An integral casting method for casting bay windows and air conditioning panels

Abstract

The application provides a whole pouring method for pouring bay windows and air conditioner plates, relates to the technical field of building construction, and comprises the following steps: a building wall pouring mold erecting step, a building wall pouring step and a wall pouring mold dismounting step, so as to complete the construction of a forward building wall, a lateral building wall and a window; a bay window module installing step, a first side plate mold installing step, a forward air conditioner plate module installing step, a lateral air conditioner plate module installing step, a second side plate mold installing step, a forward cover plate frame installing step and a lateral cover plate frame installing step, so as to complete the installation of the whole pouring mold; and finally, a concrete pouring step is adopted to complete the construction of the bay window and the air conditioner plate structure. The molds used in the steps are all independent frame or plate body structures, so that the molds are convenient to assemble and install. Meanwhile, the pouring method can pour the bay window and the air conditioner plate at the same time, without separate construction, so that the construction efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of building construction technology, and more specifically, to a method for integrally casting bay windows and air conditioning panels. Background Technology

[0002] As people's living standards improve, their requirements for living environment are also increasing. In order to improve indoor lighting and create a wide view, bay windows, as a special building structure, have been widely used in housing construction. Building air conditioning panels are extended concrete panels attached to the exterior wall for housing outdoor air conditioning units.

[0003] Currently, bay windows and air conditioning slabs can be constructed using cast-in-place methods. However, this method is limited by the construction site environment and the structural style of the bay windows and air conditioning slabs, which may increase the difficulty of formwork erection. Figure 1 The bay window and air conditioning unit shown as a whole includes two rows of bay windows, an air conditioning unit located between the two rows of bay windows, and another row of air conditioning units located on the side of one of the bay windows and at the corner of the building wall facing forward.

[0004] If the bay window and air conditioning slab of this structure are cast-in-place as a whole, the formwork erection is quite difficult, greatly affecting construction efficiency. Therefore, there is a need for a formwork that allows for easy formwork erection for the above-mentioned structures. Figure 1 A method for integral casting of bay windows and air conditioning panels. Summary of the Invention

[0005] The present invention provides a method for integral casting of bay windows and air conditioning panels, which facilitates on-site construction, improves formwork efficiency, and solves the problems mentioned in the background art.

[0006] The embodiments of the present invention are implemented as follows:

[0007] Some embodiments of the present invention provide a method for integral casting of bay windows and air conditioning panels, comprising:

[0008] The steps for setting up formwork for building wall casting are as follows: erect wall reinforcement bars, insert horizontally spaced windows into the wall reinforcement bars to form the formwork, and erect wall casting templates on both sides of the wall reinforcement bars.

[0009] The steps for pouring concrete into building walls are as follows: concrete is poured into the steel reinforcement of the wall, and the concrete solidifies to form the front building wall, the side building wall, the wall corner located at the junction of the front building wall and the side building wall, and the two sets of windows located in the front building wall.

[0010] Wall casting formwork dismantling steps: Dismantle the wall casting formwork on both sides of the wall reinforcement;

[0011] Bay window module installation steps: Install the two sets of bay window modules at the two windows respectively. The installation of each set of bay window modules follows the same steps, including:

[0012] Install the first frame on the side wall bolts facing the outside of the building wall at the window; set a second frame on top of the first frame and another second frame at the bottom of the first frame, and connect both second frames to the building wall, with a gap between each second frame and the first frame.

[0013] First side panel formwork installation steps: Install the first side panel formwork on the side of the bay window module away from the wall corner. The first side panel formwork is located on the side of the bay window module away from the wall corner. The first side panel formwork is set opposite to the sides of the first frame and the two second frames. The first side panel formwork is connected to the front building wall. A gap of two is reserved between the first side panel formwork and the bay window module away from the wall corner.

[0014] Installation steps for forward-facing air conditioning panel modules: Install the forward-facing air conditioning panel modules between the two sets of bay window modules. The forward-facing air conditioning panel modules are connected to the forward-facing building wall. A gap of three is reserved between the forward-facing air conditioning panel modules and the two sets of bay window modules.

[0015] Installation steps for side air conditioning panel modules: Process a casting groove along the vertical edge of the side air conditioning panel module; install the side air conditioning panel module at the corner of the wall, with the casting groove facing the bay window module near the corner of the wall and the casting groove facing the front building wall; the bay window module near the corner of the front building wall and the side building wall closes the side opening of the casting groove.

[0016] Second side panel formwork installation steps: Install the second side panel formwork on the lateral building wall. The second side panel formwork is installed on the side of the lateral air conditioning panel formwork away from the front building wall. A gap of four is reserved between the second side panel formwork and the lateral air conditioning panel formwork.

[0017] Installation steps for the forward cover frame: Bolt the forward cover frame to the first side panel mold, the two first frames, the four second frames, and the forward air conditioning panel module simultaneously; The vertical plate on the forward cover closes gap two and the two gaps three, and the horizontal plate on the forward cover closes the four gaps one; The first front wall on the forward cover is attached to the side of the forward air conditioning panel module away from the forward building wall, and the top of the first front wall extends out of the top of the forward air conditioning panel module;

[0018] Side cover frame installation steps: Bolt the side cover frame to the second side panel module and the side air conditioning panel module at the same time; the side wall of the side cover frame will seal the gap; the second front wall of the side cover frame will be attached to the side of the side air conditioning panel module away from the side building wall, and the top of the second front wall will extend out of the top of the side air conditioning panel module.

[0019] Concrete pouring steps: Pour concrete from the top of gaps 2, 3, the pouring trough, and 4, and wait for the concrete to solidify.

[0020] In some embodiments of the present invention, a window-to-mold assembly step is provided before the building wall casting mold erection step, including:

[0021] Right-angled triangular frame preparation steps: Prepare the first support component; weld square tubes into two right-angled triangular frames, and weld circumferential sealing plates to cover the two right-angled sides of each right-angled triangular frame. Pre-embedded nuts are distributed on the outer wall of the circumferential sealing plates. Pre-embedded bolts are passed through the right-angled triangular frames and circumferential sealing plates from the inside of the right-angled triangular frames and screwed into the pre-embedded nuts for connection.

[0022] First corner support component preparation steps: Prepare two sets of first corner support components. The preparation of each set of first corner support components follows the same steps, including:

[0023] Prepare a first right-angle plate, a first support component, a first threaded rod, two first support members, and two first fastening nuts; weld the first support component to the inner corner of the first right-angle plate, pass the middle part of the first threaded rod through the first support component, and bend the first threaded rod into a U-shape;

[0024] First assembly step: Set the hypotenuses of the two right-angled triangular frames to face each other with a gap, place the first support between the hypotenuses of the two right-angled triangular frames and connect it to the two right-angled triangular frames with bolts at the same time;

[0025] Second assembly step: Install the two sets of first corner support components at both ends of the gap between the two right-angled triangular frames. The installation of each set of first corner support components adopts the second assembly step, including:

[0026] The two ends of the first right-angle plate are respectively attached to the outside of the circumferential sealing plates of the two right-angle triangular frames; the two ends of the two first bracing members are respectively attached to the inside of the square tube of the right-angle triangular frame; the two ends of the first threaded rod are respectively passed through the two first bracing members and the first fastening nut is tightened.

[0027] The steps for setting up formwork for building wall casting also include: bending and setting up wall steel bars with reserved formwork grooves, placing the window disassembly formwork into the formwork groove, and having the circumferential sealing plate abut against the inner wall of the formwork groove.

[0028] In some embodiments of the present invention, a first frame assembly step is provided before the first frame installation step, including:

[0029] First unit frame preparation steps: Two cubic structures of first unit frames are welded together using square tubes. The two first unit frames are set side by side with intervals. The opposite side walls of the two first unit frames are welded to cover the first side sealing plate.

[0030] First top sealing plate preparation steps: Use square tubes to weld into a rectangular first support frame, and weld the first top plate to the side wall of the first support frame;

[0031] Second corner support component preparation steps: Prepare two sets of second corner support components. The preparation of each set of second corner support components follows the same steps, including:

[0032] Prepare a second right-angle plate, a second support component, a second threaded rod, two second support components, and two second fastening nuts; weld the second support component to the inner corner of the second right-angle plate, pass the middle part of the second threaded rod through the second support component, and bend the second threaded rod into a U-shape;

[0033] Third assembly step: Prepare at least three first connectors; place the first top sealing plate at intervals directly above the two first unit frames, and bolt the first connectors between the two first unit frames and between the first top sealing plate and the two first unit frames;

[0034] Fourth assembly step: Install the two sets of second corner support assemblies at both ends of the gap between the first top sealing plate and the two first unit frames. The installation of each set of second corner support assemblies adopts the fourth assembly step, including:

[0035] The two ends of the second right-angle plate are respectively attached to the outside of the first top plate and the first side sealing plate; the two ends of the two second bracing members are respectively attached to the inside of the square tube of the first unit frame and the inside of the square tube of the first support frame; the two ends of the second threaded rod are respectively passed through the two second bracing members and the second fastening nut is tightened.

