An anti-wrap spandex terry jacquard machine

By setting up upper jacquard sheets, settlement sheets and auxiliary sheets in the terry jacquard machine, the problem of spandex and base yarn is solved, the flatness of the fabric and the adaptability of the machine are achieved, and it is suitable for the production of high-quality clothing and fabrics.

CN115559053BActive Publication Date: 2025-07-01QUANZHOU FUSHENG PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202211233279.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-10
Publication Date
2025-07-01
Estimated Expiration
2042-10-10

AI Technical Summary

Technical Problem

The existing terry jacquard machines are unstable when adding spandex, resulting in uneven surfaces on the cloth. Especially the yarn feeding position of the three-station machine is too far away from the ring-off position. The spandex reversal leads to the quality of the fabric, making it difficult to make high-quality curtains and sofa fabrics.

Method used

A reverse-packing and spandex terry jacquard machine is designed. By setting up a jacquard sheet, a settlement sheet and an auxiliary sheet in the acrocodile ring, the bumps of the auxiliary sheet are used to separate the bottom yarn and spandex to avoid wrapping, and control the position of the spandex and the bottom yarn when retracting the needle to form a reverse-packing effect.

Benefits of technology

It realizes effective separation between spandex and base yarn, avoids wrapping, improves the flatness of the fabric, increases the adaptability of the machine, and is suitable for making high-quality clothing and fabrics.

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Abstract

The present invention discloses an anti-wrap spandex terry jacquard machine, belonging to the field of jacquard circular weft knitting machines, and particularly relates to an anti-wrap spandex terry jacquard machine. The lower needle cylinder: one end is fixedly installed with a large gear disk, and the other end is fixedly installed with a sinker ring. The sinker ring: is internally provided with upper jacquard blades, sinkers cooperating with the upper jacquard blades, and auxiliary blades arranged on the sides of the upper jacquard blades and the sinkers. After yarn feeding, the auxiliary blades are pushed out. The upper and lower parts of the provided convex points are used to separate the ground yarn from the spandex, so as to achieve the effect of separating the yarns and avoid the entanglement and interweaving of the spandex and the ground yarn. When knitting off quickly during knitting, the auxiliary blades retract a certain distance, so that the spandex slides down below the convex points, and the auxiliary blades continue to be pushed out to push out the spandex and the ground yarn to a position close to the back of the needle. At this time, in the needle hook, the ground yarn is at the lower part, the spandex is in the middle, and the wool yarn is at the upper part. After the lower needle continues to knit off and the loop is released, the ground yarn is exposed on the front, the spandex is near the middle, and the wool yarn is on the back, forming an anti-wrap effect.
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Description

Technical Field

[0001] The present invention discloses an anti-wrap and spandex terry jacquard machine, belonging to the field of jacquard circular weft knitting machines, and particularly relates to an anti-wrap and spandex terry jacquard machine. Background Art

[0002] The jacquard circular weft knitting machine, also known as the circular weft knitting machine or the circular knitting machine in academic terms. Due to the large number of loop-forming systems, high rotational speed, high output, fast pattern change, good fabric quality, few processes, and strong product adaptability of the circular knitting machine, it has developed rapidly.

[0003] At present, most of the terry jacquard machines on the market are mainly positive-wrap jacquard machines. For some two-station anti-wrap machines, adding spandex is not stable. For three-station terry machines, due to the too long distance between the yarn feeding position and the loop shedding position, the spandex reverses, resulting in uneven fabric surface and it is simply impossible to add spandex. They are most widely used for making curtains and sofa fabrics. After post-finishing and sanding, the terry is not tight and easy to fall off. In order to develop markets such as clothing and fabrics and increase the machine adaptability, this invention patent solves this problem. Summary of the Invention

[0004] The purpose of the present invention is to provide an anti-wrap and spandex terry jacquard machine to solve the above problems.

[0005] The present invention realizes the above purpose through the following technical solutions. An anti-wrap and spandex terry jacquard machine includes:

[0006] Machine body: installed with a selector.

[0007] Large gear disk: a large gear disk rotating in the middle of the machine body.

[0008] Lower needle cylinder: one end is fixedly installed with the large gear disk, the other end is fixedly installed with a sinker ring, and it is internally provided with lower knitting needles.

