An electrically controlled liquid sodium methoxide production system

By using a three-dimensional arc-shaped stirring section and an arc-shaped turbine driven by a pump mechanism, combined with an online directional adjustment mechanism, the problems of dead angles and directional adjustment in liquid sodium methoxide production equipment are solved, achieving all-round uniform stirring and high-efficiency and energy-saving stirring effects.

CN115591443BActive Publication Date: 2025-12-19HENAN SHENGHONGFENG CHEM CO LTD
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Patent Information

Application Number
CN202211260243.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-14
Publication Date
2025-12-19
Estimated Expiration
2042-10-14

AI Technical Summary

Technical Problem

Existing liquid sodium methoxide production equipment suffers from problems such as dead zones during stirring and the inability to adjust the stirring direction and radius online, resulting in uneven stirring.

Method used

It adopts a combination of a three-dimensional arc-shaped stirring section and a pump mechanism. The pump body drives the arc-shaped turbine to rotate the stirring shaft. Combined with an online directional adjustment mechanism, the stirring direction can be adjusted online to avoid stirring dead zones. The rotation of the stirring shaft is controlled by hydraulic pressure.

Benefits of technology

It achieves omnidirectional and uniform stirring of liquid sodium methoxide, avoiding dead zones in the stirring process, and allows for online adjustment of the stirring direction as needed, thereby improving stirring efficiency and energy saving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of liquid sodium methoxide production, and particularly relates to an electrically-controlled liquid sodium methoxide production system, which comprises a stirring tank provided with a feeding pipe and a discharging pipe, a vertical pipe is arranged at the shaft center of the stirring tank, a pump mechanism for up-and-down surge of liquid sodium methoxide is arranged in the vertical pipe, and a three-dimensional arc-shaped stirring part extending into the vertical pipe is arranged on the outer surface of the vertical pipe. The electrically-controlled liquid sodium methoxide production system can drive the rotation of the arc-shaped stirring rod on the stirring shaft by using the hydraulic drive of the arc-shaped turbine group generated by the pump body, liquid driving is more energy-saving, the stirring effect can be accelerated according to the flow speed of the liquid sodium methoxide, the effect of integrated linkage is formed, the effect of online regulation and control of the rotation direction of the stirring shaft is realized, and then the stirring direction of each stirring shaft can be adjusted according to specific stirring requirements, the stirring shafts are combined to form a stirring system, and the stirring in the same stirring layer has no dead angle.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of liquid sodium methoxide production, and particularly relates to an electrically-controlled liquid sodium methoxide production system. BACKGROUND

[0002] Liquid sodium methoxide is a colorless or slightly yellow viscous liquid, sensitive to oxygen, flammable and explosive, and extremely hygroscopic. Sodium methoxide is mainly used in pesticide production and oil processing industry, and is also widely used in perfume, dye and other industries when used as an analytical reagent. At present, the production of liquid sodium methoxide mainly includes sodium method preparation and alkali method preparation. The sodium method preparation refers to that liquid sodium methoxide is synthesized from metallic sodium and methanol; and the alkali method preparation refers to that liquid sodium methoxide is synthesized from sodium hydroxide and methanol.

[0003] When preparing liquid sodium methoxide, sodium hydroxide and methanol solution need to be mixed and stirred. The mixing and stirring equipment in the prior art is usually driven to rotate by a shaft to realize stirring. For example, a liquid sodium methoxide mixing device disclosed in the patent CN 215783033 U is driven by a push rod motor to rotate clockwise and counterclockwise to realize stirring. Another example is a stirring device and a powerful mixer disclosed in the patent CN 215742927 U, which changes the included angle between the stirring part and the connecting part to realize the stirring and mixing effect of the stirring blade. These are all driven to rotate by a shaft to realize stirring action, and the rotation direction needs to be realized by controlling the motor, that is, the stirring direction needs to be changed when the machine is stopped, and online adjustment cannot be realized. Moreover, the stirring can only be realized within the stirring radius, and the upper and lower parts cannot be stirred, which is prone to have local stirring dead angles. SUMMARY

[0004] Based on the existing technical problems, the present application provides an electrically-controlled liquid sodium methoxide production system.

[0005] The electrically-controlled liquid sodium methoxide production system provided by the present application comprises a stirring tank with a feeding pipe and a discharging pipe.

