mechanism positions the side panel, the glue application robot applies glue to the side panel, the suction cup lifts up to suck and convey the workpiece forward, the photographing tray mechanism positions the side panel, the one-axis module photographing module 327, the suction cup lifts up to suck and convey the workpiece forward, the flipping mechanism clamps and flips, the three-axis gripper reaches the position to clamp the side panel, the three-axis gripper adjusts the side margin of the side panel, the three-axis gripper moves to the unloading tray, the unloading tray positions and clamps, the three-axis gripper leaves, the motor drives the tray to move to the next working position, the side seam welding gripper reaches the position to pick up the part, the gripper finishes picking up the part, and the unloading tray returns to the original position.

[0236] Side panel accumulation chain conveying module 322 steps: The elevator raises the tray to the in-place position, man manually loads the side panel onto the tray, the tray moves forward, the tray reaches the gripper picking position, the lifting mechanism 221 lifts up, the light curtain switch has no signal, the lifting mechanism 221 retracts, the tray reaches the elevator mechanism, the tray descends to the second layer, the tray moves backward, the tray reaches the elevator mechanism, the tray ascends to the ascending position, and continues to cycle.

[0237] Side panel picking gripper module 323 is a six-axis robot steps: The tray is in place, the robot moves in front of the side panel, the distance measuring instrument detects, the robot decelerates, the gripper reaches the position to suck the workpiece, the detection switch detects, the gripper leaves and moves above the tray, the placing is in place, the suction cup on the tray opens, the gripper suction cup closes, the gripper leaves, returns to the original position, and continues to cycle.

[0238] Side panel stepping conveying module 324 steps: The picking gripper places the part in place, the stepping conveyor lifts up, the suction cup opens, the stepping mechanism conveys the side panel to the cleaning station, the stepping mechanism retracts, returns to the original position, the three-axis for cleaning, the cleaning is completed, the stepping mechanism lifts up to transport the side panel to the glue application station, the stepping mechanism retracts, returns to the original position, the robot completes the glue application, the stepping mechanism lifts up to transport the side panel to the photographing station, the stepping mechanism retracts, returns to the original position, the one-axis module completes the photographing, the stepping mechanism lifts up to transport the side panel to the flipping station, the stepping mechanism retracts, returns to the original position, the flipping mechanism clamps and flips, the three-axis gripper reaches the position to pick up the part, the flipping mechanism opens and flips back to the original position, and continues to cycle the above steps.

[0239] Side panel cleaning three-axis module 325 steps: The side panel is in place, the Z-axis spray gun descends to the in-place position, the microswitch detects, the spray gun cleans along the Y-axis direction, after cleaning one side, the spray gun moves along the X-axis, the spray gun cleans in the opposite direction along the Y-axis, the cleaning is completed, the spray gun returns to the original position, and continues to cycle.

[0240] Side panel glue application robot 326 steps: The side panel is in place, the six-axis robot moves to the in-place position, completes the glue application, the six-axis robot moves above the glue receiving bucket, and continues to cycle.

[0241] One-axis module camera module 327 step: the side plate is in place, the camera moves in the Y-axis direction to take pictures, and after the picture is taken, the camera returns to its original position and continues the cycle.

[0242] Steps of the three-axis gripper module 328 for unloading: the side plate flips into place, the gripper descends to the Z axis into place, the diffuse reflection switch detects that it is in place, the gripper jaws are clamped, the flipping mechanism jaws open, the gripper rises to a safe position along the Z axis, the side plate changes pitch, and at the same time the gripper moves to the X and Y axes above the unloading slide, the gripper moves along the Z axis to place the part, the unloading slide is positioned, the gripper jaws open, the gripper rises to a safe position along the Z axis, the pitch changing mechanism is restored, and at the same time the gripper moves to the X and Y axes above the flipping mechanism, and the cycle continues.

[0243] Steps of side panel unloading slide module 329: the three-axis gripper puts the part into place, the slot switch detects, the unloading tray cylinder extends to position, the three-axis gripper leaves, the motor drives the tray to move to the next station, the side seam welding gripper moves into place, the unloading tray cylinder retracts, the side seam welding gripper takes the part and leaves, the motor drives the tray to move back to its original position, and the cycle continues.