[0036] The installation steps for the bay window module also include: connecting the first top sealing plate and the two first unit frames to the window disassembly mold with bolts.

[0037] In some embodiments of the present invention, a second frame assembly step is provided before the second frame installation step, including:

[0038] Second unit frame preparation steps: Prepare the second connector; use square tubes to weld two cubic structures into the second unit frame, the two second unit frames are set side by side with intervals, the opposite side walls of the two second unit frames are welded to cover the second side sealing plate, and the top of the two second unit frames are welded to cover the second top plate; place the second connector between the two second unit frames and bolt them to the two second unit frames at the same time; install the first vertical support structure through the first vertical support structure installation steps on the opposite edges of the bottom of each second unit frame;

[0039] The installation steps for the first vertical support structure are as follows: The sheet metal is bent to form a first sidewall and a second sidewall that are perpendicular to each other. The first sidewall is then attached to the second side sealing plate. A first fixing nut is placed on the side of the first sidewall facing away from the second unit frame. A first connecting bolt is sequentially passed through the second unit frame, the second side sealing plate, and the first sidewall from inside the second unit frame and screwed into the first fixing nut. The second sidewall is spaced apart from the bottom of the second unit frame. A first connecting nut opposite to the second sidewall is welded to the inner bottom wall of the second unit frame. A first abutting bolt is screwed into the first connecting nut. The bottom end of the first abutting bolt passes through the second unit frame and abuts against the top of the second sidewall.

[0040] First sealing plate assembly preparation steps: Prepare the third support member, the third threaded rod and the third fastening nut; weld square tubes into a rectangular second support frame, and weld the first plate body to the side wall of the second support frame; connect one end of the third threaded rod to the second support frame;

[0041] First sealing plate assembly installation steps: Place the first plate on top of the gap between the two second unit frames, and overlap the two ends of the first plate onto the second top plate of the two second unit frames respectively; place the third support member in the gap between the two second unit frames, overlap the two ends of the third support member onto the top inner sidewall of the two second unit frames respectively, and pass the third threaded rod through the third support member; tighten the third fastening nut to the end of the third threaded rod that passes through the third support member;

[0042] The installation steps for the bay window module also include: connecting both second unit frames to the front building wall, and having the second side wall on the second frame located at the bottom of the first frame abut against the bottom reference.

[0043] In some embodiments of the present invention, a forward air conditioning panel module assembly step is provided before the forward air conditioning panel module installation step, including:

[0044] First frame assembly steps: Assemble two first frame groups. The assembly of each first frame group adopts the first frame group assembly steps. The first frame group assembly steps include the fifth assembly step, the second vertical support structure installation step, and the sixth assembly step.

[0045] Fifth assembly step: The third and fifth unit frames are welded into a cubic structure by square tubes, and the fourth unit frame with the first pouring step on the top is also welded into a cubic structure by square tubes; the fourth and fifth unit frames are bolted to the top of the third unit frame, and a gap of five is reserved between the fourth and fifth unit frames.

[0046] A third side sealing plate is welded to the sides of the third unit frame, the fourth unit frame, and the fifth unit frame; a third top plate is welded to the top of the fourth unit frame and the fifth unit frame; and a first step sealing plate is welded to the surface of the first casting step. A second vertical support structure is installed at the bottom of each third unit frame through the second vertical support structure installation step.

[0047] The installation steps for the second vertical support structure are as follows: The plate is bent to form a third and fourth sidewall that are perpendicular to each other. The third sidewall is then attached to the third side sealing plate. A second fixing nut is placed on the side of the third sidewall facing away from the third unit frame. The second connecting bolt is passed through the third unit frame, the third side sealing plate, and the third sidewall sequentially from inside the third unit frame and screwed into the second fixing nut. The fourth sidewall is spaced apart from the bottom of the third unit frame. A second connecting nut opposite to the fourth sidewall is welded to the bottom inner sidewall of the third unit frame. A second abutting bolt is screwed into the second connecting nut. The bottom end of the second abutting bolt passes through the third unit frame and abuts against the top of the fourth sidewall.

[0048] Sixth assembly step: Prepare the third connector; arrange the two first frame groups side by side with a gap, and set the third side sealing plates on the two first frame groups opposite each other; place the third connector between the two first frame groups and bolt it to the two first frame groups; leave a gap of six between the tops of the two first frame groups;

[0049] Second sealing plate assembly installation steps: Cover the top of gap six, the top of gap five, and the side of gap five facing the side sealing plate with the second sealing plate assembly;

[0050] The installation steps for the forward-facing air conditioning panel module also include connecting the third and fifth unit frames to the forward-facing building wall, and leaving a gap between the third side sealing plate and the bay window module.

[0051] In some embodiments of the present invention, a side air conditioning panel module assembly step is provided before the side air conditioning panel module installation step:

[0052] The assembly steps for the second frame group are as follows: Prepare the fourth connector; weld a sixth unit frame with a first groove unit on the edge, a seventh unit frame with a second groove unit on the edge and a second casting step on the top, and an eighth unit frame with a cubic structure by welding square tubes; bolt the seventh unit frame to the top of the sixth unit frame, and assemble the first groove unit and the second groove unit to form a casting groove; set the eighth unit frame on the side of the seventh unit frame away from the second casting step, and leave a gap of 7 between the eighth unit frame and the seventh unit frame; weld a fourth top plate to the top of both the seventh unit frame and the eighth unit frame, weld a casting sealing plate to the inner sidewalls of both the first groove unit and the second groove unit, and weld a second step sealing plate to the sidewall of the second casting step; place the fourth connector between the seventh unit frame and the eighth unit frame and bolt the fourth connector to both the seventh unit frame and the eighth unit frame simultaneously.

[0053] A third connecting nut is welded to the bottom inner wall of the sixth unit frame, and a third abutting bolt is connected to the third connecting nut from the inside of the sixth unit frame. The bottom end of the third abutting bolt passes through the sixth unit frame.

[0054] The assembly steps for the third frame group are as follows: Prepare the fourth connector; weld the square tubes to form a cube-structured ninth unit frame, a tenth unit frame with a second pouring step on top, and a cube-structured eleventh unit frame; both the tenth and eleventh unit frames are bolted to the top of the ninth unit frame, and the eleventh unit frame is located on the side of the tenth unit frame away from the second pouring step, with a gap of eight reserved between the tenth and eleventh unit frames; weld a fourth top plate to the top of both the tenth and eleventh unit frames, weld a second step sealing plate to the side wall of the second pouring step on the tenth unit frame, and weld a fourth side sealing plate to the sides of the ninth, tenth, and eleventh unit frames; place the fourth connector between the tenth and eleventh unit frames and bolt the fourth connector to both the tenth and eleventh unit frames simultaneously; install the third vertical support structure at the bottom of the ninth unit frame through the third vertical support structure installation steps.

[0055] The installation steps for the third vertical support structure are as follows: The sheet metal is bent to form a fifth and sixth sidewall that are perpendicular to each other. The fifth sidewall is then attached to the fourth side sealing plate. A third fixing nut is placed on the side of the fifth sidewall facing away from the ninth unit frame. The third connecting bolt is then passed through the ninth unit frame, the fourth side sealing plate, and the fifth sidewall sequentially from inside the ninth unit frame and screwed into the third fixing nut. The sixth sidewall is spaced apart from the bottom of the ninth unit frame. A fourth connecting nut, opposite to the sixth sidewall, is welded to the inner bottom wall of the ninth unit frame. A fourth abutting bolt is screwed into the fourth connecting nut, and the bottom end of the fourth abutting bolt passes through the ninth unit frame and abuts against the top of the sixth sidewall.

[0056] The installation steps of the side air conditioning panel module also include: connecting the eighth unit frame to both the front building wall and the side building wall simultaneously; connecting the sixth and seventh unit frames to the front building wall simultaneously; connecting the ninth and eleventh unit frames to the side building wall simultaneously; setting the fourth side sealing plate away from the direction of the second frame group; leaving a gap nine between the second and third frame groups; and covering the top of gap nine, the top of gap seven, the top of gap eight, the side facing the second side panel module, and the top of gap nine with a third sealing plate assembly.

[0057] The second side plate mold installation step also includes: leaving a gap of four between the second side plate mold and the fourth side sealing plate.

[0058] In some embodiments of the present invention, in the bay window module installation step, the second frame is connected to the front building wall with studs; in the first side panel module installation step, the first side panel module is connected to the front building wall with studs; in the front air conditioning panel module installation step, the front air conditioning panel module is connected to the front building wall with studs; in the side air conditioning panel module installation step, the side air conditioning panel module is connected to the front building wall or the side building wall with studs; in the second side panel module installation step, the second side panel module is connected to the side building wall with studs.

[0059] In some embodiments of the present invention, both sets of windows are provided with N layers. The first layer of windows is constructed by the following steps: installation of the bay window module, installation of the first side panel module, installation of the front air conditioning panel module, installation of the side air conditioning panel module, installation of the second side panel module, installation of the front cover frame, installation of the side cover frame, and concrete pouring.

