A box packaging device and a method of using the same
By designing compact and lightweight automatic box packaging equipment, pre-assembled functional modules are adopted to facilitate overall installation and post-maintenance, solving the problems of difficult operation, maintenance, large weight and high failure rate of existing equipment, and achieving lightweight and efficient production of the equipment.
Patent Information
- Application Number
- CN202211248193.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-12
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2042-10-12
AI Technical Summary
The existing packaging equipment has heavy parts and needs to be welded and installed, which makes it difficult to operate and repair, and the equipment is heavy and has a high failure rate.
Design a compact and lightweight automatic box packaging equipment, using pre-assembled functional modules to facilitate overall installation and post-maintenance. The workbench is installed on the frame through supporting legs, and is equipped with working modules such as driving mechanism, packaging box lower box device, and the modular design simplifies the assembly and maintenance process.
It realizes lightweight equipment and facilitates installation and maintenance, reduces operation and maintenance difficulties, improves production efficiency and reduces failure rate.
Smart Images

Figure CN115583388B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of packaging and filling equipment, and in particular to a box packaging equipment and a use method thereof. Background Art
[0002] The progress of the packaging industry has greatly promoted the development of industries such as food and daily chemicals. The development of these industries in turn has further driven the demand for the packaging market, giving the packaging industry a huge market impetus. With the development of functional packaging materials and the continuous improvement of processing technology, packaging is playing an increasingly important role in many fields. Cartons are a common packaging material for product packaging. Cartons are usually folded into a flat shape when they are received. When they need to be packed, they need to be folded into a box shape according to the pre-bending line. If this process is performed manually, it will not only be costly, slow, and inefficient, but also have a high error rate in the process of packing materials or semi-finished products. Therefore, an automated loading process is required to improve production efficiency.
[0003] A Chinese invention patent application with publication number CN114426122A discloses a carton packaging machine, comprising a lower cover folding device, a carton transport mechanism, an upper cover folding device and a positioning mechanism, wherein the lower cover folding device comprises a box opening mechanism, a lower cover-shaking mechanism for shaking a first lower cover and a second lower sub-cover, a folding tongue-closing mechanism for folding a lower cover tongue and pushing a lower main cover to close the cover, and a transferring mechanism, and the upper cover folding device comprises an upper cover-shaking mechanism for shaking a first upper sub-cover and a second upper sub-cover, an upper folding tongue mechanism for folding an upper cover tongue, an upper cover-closing mechanism for pushing an upper main cover to close the cover, a folding lock mechanism for pushing a lock to bend relative to a bending portion, and an inserting lock mechanism for pushing the bending portion to allow the lock to be inserted into an insertion hole. A Chinese utility model patent with announcement number CN208882247U discloses a paper box packaging device with a positioning function, including a body, a workbench welded on the top of the body, support plates welded on the left and right sides of the top of the workbench, a threaded ring welded on the left side of the right support plate, the internal thread of the threaded ring is connected to a threaded rod, an extrusion block is welded on the bottom end of the threaded rod, and a pull block is welded on the end of the threaded rod away from the extrusion block.
[0004] It is not difficult to see from the attached drawings that in the current prior art, the left support plate, the right support plate, and the middle movable plate are very thick and need to be welded and installed on the machine respectively, which is very difficult to operate. Since the left support plate, the right support plate, and the middle movable plate need to carry many working modules, in order to ensure the support strength, the thickness of the left support plate, the right support plate, and the middle movable plate needs to be very thick, so the overall weight of the equipment is very heavy, which is not conducive to lightweight equipment. And because its production line has a certain length, its bottom plate, support plate, etc. are usually spliced by multiple thick plates, and the splicing is easy to cause equipment jamming, increasing the probability of equipment failure.
[0005] The Chinese invention patent application with the publication number CN111114901A discloses an automatic cartoning machine, including a frame and a control panel, on which a motor, a carton magazine, a feeding conveying device, a carton conveying device, a discharging conveying device, a pushing device and a suction cup device are installed, which can realize the automation of carton packaging. However, the current packaging equipment usually assembles each component one by one to the packaging equipment, which is not only difficult to operate, but also creates a great obstacle to the subsequent maintenance and other operations, and is not convenient for production, installation and use. Summary of the invention
[0006] In view of the defects in the prior art, the first object of the present invention is to provide a compact and lightweight automatic cartoning and packaging equipment with pre-assembled functional modules for easy overall installation and subsequent maintenance. The first object of the present invention is achieved through the following technical solution: a cartoning and packaging equipment, including a frame, wherein an integrally formed workbench with an upward opening and support legs are provided in the frame, and the workbench is installed on the frame through the support legs;
[0007] The workbench comprises a front supporting wall panel, the cross section of the front supporting wall panel along its length direction is U-shaped, and its opening is upward, and a movable wall panel is arranged between two opposite sides of the front supporting wall panel; the front supporting wall panel and the movable wall panel are provided with a plurality of mounting holes and / or mounting grooves;
[0008] The workbench is provided with one or more of a driving mechanism, a packaging box unloading device, a packaging box conveying device, a product conveying device, a material pushing and box loading device, a box closing device, and a box unloading and conveying device.
[0009] Through the above technical solution, most of the mechanisms can be installed on the workbench outside the frame and debugged in advance, and then directly moved and installed on the supporting legs of the packaging equipment, which saves time and effort and is convenient for overall installation and maintenance. The U-shaped workbench facilitates the lightweight of the entire equipment, and the strength also meets the use requirements. The movable wall panel facilitates the assembly of working modules.
[0010] Furthermore, the rack includes a frame, an electrical box, and an operation panel, wherein the frame, the electrical box, and the operation panel are hollow inside and are interconnected;
[0011] At least one side of the workbench is provided with a side support plate; two perpendicular side edges of the side support plate are provided with reinforced folded edges;
[0012] The upper end of at least one side of the front supporting wall panel and / or the lower surface of the movable wall panel is provided with a reinforcing folded edge, and the upper surface of the bottom surface of the front supporting wall panel is provided with a plurality of through holes;
[0013] The cross section of the support leg in the height direction is U-shaped, and a support groove is provided on the upper surface of the support leg; a reinforcing folded edge is provided at the U-shaped end of the support leg; and a plurality of mounting holes and / or mounting grooves are provided on the side of the support leg.
[0014] Through the above technical solution, the hollow and interconnected frame, electrical box, and operation panel are convenient for wiring and electrical connection, and the entire equipment is controlled through the operation panel. The side support plate is convenient for increasing the stability of the modular workbench and the stability of the entire packaging equipment. The support legs can not only achieve the lightweight of the packaging equipment but also increase the support strength, and the side is convenient for supplementing the function of the modular workbench. Strengthening the folding edge is convenient for enhancing the overall stability and strength of the modular workbench, and the through hole is convenient for waste disposal and reduces the probability of failure of the modular workbench.
[0015] Furthermore, the packaging box unloading device comprises a box library support base plate, a packaging box library, a packaging box unloading suction cup, and a unloading suction cup adjustment member;
[0016] The packaging box warehouse comprises a plurality of box warehouse unloading baffles, a baffle position adjusting member, a box warehouse unloading baffle, and a unloading baffle connecting frame;
[0017] The box library support base plate is connected to the workbench, the box library unloading baffle is arranged on the upper end of the box library support base plate, and the end of the unloading baffle connecting frame away from the box library support base plate is connected to the material pushing and box loading device;
[0018] The baffle position adjusting member and the material unloading baffle connecting frame are used to adjust the positions of the box magazine unloading baffle and the box magazine unloading baffle according to the size of the packaging box; the unloading suction cup adjusting member is used to adjust the position of the packaging box unloading suction cup;
[0019] The driving mechanism is used to drive the unloading suction cup adjusting member and the packaging box unloading suction cup to perform reciprocating motion between the packaging box library and the packaging box conveying device.