[0244] Specific work flow: The handling robot moves with the gripper to the front of the side plate of the power chain, the suction cup on the gripper of the handling robot is in place to suck the side plate, the handling robot moves with the side plate to the top of the transfer tray on the slide, the handling robot descends to place the workpiece, the suction cup on the transfer tray on the slide opens, the suction cup on the gripper of the handling robot closes, and the robot leaves and returns to its original position; wait

[0245] The side plate of the stepping slide picks up the material suction cup to pick up the workpiece, the suction cup on the fixture closes, the slide moves forward one step (the cylinder stroke is 275mm), the side plate of the stepping slide picks up the material suction cup and places the workpiece, the slide retreats to its original position, and waits

[0246] The side panel is placed in place, the suction cup on the cleaning position fixture is opened, the three-axis cleaning spray gun moves from the original position to the side panel cleaning position, the spray gun cleans the side panel, the three-axis cleaning spray gun returns to the safe position, the suction cup on the cleaning position fixture is closed, and wait

[0247] The side panel is placed in place, the cylinder on the gluing station fixture is clamped, the suction cup on the gluing station fixture is opened, the robot moves to the gluing position of the side panel, the robot applies glue, the robot is put back to its original position, the cylinder on the gluing station fixture is opened, the suction cup on the gluing station fixture is closed, and wait

[0248] The side panel is placed in place, the suction cup on the camera fixture is opened, the one-axis module starts taking pictures along the latex position of the side panel, the one-axis module returns to its original position, the suction cup on the camera fixture is closed, and wait

[0249] The three-axis module gripper moves from its original position to the side plate grasping position, the jaws of the three-axis module gripper clamp the side plate, the jaws of the flipping mechanism open, the three-axis module gripper moves to a safe position, the three-axis module gripper drives the side plate to change the distance, the three-axis module moves above the upper part position of the slide table, the three-axis module gripper places the workpiece at the upper part position, the side plate slide table clamps the side plate, the jaws of the three-axis module gripper open, the three-axis module gripper returns to its original position, and the side plate variable distance mechanism on the three-axis module gripper closes.

[0250] The three-axis module gripper places the workpiece in place, the clamping mechanism clamps, waits for the jaws of the three-axis module gripper to open, mechanically waits for the three-axis module gripper to rise to a safe position, the motor drives the tray to step to the next station, waits for the side seam welding on-line gripper to move in place, mechanically waits for the clamping mechanism of the side seam welding on-line gripper to clamp, the tray clamping mechanism opens, and the motor drives the tray to return to the previous station.

[0251] In one of the embodiments of the present invention, a production process is further provided. Using the production process of a battery module production line 300 described in any one of the above, the production process includes the following steps:

[0252] A. The battery cells are loaded and pre-processed through the large package loading section 110; wherein, during the pre-processing process, the battery cells are sequentially conveyed through the first conveying unit 130 in each process of the large package loading section 110;

[0253] B. The qualified battery cells after pre-processing are placed on the second conveying section and sequentially conveyed to each process of the sheet material loading section 210 and the first small parts loading section 230 for loading and processing.

[0254] C. After the loading and processing are completed, the battery cells are stacked through the battery cell stacking unit 310 to form a battery module. At the same time, the side plates are processed through the second small parts loading section 320, and the side plates are used to be installed on the corresponding two sides of the battery cells and / or the battery module.

[0255] In this embodiment, the battery cells are conveyed through the first conveying unit 130, which ensures that each process in the large package loading section 110 processes the battery cells in an orderly manner. Then, the battery cells are conveyed through the second conveying section, which ensures the orderly implementation of the sheet material loading section 210. Then, the battery cells and end plates are conveyed to the battery cell stacking unit 310 through the third conveying unit 240, which ensures that each process in the first small parts loading section 230 is carried out in an orderly and automated manner. At the same time, the second small parts loading section 320 processes the side plates, which facilitates the subsequent installation process and improves the overall work efficiency; since this production process uses a battery module production line 300 as described above, it also has corresponding advantages and beneficial effects, and the specific implementation steps of this production process are also the same, so they will not be elaborated here.