[0060] Following the concrete pouring step, a mold lifting step is also included, which includes:

[0061] Partial disassembly steps: Disassemble the front cover frame and the side cover frame; disassemble the first side panel mold, the second side panel mold, the front air conditioning panel module, the side air conditioning panel module, the two first frames, and the second frame located at the bottom of the first frame;

[0062] First upward movement step: Move the two disassembled first frames upward to the window of the top floor and connect them with the window of the top floor using the disassembly mold bolts. Install the disassembled second frame on top of the first frame of the top floor and connect it to the building wall. A gap is reserved between the first frame moved to the top floor and the original second frame at the top, and between the first frame moved to the top floor and the second frame moved to the top floor.

[0063] Second upward movement step: Move the disassembled front air conditioning panel module upward to the window position on the top floor and repeat the front air conditioning panel module installation steps; move the disassembled side air conditioning panel module upward to the top floor and repeat the side air conditioning panel module installation steps; move the first side panel module upward to the top floor and repeat the first side panel module installation steps; move the second side panel module upward to the top floor and repeat the second side panel module installation steps.

[0064] The third upward movement step: Move the disassembled front cover frame upward to the top layer and repeat the front cover frame installation steps; move the disassembled side cover frame upward to the top layer and repeat the side cover frame installation steps.

[0065] Layer-by-layer pouring steps: N-1 times of cyclic concrete pouring steps and mold moving steps.

[0066] In some embodiments of the present invention, the first side panel mold installation step includes: aligning the top height position of the first side panel mold with the middle height position of the second frame located on top of the first frame.

[0067] In some embodiments of the present invention, a mold dismantling step is provided after the concrete pouring step, the mold dismantling step including:

[0068] Overall disassembly steps: Disassemble the front cover frame and the side cover frame; disassemble the first side panel mold, the second side panel mold, the front air conditioning panel module, the side air conditioning panel module, the two first frames and the four second frames;

[0069] Disassembly steps for the mold: Disassemble the mold through the window.

[0070] Compared with the prior art, the embodiments of the present invention have at least the following advantages or beneficial effects:

[0071] This invention provides a method for integrally casting bay windows and air conditioning panels. The method involves several steps: erecting a building wall casting mold, casting the building wall, and dismantling the wall casting mold to complete the construction of the front building wall, side building walls, and windows. The method then involves installing the bay window module, the first side panel mold, the front air conditioning panel module, the side air conditioning panel module, the second side panel mold, the front cover frame, and the side cover frame to complete the installation of the entire casting mold. Finally, the method involves concrete pouring to complete the construction of the bay window and air conditioning panel structure.

[0072] Because the window formwork, first frame, second frame, first side panel formwork, front air conditioning panel formwork, side air conditioning panel formwork, second side panel formwork, front cover frame, and side cover frame are all independent frame or panel structures, they are easy to assemble and install. Therefore, this construction method can improve formwork efficiency; at the same time, this pouring method can... Figure 1 The bay window structure and the air conditioning panel structure shown are poured simultaneously, eliminating the need for separate construction and improving construction efficiency. Attached Figure Description

[0073] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0074] Figure 1 This is a schematic diagram of the bay window and air conditioning panel structure that needs to be constructed according to an embodiment of the present invention;

[0075] Figure 2 This is a flowchart illustrating the integral casting method for pouring bay windows and air conditioning panels according to an embodiment of the present invention.

[0076] Figure 3 This is a front view of the mold disassembly structure in an embodiment of the present invention;

[0077] Figure 4 for Figure 3 Sectional view at point AA;

[0078] Figure 5 This is a schematic diagram of the first corner support component structure according to an embodiment of the present invention;

[0079] Figure 6 This is a schematic diagram of the steel reinforcement structure of the wall at the window.

[0080] Figure 7 This is a schematic diagram of the connection structure between the wall casting template and the front or side building wall in an embodiment of the present invention;

[0081] Figure 8 This is a front view of the first frame structure according to an embodiment of the present invention;

[0082] Figure 9 This is a bottom view of the first frame structure according to an embodiment of the present invention;

[0083] Figure 10 for Figure 8 Enlarged view of a portion of point A in the middle;

[0084] Figure 11 This is a schematic diagram of the second corner support component structure according to an embodiment of the present invention;

[0085] Figure 12 This is a front view of the second frame structure according to an embodiment of the present invention;

[0086] Figure 13 This is a bottom view of the second frame structure according to an embodiment of the present invention;

[0087] Figure 14 for Figure 12 Enlarged view of a section at point B in the middle;

[0088] Figure 15 for Figure 12 Enlarged view of a section at point C;

[0089] Figure 16 This is a front view of the forward-facing air conditioning panel module structure according to an embodiment of the present invention;

[0090] Figure 17 This is a side view of the front air conditioning panel module structure according to an embodiment of the present invention;

[0091] Figure 18 This is a top view of the front air conditioning panel module structure according to an embodiment of the present invention;

[0092] Figure 19 for Figure 16 Enlarged view of a section at point D;

[0093] Figure 20 for Figure 16 Enlarged view of a section at point E in the middle;

[0094] Figure 21 for Figure 17 Enlarged view of a section at point F in the middle;

[0095] Figure 22 This is a schematic diagram of the structure of the mold after all parts are assembled according to an embodiment of the present invention;

[0096] Figure 23 for Figure 22 Sectional view at point BB;

[0097] Figure 24This is a schematic diagram of the mold assembly structure after the front cover frame, the side cover frame, and the second side plate mold are hidden, according to an embodiment of the present invention.

[0098] Figure 25 for Figure 24 Sectional view at CC;

[0099] Figure 26 This is a schematic diagram of the forward cover frame structure according to an embodiment of the present invention;

[0100] Figure 27 This is a top view of the side air conditioning panel module connection structure according to an embodiment of the present invention;

[0101] Figure 28 This is a side view of the second frame group connection structure according to an embodiment of the present invention;

[0102] Figure 29 This is a side view of the connection structure of the third frame group in an embodiment of the present invention;

[0103] Figure 30 for Figure 25 Enlarged view of a section at point G in the middle;

[0104] Figure 31 for Figure 25 Enlarged view of a section at point H;

[0105] Figure 32 for Figure 25 Enlarged view of a section at point I;

[0106] Figure 33 for Figure 29 Enlarged view of a section at point J.

[0107] Icons: 101-Front building wall; 102-Side building wall; 103-Wall corner; 104-Bay window; 105-Air conditioner panel; 106-Vertical panel; 107-Window; 108-Bay window top panel; 109-Bay window bottom panel; 110-First top edge; 111-First air conditioner panel top panel; 112-First air conditioner panel bottom panel; 113-First bottom edge; 114-Second top edge; 115-Second air conditioner panel top panel; 116-Second air conditioner panel bottom panel; 117-Second bottom edge; 118-Wall reinforcement; 119-Mold groove; 120-Wall casting formwork; 20-Bay window module; 200-Window disassembly mold; 201-First support component; 202-Right-angled triangular frame; 203-Circumferential sealing plate; 204-Pre- 205-Embedded nut; 206-First corner support assembly; 207-First right-angle plate; 208-First support component; 209-First support piece; 210-First threaded rod; 211-First fastening bolt; 212-First frame; 213-First unit frame; 214-First side sealing plate; 215-First top sealing plate; 216-First support frame; 217-First top plate; 218-Second corner support assembly; 219-Second right-angle plate; 220-Second support component; 221-Second support piece; 222-Second threaded rod; 223-Second fastening nut; 224-First connector; 225-Second frame; 226-Second connector; 227-Second unit frame; 228-Second side sealing plate; 229-Second top plate; 230-First vertical support structure; 231-First side wall; 232-Second side wall; 233-First fixing nut; 234-First connecting bolt; 235-First connecting nut; 236-First abutting bolt; 237-First sealing plate assembly; 238-Third brace; 239-Third threaded rod; 240-Third fastening nut; 241-Second support frame; 242-First plate; 300-Forward air conditioning panel module; 301-First frame assembly; 302-Third unit frame; 303-Fourth unit frame; 304-Fifth unit frame; 305-First casting step; 306-First step sealing plate; 307-Third top plate; 308-Third side sealing plate; 309-Second vertical support structure; 310-Third side wall; 311-Fourth side wall; 312-First bottom edge channel; 313-Second fixing nut; 314-Second connecting bolt; 315-Second connecting nut; 316-Second abutting bolt; 317-Third connecting piece; 318-Gap six; 319-Second sealing plate assembly; 320-Fourth bracing piece; 321-Fourth threaded rod; 322-Fourth fastening nut; 323-Third support frame; 324-Second plate; 325-Fifth connecting piece; 326-First mold plate; 327-Gap five; 400-Side air conditioning panel module; 401-Second frame assembly; 402-Fourth connecting piece; 403-First groove unit;404 - Second groove unit; 405 - Sixth unit frame; 406 - Seventh unit frame; 407 - Eighth unit frame; 408 - Second casting step; 409 - Casting groove; 410 - Gap seven; 411 - Fourth top plate; 412 - Casting sealing plate; 413 - Second step sealing plate; 414 - Third connecting nut; 415 - Third abutment bolt; 416 - Third frame assembly; 417 - Ninth unit frame; 418 - Tenth unit frame; 419 - Eleventh unit frame; 420 - Gap eight; 421 - Fourth side sealing plate; 422 - Third vertical support structure; 423 - Fifth side wall; 424 - Sixth side wall; 425 - Second bottom edge channel; 42 6-Third fixing nut; 427-Third connecting bolt; 428-Fourth connecting nut; 429-Fourth abutment bolt; 430-Second mold plate; 431-Third sealing plate assembly; 432-Fourth support frame; 433-Fifth threaded rod; 434-Fifth fixing nut; 435-Fifth bracing member; 436-Third plate; 437-Gap nine; 500-Front cover plate frame; 501-First front wall; 502-Horizontal plate; 503-Vertical plate; 600-Side cover plate frame; 601-Second front wall; 602-Side wall; 700-First side plate mold; 800-Second side plate mold; 901-Gap one; 902-Gap two; 903-Gap three; 904-Gap four. Detailed Implementation