[0020] Through the above technical solution, the positions of the box magazine unloading baffle bar and the box magazine unloading baffle plate are adjusted according to the size of the packaging boxes, the packaging boxes are placed in the packaging box magazine, and the packaging boxes in the packaging box magazine are grabbed in sequence into the packaging box conveying device through the packaging box unloading suction cup.
[0021] Furthermore, a boxing and packaging channel is formed between the side of the front supporting wall panel close to the product conveying device and the movable wall panel;
[0022] The packaging box conveying device comprises a plurality of inner chain guide bars and a plurality of packaging box guide chains, wherein a plurality of packaging box guide limiters are arranged on the outer circumference of the packaging box guide chain; one end of the packaging box guide limiter is connected to the packaging box guide chain and the other end extends in a direction away from the packaging box guide chain; a guide chain through groove is provided in the middle of the inner chain guide bar, and a guide limiter through groove is provided on the upper surface, and the guide chain through groove is connected to the guide limiter through groove;
[0023] The inner chain guide bars are integrally formed, and the lower surfaces of the two inner chain guide bars on the side away from each other are provided with guide bar clamping grooves, and are respectively clamped with the upper surfaces of the front supporting wall panels and the movable wall panels on both sides of the box loading and packaging channel;
[0024] The number of the inner chain guide bars is two, the number of the packaging box guide chains is four, and two packaging box guide chains are arranged in the guide chain through groove of each inner chain guide bar;
[0025] The packaging box conveying device also includes a packaging box pressure strip and a pressure strip position adjusting member, wherein the number of packaging box pressure strips is two and they are respectively located above the inner chain guide strip, and the pressure strip position adjusting member is used to adjust the distance between the packaging box pressure strip and the inner chain guide strip and the distance between the packaging box pressure strip and the packaging box lowering device;
[0026] A packaging box conveying channel is formed between the two inner chain guide bars and the two packaging box pressing bars, and a packaging box auxiliary unfolding member is provided at one end of the packaging box pressing bar close to the packaging box lowering device;
[0027] The driving mechanism is used to drive the packaging box guide chain to move in the guide chain through slot.
[0028] Through the above technical solution, the packaging boxes in the packaging box library are transported to the box loading and packaging channel and the packaging box auxiliary unfolding parts unfold the flat packaging boxes into a three-dimensional shape. The driving mechanism drives the packaging box guide chain to drive the packaging box to move along the opening direction of the inner chain guide bar. By adjusting the relative positions of the two packaging box guide chains in the same inner chain guide bar, the distance between adjacent packaging box guide limiters is adjusted to adapt to packaging boxes of different sizes.
[0029] The two adjacent packaging box guide limiters, the inner chain guide strip, and the packaging box pressure strip limit the unfolded three-dimensional packaging box in a space, and the packaging box moves along the packaging box conveying channel with the displacement of the packaging box guide limiters.
[0030] The existing inner chain guide bar and even the workbench are commonly assembled by splicing and welding. Replacing them with an integrally formed inner chain guide bar greatly reduces the probability of equipment failure.
[0031] Furthermore, the product conveying device includes a product conveying support frame, a product conveying positioning frame, and a product conveyor belt;
[0032] One end of the product conveying support frame is connected to both sides of the middle of the product conveyor belt, and the other end is connected to the frame; one end of the product conveying positioning frame is connected to one end of the product conveyor belt close to the packaging box conveying device, and the other end is connected to the workbench;
[0033] The outer peripheral side of the product conveying device is provided with a plurality of product conveying baffles along its width direction; the end of the product conveyor belt away from the frame is provided with a protective cover;
[0034] The driving mechanism is used to drive the product conveyor belt to rotate.
[0035] Through the above technical solution, the product conveying device and the packaging box conveying device operate synchronously and intermittently, so that the product and the unfolded three-dimensional packaging box are placed in a straight line.
[0036] Furthermore, the material pushing and box loading device comprises a material pushing and box loading support frame and a material pushing mechanism, a material pressing mechanism, a horizontal displacement track, and a vertical displacement track arranged on the material pushing and box loading support frame;
[0037] The material pushing and box loading support frame is connected to one side of the front supporting wall plate, and a material pushing overload protection mechanism is provided on the lower surface of the material pushing mechanism;
[0038] The driving mechanism drives the pushing mechanism and the pressing mechanism to move along the direction in which the horizontal displacement track is opened and / or along the direction in which the vertical displacement track is opened.
[0039] Through the above technical scheme, the product conveying device and the packaging box conveying device operate synchronously and intermittently. When the product and the unfolded three-dimensional packaging box are in a straight line, the product conveying device and the packaging box conveying device stop moving, the pressing mechanism limits the size of the product in the height direction, and the pushing mechanism pushes the product into the packaging box along the horizontal displacement track. At this time, the pressing mechanism and the pushing mechanism move along the horizontal displacement track away from the packaging box at the same time, and move upward along the vertical displacement track first. At the same time, the product conveying device and the packaging box conveying device operate until the next product and the unfolded three-dimensional packaging box are in a straight line. At this time, the pressing mechanism and the pushing mechanism are reset synchronously and the above operation is repeated.
[0040] It is convenient for the conveyor belt for conveying the packaging boxes and the conveyor belt for conveying the products to continue to move immediately after the pushing mechanism completes the action of pushing the materials into the boxes, without causing the pushing mechanism to collide with the limiting parts and baffles on the conveyor belt for conveying the packaging boxes and the conveyor belt for conveying the products, thereby greatly improving production efficiency.
[0041] Furthermore, the packaging box comprises a box body and two small hinges located at both ends of the box body in the width direction, a large hinge located at both ends of the box body in the height direction, and an inserting tongue at the end of the large hinge;
[0042] The box closing device comprises a small folding mechanism and a large folding mechanism respectively arranged in sequence on both sides of the box loading and packaging passage from the direction close to the box lowering device to the direction away from the box lowering device, and used for closing the box containing the product;
[0043] The small folding mechanism comprises a small folding front folding part and a small folding guide strip which are respectively arranged in sequence from the direction close to the packaging box lower box device to the direction away from the packaging box lower box device; the driving mechanism drives the small folding front folding part to bend the small folding parts at the two ends of the packaging box body in the width direction close to the packaging box lower box device, and the small folding guide strip is used to bend the small folding parts at the two ends of the packaging box body in the width direction away from the packaging box lower box device;
[0044] The large folding mechanism includes a large folding guide plate, a large folding adjustment support strip, and a large folding tongue insertion mechanism; the large folding tongue insertion mechanism includes a front tongue block and a rear tongue block; the large folding guide plate is inclined from the direction close to the packaging box lower box device to the direction away from the packaging box lower box device along the direction of the large folding close to the packaging box to the direction of the large folding away from the packaging box. When the large folding of the packaging box is located between the large folding guide plate and the large folding adjustment support strip, the driving mechanism drives the front tongue block to move in the direction close to the packaging box. When the large folding of the packaging box moves to the space between the large folding guide plate and the large folding adjustment support strip, the driving mechanism drives the rear tongue block to move in the direction close to the packaging box.
[0045] Since the hinges at both ends of the packaging box are usually symmetrical about the midpoint, the large hinge guide plates on both sides of the box loading and packaging channel usually guide in opposite directions. If they are symmetrical about the cross section, the large hinge guide plates can be flipped and installed for use.
[0046] Through the above technical solution, the front folding part of the small hinge bends the small hinge of the packaging box close to the packaging box lower box device. When the packaging box moves along the packaging box conveying channel, the small hinge of the packaging box away from the packaging box lower box device is bent under the action of the small hinge guide strip.