[0256] In one implementation, the specific processing steps of step A are as follows:

[0257] A1. After the battery cell is transported to the large package loading position, the robot clamps the battery cell. Meanwhile, the large package loading position removes the foam from the battery cell, and the robot transports the battery cell to the bottom cleaning unit for bottom cleaning.

[0258] A2. The battery cell is transported on the first conveying unit 130 and is conveyed to the working station of the code scanning and detection unit 113. The code scanning and detection unit 113 scans and detects the battery cell.

[0259] A3. The detected battery cells are transported to the NG replenishment unit 114. The NG replenishment unit 114 replaces the NG battery cells, removes the NG battery cells, and replenishes the battery cells that pass the detection.

[0260] A4. The battery cells are transported to the next process through the first conveying unit 130, and the cleaning unit cleans the battery cells.

[0261] In this embodiment, the battery cells are transported to the second conveying section through the first conveying unit 130. The first conveying unit 130 is provided with a reflux mechanism for refluxing the trays for recycling. During the transportation of the battery cells on the first conveying unit 130, each process of the first conveying unit 130 feeds and preprocesses the battery cells, ensuring that each process automates the processing of each battery cell, realizing an automated production mode. And the NG replenishment unit 114 detects the battery cells to ensure the quality of the battery cells.

[0262] In one embodiment, the specific processing steps of step B are as follows:

[0263] B1. After the battery cells are preprocessed in step A, they are placed on the second conveying section for transportation to subsequent processing processes. The second conveying section moves in a step-by-step manner. When the battery cells complete the previous process, they are step-by-step conveyed to the next process through the second conveying section for processing.

[0264] B2. The battery cells are transported to the feeding unit 211 through the second conveying section, and the feeding unit 211 applies glue to the battery cells.

[0265] B3. After the glue application is completed, the battery cells enter the next process. The battery cells are transported to the switching unit 212 process. When the battery cells apply glue to the gluing part, the switching unit 212 rolls and tears the paper on the gluing part after the glue application of the battery cells. When the gluing part of the battery cells applies glue, the switching unit 212 applies glue to the gluing part of the battery cells. The battery cells enter the next process.

[0266] B4. The CCD detection unit 214 detects the gluing part of the battery cells. If the detection is qualified, the battery cells are transported to the next process.

[0267] B5. The end plate loading unit 231 loads the end plates.

[0268] B6. The insulating cover loading unit 232 loads the insulating covers;

[0269] B7. The front end plate loading unit 233 loads the front end plates.

[0270] In this embodiment, the second transfer section and the third transfer unit 240 are used to transfer the battery cells, end plates and / or insulating covers, realizing automated production, ensuring that each process of the second transfer section and the third transfer unit 240 is carried out in an orderly manner, and precisely processing each battery cell efficiently. The second transfer section and / or the third transfer unit 240 is provided with a reflux mechanism for recycling the trays.

[0271] In one of the embodiments, the specific processing steps of the battery cell stacking unit 310 in step C are as follows:

[0272] C1. The battery cell stacking unit 310 grabs the end plate to the upper position;

[0273] C2. The battery cell stacking unit 310 grabs the battery cell to the upper position;

[0274] C3. The above steps C1 and C2 are cycled multiple times;

[0275] C4. The battery cell stacking unit 310 grabs the upper end plate to the upper position, and the battery cell module stacking is completed;

[0276] C5. The battery cell stacking unit 310 performs a primary pressure holding on the stacked module;

[0277] C6. The module is centered and pressure held, rotated 180 degrees, and the module centering mechanism is opened.

[0278] In this embodiment, the tray with end plates flows in, the battery cell gripper 312 grabs the end plate, moves to the stacking single battery cell centering mechanism for centering, the top of the end plate is pressed tightly, the gripper moves to the picking position, the tray with battery cells flows in, the battery cell gripper 312 picks up the parts, moves to the stacking table, the single battery cell centering mechanism centers, the battery cell gripper 312 withdraws, cycles 17 times, the battery cell gripper 312 grabs the upper end plate, moves to the stacking table to load the parts, the battery cell gripper 312 returns to the origin and waits. The stacking fixture needs to perform a primary pressure holding on the stacked module. After pressure holding, it moves to the bottom for interaction. The module centering mechanism centers and pressure holds, the bottom turntable rotates 180 degrees, and the module centering mechanism is opened. The side seam welding gripper picks up the parts and cycles in sequence.