[0108] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0109] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0110] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0111] In the description of the embodiments of the present invention, it should be noted that if terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," or "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of the invention is in use, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, terms such as "first" and "second" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0112] Furthermore, the use of terms such as "horizontal," "vertical," and "sag" does not imply that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0113] In the description of the embodiments of the present invention, "multiple" means at least two.

[0114] In the description of the embodiments of the present invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention according to the specific circumstances.

[0115] Example 1

[0116] The structure of the bay window 104 and air conditioning panel 105 that need to be poured is as follows: Figure 1As shown, it includes a front building wall 101 and a side building wall 102 arranged in an L-shape, with a wall corner 103 at the junction of the front building wall 101 and the side building wall 102; the front building wall 101 has two rows of bay windows 104, each row of bay windows 104 has N layers, in this embodiment N=3, in other embodiments N can also be 4, 5 or other quantities; there is a row of air conditioning panels 105 between the two rows of bay windows 104, and another row of air conditioning panels 105 is attached to the side building wall 102 at the wall corner 103; uprights 106 are provided on both sides of the bay windows 104 and the air conditioning panels 105, and a bay window top plate 108 is provided at the top of the window 107 of each layer of bay windows 104; a bay window bottom plate 109 is provided at the bottom of the window 107 of each layer of bay windows 104, and the air conditioning panels are located on the front building wall 101. The top of the air conditioning panel 105 has a first air conditioning panel top plate 111 and a first top edge 110. The bottom of the air conditioning panel 105 located on the front building wall 101 has a first air conditioning panel bottom plate 112 and a first bottom edge 113. The top of the air conditioning panel 105 located on the side building wall 102 has a second air conditioning panel top plate 115 and a second top edge 114. The bottom of the air conditioning panel 105 located on the side building wall 102 has a second air conditioning panel bottom plate 116 and a second bottom edge 117. It should be noted that for two adjacent layers of air conditioning panels 105 on the front building wall 101, the first air conditioning panel top plate 111 of the bottom layer is the first air conditioning panel bottom plate 112 of the top layer. Similarly, for two adjacent layers of air conditioning panels 105 on the side building wall 102, the second air conditioning panel top plate 115 of the bottom layer is the second air conditioning panel bottom plate 116 of the top layer.

[0117] This embodiment provides a method for integrally casting bay window 104 and air conditioning panel 105, including the following steps:

[0118] Please refer to Figures 1-5 .

[0119] S1, Window disassembly mold assembly steps: Assemble the window disassembly mold 200 for casting window 107, specifically including:

[0120] S1-1, Preparation steps for the right-angled triangular frame: The first support component 201 is made from sheet metal; two right-angled triangular frames 202 are welded together from square tubes, the thickness of which is the same as the thickness of the front building wall 101; a circumferential sealing plate 203 is welded to the two right-angled sides of each right-angled triangular frame 202 to seal the sides of the right-angled triangular frame 202; pre-embedded nuts 204 are evenly distributed on the outer wall of the circumferential sealing plate 203; pre-embedded bolts 205 are sequentially passed through the right-angled triangular frame 202 and the circumferential sealing plate 203 from the inside of the right-angled triangular frame 202 and screwed into the pre-embedded nuts 204 to install the pre-embedded bolts 205 and pre-embedded nuts 204 on the right-angled triangular frame 202.

[0121] S1-2, First corner support assembly preparation steps: Prepare two sets of first corner support assemblies 206. The preparation of each set of first corner support assemblies 206 follows the first corner support assembly preparation steps, including:

[0122] Prepare a first right-angle plate 207, which can be made by bending a sheet of material into an L-shape; prepare two right-angled triangular plates as first support components 208, prepare two square tube sections as first support components 209, prepare a first threaded rod 210 and two first fastening nuts; weld the first support components 208 to the inner corner of the first right-angle plate 207, pass the middle part of the first threaded rod 210 through the first support components 208 and bend the first threaded rod 210 into a U-shape.

[0123] S1-3, First assembly step: Arrange the hypotenuses of the two right-angled triangular frames 202 opposite each other with a gap. Place the first support member 201 between the hypotenuses of the two right-angled triangular frames 202 and simultaneously bolt it to both right-angled triangular frames 202. To ensure connection strength, the number of first support members 201 can be set to four or six, etc. The first support member 201 enables the detachable connection of the two right-angled triangular frames 202.

[0124] S1-4, Second Assembly Step: Install the two sets of first corner support assemblies 206 at both ends of the gap between the two right-angled triangular frames 202. This arrangement seals the ends of the gap between the two right-angled triangular frames 202, preventing concrete from passing through. The installation of each set of first corner support assemblies 206 follows this second assembly step, including:

[0125] The two ends of the first right-angle plate 207 are respectively overlapped with the outer sides of the circumferential sealing plates 203 of the two right-angled triangular frames 202 to seal the two ends of the gap between the two right-angled triangular frames 202; the two ends of the two first support members 209 are respectively abutted against the inner side of the square tube of the right-angled triangular frame 202; the two ends of the first threaded rod 210 are respectively passed through the two first support members 209 and the first fastening nut is tightened; the first right-angle plate 207 is fixed by the support and tension of the first threaded rod 210 by the first fastening nut. At the same time, this structure realizes the detachability of the first corner support assembly 206, which can be removed by unscrewing the first fastening nut.

[0126] Further, please refer to Figures 1-7 .

[0127] S2, Construction wall casting mold erection steps: Erect wall reinforcement bars 118, assemble the wall reinforcement bars 118 into an L shape for casting the front building wall 101 and the side building wall 102 respectively; the wall reinforcement bars 118 at the front building wall 101 have two rows of mold slots 119 reserved, each row of mold slots 119 has three layers, and the size of each mold slot 119 matches the window dismantling mold 200; 2N sets of window dismantling molds 200 are prepared, and one window dismantling mold 200 is placed in each mold slot 119, and the circumferential sealing plate 203 of each window dismantling mold 200 abuts against the inner side wall of the mold slot 119;

[0128] After the window dismantling mold 200 is placed into the mold groove 119, the wall casting template 120 is erected on both sides of the wall reinforcement 118. The wall casting template 120 is the template used for pouring concrete walls in the prior art, and its installation method is the prior art and will not be described in detail. It should be noted that the front and rear sides of the window dismantling mold 200 abut against the wall casting template 120. At this time, the circumferential sealing plate 203 of the wall casting template 120 and the window dismantling mold 200 seals the inside of the window dismantling mold 200 to prevent concrete from passing through during pouring, so as to form the window 107 structure.

[0129] S3, Building wall pouring steps: Pour concrete into the wall reinforcement 118, and the concrete solidifies to form a front building wall 101, a side building wall 102, a wall corner 103 located at the junction of the front building wall 101 and the side building wall 102, and two sets of windows 107 located in the front building wall 101.

[0130] S4, Wall casting formwork dismantling steps: Dismantle the wall casting formwork 120 on both sides of the wall reinforcement 118.

[0131] After completing steps S2, S3 and S4 above, the construction of the front building wall 101 and the side building wall 102 with the window 107 structure can be completed. The window dismantling mold 200 is left in the window 107 after the above steps.

[0132] Further, please refer to Figure 1 , Figure 2 , Figures 8-11 .

[0133] S5, First frame assembly steps: Assemble the first frame 212, specifically including:

[0134] S5-1, First unit frame preparation steps: The first unit frame 213 is made of square tubes welded into two cubic structures. The two first unit frames 213 are set side by side with intervals. The side walls of the two first unit frames 213 facing away from each other are welded to cover the first side sealing plate 214.

[0135] S5-2, First top sealing plate preparation steps: A rectangular first support frame 216 is welded from square tubes, and a first top plate 217 is welded to the side wall of the first support frame 216; the first support frame 216 and the first top plate 217 are combined to form the first top sealing plate 215.