[0006] A vertical pipe is arranged at the shaft center of the stirring tank in the vertical direction, and a pump mechanism for up-and-down surge of liquid sodium methoxide is arranged in the vertical pipe.

[0007] A three-dimensional arc-shaped stirring part extending into the vertical pipe is arranged on the outer surface of the vertical pipe.

[0008] A driving part driven by the liquid sodium methoxide is arranged at one end of the three-dimensional arc-shaped stirring part in the vertical pipe.

[0009] An online direction adjusting mechanism for controlling the driving direction of the driving part is arranged on the outside of the driving part.

[0010] Preferably, the pump mechanism comprises a submersible pump fixedly installed on the inner bottom wall of the stand pipe, the inner bottom wall of the stand pipe is provided with a circulation hole communicating with the stirring tank, the inner top wall of the stand pipe is fixedly connected with an arc-shaped pipe facing the three-dimensional arc-shaped stirring part, and the liquid sodium methoxide is pumped out from the arc-shaped pipe.

[0011] Through the technical scheme, the up-down stirring effect can be achieved.

[0012] Preferably, the three-dimensional arc-shaped stirring part comprises a shaft sleeve rotatably installed on the wall thickness of the stand pipe through a bearing, the inner wall of the shaft sleeve is installed with a stirring shaft through a bearing, and the surface of the stirring shaft is arranged with arc-shaped stirring rods in a ring shape, and the stirring rods realize stirring action after rotating along the circumferential direction of the shaft sleeve.

[0013] Through the technical scheme, compared with the straight-line stirring rod with an angle, the arc-shaped stirring rod can avoid stirring dead angles and is convenient to clean.

[0014] Preferably, the driving part comprises an arc-shaped turbine group fixedly installed on the outer surface of the inner end of the stirring shaft, and when the liquid sodium methoxide is pumped upward from the bottom of the stand pipe, the arc-shaped turbine group is impacted to drive the stirring shaft to rotate and realize stirring action.

[0015] Through the technical scheme, the force of the pump body is fully utilized to drive stirring.

[0016] Preferably, the arc-shaped turbine group is composed of a forward turbine and a reverse turbine, and the forward turbine and the reverse turbine are oppositely arranged and mirror-symmetrically distributed on the surface of the stirring shaft.

[0017] Through the technical scheme, the arc-shaped turbine is utilized to realize maximum contact area and facilitate driving.

[0018] Preferably, the online direction adjusting mechanism comprises a driving groove provided on the outer surface of the inner end of the shaft sleeve, the width of the driving groove is equal to the width of the arc-shaped turbine group, and the arc length of the driving groove is one-third of the circumferential length of the shaft sleeve.

[0019] Through the technical scheme, the driving groove is circumferentially provided at one-third, which can prevent excessive contact with the turbine to cause invalid action.

[0020] Preferably, the outer surface of the shaft sleeve close to the driving groove is further provided with a sealing ring for preventing the liquid sodium methoxide from leaking.

[0021] Through the technical scheme, the sealing ring can prevent the liquid sodium methoxide from entering the gap, thereby bringing inconvenience to cleaning.

[0022] Preferably, a mounting groove is formed on the wall thickness of the riser along the vertical direction, an inner wall of the mounting groove is slidably connected with a rack, a tooth groove is formed on the outer surface of the shaft sleeve and engaged with the rack, and the rack drives the shaft sleeve to rotate circumferentially after moving up and down in the mounting groove.

[0023] Through the technical scheme, the engagement between the rack and the tooth groove can ensure that the adjustment operation is not distorted and has high efficiency.

[0024] Preferably, the liquid sodium methoxide drives one of the forward turbine and the reverse turbine to rotate, thereby driving the stirring shaft to rotate.

[0025] When it is necessary to adjust the rotating direction of the stirring shaft, the rack is driven to move up and down, thereby driving the driving groove on the shaft sleeve to rotate by 180 degrees, and then the liquid sodium methoxide drives the other of the forward turbine and the reverse turbine to rotate, thereby driving the stirring shaft to rotate, so as to achieve the adjustment operation.

[0026] Through the technical scheme, the stirring direction of the stirring shaft can be controlled in online forward and reverse rotation.

[0027] Preferably, a hydraulic cylinder fixedly connected with the upper surface of the rack is fixedly installed at the inner top wall of the stirring tank, and the piston rod in the hydraulic cylinder is controlled to move up and down, thereby driving the rack to move up and down.