[0047] Then, as the packaging box moves along the packaging box conveying channel, the large hinge is bent along the inclined direction of the large hinge guide plate, and the connection between the large hinge and the inserting tongue is located between the large hinge guide plate and the large hinge adjustment support strip. The driving mechanism drives the front inserting tongue block to bend the inserting tongue relative to the large hinge, and then the large hinge is separated from the large hinge guide plate and the large hinge adjustment support strip, and the driving mechanism drives the rear inserting tongue block to respectively buckle the large hinge and the inserting tongue with the two ends of the box body of the packaging box.
[0048] Furthermore, the packaging box includes a box body and two small hinges located at both ends of the box body in the width direction, and two large hinges located at both ends of the box body in the height direction;
[0049] The box closing device comprises a small folding mechanism, a large folding mechanism, a gluing mechanism, and a large folding mechanism, which are arranged in sequence on both sides of the box loading and packaging passage from the direction close to the box lowering device to the direction away from the box lowering device, and are used to close the box containing the product;
[0050] The small folding mechanism comprises a small folding front folding part and a small folding guide strip which are respectively arranged in sequence from the direction close to the packaging box lower box device to the direction away from the packaging box lower box device; the driving mechanism drives the small folding front folding part to bend the small folding parts at the two ends of the packaging box body in the width direction close to the packaging box lower box device, and the small folding guide strip is used to bend the small folding parts at the two ends of the packaging box body in the width direction away from the packaging box lower box device;
[0051] The driving mechanism drives the two large folding mechanisms on both sides of the box loading and packaging channel close to the lower box device to bend a large hinge at both ends of the box respectively, the driving mechanism drives the gluing mechanism to apply glue on the surface of the bent large hinges, and the driving mechanism drives the two large folding mechanisms on both sides of the box loading and packaging channel away from the lower box device to bend the other two large hinges at both ends of the box and conflict with the glued large hinges.
[0052] Through the above technical solution, the front folding part of the small hinge bends the small hinge of the packaging box close to the packaging box lower box device. When the packaging box moves along the packaging box conveying channel, the small hinge of the packaging box away from the packaging box lower box device is bent under the action of the small hinge guide strip.
[0053] First, a large folding leaf at each end of the packaging box is bent through a set of large folding leaf mechanisms, and then glue is applied to the surface of the bent large folding leaf mechanism through a gluing mechanism. Then, another set of large folding leaf mechanisms is used to bend the other two large folding leaves at both ends of the packaging box and bond them to the glued large folding leaves.
[0054] Furthermore, the box-discharging conveying device includes box-discharging conveying belts respectively arranged on both sides of the box-loading and packaging channel, and the distance between the sides of the two box-discharging conveying belts close to each other is less than or equal to the size of the packaging box in the width direction of the box-loading and packaging channel; the driving mechanism is used to drive the box-discharging conveying belts to move.
[0055] Through the above technical solution, after the product is packaged in the packaging box, it can be easily output from the compact automatic box packaging equipment through the box delivery conveyor.
[0056] The second object of the present invention is to provide a box packaging device and a method of use. The second object of the present invention is achieved through the following technical solution: a box packaging device and a method of use, comprising the following steps:
[0057] A. Assemble the required working module structure to the workbench, and install the workbench on the rack;
[0058] B. Grab the packaging box to the packaging box conveying device through the packaging box unloading device;
[0059] C. The product conveying device and the packaging box conveying device operate synchronously and intermittently, placing the product and the unfolded three-dimensional packaging box in a line;
[0060] D. Place the product into the packaging box through the pushing and packing device;
[0061] E. The packaging box conveying device continues to convey the packaging box containing the product and closes the packaging box through the box closing mechanism, and outputs it from the box loading and packaging equipment.
[0062] Compared with the prior art, the present invention has the following beneficial effects:
[0063] (1) The compact automatic cartoning packaging equipment of the present invention is provided with a frame, a workbench is provided in the frame, and one or more working modules of a driving mechanism, a packaging box unloading device, a packaging box conveying device, a product conveying device, a material pushing and loading device, a box closing device, and a box discharging and conveying device are provided on the workbench, so that most of the devices can be assembled and debugged in advance outside the frame. The workbench is provided with a front supporting wall panel and a movable wall panel. The front supporting wall panel is in a U-shape with an opening upward. The upper end of the side surface of the front supporting wall panel and / or the lower surface of the movable wall panel are provided with a reinforced folding edge, so that the whole equipment is lightweight and the strength meets the use requirements; the front supporting wall panel and the movable wall panel are provided with a plurality of mounting holes and / or mounting grooves, so that the working modules can be assembled, and then they can be directly moved and installed on the packaging equipment as a whole, so that the installation is more time-saving and labor-saving, and the maintenance is more convenient;
[0064] (2) The hollow frame of the present invention facilitates the lightweighting of the entire device and the routing of electrical connections; the packaging box warehouse facilitates the storage of packaging boxes according to the specific size of the packaging boxes and the transportation of packaging boxes from the packaging box warehouse to the packaging box transportation device, and is also convenient for arbitrary assembly on the workbench;
[0065] (3) The packaging box conveying device of the present invention prevents the packaging box from being stuck during use of the device by providing an integrally formed inner chain guide bar. Two packaging box guide chains are provided in each inner chain guide bar. By adjusting the relative positions of the two packaging box guide chains, the spacing between the adjacent packaging box guide limiters thereon can be adjusted, thereby facilitating the packaging of packaging boxes of different sizes. The structure is simple and convenient to assemble on a workbench.
[0066] (4) The product conveying device of the present invention can be conveniently cooperated with the packaging box conveying device to convey the product to a straight line with the unfolded three-dimensional packaging box. The height dimension of the product is limited by the pressing mechanism of the pushing and boxing device. The pushing mechanism pushes the product into the packaging box along the horizontal displacement track. Then the pressing mechanism and the pushing mechanism move away from the packaging box along the horizontal displacement track at the same time, and first move upward along the vertical displacement track. At the same time, the product conveying device and the packaging box conveying device operate until the next product is in a straight line with the unfolded three-dimensional packaging box. This makes it convenient for the conveyor belt that conveys the packaging box and the conveyor belt that conveys the product to continue to move immediately after the pushing mechanism completes the action of pushing the material into the box, thereby greatly improving production efficiency.