[0136] S5-3, Second Corner Support Component Preparation Steps: Prepare two sets of second corner support components 218. The preparation of each set of second corner support components 218 shall follow the second corner support component preparation steps, including:

[0137] Prepare a second right-angle plate 219, which can be made by bending a sheet of material into an L-shape; prepare two right-angled triangular plates as second support components 220, prepare two square tube sections as second support components 221, prepare a second threaded rod 222 and two second fastening nuts 223; weld the second support components 220 to the inner corner of the second right-angle plate 219, pass the middle part of the second threaded rod 222 through the second support components 220 and bend the second threaded rod 222 into a U-shape.

[0138] S5-4, Third assembly step: Prepare three first connectors 224, which are made of sheet metal; place the first top sealing plate 215 at intervals directly above the two first unit frames 213, and bolt the first connectors 224 between the two first unit frames 213 and between the first top sealing plate 215 and the two first unit frames 213 to achieve a detachable connection between the first top sealing plate 215 and the two first unit frames 213.

[0139] In other embodiments, two or more first connectors 224 can be bolted between the two first unit frames 213, and between the first top sealing plate 215 and the two first unit frames 213, to increase the connection strength. Correspondingly, in the third assembly step, a corresponding number of first connectors 224 need to be prepared.

[0140] S5-5, Fourth assembly step: Install the two sets of second corner support assemblies 218 at both ends of the gap between the first top sealing plate 215 and the two first unit frames 213. The two sets of second corner support assemblies 218, the first top sealing plate 215, and the two first side sealing plates 214 seal the top and sides of the entire first frame 212. The installation of each set of second corner support assemblies 218 adopts the fourth assembly step, including:

[0141] The two ends of the second right-angle plate 219 are respectively overlapped with the outer sides of the first top plate 217 and the first side sealing plate 214 to seal the end of the gap between the first unit frame 213 and the first top sealing plate 215; the two ends of the two second bracing members 221 are respectively abutted against the inner sides of the square tubes of the first unit frame 213 and the first support frame 216; the two ends of the second threaded rod 222 are respectively passed through the two second bracing members 221 and the second fastening nut 223 is tightened; the second right-angle plate 219 is fixed by the bracing of the second threaded rod 222 by the second fastening nut 223. At the same time, this structure realizes the detachability of the second corner support assembly 218, which can be disassembled by unscrewing the second fastening nut 223.

[0142] Further, please refer to Figure 1 , Figure 2 , Figures 12-15 .

[0143] S6, Second Frame Assembly Steps: Assemble the second frame 225, specifically including:

[0144] S6-1, Second Unit Frame Preparation Steps: Prepare a second connector 226, which is made of sheet metal; two cubic second unit frames 227 are welded from square tubes, with the two second unit frames 227 arranged side by side with intervals, and the opposite sidewalls of the two second unit frames 227 are welded to cover the second side sealing plate 228, and the tops of the two second unit frames 227 are welded to cover the second top plate 229; place the second connector 226 between the two second unit frames 227 and bolt it to both second unit frames 227 simultaneously to achieve a detachable connection between the two second unit frames 227; install the first vertical support structure 230 on the opposite edges of the bottom of each second unit frame 227 through the first vertical support structure installation steps.

[0145] S6-2, Installation steps of the first vertical support structure: Installing the first vertical support structure 230 includes: bending the plate to form a first sidewall 231 and a second sidewall 232 that are perpendicular to each other; attaching the first sidewall 231 to the second side sealing plate 228; placing the first fixing nut 233 on the side of the first sidewall 231 away from the second unit frame 227; and screwing the first connecting bolt 234 through the second unit frame 227, the second side sealing plate 228, and the first sidewall 231 from inside the second unit frame 227 and screwing it into place with the first fixing nut 233. The first sidewall 231 is detachably connected to the second side sealing plate 228. The second sidewall 232 is spaced apart from the bottom of the second unit frame 227. The bottom inner sidewall of the second unit frame 227 is welded with a first connecting nut 235 opposite to the second sidewall 232. The first abutting bolt 236 is screwed into the first connecting nut 235. The bottom end of the first abutting bolt 236 passes through the second unit frame 227 and abuts against the top of the second sidewall 232. This arrangement prevents the second sidewall 232 from bending and deforming towards the top after being subjected to pressure at its bottom.

[0146] S6-3, First sealing plate assembly preparation steps: Prepare the first sealing plate assembly 237, including: prepare the third support member 238, which is made of square tube section; prepare the third threaded rod 239 and the third fastening nut 240; weld the hollow square tube into a rectangular second support frame 241, and weld the first plate 242 to the side wall of the second support frame 241; bend one end of the third threaded rod 239 into an L shape and extend it into the hollow square tube of the second support frame 241 to realize the connection between the two.

[0147] In other embodiments, the end of the third threaded rod 239 can also be directly welded to the second support frame 241.

[0148] S6-4, Installation steps of the first sealing plate assembly: Place the first plate 242 on top of the gap between the two second unit frames 227, and overlap the two ends of the first plate 242 onto the second top plate 229 of the two second unit frames 227 respectively; place the third support member 238 in the gap between the two second unit frames 227, and overlap the two ends of the third support member 238 onto the top inner sidewall of the two second unit frames 227 respectively, and pass the third threaded rod 239 through the third support member 238; tighten the third fastening nut 240 to the end of the third threaded rod 239 that passes through the third support member 238; the first plate 242 is fixed by the support and pull of the third threaded rod 239 by the third fastening nut 240. At the same time, this structure realizes the detachability of the first sealing plate assembly 237, which can be disassembled by unscrewing the third fastening nut 240.

[0149] After the second frame 225 is assembled, the first side wall 231, the second side sealing plate 228, the second top plate 229 and the first plate 242 seal the top and sides of the second frame 225 to prevent concrete from passing through.

[0150] Further, please refer to Figure 1 , Figure 2 , Figures 16-21 .in Figure 17 To illustrate the internal structure, the third side sealing plate 308 and the second side sealing plate assembly 319 are omitted. Figure 18 To show the internal structure, the third top plate 307 and the second sealing plate assembly 319 located at the top are omitted.

[0151] S7, Front-facing air conditioning panel module assembly steps: Assemble the front-facing air conditioning panel module 300, specifically including:

[0152] S7-1, First frame assembly steps: Assemble two first frame groups 301. The assembly of each first frame group 301 adopts the first frame group assembly steps. The first frame group assembly steps include the fifth assembly step, the second vertical support structure installation step, and the sixth assembly step.

[0153] S7-1-1, Fifth assembly step: The third unit frame 302 and the fifth unit frame 304 are welded into a cubic structure by square tubes, and the fourth unit frame 303 with a first casting step 305 on the top is also welded by square tubes; the fourth unit frame 303 and the fifth unit frame 304 are bolted to the top of the third unit frame 302, and a gap 327 is reserved between the fourth unit frame 303 and the fifth unit frame 304.

[0154] A third side sealing plate 308 is welded to the sides of the third unit frame 302, the fourth unit frame 303, and the fifth unit frame 304. A third top plate 307 is welded to the top of the fourth unit frame 303 and the fifth unit frame 304. A first step sealing plate 306 is welded to the surface of the first casting step 305. A second vertical support structure 309 is installed at the bottom of each third unit frame 302 through the second vertical support structure installation step.

[0155] S7-1-2, Installation steps of the second vertical support structure: Bend the plate to form mutually perpendicular third sidewalls 310 and fourth sidewalls 311. A first bottom edge channel 312 is provided at the corner of the fourth sidewall 311 and the third sidewall 310, penetrating the fourth sidewall 311. The third sidewall 310 is attached to the third side sealing plate 308. A second fixing nut 313 is placed on the side of the third sidewall 310 facing away from the third unit frame 302. The second connecting bolt 314 is sequentially passed through the third unit frame 302, the third side sealing plate 308, and the third sidewall 310 from inside the third unit frame 302. The third sidewall 310 is detachably connected to the third side sealing plate 308 by screwing it into the second fixing nut 313. The fourth sidewall 311 is spaced apart from the bottom of the third unit frame 302. The bottom inner sidewall of the third unit frame 302 is welded with the second connecting nut 315 opposite to the fourth sidewall 311. The second abutting bolt 316 is screwed into the second connecting nut 315. The bottom end of the second abutting bolt 316 passes through the third unit frame 302 and abuts against the top of the fourth sidewall 311. This arrangement prevents the fourth sidewall 311 from bending and deforming towards the top after being subjected to pressure at its bottom.

[0156] S7-1-3, Sixth Assembly Step: Prepare the third connector 317, which is made of sheet metal; arrange the two first frame groups 301 side by side with intervals, and arrange the third side sealing plates 308 on the two first frame groups 301 opposite to each other; place the third connector 317 between the two first frame groups 301 and bolt it to the two third unit frames 302; leave a gap 318 between the tops of the two first frame groups 301.