[0028] Through the technical scheme, the hydraulic cylinder can accurately control the lifting operation of the rack, and the hydraulic cylinder has slow operation and large pressure, so as to achieve the purpose of online adjustment.

[0029] The beneficial effects in the application are as follows:

[0030] 1. The pump mechanism can realize the up-and-down circulation of the liquid sodium methoxide, so that the liquid sodium methoxide is prevented from being retained in a local position where the liquid sodium methoxide cannot be stirred, thereby preventing the problem that the liquid sodium methoxide cannot be stirred as a whole.

[0031] 2. The three-dimensional arc-shaped stirring part can fully realize the rotation stirring operation of the liquid sodium methoxide in the stirring tank.

[0032] 3. The driving part can drive the arc-shaped stirring rod on the stirring shaft to rotate by using the liquid pressure generated by the pump body to drive the arc-shaped turbine group, the liquid driving is more energy-saving, and the stirring effect can be accelerated according to the flow speed of the liquid sodium methoxide, thereby forming an integrated linkage effect.

[0033] 4. By setting up an online adjustment mechanism, the rotation direction of the stirring shaft can be controlled online, thereby allowing the stirring direction of each stirring shaft to be adjusted according to specific stirring needs, forming a stirring system together with adjacent stirring shafts, so that there are no dead corners in the same stirring plane. Attached Figure Description

[0034] Figure 1 This is a schematic diagram of an electrically controlled liquid sodium methoxide production system proposed in this invention;

[0035] Figure 2 This invention proposes an electronically controlled liquid sodium methoxide production system. Figure 1 Enlarged view of point A in the middle;

[0036] Figure 3 This is a perspective view of the submersible pump structure installation of an electrically controlled liquid sodium methoxide production system proposed in this invention.

[0037] Figure 4 This is a perspective view of the arc-shaped turbine assembly installation in an electrically controlled liquid sodium methoxide production system proposed in this invention.

[0038] Figure 5 This is a perspective view of the rack and tooth groove installation of an electrically controlled liquid sodium methoxide production system proposed in this invention.

[0039] In the diagram: 1. Mixing tank; 2. Riser; 3. Submersible pump; 31. Circulation hole; 32. Arc-shaped pipe; 4. Bushing; 41. Mixing shaft; 42. Arc-shaped mixing rod; 5. Arc-shaped turbine assembly; 51. Forward turbine; 52. Reverse turbine; 6. Drive slot; 61. Mounting slot; 62. Rack; 63. Gear groove; 64. Hydraulic cylinder; 65. Sealing ring. Detailed Implementation

[0040] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0041] Reference Figures 1-5 An electrically controlled liquid sodium methoxide production system includes a mixing tank 1 with a feed pipe and a discharge pipe.

[0042] The mixing tank 1 is provided with a vertical pipe 2 at the axis, and the inside of the vertical pipe 2 is provided with a pump mechanism for the liquid sodium methoxide to move up and down.

[0043] Further, the pump mechanism comprises a submersible pump 3 fixedly installed on the inner bottom wall of the stand pipe 2, the inner bottom wall of the stand pipe 2 is provided with a circulation hole 31 communicating with the stirring tank 1, the inner top wall of the stand pipe 2 is fixedly provided with an arc-shaped pipe 32 communicating with the three-dimensional arc-shaped stirring part, and the liquid sodium methoxide is pumped out from the arc-shaped pipe 32. The up-and-down stirring effect can be realized.

[0044] By arranging the pump mechanism, the liquid sodium methoxide can be circulated and surged up and down, so that the liquid sodium methoxide can not be retained in a local position where stirring is not performed, and the problem that the whole stirring cannot be realized can be avoided.

[0045] The outer surface of the stand pipe 2 is provided with a three-dimensional arc-shaped stirring part extending into the inside of the stand pipe 2.

[0046] Further, the three-dimensional arc-shaped stirring part comprises a shaft sleeve 4 rotatably installed on the wall thickness of the stand pipe 2 through a bearing, the inner wall of the shaft sleeve 4 is installed with a stirring shaft 41 through a bearing, the surface of the stirring shaft 41 is provided with arc-shaped stirring rods 42 arranged in a ring shape, and the stirring rods are rotated along the circumferential direction of the shaft sleeve 4 to realize the stirring action. Compared with the straight-line stirring rod with an angle, the arc-shaped stirring rod can avoid the stirring dead angle and is convenient for cleaning.