[0279] In one of the embodiments, the specific processing steps of the second small parts loading section 320 in step C are as follows:

[0280] D1. Manually place the upper side plates onto the pallets of the side plate accumulation chain conveying module 322, and the side plate accumulation chain conveying module 322 conveys them.

[0281] D2. The side plate on-line gripper module grabs the side plates in place of movement and places them on the side plate step conveying module 324 for conveying.

[0282] D3. During the conveying process of the side plate step conveying module 324, each processing procedure processes the side plates in sequence.

[0283] D4. The three-axis gripper module reaches the position to clamp the processed side plates, and the three-axis gripper module places the side plates on the side plate blanking slide module 329 for conveying along the rear.

[0284] In this embodiment, the side plates are processed by the second small part feeding section 320, and the second small part feeding section 320 is arranged on one side of the battery cell stacking unit 310, which is convenient for the side plates to be used in cooperation with the battery cell module, and can also be used in cooperation with the next production process as needed, so as to realize overall automated production.

[0285] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structural transformation made by using the description and drawings of the present invention under the inventive concept of the present invention, or direct / indirect application in other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. A processing component, characterized in that, Including: The large-packaging loading section, which is used for loading and pre-processing the battery cells. The large-packaging loading section further includes a cleaning unit, which is used for comprehensively cleaning the battery cells. The cleaning unit includes: a large-surface cleaning unit and a small-surface cleaning unit; the small-surface cleaning unit sequentially cleans the upper half and the lower half of the battery cell; the large-surface cleaning unit is used for cleaning the large surface of the battery cell. Wherein, a spacing is provided between the small-surface cleaning unit and the large-surface cleaning unit. The battery cell processing section, which is used for variably stacking the qualified battery cells processed by the large-packaging loading section to facilitate the processing in subsequent processes. Wherein, a first transfer unit is provided between the large-packaging loading section and the battery cell processing section, and the first transfer unit is used for transferring the qualified workpieces processed by the large-packaging loading section to the battery cell processing section. The sheet material loading section, which is used for processing the qualified battery cells processed by the processing component, and the processing component and the sheet material loading section are arranged in sequence along the production process; and The second transfer section, the front end of which is arranged below the large-surface cleaning unit, and the second transfer section is used for sequentially conveying the battery cells processed by the large-surface cleaning unit to each subsequent process for processing. Wherein the sheet material loading section is arranged behind the large-surface cleaning unit along the processing process direction, and the sheet material loading section is arranged on one side or both sides of the second transfer section. The battery cells are used to transfer the qualified workpieces processed by the processing component to the sheet material loading section through the second transfer section.

2. The processing component according to claim 1, wherein The large-packaging loading section includes: The large-packaging loading unit, which includes a large-packaging incoming material placement position and a large-packaging loading robot. The large-packaging incoming material placement position is used for loading and / or removing the battery cell packaging material. The large-packaging loading robot is used for grasping and moving the workpieces on the large-packaging incoming material placement position. The battery cell bottom cleaning unit, which is used for cleaning the bottom of the battery cell; and The code scanning and detection unit, which is used for code scanning and detecting the battery cells. Wherein, the large-packaging incoming material placement position, the large-packaging loading robot, the battery cell bottom cleaning unit and the code scanning and detection unit are arranged in sequence from front to back according to the processing process direction; the large-packaging incoming material placement position and the battery cell bottom cleaning unit are arranged within the working range of the large-packaging loading robot.

3. The processing component according to claim 2, wherein The code scanning and detection unit includes: The battery cell code scanning unit, which is used for code scanning and identifying the battery cells and performing data processing on the code scanning results; and The OCV detection unit, which is used for detecting the battery cells. Wherein, the battery cell code scanning unit is arranged in front of the OCV detection unit according to the processing process direction. After the battery cells are scanned by the battery cell code scanning unit, they are conveyed to the OCV detection unit for inspection.

4. The processing component according to claim 3, wherein The large-packaging loading section further includes: The NG replenishment unit, which is used for replacing the NG battery cells. Among them, the NG feeding unit is arranged in front of the cleaning unit along the process direction, and the cleaning unit cleans the battery cells after passing through the NG feeding unit and / or the battery cells replaced by the NG feeding unit.