[0157] S7-2, Second sealing plate assembly installation steps: Cover the top of gap six 318 (including the gap between the two first casting steps 305), the top of gap five 327, and the side of gap five 327 facing the third side sealing plate 308 with the second sealing plate assembly 319; the structure and installation method of the second sealing plate assembly 319 are exactly the same as those of the first sealing plate assembly 237, including:

[0158] Prepare a fourth support member 320, which is made of a square tube section; prepare a fourth threaded rod 321 and a fourth fastening nut 322; weld a rectangular third support frame 323 using hollow square tubes, and weld a second plate 324 to the side wall of the third support frame 323; bend one end of the fourth threaded rod 321 into an L-shape and extend it into the hollow square tube of the third support frame 323 to achieve the connection between the two.

[0159] The second plate 324 is placed in the gap to be covered; the fourth support member 320 is placed in the gap to be covered, with both ends of the fourth support member 320 overlapping the square tubes of the two end frames, and the fourth threaded rod 321 passing through the fourth support member 320; the fourth fastening nut 322 is tightened to the end of the fourth threaded rod 321 that passes through the fourth support member 320; the second plate 324 is fixed by the support and pull of the fourth threaded rod 321 by the fourth fastening nut 322. At the same time, this structure allows the second sealing plate assembly 319 to be detached, which can be done by unscrewing the fourth fastening nut 322.

[0160] In other embodiments, the end of the fourth threaded rod 321 can also be directly welded to the third support frame 323.

[0161] Furthermore, to ensure the stability of the entire forward air conditioning panel module 300, fifth connectors 325 are bolted between the two fourth unit frames 303, between the two fifth unit frames 304, and between the fourth unit and the fifth unit frame 304.

[0162] S7-3, First mold plate installation steps: A first mold plate 326 in the shape of an inverted "U" is installed through the first bottom edge channel 312 of the two sets of second vertical support structures 309, and the first mold plate 326 is bolted to the third side wall 310 and the fourth side wall 311 of the two sets of second vertical support structures 309.

[0163] Further, please refer to Figure 1 , Figure 2 , Figure 23 , Figure 25 , Figures 27-33 .in, Figure 27 To reveal the internal structure, the third sealing plate assembly 431 and the fourth top plate 411 located at the top are concealed; Figure 29 To show the internal structure, the third sealing plate assembly 431 and the fourth side sealing plate 421 located on the side are hidden.

[0164] S8, Side air conditioning panel module assembly steps: Assemble the side air conditioning panel module 400, including:

[0165] S8-1, Second Frame Assembly Steps: Assemble the second frame assembly 401, including: preparing a fourth connector 402, which is made of sheet metal; welding square tubes to form a sixth unit frame 405 with a first groove unit 403 on the edge, a seventh unit frame 406 with a second groove unit 404 on the edge and a second casting step 408 on the top, and a cubic eighth unit frame 407; the seventh unit frame 406 is bolted to the top of the sixth unit frame 405, and the first groove unit 403 and the second groove unit 404 are assembled to form a casting groove 409; the eighth unit frame 407 is located on the side of the seventh unit frame 406 away from the second casting step 408, and the eighth unit frame 407... A gap 410 is reserved between the seventh unit frame 406 and the eighth unit frame 407; a fourth top plate 411 is welded to the top of both the seventh unit frame 406 and the eighth unit frame 407; a casting sealing plate 412 is welded to the inner sidewalls of both the first groove unit 403 and the second groove unit 404; a second step sealing plate 413 is welded to the sidewall of the second casting step 408; a fourth connector 402 is placed between the seventh unit frame 406 and the eighth unit frame 407 and bolted to both the seventh unit frame 406 and the eighth unit frame 407; the above arrangement realizes the detachable connection of the sixth unit frame 405, the seventh unit frame 406 and the eighth unit frame 407.

[0166] A third connecting nut 414 is welded to the bottom inner wall of the sixth unit frame 405, and a third abutting bolt 415 is connected to the third connecting nut 414 from the inside of the sixth unit frame 405. The bottom end of the third abutting bolt 415 is provided through the sixth unit frame 405.

[0167] S8-2, Assembly steps of the third frame group: Assemble the third frame group 416, including: preparing another fourth connector 402 as described above; a ninth unit frame 417 with a cubic structure welded from square tubes, a tenth unit frame 418 with a second casting step 408 on top, and an eleventh unit frame 419 with a cubic structure; the tenth unit frame 418 and the eleventh unit frame 419 are both bolted to the top of the ninth unit frame 417, and the eleventh unit frame 419 is located on the side of the tenth unit frame 418 away from the second casting step 408, with a gap 420 reserved between the tenth unit frame 418 and the eleventh unit frame 419; The top of the eleventh unit frame 419 is welded and covered with a fourth top plate 411. A second step sealing plate 413 is welded and covered to the side wall of the second casting step 408 on the tenth unit frame 418. A fourth side sealing plate 421 is welded to the sides of the ninth unit frame 417, the tenth unit frame 418, and the eleventh unit frame 419. A fourth connector 402 is placed between the tenth unit frame 418 and the eleventh unit frame 419 and bolted to both. This arrangement makes the ninth unit frame 417, the tenth unit frame 418, and the eleventh unit frame 419 mutually detachable. The bottom of the ninth unit frame 417 is fitted with a third vertical support structure 422 via a third vertical support structure installation step.

[0168] S8-3, Installation steps of the third vertical support structure: Bend the plate to form a fifth side wall 423 and a sixth side wall 424 that are perpendicular to each other. A second bottom edge channel 425 is provided at the corner of the sixth side wall 424 and the fifth side wall 423, penetrating the sixth side wall 424. The fifth side wall 423 is attached to the fourth side sealing plate 421. A third fixing nut 426 is placed on the side of the fifth side wall 423 facing away from the ninth unit frame 417. The third connecting bolt 427 is then passed sequentially through the ninth unit frame 417, the fourth side sealing plate 421, and the fifth side wall 423 from inside the ninth unit frame 417. The fifth sidewall 423 is detachably connected to the fourth side sealing plate 421 by screwing it into the third fixing nut 426. The sixth sidewall 424 is spaced apart from the bottom of the ninth unit frame 417. The bottom inner sidewall of the ninth unit frame 417 is welded with the fourth connecting nut 428 opposite to the sixth sidewall 424. The fourth abutting bolt 429 is screwed into the fourth connecting nut 428. The bottom end of the fourth abutting bolt 429 passes through the ninth unit frame 417 and abuts against the top of the sixth sidewall 424. This arrangement prevents the sixth sidewall 424 from bending and deforming towards the top after being subjected to pressure at its bottom.

[0169] Further, please refer to Figure 1 , Figure 2 , Figures 22-33 .

[0170] S9, Bay Window Module Installation Steps: Install two sets of bay window modules 20 at the bottom layer of the two rows of windows 107 respectively. The installation of each set of bay window modules 20 follows the bay window module installation steps, including: bolting the first frame 212 to the sidewalls of the two bottom-layer window disassembly molds 200 facing the outer side of the building wall 101. Specifically, the first top sealing plate 215 and the two first unit frames 213 are bolted to the window disassembly molds 200; a second frame 225 is set on the top of the first frame 212, and the bottom of the first frame 212... The unit is provided with another second frame 225, and both second frames 225 are connected to the main building wall 101 by studs. Specifically, the two second unit frames 227 in each second frame 225 are connected to the main building wall 101 by studs. A gap 901 with a width of 100 mm is reserved between each of the two second frames 225 and the first frame 212. The second side wall 232 at the bottom end of the second frame 225 at the bottom abuts against the bottom reference of the entire building wall (the bottom reference can be the ground or a pad, etc.).

[0171] S10, First side panel formwork installation steps: The first side panel formwork 700 is made of sheet metal, and its side walls are welded with square tubes to increase strength; the first side panel formwork 700 is installed on the side of the bay window module 20 away from the wall corner 103. The first side panel formwork 700 is located on the side of the bay window module 20 away from the wall corner 103. The first side panel formwork 700 is set opposite to the sides of the first frame 212 and the two second frames 225. The first side panel formwork 700 is connected to the front building wall 101 by studs. A gap 902 with a width of 100 mm is reserved between the first side panel formwork 700 and the bay window module 20 away from the wall corner 103. At the same time, the top height of the first side panel formwork 700 is aligned with the middle height of the second frame 225 located on top of the first frame 212.

[0172] S11, Installation steps of the forward air conditioning panel module: Install the forward air conditioning panel module 300 between the two sets of bay window modules 20. The forward air conditioning panel module 300 is connected to the forward building wall 101. Specifically, the third unit frame 302 and the fifth unit frame 304 are both connected to the forward building wall 101 by studs. A gap 903 is reserved between the third side sealing plate 308 and the bay window module 20. The width of the gap 903 is 100 mm.