[0067] (5) The present invention provides a variety of box closing devices and box delivery devices, which are convenient for closing the packaging boxes containing products and delivering the closed packaging boxes out of the packaging equipment. The structure is simple and easy to assemble on a workbench. BRIEF DESCRIPTION OF THE DRAWINGS
[0068] Figure 1 This is a schematic diagram of the three-dimensional structure of the carton packaging device according to Embodiment 1 of the present invention;
[0069] Figure 2 It is a schematic diagram of the three-dimensional structure of the carton packaging equipment in another direction according to Embodiment 1 of the present invention;
[0070] Figure 3 This is a three-dimensional structural schematic diagram of the box packaging equipment of Example 1 of the present invention, in which some structures are omitted to show the internal structure;
[0071] Figure 4 This is a three-dimensional structural schematic diagram of the box packaging equipment in Embodiment 1 of the present invention in another direction with some structures omitted to show the internal structure;
[0072] Figure 5 This is a schematic diagram of the three-dimensional structure of a workbench and a working module of a cartoning and packaging equipment according to Embodiment 1 of the present invention;
[0073] Figure 6 This is a schematic diagram of the three-dimensional structure of the cartoning and packaging equipment in another direction in Example 1 of the present invention in order to show the working table and working modules of the pushing and cartoning device;
[0074] Figure 7 This is a schematic diagram of the three-dimensional structure of the cartoning and packaging equipment in another direction in order to show the working table and working modules of the carton closing device in Example 1 of the present invention;
[0075] Figure 8 This is a schematic diagram of the three-dimensional structure of a workbench of a cartoning and packaging device according to Embodiment 1 of the present invention;
[0076] Fig. 9 This is a flow chart of a cartoning and packaging device and a method of use according to Embodiment 2 of the present invention;
[0077] Figure numerals: 1, rack; 11, frame; 12, support leg; 13, electrical box; 14, operation panel; 2, workbench; 21, front support wall panel; 211, through hole; 22, movable wall panel; 23, side support plate; 24, reinforced folding edge; 3, driving mechanism; 31, transmission mechanism; 32, indexing box; 33, driving overload protection mechanism; 4, packaging box unloading device; 41, box library support base plate; 42, packaging box library; 421, box library unloading baffle; 422, baffle position adjustment member; 423, box library unloading baffle; 424, unloading Baffle connecting frame; 43, packaging box unloading suction cup; 44, unloading suction cup adjustment member; 5, packaging box conveying device; 51, inner chain guide strip; 52, packaging box guide chain; 53, packaging box guide limiter; 54, packaging box pressure strip; 541, packaging box auxiliary unfolding member; 55, pressure strip position adjustment member; 6, product conveying device; 61, product conveying support frame; 62, product conveying positioning frame; 63, product conveyor belt; 631, product conveying baffle; 632, protective cover; 7, material pushing and boxing device; 71, material pushing and boxing support frame; 72, Pushing mechanism; 73, pressing mechanism; 74, horizontal displacement track; 75, vertical displacement track; 76, pushing overload protection mechanism; 8, box closing device; 81, packaging box; 811, small folding leaf; 812, large folding leaf; 813, tongue insertion; 82, small folding leaf mechanism; 821, small folding leaf front folding part; 822, small folding leaf guide strip; 83, large folding leaf mechanism; 831, large folding leaf guide plate; 832, large folding leaf adjustment support strip; 833, large folding leaf tongue insertion mechanism; 8331, front tongue insertion block; 8332, rear tongue insertion block; 9, box delivery device ; 91. Box discharging conveyor belt; 101. Assemble the required working module structures to the workbench, and install the workbench on the frame; 102. Grab the packaging box to the packaging box conveying device through the packaging box unloading device; 103. The product conveying device and the packaging box conveying device operate synchronously and intermittently, and place the product and the unfolded three-dimensional packaging box in a line; 104. Place the product in the packaging box through the pushing and boxing device; 105. The packaging box conveying device continues to convey the packaging box containing the product and closes the packaging box through the box closing mechanism, and outputs it from the box loading and packaging equipment. DETAILED DESCRIPTION
[0078] The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. In the following description, in order to clearly show the structure and working mode of the present invention, it will be described with the help of many directional words, but the words "front", "back", "left", "right", "outside", "inside", "outward", "inward", "up", "down" and the like should be understood as convenient terms and should not be understood as restrictive terms. The "far" and "near" in the "far section", "distal end", "near section" and "near end" herein are relative to the position of the operator, that is, "near" is close to the operator and "far" is far away from the operator.
[0079] For those skilled in the art, without departing from the concept of the present invention, several changes and improvements can be made, which all belong to the protection scope of the present invention. The endpoints and any values of the ranges disclosed herein are not limited to the precise ranges or values, and these ranges or values should be understood to include values close to these ranges or values. For numerical ranges, the endpoint values of each range, the endpoint values of each range and the individual point values, and the individual point values can be combined with each other to obtain one or more new numerical ranges, and these numerical ranges should be regarded as specifically disclosed in this article. The present invention is described in detail below in conjunction with specific embodiments:
[0080] Embodiment 1:
[0081] like Figure 1 , Figure 2 As shown, the present embodiment relates to a compact automatic box packing device, comprising a frame 1, a workbench 2 is arranged inside the frame 1, and the workbench 2 can be detachably mounted on the frame 1. The workbench 2 is provided with one or more working modules of a driving mechanism 3, a packing box unloading device 4, a packing box conveying device 5, a product conveying device 6, a material pushing and boxing device 7, a box closing device 8, and a box discharging and conveying device 9, so that most of the devices can be assembled and debugged in advance outside the frame 1, and then directly moved and installed on the packaging device as a whole. Compared with the prior art, the left support plate, the right support plate, and the middle movable plate need to be welded and installed on the machine separately, which is very difficult to install the working modules and is difficult to repair, the installation is more time-saving and labor-saving, and the maintenance is more convenient.
[0082] like Figure 3 , Figure 8As shown, in a specific embodiment, the workbench 2 includes a front support wall panel 21, the cross section of the front support wall panel 21 along its length direction is U-shaped, the front support wall panel 21 is an integrated design and the opening is upward, and a movable wall panel 22 is arranged between the two opposite sides of the front support wall panel 21, and the relative position of the movable wall panel 22 and the front support wall panel 21 is adjusted by two ball screws, one of the two ball screws is a hand screw, and the other is a synchronous screw, and the hand screw and the synchronous screw rotate synchronously through a chain and a gear. There are positioning parts on the two ball screws to fix the movable wall panel 22 after the relative position of the front support wall panel 21 is adjusted appropriately. A plurality of mounting holes and mounting grooves are arranged on the front support wall panel 21 and the movable wall panel 22, so as to facilitate the assembly of the working module on the front support wall panel 21 and the movable wall panel 22, wherein the multiple shafts of the working module can play an auxiliary fixing role.
[0083] like Figure 4 As shown, the upper end of one side of the front supporting wall panel 21 and the lower surface of the movable wall panel 22 are provided with a reinforcing folded edge 24, and the upper surface of the bottom surface of the front supporting wall panel 21 is provided with two through holes 211. Compared with the prior art, the left supporting plate, the right supporting plate, and the middle movable plate are very thick and need to be welded and installed on the machine respectively. The weight is very inconvenient to transport and is not conducive to the stable operation of the equipment. The U-shaped workbench 2 is convenient for lightweighting the entire equipment, and the strength also meets the use requirements. The movable wall panel 22 is convenient for assembling the working module, the reinforcing folded edge 24 is convenient for enhancing the overall stability and strength of the modular workbench 2, and the through hole 211 is convenient for waste disposal and reduces the probability of failure of the modular workbench 2.
[0084] In a specific embodiment, the rack 1 includes a rectangular frame 11 and an operation panel 14, an electric box 13, and support legs 12 limited therein, and the workbench 2 is installed on the rack 1 through the support legs 12. The rectangular frame 11 is connected by hollow metal pipes, the operation panel 14 is arranged at the upper corner of the front side of the rectangular frame 11, a side surface, a back surface and a bottom surface are respectively connected to the hollow metal pipe, the wires in the operation panel 14 pass through the hollow metal pipe, the electric box 13 is arranged at the top of the rear side of the rectangular frame 11, and the electric box 13 also includes a car tailgate type electric box 13 door.
[0085] A side support plate 23 is provided on one side of the workbench 2; two perpendicular sides of the side support plate 23 are provided with reinforcing folded edges 24. The cross-section of the support leg 12 in the height direction is U-shaped, and the opening directions of the two U-shaped support legs 12 are opposite. A support groove is provided on the upper surface of the support leg 12, and a reinforcing folded edge 24 is provided at the U-shaped end of the support leg 12. A plurality of mounting holes and mounting grooves are provided on the side of the support leg 12. The hollow and interconnected frame 11, the electrical box 13, and the operation panel 14 are convenient for wiring and electrical connection, and the entire equipment is controlled through the operation panel 14. The side support plate 23 is convenient for increasing the stability of the modular workbench 2 and the stability of the entire packaging equipment. The support leg 12 can not only realize the lightweight of the packaging equipment but also increase the support strength, and its side is convenient for supplementing the function of the modular workbench 2.