5. The processing component according to any one of claims 1-4, characterized in that, The battery cell processing section includes a battery cell pitch-changing stacking unit; The battery cell pitch-changing stacking unit is arranged between the small-surface cleaning unit and the large-surface cleaning unit; The battery cell pitch-changing stacking unit is used to quickly convey the battery cells cleaned by the small-surface cleaning unit to the large-surface cleaning unit; The first conveying unit is arranged behind the battery cell bottom cleaning unit and sequentially passes through the battery cell bar code scanning unit, the OCV detection unit, the NG feeding unit, the small-surface cleaning unit, and the battery cell pitch-changing stacking unit along the process direction; The first conveying unit is used to sequentially convey the battery cells after the battery cell bottom cleaning unit to the above-mentioned various processes for corresponding processing.

6. A loading module, wherein, Including: The processing component according to any one of claims 1-5; The sheet material feeding section includes: A large-surface gluing unit, which is used to glue the battery cells; A feeding unit, which is used to stick glue to the battery cells; and A switching unit, which is used to press the glued heat insulation pad and / or buffer pad or apply glue; Among them, the large-surface gluing unit, the feeding unit, and the switching unit are sequentially arranged along the processing process direction.

7. The feeding module according to claim 6, wherein The feeding unit includes: A paper tearing unit, which is used to convey materials and tear the paper of the materials; A vision photographing unit, which is used to photograph the materials to detect whether the paper tearing of the materials is completed; and A robotic arm conveying unit, which is used to convey the materials; Among them, the robotic arm conveying unit first conveys the materials after the paper tearing is completed to the position of the vision photographing unit for photographing and detection. After the vision photographing unit passes the photographing and detection, the robotic arm conveying unit conveys the materials to the next process again to stick glue to the battery cells.

8. The feeding module according to claim 6, wherein The switching unit includes: A rolling module, which makes the glued heat insulation pad and / or buffer pad stick more firmly; and A paper tearing module, which tears off the release paper on the top of the glued battery cell; Among them, the rolling module is arranged in front of the paper tearing module along the processing process direction. The paper tearing module is used to process the battery cells processed by the rolling module. The rolling module is arranged on one side or both sides of the second conveying section, and the second conveying section passes through the paper tearing module.

9. The feeding module according to claim 6, wherein, The switching unit includes: A plasma cleaning component, which is used to clean the upper surface of the heat insulation pad and / or buffer pad; and A glue application head component, which is used to perform three-axis glue application on the heat insulation pad and / or buffer pad after plasma cleaning; Among them, the plasma cleaning component is arranged in front of the glue application head component along the processing process direction. The glue application head component is used to process the battery cells processed by the plasma cleaning component. The plasma cleaning component is arranged on one side or both sides of the second conveying section, and the second conveying section passes through the glue application head component.

10. The feeding module according to any one of claims 6-9, characterized in that, The feeding module further includes a first small-piece feeding section, which is arranged behind the sheet feeding section along the processing procedure direction, and a CCD detection unit is also arranged between the sheet feeding section and the first small-piece feeding section. The CCD detection unit is used to detect the gluing information of the battery cells, and the first small-piece feeding section and the CCD detection unit are arranged on one side or both sides of the second conveying section.

11. The feeding module according to claim 10, wherein The first small-piece feeding section includes: a rear-end plate feeding unit for installing a rear-end plate on the battery cell; an insulating cover feeding unit for installing an insulating cover on the battery cell; and a front-end plate feeding unit for installing a front-end plate on the battery cell; wherein, the rear-end plate feeding unit, the insulating cover feeding unit, and the front-end plate feeding unit are arranged in sequence along the processing procedure direction, and the rear-end plate feeding unit, the insulating cover feeding unit, and the front-end plate feeding unit are arranged on one side or both sides of the second conveying section.

12. A battery cell installation production line, characterized in that, It includes: two feeding modules as described in any one of claims 6-11, and the two feeding modules are symmetrically arranged; and two battery cell stacking units, which are respectively arranged behind the two feeding modules along the processing procedure direction. The two battery cell stacking units are symmetrically arranged, and the symmetry line is the same straight line as the symmetry line of the two feeding modules. The battery cell stacking unit is used to stack and combine the battery cells to form a battery module.