[0047] By arranging the three-dimensional arc-shaped stirring part, the liquid sodium methoxide in the stirring tank 1 can be fully self-rotated and stirred.

[0048] The three-dimensional arc-shaped stirring part is provided with a driving part driven by the liquid sodium methoxide at one end in the stand pipe 2.

[0049] Further, the driving part comprises an arc-shaped turbine group 5 fixedly installed on the outer surface of the inner end of the stirring shaft 41, when the liquid sodium methoxide is pumped upward from the bottom of the stand pipe 2 and impacts the arc-shaped turbine group 5, the stirring shaft 41 is driven to rotate by the arc-shaped turbine group 5 to realize the stirring action. The force of the pump body is fully utilized to drive the stirring.

[0050] Further, the arc-shaped turbine group 5 is composed of a forward turbine 51 and a reverse turbine 52, the forward turbine 51 and the reverse turbine 52 are oppositely arranged and mirror-symmetrically distributed on the surface of the stirring shaft 41. By utilizing the arc shape of the turbine, the maximum contact area can be realized and the driving is facilitated.

[0051] By arranging the driving part, the arc-shaped stirring rods 42 on the stirring shaft 44 can be driven to rotate by the arc-shaped turbine group 5 driven by the hydraulic pressure generated by the pump body, the liquid driving is more energy-saving, the stirring effect can be accelerated according to the flow speed of the liquid sodium methoxide, and the integrated linkage effect is formed.

[0052] The driving part is externally provided with an online direction adjusting mechanism for controlling the driving direction of the driving part.

[0053] Further, the online direction adjusting mechanism comprises a driving groove 6 formed on the outer surface of the inner end of the shaft sleeve 4, the width of the driving groove 6 is equal to the width of the arc-shaped turbine group 5, and the arc length of the driving groove 6 is one third of the circumferential length of the shaft sleeve 4. The driving groove 6 is circumferentially formed at one third position, which can prevent the invalid action caused by excessive contact with the turbine.

[0054] Further, the outer surface of the shaft sleeve 4 close to the driving groove 6 is further provided with a sealing ring 65 for preventing the leakage of the liquid sodium methoxide. The sealing ring 65 can prevent the liquid sodium methoxide from entering the gap, thereby causing inconvenience for cleaning.

[0055] Further, the wall thickness of the vertical pipe 2 is provided with a mounting groove 61 in the vertical direction, the inner wall of the mounting groove 61 is slidably connected with a rack 62, the outer surface of the shaft sleeve 4 is provided with a tooth groove 63 engaged with the rack 62, and the rack 62 drives the circumferential rotation of the shaft sleeve 4 after moving up and down in the mounting groove 61. The engagement between the rack 62 and the tooth groove 63 can make the entire adjustment action not distorted, and the adjustment efficiency is high.

[0056] Further, when the liquid sodium methoxide passes through the driving groove 6, one of the forward turbine 51 and the reverse turbine 52 is driven to rotate, thereby driving the stirring shaft 41 to rotate;

[0057] When it is necessary to adjust the rotating direction of the stirring shaft 41, the rack 62 is controlled to move up and down, thereby driving the circumferential rotation of the driving groove 6 on the shaft sleeve 4 by one hundred and eighty degrees, and then the liquid sodium methoxide drives the other one of the forward turbine 51 and the reverse turbine 52 to rotate, thereby driving the stirring shaft 41 to rotate, so as to realize the adjustment action. The online forward and reverse rotation control of the stirring direction of the stirring shaft 41 can be realized.

[0058] Further, the inner top wall of the stirring tank 1 is fixedly provided with a hydraulic cylinder 64 fixedly connected with the upper surface of the rack 62, and the up and down movement of the piston rod in the hydraulic cylinder 64 drives the up and down movement of the rack 62. The hydraulic cylinder 64 can accurately control the up and down movement of the rack 62, and the hydraulic cylinder 64 has slow action and large pressure, which is suitable for realizing the online adjustment purpose.

[0059] By arranging the online direction adjusting mechanism, the rotating direction of the stirring shaft 44 can be adjusted online, thereby adjusting the stirring direction of each stirring shaft 41 according to the specific stirring requirement, and forming a stirring system together with the adjacent stirring shaft 41, so that there is no dead angle in the same stirring layer.