[0086] like Figure 4 As shown, in another specific embodiment, a driving mechanism 3 is arranged on one side of the workbench 2, and the driving mechanism 3 includes a motor, a transmission mechanism 31, and a driving overload protection mechanism 33. The transmission mechanism 31 can be a connecting rod, a cam, a dividing box 32, and the like commonly used transmission mechanism 31, which are respectively used to drive the packaging box unloading device 4, the packaging box conveying device 5, the product conveying device 6, the material pushing and loading device 7, the box closing device 8, and the box discharging conveying device 9. A box loading and packaging passage is formed between the side of the front supporting wall panel 21 close to the product conveying device 6 and the movable wall panel 22. The packaging box unloading device 4, the packaging box conveying device 5, and the box discharging conveying device 9 are arranged on the workbench 2 in sequence. The product conveying device 6 is located on the side of the packaging box conveying device 5 close to the packaging box unloading device 4, the material pushing and loading device 7 is located above the product conveying device 6 and the packaging box conveying device 5, and the box closing device 8 is located on both sides of the box loading and packaging passage at one end of the packaging box conveying device 5 close to the box discharging conveying device 9.
[0087] like Figure 5As shown, the specific packaging box unloading device 4 includes a box library support base plate 41, a packaging box library 42, a packaging box unloading suction cup 43, and an unloading suction cup adjusting member 44. The packaging box library 42 includes four adjustable box library unloading baffles 421, a baffle position adjusting member 422, a box library unloading baffle 423, and an unloading baffle connecting frame 424. The driving mechanism 3 drives the unloading suction cup adjusting member 44 and the packaging box unloading suction cup 43 to reciprocate between the packaging box library 42 and the packaging box conveying device 5 through the transmission mechanism 31. The transmission mechanism 31 can be a cam, three connecting rods, an elastic member, and a rotating shaft. The packaging box unloading suction cup 43 is installed on the transmission shaft. The box library support base plate 41 is connected to the workbench 2, the box library unloading baffle 421 is set at the upper end of the box library support base plate 41, and the unloading baffle connecting frame 424 is connected to the material pushing and box loading device 7 at one end away from the box library support base plate 41. The baffle position adjusting member 422 and the unloading baffle connecting frame 424 are used to adjust the positions of the unloading baffle 421 and the unloading baffle 423 of the box store according to the size of the packaging box 81; the unloading suction cup adjusting member 44 is used to adjust the position of the unloading suction cup 43 of the packaging box. The positions of the unloading baffle 421 and the unloading baffle 423 of the box store are adjusted according to the size of the packaging box 81, and the packaging box 81 is placed in the packaging box store 42, and the packaging box 81 in the packaging box store 42 is sequentially grabbed into the packaging box conveying device 5 by the packaging box unloading suction cup 43.
[0088] The packaging box conveying device 5 includes an inner chain guide bar 51 and a packaging box guide chain 52. A packaging box guide limiter 53 is arranged on the outer peripheral side of the packaging box guide chain 52; one end of the packaging box guide limiter 53 is connected to the packaging box guide chain 52 and the other end extends in the direction away from the packaging box guide chain 52; a guide chain through groove is opened in the middle part of the inner chain guide bar 51, and a guide limiter through groove is opened on the upper surface, and the guide chain through groove is connected with the guide limiter through groove.
[0089] Specifically, the inner chain guide bar 51 is integrally formed. The existing inner chain guide bar 51 and even the workbench 2 are commonly assembled by splicing and welding. Replacing the inner chain guide bar 51 with an integrally formed inner chain guide bar 51 greatly reduces the probability of equipment failure. The lower surface of the two inner chain guide bars 51 on the side away from each other is provided with a guide bar slot, and is respectively engaged with the upper surfaces of the front support wall panels 21 and the movable wall panels 22 on both sides of the box loading and packaging channel. There are two inner chain guide bars 51 and four packaging box guide chains 52. Two packaging box guide chains 52 are arranged in the guide chain slot of each inner chain guide bar 51. The two adjacent packaging box guide limiters 53, the inner chain guide bar 51, and the packaging box pressure strip 54 limit the unfolded three-dimensional packaging box 81 to a space, and move along the packaging box conveying channel with the displacement of the packaging box guide limiter 53.
[0090] like Figure 6 , Figure 7 As shown, the packaging box conveying device 5 also includes packaging box pressure strips 54 and pressure strip position adjusting parts 55. There are two packaging box pressure strips 54, each located above the inner chain guide strip 51. The pressure strip position adjusting parts 55 are used to adjust the distance between the packaging box pressure strips 54 and the inner chain guide strips 51 and the distance between the packaging box pressure strips 54 and the packaging box lower box device 4. The two inner chain guide strips 51 and the two packaging box pressure strips 54 form a packaging box conveying channel. The packaging box pressure strips 54 are provided with a packaging box auxiliary unfolding part 541 at one end thereof close to the packaging box lower box device 4. The packaging boxes in the packaging box library 42 are conveyed to the box loading and packaging channel. At the same time, the packaging box auxiliary unfolding part 541 unfolds the flat packaging box 81 into a three-dimensional form. The driving mechanism 3 is used to drive the packaging box guide chain 52 to move in the guide chain groove. The driving mechanism 3 drives the packaging box guide chain 52 to drive the packaging box 81 to move along the opening direction of the inner chain guide bar 51. By adjusting the relative positions of the two packaging box guide chains 52 in the same inner chain guide bar 51, the distance between adjacent packaging box guide limiters 53 is adjusted to adapt to packaging boxes 81 of different sizes.
[0091] like Figure 5 As shown, the product conveying device 6 includes a product conveying support frame 61, a product conveying positioning frame 62, and a product conveyor belt 63. The conveyor belt can be implemented in any common manner in the art. A plurality of product conveying baffles 631 are arranged on the outer peripheral side of the product conveying device 6 along its width direction, and a protective cover 632 is arranged at the end of the product conveyor belt 63 away from the frame 1. One end of the product conveying support frame 61 is connected to both sides of the middle part of the product conveyor belt 63, and the other end thereof is connected to the frame 1; one end of the product conveying positioning frame 62 is connected to the end of the product conveyor belt 63 close to the packaging box conveying device 5, and the other end thereof is connected to the workbench 2. The driving mechanism 3 drives the product conveying device 6 and the packaging box conveying device 5 to operate synchronously and intermittently through the transmission mechanism 31, so that the product and the unfolded three-dimensional packaging box 81 are transported in a straight line, and then the product is loaded into the packaging box 81 through the pushing and loading device 7.
[0092] like Figure 6 As shown, the material pushing and boxing device 7 includes a material pushing and boxing support frame 71 and a material pushing mechanism 72, a material pressing mechanism 73, a horizontal displacement track 74, and a vertical displacement track 75 arranged on the material pushing and boxing support frame 71. The material pushing and boxing support frame 71 is connected to one side of the front support wall plate 21, and a material pushing overload protection mechanism 76 is arranged on the lower surface of the material pushing mechanism 72. The driving mechanism 3 drives the material pushing mechanism 72 and the material pressing mechanism 73 to move along the opening direction of the horizontal displacement track 74 and along the opening direction of the vertical displacement track 75 through the transmission mechanism 31.