[0009] Sinker ring: internally provided with upper jacquard blades, sinker blades cooperating with the upper jacquard blades, and auxiliary blades arranged on the sides of the upper jacquard blades and sinker blades.

[0010] Preferably, the sinker blade is provided with a first blade hammer, a first blade nose, a second blade nose, and a sinker throat.

[0011] Preferably, the auxiliary blade is provided with a second blade hammer, an auxiliary throat, and convex points with a yarn splitting effect.

[0012] Preferably, an angle is formed between the convex points and the auxiliary throat.

[0013] Preferably, the angle between the auxiliary throat and the convex points is 30°.

[0014] Preferably, a plurality of grooves are provided in the sinker ring. The grooves are respectively provided with upper jacquard blades, sinkers and auxiliary blades. The sinkers are arranged between the upper jacquard blades and the sinker ring, and the auxiliary blades are arranged on one side of the upper jacquard blades and the sinkers.

[0015] Preferably, the upper jacquard blade is provided with blade feet for cooperating with the selector, and the upper jacquard blade is clamped with the sinker (7).

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: After yarn feeding, the auxiliary blade pops out. The upper and lower parts of the provided bump are used to separate the base yarn from the spandex, so as to achieve the effect of separating the yarns and avoid the entanglement and interweaving of the spandex and the base yarn. When knitting off the loop quickly, the auxiliary blade retracts a certain distance, so that the spandex slides down below the bump, and the auxiliary blade continues to pop out to push out the spandex and the base yarn to a position close to the back of the needle. At this time, the base yarn is at the lower part in the needle hook, the spandex is in the middle, and the wool yarn is at the upper part. After the lower needle continues to knit off the loop, the base yarn is exposed on the front side, the spandex is in the middle, and the wool yarn is on the back side, forming a reverse wrapping effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of a terry machine;

[0018] Figure 2 is a schematic structural diagram of the upper jacquard blade and the sinker;

[0019] Figure 3 is a schematic structural diagram of the auxiliary blade;

[0020] Figure 4 is a schematic structural diagram of the upper cam plate;

[0021] Figure 5 is a schematic diagram of the lower cam plate;

[0022] Figure 6 is a schematic diagram of the yarn position of a normal machine;

[0023] Figure 7 is a schematic structural diagram of the needle and the blade in position A;

[0024] Figure 8 is a schematic structural diagram of the needle and the blade in position B;

[0025] Figure 9 is a schematic structural diagram of the needle and the blade in position D;

[0026] Figure 10 is a schematic structural diagram of the needle and the blade in position E;

[0027] Figure 11 is a schematic diagram of the first state in position D1;

[0028] Figure 12 is a schematic diagram of the second state in position D1;

[0029] Figure 13 It is a schematic diagram of the first state at the E1 position;

[0030] Figure 14 It is a schematic diagram of the second state at the E1 position.

[0031] Reference numerals: 1, selector; 2, knitting needle; 3, lower needle cylinder; 4, sinker loop; 5, upper jacquard segment; 51, segment leg; 6, auxiliary segment; 61, second segment cam; 62, auxiliary throat; 63, bump; 7, sinker; 71, first segment cam; 72, first segment nose; 73, second segment nose; 74, sinker throat; 101, bottom yarn; 102, spandex; 103, wool yarn. Detailed implementation manners

[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0033] This embodiment provides a reverse-wrap spandex terry jacquard machine, as Figures 1-3 shown, the reverse-wrap spandex terry jacquard machine of the first embodiment of this embodiment includes:

[0034] Machine body: A selector 1 is installed on it;

[0035] Large gear disk: A large gear disk that rotates in the middle of the machine body;

[0036] Lower needle cylinder: One end is fixedly installed with the large gear disk, and the other end is fixedly installed with a sinker loop; 4, and lower knitting needles 2 are arranged inside it;