13. The battery cell installation production line according to claim 12, characterized in that, The battery cell installation production line further includes a second small-piece feeding section, which is arranged behind the feeding module along the processing direction, and the second small-piece feeding section is arranged on one side of the two battery cell stacking units; the second small-piece feeding section is used for side plate processing, and the processed side plates are used to be installed on the corresponding two sides of the battery cells and / or the battery module.

14. A production process, applicable to a cell installation production line as described in claim 12, characterized in that, It includes the following steps: A. Feed the battery cells through the large-packaging feeding section and perform pre-processing; wherein, during the pre-processing, the battery cells are sequentially conveyed through the first conveying unit in each process of the large-packaging feeding section; B. Place the qualified battery cells after pre-processing on the second conveying section and sequentially convey them to each process of the sheet feeding section and the first small-piece feeding section for feeding and processing; C. After the feeding and processing are completed, stack the battery cells through the battery cell stacking unit to form a battery module. At the same time, process the side plates through the second small-piece feeding section, and the side plates are used to be installed on the corresponding two sides of the battery cells and / or the battery module.

15. The production process according to claim 14, characterized in that, The specific processing steps of step A are: A1. After the battery cell is transported to the large-packaging feeding position, the robot clamps the battery cell, and at the same time, the large-packaging feeding position removes the packaging material of the battery cell, and the robot transports the battery cell to the bottom cleaning unit for bottom cleaning; A2. The battery cell is conveyed on the first conveying unit, and the battery cell is conveyed to the scanning and detection unit station, and the scanning and detection unit scans and detects the battery cell; A3. The detected battery cells are conveyed to the NG replenishment unit, and the NG replenishment unit replaces the NG battery cells, removes the NG battery cells, and replenishes the battery cells that pass the detection. The battery cell is conveyed to the next process by the first conveying unit, and the cleaning unit cleans the battery cell.

16. The production process according to claim 14, characterized in that, The specific processing steps of step B are as follows: B1. After the battery cell is pretreated in step A, it is placed on the second conveying section for conveying to the subsequent processing process. The second conveying section moves in a step-by-step manner. When the battery cell completes the previous process, it is step-by-step conveyed to the next process for processing through the second conveying section; B2. The battery cell is conveyed to the feeding unit through the second conveying section, and the feeding unit applies glue to the battery cell; B3. After the glue application is completed, the battery cell enters the next process; when the battery cell is applying glue to the glue-applied part, the switching unit rolls and tears the paper on the glue-applied part of the battery cell after glue application; when the glue-applied part of the battery cell is applying glue, the switching unit applies glue to the glue-applied part of the battery cell; the battery cell enters the next process; B4. The CCD detection unit detects the glue-applied part of the battery cell. If the detection is qualified, the battery cell is conveyed to the next process; B5. The rear end plate feeding unit feeds the end plate; B6. The insulating cover feeding unit feeds the insulating cover; B7. The front end plate feeding unit feeds the material.

17. The production process according to claim 16, characterized in that, The specific processing steps of the battery cell stacking unit in step C are as follows: C1. The battery cell stacking unit grabs the end plate to the upper position; C2. The battery cell stacking unit grabs the battery cell to the upper position; C3. Repeat the above steps C1 and C2 multiple times; C4. The battery cell stacking unit grabs the upper end plate to the upper position, and the battery cell module stacking is completed; C5. The battery cell stacking unit performs a primary pressure holding on the stacked module; C6. The module is centered and pressure held, rotated 180 degrees, and the module centering mechanism is opened.

18. The production process according to claim 17, characterized in that, The specific processing steps of the second small part feeding section in step C are as follows: D1. Manually place the side plate on the tray of the side plate accumulation chain conveying module, and the side plate accumulation chain conveying module conveys it; D2. The side plate on-line gripper module grabs the side plate that has moved in place and places it on the side plate step-by-step conveying module for conveying; D3. During the conveying process of the side plate step-by-step conveying module, each processing process processes the side plate in sequence; D4. The three-axis gripper module reaches the position to clamp the processed side plate, and the three-axis gripper module places the side plate on the side plate blanking slide module for conveying along the rear.

Citation Information

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