[0093] Specifically, two vertical displacement rails 75 are fixedly connected to the frame, and the vertical displacement rails 75 are arranged along the height direction of the device. One side of a horizontal displacement rail 74 close to the vertical displacement rail 75 has two rail grooves, which are respectively plugged and matched with the two vertical displacement rails 75 and can move along the opening direction of the vertical displacement rails 75. Alternatively, the horizontal displacement rail 74 is fixedly connected to the frame, the vertical displacement rail 75 is movably connected to the horizontal displacement rail 74 and can move along the opening direction of the horizontal displacement rail 74, and the pusher mechanism 72 is movably connected to the vertical displacement rail 75 and can move along the opening direction of the vertical displacement rail 75.
[0094] The pushing mechanism 72 includes a pushing adjustment plate, a pushing proximity switch seat, and a pushing knife after pushing. The pushing adjustment plate is L-shaped, and a track groove is provided on the side of the upper end close to the horizontal displacement track 74, which is movably connected to the horizontal displacement track 74 and can move along the direction in which the horizontal displacement track 74 is opened. An oblong hole is provided in the middle of the L-shaped pushing adjustment plate, which is used to adjust the overall height of the pushing mechanism 72 or adjust the relative positions of the pushing proximity switch seat and the pushing knife after pushing in the width direction of the frame. A displacement groove is provided on the lower surface of the pushing proximity switch seat along the setting direction of the pushing knife after pushing, and the pushing knife after pushing is plugged into and matched with the displacement groove of the pushing proximity switch seat. In an optional embodiment, the pushing mechanism 72 also includes a sensor, which is provided on the side of the pushing proximity switch seat away from the driving mechanism 3.
[0095] The material pressing mechanism 73 includes a material pressing adjustment plate and a material pressing plate (not shown in the figure). The material pressing adjustment plate is L-shaped, and a track groove is provided on one side of the upper end close to the horizontal displacement track 74, which is movably connected to the horizontal displacement track 74 and can move along the opening direction of the horizontal displacement track 74. An oblong hole is provided in the middle of the L-shaped material pressing adjustment plate, which is used to adjust the overall height of the material pressing mechanism 73 and the relative position of the material pressing plate in the width direction of the frame.
[0096] The connection mechanism includes a circular rotating arm, a power pull rod, a first swing arm, a front pull rod for pushing material, a rear pull rod for pushing material, a pushing cam, and a second swing arm. Specifically, one side of the pushing cam is connected to the driving shaft of the driving mechanism 3, the middle part of the second swing arm is rotatably connected to the frame, one end of which conflicts with the outer peripheral side of the pushing cam, and the other end is rotatably connected to the pushing mechanism 72. Optionally, the connection mechanism also includes an elastic member, which is used to keep one end of the second swing arm in a state of conflicting with the outer peripheral side of the pushing cam. In this embodiment, the elastic member is a tension spring, one end of the tension spring is connected to one end of the second swing arm away from the rear pull rod for pushing material, and the other end is connected to the frame above the second swing arm. One end of the circular rotating arm is connected to the driving shaft of the driving mechanism 3, and the other end of the circular rotating arm is rotatably connected to one end of the power pull rod. One end of the first swing arm is rotatably connected to the frame, and one end of the power pull rod away from the circular rotating arm is rotatably connected to the displaceable part of the first swing arm. One end of the rear rod of the material pusher is rotatably connected to the upper end of the material pusher mechanism 72, and the other end thereof is rotatably connected to the non-hinged part of the first swing arm. One end of the front rod of the material pusher is rotatably connected to the material pressing mechanism 73, and the other end thereof is rotatably connected to the displaceable part of the first swing arm; one end of the second swing arm away from the material pusher cam is rotatably connected to the upper end of the material pressing mechanism 73.
[0097] When the product and the unfolded three-dimensional packaging box 81 are in a straight line, the product conveying device 6 and the packaging box conveying device 5 stop moving, the driving device causes the pressing mechanism 73 to limit the product height dimension through the transmission mechanism 31, and the pushing mechanism 72 pushes the product into the packaging box 81 along the horizontal displacement track 74. At this time, the pressing mechanism 73 and the pushing mechanism 72 simultaneously move along the horizontal displacement track 74 in a direction away from the packaging box 81, and first move upward along the vertical displacement track 75. At the same time, the product conveying device 6 and the packaging box conveying device 5 operate until the next product and the unfolded three-dimensional packaging box 81 are in a straight line. At this time, the pressing mechanism 73 and the pushing mechanism 72 are synchronously reset and the above operation is repeated. It is convenient for the conveyor belt conveying the packaging box 81 and the conveyor belt conveying the product to continue to move immediately after the pushing mechanism 72 completes the action of pushing the material into the box, without causing the pushing mechanism 72 to collide with the limiting parts and baffles on the conveyor belt conveying the packaging box 81 and the conveyor belt conveying the product, thereby greatly improving production efficiency.
[0098] like Figure 6 , Figure 7 As shown, after the product enters the packaging box 81, the packaging box 81 is closed by the box closing device 8. When the packaging box 81 includes a box body and two small hinges 811 located at both ends of the box body in the width direction, a large hinge 812 located at both ends of the box body in the height direction, and an inserting tongue 813 at the end of the large hinge 812, the box closing device 8 includes a small hinge mechanism 82 and a large hinge mechanism 83 respectively arranged in sequence on both sides of the box loading and packaging channel from the direction close to the packaging box lower box device 4 to the direction away from the packaging box lower box device 4.
[0099] The small folding mechanism 82 includes a small folding front folding portion 821 and a small folding guide strip 822 which are respectively arranged in sequence from close to the packaging box lower box device 4 to away from the packaging box lower box device 4; the driving mechanism 3 drives the small folding front folding portion 821 to bend the small folding pages 811 at both ends of the packaging box 81 in the width direction close to the packaging box lower box device 4, and the small folding guide strip 822 is used to bend the small folding pages 811 at both ends of the packaging box 81 in the width direction away from the packaging box lower box device 4.
[0100] The large folding mechanism 83 includes a large folding guide plate 831, a large folding adjustment support strip 832, and a large folding tongue insertion mechanism 833; the large folding tongue insertion mechanism 833 includes a front tongue block 8331 and a rear tongue block 8332; the large folding guide plate 831 is tilted from the direction close to the packaging box lower box device 4 to the direction away from the packaging box lower box device 4 along the large folding leaf 812 close to the packaging box 81 to the direction of the large folding leaf 812 away from the packaging box 81. When the large folding leaf 812 of the packaging box 81 is located between the large folding guide plate 831 and the large folding adjustment support strip 832, the driving mechanism 3 drives the front tongue block 8331 to move in the direction close to the packaging box 81. When the large folding leaf 812 of the packaging box 81 moves to the space between the large folding guide plate 831 and the large folding adjustment support strip 832, the driving mechanism 3 drives the rear tongue block 8332 to move in the direction close to the packaging box 81.
[0101] When in use, the front folding part 821 of the small hinge bends the small hinge 811 of the packaging box 81 close to the packaging box lower box device 4, and when the packaging box 81 moves along the packaging box conveying passage, the small hinge 811 of the packaging box 81 away from the packaging box lower box device 4 is bent under the action of the small hinge guide strip 822. Then, as the packaging box 81 moves along the packaging box conveying passage, the large hinge 812 is bent along the direction in which the large hinge guide plate 831 is inclined, and the connection between the large hinge 812 and the plug tongue 813 is located between the large hinge guide plate 831 and the large hinge adjustment support strip 832, and the driving mechanism 3 drives the front plug tongue block 8331 to bend the plug tongue 813 relative to the large hinge 812, and then the large hinge 812 is separated from the large hinge guide plate 831 and the large hinge adjustment support strip 832, and the driving mechanism 3 drives the rear plug tongue block 8332 to buckle the large hinge 812 and the plug tongue 813 with the two ends of the box body of the packaging box 81.