[0173] S12, Side air conditioning panel module installation steps: Install the side air conditioning panel module 400 at the wall corner 103. The pouring groove 409 is set towards the bay window module 20 near the wall corner 103 and towards the front building wall 101. The bay window module 20 near the corner 103 of the front building wall 101 and the side building wall 102 is set to close the side opening of the pouring groove 409. At this time, the bay window module 20 and the pouring groove 409 form a pouring space for pouring the vertical panel 106 at that location.

[0174] In detail, the eighth unit frame 407 is simultaneously connected to both the front building wall 101 and the side building wall 102 using studs; the sixth unit frame 405 is simultaneously connected to both the front building wall 101 and the side building wall 102 using studs; the seventh unit frame 406 is simultaneously connected to the front building wall 101 using studs; and the ninth unit frame 417 and the eleventh unit frame 419 are simultaneously connected to the side building wall 102 using studs. The fourth side sealing plate 421 is positioned away from the direction of the second frame group 401, and a gap 437 is reserved between the second frame group 401 and the third frame group 416. The casting trough 409 is positioned towards the bay window module 20 near the corner 103 of the wall, and the casting trough 409 is positioned towards the front building wall 101. The bay window module 20 near the corner 103 of the front building wall 101 and the side building wall 102 closes the lateral opening of the casting trough 409. The top of gap nine 437, the top of gap seven 410, the top of gap eight 420, and the side facing the second side plate module 800, as well as the top of gap nine 437 (including the gap surface between the two second casting steps 408), are all covered by the third sealing plate assembly 431 through the third sealing plate assembly installation step.

[0175] S12-1 Third Sealing Plate Assembly Installation Steps: Prepare the fifth support member 435, which is made of a square tube section; prepare the fifth threaded rod 433 and the fifth fixing nut 434; weld a rectangular fourth support frame 432 using hollow square tubes, and weld the third plate 436 to the side wall of the fourth support frame 432; bend one end of the fifth threaded rod 433 into an L-shape and extend it into the hollow square tube of the fourth support frame 432 to achieve the connection between the two.

[0176] The third plate 436 is placed in the gap to be covered; the fifth support member 435 is placed in the gap to be covered, with both ends of the fifth support member 435 overlapping the square tubes of the two end frames, and the fifth threaded rod 433 passing through the fifth support member 435; the fifth fixing nut 434 is tightened to the end of the fifth threaded rod 433 that passes through the fifth support member 435; the third plate 436 is fixed by the support and pull of the fifth threaded rod 433 by the fifth fixing nut 434. At the same time, this structure allows the third sealing plate assembly 431 to be detached, which can be done by unscrewing the fifth fixing nut 434.

[0177] In other embodiments, the end of the fifth threaded rod 433 can also be directly welded to the fourth support frame 432.

[0178] S12-2 Second mold plate installation steps: A second mold plate 430 in the shape of an inverted "U" is installed through the second bottom edge channel 425, and the second mold plate 430 is extended into the casting groove 409. At the same time, the second mold plate 430 is bolted to the fifth side wall 423, the sixth side wall 424 and the sixth unit frame 405.

[0179] S13, Second side panel mold installation steps: The second side panel mold 800 is made of sheet metal, and its side walls are welded with square tubes to increase strength; the second side panel mold 800 is installed on the side building wall 102 by studs. The second side panel mold 800 is installed on the side of the side air conditioning panel module 400 away from the front building wall 101. A gap 904 is reserved between the second side panel mold 800 and the fourth side sealing plate 421 of the side air conditioning panel module 400. The width of the gap 904 is 100 mm.

[0180] S14, Installation steps of the forward cover frame: The forward cover frame 500 is assembled using plate bolts. The forward cover frame 500 includes a first front wall 501, four horizontal plates 502, and three vertical plates 503. The forward cover frame 500 is simultaneously bolted to the first side plate mold 700, two first frames 212, four second frames 225, and the forward air conditioning panel module 300. The three vertical plates 503 on the forward cover plate respectively close the gap 2 902 and the two gaps 3 903, and the four horizontal plates 502 on the forward cover plate respectively close the four gaps 1 901. The first front wall 501 on the forward cover plate is attached to the side of the forward air conditioning panel module 300 away from the forward building wall 101, and the top of the first front wall 501 extends out of the top of the forward air conditioning panel module 300.

[0181] S15, Side Cover Frame Installation Steps: Assemble a side cover frame 600 using plate bolts. The side cover frame 600 has a second front wall 601 and a side wall 602. Simultaneously bolt the side cover frame 600 to the second side panel mold 800 and the side air conditioning panel module 400. The side wall 602 of the side cover frame 600 closes the gap 904. The second front wall 601 of the side cover frame 600 is attached to the side of the side air conditioning panel module 400 away from the side building wall 102, and the top of the second front wall 601 extends out of the top of the side air conditioning panel module 400.

[0182] Through the steps S5 to S15 described above, the following structure is formed:

[0183] 1. The two sets of bay window 104 molds form four gaps: gap one 901, gap two 902 between the bay window 104 mold and the first side panel mold 700, gap three 903 between the front air conditioning panel mold 300 and the two sets of bay window molds 20, a casting groove 409 between the bay window mold 20 and the side air conditioning panel mold 400, and gap four 904 between the side air conditioning panel mold 400 and the second side panel mold 800. Gap one 901 is used to cast the top plate 108 and the bottom plate 109 of the bay window, and gaps two 902, gap three 903 and gap four 904 are used to cast the vertical plate 106.

[0184] 2. The top of the forward air conditioning panel module 300, the first pouring step 305, the first front wall 501, and the two sets of bay window modules 20 form a first pouring space for pouring the top plate 111 and the first top edge 110 of the first air conditioning panel; the first bottom edge channel 312 forms a second pouring space for pouring the first bottom edge 113; the top of the side air conditioning panel module 400, the second pouring step 408, the second front wall 601, and the second side panel module 800 form a third pouring space for pouring the top plate 115 and the second top edge 114 of the second air conditioning panel; the second bottom edge channel 425 forms a fourth pouring space for pouring the second bottom edge 117;

[0185] The aforementioned gaps 1 (901), 2 (902), 3 (903), 4 (904), first pouring space, second pouring space, third pouring space, and fourth pouring space are interconnected. Therefore, the bay window 104 structure and the air conditioning panel 105 structure can be poured simultaneously by pouring concrete at individual points through the concrete pouring steps.

[0186] S16, Concrete pouring steps: Pour concrete from the top of gap 2 902, gap 3 903, pouring trough 409, and gap 4 904, and wait for the concrete to solidify. It should be noted that since the top of gap 1 901 is not sealed, once gap 1 901 is filled with concrete, wait for it to solidify before continuing to pour.

[0187] Through the above steps S1 to S16, the construction of the bay window 104 and air conditioning panel 105 at the first-layer window 107 was completed. After the first layer is completed, the construction of the bay window 104 and air conditioning panel 105 at the top N-1 layer window 107 needs to be completed sequentially using the mold moving step and the layer-by-layer pouring step.

[0188] Please refer to Figures 1-33 .

[0189] S17, Mold Moving Step: After partially disassembling the mold, move it to the top layer, including:

[0190] S17-1, Partial Disassembly Steps: Disassemble the front cover frame 500 and the side cover frame 600; disassemble the first side panel mold 700, the second side panel mold 800, the front air conditioning panel module 300, the side air conditioning panel module 400, the two first frames 212, and the second frame 225 located at the bottom of the first frame 212, specifically including:

[0191] S17-1-1, Cover frame disassembly steps: Remove the bolts from the front cover frame 500 and the side cover frame 600.

[0192] S17-1-2, Side panel formwork disassembly steps: Remove the studs connecting the first side panel formwork 700 to the front building wall 101 to disassemble the first side panel formwork 700; remove the studs connecting the second side panel formwork 800 to the side building wall 102 to disassemble the second side panel formwork 800.

[0193] S17-1-3, First frame disassembly steps: Remove the bolts from the first connecting piece 224 between the two first unit frames 213 and the first connecting piece 224 between the first top sealing plate 215 and the two first unit frames 213. Unscrew the second fastening nut 223 on the second corner support assembly 218 to disassemble the second corner support assembly 218; remove the bolts from the first top sealing plate 215 and the two first unit frames 213 to the window disassembly mold 200, and the first top sealing plate 215 and the two first unit frames 213 can be removed, thus disassembling the first frame 212.

[0194] In the first frame disassembly step, after the concrete solidifies, it will exert a compressive force on the circumference of the first frame 212, making it impossible to remove the first frame 212 directly. Therefore, the first frame 212 is split into two first unit frames 213 and a first top sealing plate 215, with gaps between the three. At this time, after the second corner support assembly 218 and the first connector 224 are disassembled and the first unit frames 213 and the first top sealing plate 215 are disassembled from the window 107 mold, the two first unit frames 213 and the first top sealing plate 215 can move relative to each other and separate from the concrete, and can be removed directly.