[0060] The above merely describes preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical solution and inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An electrically controlled liquid sodium methoxide solution production system, comprising a stirred tank (1) with a feed pipe and a discharge pipe; characterized in that A vertical pipe (2) is arranged at the shaft center of the stirred tank (1), and the interior of the vertical pipe (2) is provided with a pump mechanism for the up-and-down surge of the sodium methoxide solution; The outer surface of the vertical pipe (2) is provided with a three-dimensional arc-shaped stirring part extending into the interior of the vertical pipe (2); One end of the three-dimensional arc-shaped stirring part located in the vertical pipe (2) is provided with a driving part driven by the sodium methoxide solution; The three-dimensional arc-shaped stirring part comprises a shaft sleeve (4) rotatably mounted on the wall thickness of the vertical pipe (2) through a bearing, and the inner wall of the shaft sleeve (4) is provided with a stirring shaft (41) mounted through a bearing; The driving part comprises an arc-shaped turbine group (5) fixedly mounted on the outer surface of the inner end of the stirring shaft (41); The arc-shaped turbine group (5) is composed of a forward turbine (51) and a reverse turbine (52), and the forward turbine (51) and the reverse turbine (52) are oppositely arranged and symmetrically distributed on the surface of the stirring shaft (41); The outer part of the driving part is provided with an online direction adjusting mechanism for controlling the driving direction of the driving part; The online direction adjusting mechanism comprises a driving groove (6) opened on the outer surface of the inner end of the shaft sleeve (4), the width of the driving groove (6) is equal to the width of the arc-shaped turbine group (5), and the arc length of the driving groove (6) is one third of the circumferential length of the shaft sleeve (4); The outer surface of the shaft sleeve (4) close to the driving groove (6) is further provided with a sealing ring (65) for preventing the sodium methoxide solution from leaking; A mounting groove (61) is opened on the wall thickness of the vertical pipe (2) in the vertical direction, the inner wall of the mounting groove (61) is slidably connected with a rack (62), the outer surface of the shaft sleeve (4) is provided with a gear slot (63) engaged with the rack (62), and the rack (62) moves up and down in the mounting groove (61) to drive the shaft sleeve (4) to rotate circumferentially; When the sodium methoxide solution passes through the driving groove (6), one of the forward turbine (51) and the reverse turbine (52) is driven to rotate, and then drives the stirring shaft (41) to rotate; When it is necessary to adjust the rotating direction of the stirring shaft (41), the rack (62) is controlled to move up and down, and then the driving groove (6) on the shaft sleeve (4) is driven to rotate circumferentially by one hundred and eighty degrees, and then the sodium methoxide solution drives the other one of the forward turbine (51) and the reverse turbine (52) to rotate, and then drives the stirring shaft (41) to rotate, so as to realize the adjusting action; A hydraulic cylinder (64) fixedly connected with the upper surface of the rack (62) is fixedly mounted on the inner top wall of the stirred tank (1), and the up-and-down movement of the piston rod in the hydraulic cylinder (64) drives the up-and-down movement of the rack (62).

2. An electrically controlled liquid sodium methoxide solution production system according to claim 1, characterized in that: The pump mechanism comprises a submersible pump (3) fixedly installed on the inner bottom wall of the stand pipe (2), the inner bottom wall of the stand pipe (2) is provided with a circulation hole (31) communicated with the stirring tank (1), the inner top wall of the stand pipe (2) is fixedly communicated with an arc-shaped pipe (32) facing the three-dimensional arc-shaped stirring part, and the sodium methoxide solution is pumped out from the arc-shaped pipe (32).

3. An electrically controlled liquid sodium methoxide solution production system according to claim 1, characterized in that: The surface of the stirring shaft (41) is annularly arranged with arc-shaped stirring rods (42), the stirring rods rotate along the circumferential direction of the shaft sleeve (4) to realize stirring action.

4. An electrically controlled liquid sodium methoxide solution production system according to claim 3, characterized in that: When the sodium methoxide solution is pumped upward from the bottom of the stand pipe (2), the sodium methoxide solution impacts the arc-shaped turbine set (5), the arc-shaped turbine set (5) drives the stirring shaft (41) to rotate to realize stirring action.

Citation Information

Patent Citations

  • Stirring device and powerful stirrer

    CN215742927U

  • Liquid sodium methoxide solution mixing device

    CN215783033U

  • Hydraulic driving rotating jet mixer

    CN101549258A

  • Homogenizer for processing liquid milk

    CN210332518U

  • Handheld medical medicament mixing and stirring device

    CN212441031U