[0102] In another case (not shown in the figure), when the packaging box 81 includes a box body and two small hinges 811 located at both ends of the box body in the width direction, and two large hinges 812 located at both ends of the box body in the height direction, the box closing device 8 includes a small hinge mechanism 82, a large hinge mechanism 83, a gluing mechanism, and a large hinge mechanism 83, which are respectively arranged in sequence on both sides of the box loading and packaging passage from the direction close to the packaging box lower box device 4 to the direction away from the packaging box lower box device 4.
[0103] The small folding mechanism 82 includes a small folding front folding portion 821 and a small folding guide strip 822 which are respectively arranged in sequence from close to the packaging box lower box device 4 to away from the packaging box lower box device 4; the driving mechanism 3 drives the small folding front folding portion 821 to bend the small folding pages 811 at both ends of the packaging box 81 in the width direction close to the packaging box lower box device 4, and the small folding guide strip 822 is used to bend the small folding pages 811 at both ends of the packaging box 81 in the width direction away from the packaging box lower box device 4.
[0104] The driving mechanism 3 drives the two large folding mechanisms 83 on both sides of the box loading and packaging channel close to the packaging box lower box device 4 to bend a large hinge 812 at both ends of the packaging box 81 respectively, and the driving mechanism 3 drives the gluing mechanism to glue on the surface of the bent large hinge 812. The driving mechanism 3 drives the two large folding mechanisms 83 on both sides of the box loading and packaging channel away from the packaging box lower box device 4 to bend the other two large hinges 812 at both ends of the packaging box 81 and conflict with the glued large hinges 812.
[0105] When in use, the small hinge front folding portion 821 bends the small hinge 811 of the packaging box 81 close to the packaging box lower box device 4, and when the packaging box 81 moves along the packaging box conveying channel, the small hinge 811 of the packaging box 81 away from the packaging box lower box device 4 is bent under the action of the small hinge guide strip 822. First, a large hinge 812 at both ends of the packaging box 81 is bent by a set of large hinge mechanisms 83, and then the surface of the bent large hinge mechanism 83 is coated with glue by a gluing mechanism, and then the other two large hinges 812 at both ends of the packaging box 81 are bent by another set of large hinge mechanisms 83 and bonded to the glued large hinges 812.
[0106] Finally, after the product is packed in the packaging box 81, it is convenient to be output from the compact automatic box packing device through the box discharging conveyor device 9. The box discharging conveyor device 9 includes box discharging conveyor belts 91 respectively arranged on both sides of the box packing passage, and the distance between the sides of the two box discharging conveyor belts 91 close to each other is less than or equal to the size of the packaging box 81 in the width direction of the box packing passage; the driving mechanism 3 is used to drive the box discharging conveyor belts 91 to move.
[0107] The workbench 2 is convenient for arbitrarily assembling the driving mechanism 3, the packaging box unloading device 4, the packaging box conveying device 5, the product conveying device 6, the material pushing and loading device 7, the box closing device 8, and the box unloading conveying device 9. The installation is more time-saving and labor-saving, the maintenance is more convenient, the light weight and stability are excellent, and the production efficiency is greatly improved.
[0108] Embodiment 2:
[0109] like Fig. 9 As shown, this embodiment relates to a box packaging device and a method of use, comprising the following steps:
[0110] A. Assemble the required working module structure to the workbench and install the workbench on the rack.
[0111] B. Start the driving device, which causes the packaging box unloading suction cup to reciprocate between the packaging box warehouse and the packaging box conveying device through the transmission mechanism, so as to grab the packaging box to the packaging box conveying device and unfold it into a three-dimensional shape through the packaging box auxiliary unfolding piece.
[0112] C. Under the action of the driving device and the transmission mechanism indexing machine, the product conveying device and the packaging box conveying device operate synchronously and intermittently, placing the product and the unfolded three-dimensional packaging box in a line.
[0113] D. When the product and the unfolded three-dimensional packaging box are in a straight line, the product conveying device and the packaging box conveying device stop moving, the driving device uses the transmission mechanism to limit the height dimension of the product by the pressing mechanism, and the pushing mechanism pushes the product into the packaging box along the horizontal displacement track. At this time, the pressing mechanism and the pushing mechanism move away from the packaging box along the horizontal displacement track at the same time, and move upward along the vertical displacement track first. At the same time, the product conveying device and the packaging box conveying device run until the next product and the unfolded three-dimensional packaging box are in a straight line. At this time, the pressing mechanism and the pushing mechanism are reset synchronously and the above operation is repeated.
[0114] E1. When the packaging box includes a box body and two small hinges located at both ends of the box body in the width direction, a large hinge located at both ends of the box body in the height direction, and an insertion tongue at the end of the large hinge. The front folding part of the small hinge bends the small hinge of the packaging box close to the lower box device of the packaging box, and when the packaging box moves along the packaging box conveying channel, the small hinge of the packaging box away from the lower box device of the packaging box is bent under the action of the small hinge guide strip. Then, as the packaging box moves along the packaging box conveying channel, the large hinge is bent along the direction of the inclined setting of the large hinge guide plate, and the connection between the large hinge and the insertion tongue is located between the large hinge guide plate and the large hinge adjustment support strip. The driving mechanism drives the front insertion tongue block to bend the insertion tongue relative to the large hinge, and then the large hinge is separated from the large hinge guide plate and the large hinge adjustment support strip, and the driving mechanism drives the rear insertion tongue block to buckle the large hinge and the insertion tongue with the two ends of the box body of the packaging box respectively.
[0115] E2. When the packaging box includes a box body and two small hinges located at both ends of the box body in the width direction, and two large hinges located at both ends of the box body in the height direction. The front folding part of the small hinge bends the small hinge of the packaging box close to the lower box device of the packaging box, and when the packaging box moves along the packaging box conveying channel, the small hinge of the packaging box away from the lower box device of the packaging box is bent under the action of the small hinge guide strip. First, a large hinge at each end of the packaging box is bent by a set of large hinge mechanisms, and then the surface of the bent large hinge mechanism is coated with glue by a gluing mechanism, and then the other two large hinges at both ends of the packaging box are bent by another set of large hinge mechanisms and bonded to the glued large hinges.
[0116] F. After the product is packed in the packaging box, it can be easily output from the compact automatic box packaging equipment through the box delivery conveyor.
[0117] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily.