[0037] Knit loop: Inside it, there are upper jacquard blades 5, sinker blades 7 that cooperate with the upper jacquard blades 5, and auxiliary blades 6 arranged on the sides of the upper jacquard blades 5 and sinker blades 7. The sinker blade 7 is provided with a first blade 71, a first blade nose 72, a second blade nose 73, and a sinker throat 74. The auxiliary blade 6 is provided with a second blade 61, an auxiliary throat 62, and a bump 63 with a yarn splitting effect. There is an angle formed between the bump 63 and the auxiliary throat 62, and the angle between the auxiliary throat 62 and the bump 63 is 30°. There are several grooves inside the knit loop 4, and the upper jacquard blades 5, sinker blades 7, and auxiliary blades 6 are all arranged in the grooves. The sinker blade 7 is arranged above the upper jacquard blade 5, and the auxiliary blade 6 is arranged on one side of the upper jacquard blade 5 and the sinker blade 7. The upper jacquard blade 5 is provided with a first step for moving the auxiliary blade 6.

[0038] Reference Figure 4 、 Figure 5 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 As shown in the figures, at the yarn feeding position of point A, for the ordinary machine, the ground yarn 101 and the spandex 102 are wound together at the position of I, resulting in the phenomenon of reverse spandex 102 on the fabric surface. When not jacquarding, the auxiliary blade 6 is pushed out at the B position, and the bump 63 of the auxiliary blade 6 separates the ground yarn 101 and the spandex 102, keeping them in the upper and lower parts of the bump 63.

[0039] When the machine runs to the C position, the auxiliary blade 6 retracts a certain distance. The spandex 102 is pulled down by the knitting needle 2 at point E, and the spandex 102 slides down the bump 63 of the auxiliary blade 6, remaining above the ground yarn 101.

[0040] When the machine runs to the D position, the auxiliary blade 6 controls the ground yarn 101 and the spandex 102 to be pushed out a small distance towards the back of the needle, making the ground yarn 101 and the spandex 102 closer to the back of the needle and stabilizing the spandex 102 on the ground yarn 101. When the machine runs to point E, the auxiliary blade 6 has retracted.

[0041] Figures 4 to 14 As shown in the figures, when knitting low pile jacquard, the sinker blade 7 is pushed out, and the first blade nose 72 hooks the pile yarn 103. Referring to the D and E positions, a low pile loop effect is formed on the fabric surface.

[0042] Figures 4 to 14 As shown in the figures, when knitting high pile jacquard, the sinker blade 7 is pushed out, and the second blade nose 73 hooks the pile yarn 103. Referring to the D and E positions, a high pile loop effect is formed on the fabric surface.

[0043] This solution does not interfere with the actions of high pile and low pile jacquarding, and the sinker throat 74 can be widened, using the auxiliary throat 62 to assist in loop shedding.

[0044] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.

[0045] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An overlock and spandex terry jacquard machine, characterized in that: Including: Machine body: A selector (1) is installed on it. Large gear disc: A large gear disc that rotates in the middle of the machine body. Lower needle cylinder: One end is fixedly installed with the large gear disc, the other end is fixedly installed with a sinker ring (4), and lower knitting needles (2) are arranged inside it. Sinkler ring: An upper jacquard piece (5), a sinker (7) that cooperates with the upper jacquard piece (5), and an auxiliary piece (6) arranged on the sides of the upper jacquard piece (5) and the sinker (7) are arranged inside it. A first piece hammer (71), a first piece nose (72), a second piece nose (73), and a sinker throat (74) are arranged on the sinker (7). A second piece hammer (61), an auxiliary throat (62), and a bump (63) with a yarn splitting effect are arranged on the auxiliary piece (6). An angle is formed between the bump (63) and the auxiliary throat (62), and the angle between the auxiliary throat (62) and the bump (63) is 30°.

2. The reverse wrapping and spandex terry jacquard machine according to claim 1, wherein: A number of grooves are arranged inside the sinker ring (4), and upper jacquard pieces (5), sinkers (7), and auxiliary pieces (6) are arranged in the grooves. The sinker (7) is arranged between the upper jacquard piece (5) and the sinker ring (4), and the auxiliary piece (6) is arranged on one side of the upper jacquard piece (5) and the sinker (7).

3. The reverse wrap and spandex terry jacquard machine according to claim 2, characterized in that: The upper jacquard piece (5) is provided with a piece foot (51) that cooperates with the selector (1), and the upper jacquard piece (5) is clamped with the sinker (7).

Citation Information

Patent Citations

  • Reverse-wrapping spandex looped pile jacquard machine

    CN218478864U