Claims
1. A cartoning and packaging device, characterized in that: It comprises a frame (1), wherein an integrally formed workbench (2) with an opening facing upward and support legs (12) are arranged inside the frame (1), and the workbench (2) is mounted on the frame (1) via the support legs (12); The workbench (2) comprises a front supporting wall panel (21), the cross section of the front supporting wall panel (21) along its length direction is U-shaped, and its opening is upward, and a movable wall panel (22) is arranged between two opposite sides of the front supporting wall panel (21); a plurality of mounting holes and / or mounting grooves are arranged on the front supporting wall panel (21) and the movable wall panel (22); and a working module is arranged on the workbench (2); The frame (1) comprises a frame (11), an electric box (13), and an operation panel (14); the frame (11), the electric box (13), and the operation panel (14) are hollow inside and are interconnected; At least one side of the workbench (2) is provided with a side support plate (23); two perpendicular side edges of the side support plate (23) are provided with reinforcing folding edges (24); the working module comprises a driving mechanism (3), a packaging box unloading device (4), a packaging box conveying device (5), a product conveying device (6), a material pushing and loading device (7), a box closing device (8), and a box unloading conveying device (9); The upper end of at least one side surface of the front supporting wall panel (21) and / or the lower surface of the movable wall panel (22) is provided with a reinforcing folded edge (24), and the upper surface of the bottom surface of the front supporting wall panel (21) is provided with a plurality of through holes (211); The cross section of the support leg (12) in the height direction is U-shaped, and a support groove is provided on the upper surface of the support leg (12); a reinforcing folded edge (24) is provided at the U-shaped end of the support leg (12); and a plurality of mounting holes and / or mounting grooves are provided on the side of the support leg (12); A boxing and packaging passage is formed between the side of the front supporting wall panel (21) close to the product conveying device (6) and the movable wall panel (22); The packaging box conveying device (5) comprises a plurality of inner chain guide bars (51) and a plurality of packaging box guide chains (52); a plurality of packaging box guide limiters (53) are arranged on the outer peripheral side of the packaging box guide chain (52); one end of the packaging box guide limiter (53) is connected to the packaging box guide chain (52) and the other end extends in a direction away from the packaging box guide chain (52); a guide chain through groove is provided in the middle of the inner chain guide bar (51), and a guide limiter through groove is provided on the upper surface; the guide chain through groove is communicated with the guide limiter through groove; The inner chain guide bars (51) are integrally formed, and the lower surfaces of the two inner chain guide bars (51) on the side away from each other are provided with guide bar clamping grooves, which are respectively clamped with the upper surfaces of the front supporting wall panels (21) and the movable wall panels (22) on both sides of the box loading and packaging channel; The number of the inner chain guide bars (51) is two, the number of the packaging box guide chains (52) is four, and two packaging box guide chains (52) are arranged in the guide chain through groove of each inner chain guide bar (51); The packaging box conveying device (5) further comprises a packaging box pressure strip (54) and a pressure strip position adjusting member (55), wherein the number of the packaging box pressure strips (54) is two and they are respectively located above the inner chain guide strip (51), and the pressure strip position adjusting member (55) is used to adjust the distance between the packaging box pressure strip (54) and the inner chain guide strip (51) and the distance between the packaging box pressure strip (54) and the packaging box lowering device (4); A packaging box conveying channel is formed between the two inner chain guide bars (51) and the two packaging box pressing bars (54), and a packaging box auxiliary unfolding member (541) is provided at one end of the packaging box pressing bar (54) close to the packaging box lowering device (4); The driving mechanism (3) is used to drive the packaging box guide chain (52) to move in the guide chain slot; The packaging box (81) comprises a box body and two small hinges (811) located at two ends of the box body in the width direction, and two large hinges (812) located at two ends of the box body in the height direction; The box closing device (8) comprises a small folding mechanism (82), a large folding mechanism (83) and a gluing mechanism which are arranged in sequence on both sides of the box loading and packaging passage from the direction close to the box lowering device (4) to the direction away from the box lowering device (4), and are used to close the box (81) containing the product; The small folding leaf mechanism (82) comprises a small folding leaf front folding portion (821) and a small folding leaf guide strip (822) which are respectively arranged in sequence from the direction close to the packaging box lower box device (4) to the direction away from the packaging box lower box device (4); the driving mechanism (3) drives the small folding leaf front folding portion (821) to bend the small folding leaves (811) at both ends of the packaging box (81) in the width direction close to the packaging box lower box device (4), and the small folding leaf guide strip (822) is used to bend the small folding leaves (811) at both ends of the packaging box (81) in the width direction away from the packaging box lower box device (4); The driving mechanism (3) drives two large folding mechanisms (83) on both sides of the box loading and packaging passage and close to the box lowering device (4) to bend a large folding leaf (812) at both ends of the box (81) respectively; the driving mechanism (3) drives the gluing mechanism to apply glue on the surface of the bent large folding leaf (812); the driving mechanism (3) drives two large folding mechanisms (83) on both sides of the box loading and packaging passage and away from the box lowering device (4) to bend the other two large folding leaves (812) at both ends of the box (81) and make them collide with the glued large folding leaves (812).
2. The cartoning and packaging equipment according to claim 1, characterized in that: The packaging box unloading device (4) comprises a box library support base plate (41), a packaging box library (42), a packaging box unloading suction cup (43), and a unloading suction cup adjusting member (44); The packaging box warehouse (42) comprises a plurality of box warehouse unloading baffles (421), a baffle position adjusting member (422), a box warehouse unloading baffle plate (423), and a unloading baffle plate connecting frame (424); The box library support base plate (41) is connected to the workbench (2), the box library unloading baffle bar (421) is arranged on the upper end of the box library support base plate (41), and the unloading baffle connecting frame (424) is connected to the material pushing and box loading device (7) at one end away from the box library support base plate (41); The baffle position adjusting member (422) and the material unloading baffle connecting frame (424) are used to adjust the positions of the box magazine unloading baffle (421) and the box magazine unloading baffle (423) according to the size of the packaging box (81); the unloading suction cup adjusting member (44) is used to adjust the position of the packaging box unloading suction cup (43); The driving mechanism (3) is used to drive the unloading suction cup adjusting member (44) and the packaging box unloading suction cup (43) to perform reciprocating motion between the packaging box library (42) and the packaging box conveying device (5).
3. The cartoning and packaging equipment according to claim 1, characterized in that: The product conveying device (6) comprises a product conveying support frame (61), a product conveying positioning frame (62), and a product conveyor belt (63); One end of the product conveying support frame (61) is connected to both sides of the middle of the product conveyor belt (63), and the other end is connected to the frame (1); one end of the product conveying positioning frame (62) is connected to one end of the product conveyor belt (63) close to the packaging box conveying device (5), and the other end is connected to the workbench (2); A plurality of product conveying baffles (631) are arranged on the outer peripheral side of the product conveying device (6) along its width direction; a protective cover (632) is arranged at one end of the product conveyor belt (63) away from the frame (1); The driving mechanism (3) is used to drive the product conveyor belt (63) to rotate.
4. The cartoning and packaging equipment according to claim 1, characterized in that: The material pushing and box loading device (7) comprises a material pushing and box loading support frame (71) and a material pushing mechanism (72), a material pressing mechanism (73), a horizontal displacement track (74), and a vertical displacement track (75) arranged on the material pushing and box loading support frame (71); The material pushing and box loading support frame (71) is connected to one side of the front supporting wall plate (21), and a material pushing overload protection mechanism (76) is provided on the lower surface of the material pushing mechanism (72); The driving mechanism (3) drives the pushing mechanism (72) and the pressing mechanism (73) to move along the direction in which the horizontal displacement track (74) is opened and / or along the direction in which the vertical displacement track (75) is opened.
5. The cartoning and packaging equipment according to claim 1, characterized in that: The box-discharging conveying device (9) comprises box-discharging conveying belts (91) respectively arranged on both sides of the box-loading and packaging channel, and the distance between the sides of the two box-discharging conveying belts (91) close to each other is less than or equal to the size of the packaging box (81) in the width direction of the box-loading and packaging channel; the driving mechanism (3) is used to drive the box-discharging conveying belts (91) to move.
6. A method for using the cartoning and packaging device as claimed in claim 1, characterized in that: The steps include: A. Assemble the required working module structure onto the workbench (2), and install the workbench (2) on the frame (1); B. Grab the packaging box (81) and place it on the packaging box conveying device (5) through the packaging box unloading device (4); C. The product conveying device (6) and the packaging box conveying device (5) are synchronously and intermittently operated to place the product and the unfolded three-dimensional packaging box (81) in a line; D. placing the product into a packaging box (81) by means of a pushing and packing device (7); E. The packaging box conveying device (5) continues to convey the packaging box (81) containing the product and closes the packaging box (81) through the box closing mechanism, and outputs it from the box loading and packaging equipment.
Citation Information
Patent Citations
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