[0195] S17-1-4, Second frame disassembly steps: Remove the bolts of the second connecting member 226 between the two second unit frames 227; disassemble the first vertical support structure 230, including: loosening the first abutting bolt 236 and separating it from the second side wall 232, and unscrewing the first connecting bolt 234 to disassemble the first side wall 231 and the second side wall 232; at this time, the first fixing nut 233 remains in the concrete; disassemble the first sealing plate assembly 237, and remove the first sealing plate assembly 237 by unscrewing the third fastening nut 240 and the third threaded rod 239 in the first sealing plate assembly 237; remove the studs connecting the two second unit frames 227 to the forward building wall 101; finally, remove the two second unit frames 227.

[0196] In the second frame dismantling step, after the concrete solidifies, it will exert a circumferential compressive force on the first frame 212, making it impossible to remove the second frame 225 directly. Therefore, the first frame 212 is split into two spaced second unit frames 227, and a first vertical support structure 230 is set at the bottom of each second unit frame 227. At this time, after the first vertical support structure 230, the first sealing plate assembly 237 and the second connector 226 are dismantled, and the studs connecting the second unit frame 227 to the front building wall 101 are removed, the two second unit frames 227 can move downward to separate from the top concrete and move relative to each other to separate from the concrete on both sides, making it easy to remove.

[0197] S17-1-5, Disassembly steps for the forward-facing air conditioning panel module: Remove the bolts from the third connector 317 and the two first frame groups 301; remove the second sealing plate assembly 319 at the top of the gap six 318; unscrew the fourth fastening nut 322 and the fourth threaded rod 321 in the second sealing plate assembly 319 to remove the second sealing plate assembly 319; the separation of the two first frame groups 301 is achieved through the above operations;

[0198] The bolts connecting the third unit frame 302 to the fourth unit frame 303 and the fifth unit frame 304 are removed. The second abutting bolt 316 is loosened and separated from the fourth side wall 311. The second connecting bolt 314 is unscrewed and removed to achieve the disassembly between the third side wall 310 and the third unit frame 302. The studs connecting the third unit frame 302 to the front building wall 101 are removed. At this time, the third unit frame 302 can be moved vertically downward and in the direction away from the side concrete, and the third unit frame 302 can be taken out. After the third unit frame 302 is taken out, the two sets of third side walls 310 and fourth side walls 311 with the first mold plate 326 can be taken out, and the second fixing nut 313 remains in the concrete.

[0199] To remove the fourth fastening nut 322 in the second sealing plate assembly 319 between the fourth unit frame 303 and the fifth unit frame 304, simultaneously move the fourth unit frame 303 away from the concrete at the first top edge 110 and towards the concrete of the top plate of the air conditioning panel 105 and the vertical plate 106, thus separating it from the concrete. The fourth unit frame 303 can then be removed, and the second sealing plate assembly 319 can be removed simultaneously. The studs connecting the fifth unit frame 304 to the building wall 101 can then be removed.

[0200] During the disassembly of the forward air conditioning panel module, the forward air conditioning panel module 300 cannot be directly removed due to the blocking effect of the first top edge 110 and the first bottom edge 113, as well as the squeezing effect of the circumferential concrete. Therefore, the forward air conditioning panel module 300 is set as two first frame groups 301. Each first frame group 301 is set as a combination structure of the aforementioned third unit frame 302, fourth unit frame 303, fifth unit frame 304 and second vertical support structure 309 to facilitate disassembly.

[0201] S17-1-6, Disassembly steps for the side air conditioning panel module: Remove the bolts from the ninth unit frame 417 to the tenth unit frame 418 and the eleventh unit frame 419; loosen the fourth abutting bolt 429 and separate it from the sixth side wall 424; unscrew the third connecting bolt 427 to disassemble it, thereby achieving the disassembly between the fifth side wall 423 and the ninth unit frame 417; remove the studs connecting the ninth unit frame 417 to the side building wall 102. At this time, the ninth unit frame 417 can be moved vertically downwards and in the direction away from the side concrete, and the ninth unit frame 417 can be removed.

[0202] Loosen the third abutment bolt 415 at the bottom of the sixth unit frame 405, separating the third abutment bolt 415 from the bottom. Remove the bolts connecting the sixth unit frame 405 and the seventh unit frame 406. Remove the studs connecting the sixth unit frame 405 to the front building wall 101 and the side building wall 102. At this point, the sixth unit frame 405 can move downwards and in the direction away from the concrete, and the sixth unit frame 405 can be removed. After the sixth unit frame 405 is removed, the fifth side wall 423 and the sixth side wall 424 with the second mold plate 430 can be removed, and the third fixing nut 426 remains in the concrete.

[0203] Unscrew the fifth fixing nut 434 in the third sealing plate assembly 431 between the seventh unit frame 406, the eighth unit frame 407, the tenth unit frame 418, and the eleventh unit frame 419. Then, remove the studs connecting the eleventh unit frame 419 to the lateral building wall 102, the studs connecting the seventh unit frame 406 to the front building wall 101, and the studs connecting the eighth unit frame 407 to both the front and lateral building walls 102. At this point, the seventh unit frame 406, the eighth unit frame 407, the tenth unit frame 418, the eleventh unit frame 419, and the third sealing plate assembly 431 between them can be removed.

[0204] During the disassembly of the side air conditioning panel module, the side air conditioning panel module 400 cannot be directly removed due to the obstruction of the first top edge 110, the first bottom edge 113, and the vertical plate 106 located in the pouring trough 409, as well as the squeezing effect of the circumferential concrete. Therefore, the side air conditioning panel module 400 is configured as a combination of the sixth unit frame 405, the seventh unit frame 406, the eighth unit frame 407, the ninth unit frame 417, the tenth unit frame 418, the eleventh unit frame 419, the third vertical support structure 422, and the third sealing plate assembly 431 to facilitate disassembly.

[0205] S17-2, First upward movement step: After reassembling the disassembled first unit frame 213, first top sealing plate 215, first connector 224 and second corner support assembly 218 into two first frame groups 301, move the two first frame groups 301 upward to the two windows 107 on the top floor and bolt them to the window disassembly mold 200 on the top floor; after reassembling the disassembled second unit frame 227, first vertical support structure 230, second connector 226 and first sealing plate assembly 237 into two second frames 225, install the two second frames 225 on the top of the two first frames 212 on the top floor and connect them to the front building wall 101 with studs; a gap 901 is reserved between the first frame 212 moved to the top floor and the original second frame 225 located at the top, and between the first frame 212 moved to the top floor and the second frame 225 moved to the top floor. At this time, the second frame 225, which was originally located at the top of the first frame 212, becomes the second frame 225 located at the bottom of the first frame 212, and the second frame 225, which was originally located at the bottom of the first frame 212, becomes the second frame 225 located at the top of the first frame 212. The second frame 225 and the first frame 212 are combined to form a bay window module 20 for casting the structure of the top layer bay window 104.

[0206] S17-3, Second upward movement step: The disassembled third unit frame 302, fourth unit frame 303, fifth unit frame 304, second vertical support structure 309, third connector 317, first mold plate 326 and second sealing plate assembly 319 are reassembled into a forward air conditioning panel module 300; the forward air conditioning panel module 300 is moved upward to the position between the two sets of bay window modules 20 on the top floor and the forward air conditioning panel module installation steps are repeated. At this time, the fourth side wall 311 in the second vertical support structure 309 abuts against the top of the already poured first air conditioning panel top plate 111;

[0207] Reassemble the disassembled third connecting nut 414, sixth unit frame 405, seventh unit frame 406, eighth unit frame 407 and fourth connector 402 into the second frame group 401; reassemble the disassembled fourth connector 402, ninth unit frame 417, tenth unit frame 418, eleventh unit frame 419 and third vertical support structure 422 into the third frame group 416; move the disassembled third sealing plate assembly 431, second mold plate 430, reassembled second frame group 401 and third frame group 416 upwards to the top layer and repeat the side air conditioning panel module installation steps; the bottom end of the third connecting nut 414 and the sixth side wall 424 of the crane abut against the already poured second air conditioning panel top plate 115.

[0208] Move the disassembled first side panel mold 700 upwards to the top layer and repeat the first side panel mold installation steps; move the disassembled second side panel mold 800 upwards to the top layer and repeat the second side panel mold installation steps.

[0209] S17-4, Third upward movement step: Move the disassembled forward cover frame 500 upwards to the top layer and repeat the forward cover frame installation steps. Move the disassembled side cover frame 600 upwards to the top layer and repeat the side cover frame installation steps. At this point, the installation of all molds on the top layer is complete.

[0210] S17-5, Layer-by-layer pouring steps: The cyclic concrete pouring step S16 and the mold moving step S17 are repeated N-1 times to complete the pouring of the bay window 104 and air conditioning panel 105 on the entire front building wall 101 and the side building wall 102.

[0211] After the pouring is completed, all molds need to be disassembled through the mold disassembly process.

[0212] S18, Mold disassembly steps: including overall disassembly steps and separate mold disassembly steps.

[0213] S18-1, Overall disassembly steps: Disassemble the front cover frame 500 and the side cover frame 600 using the cover frame disassembly steps; disassemble the first side panel mold 700 and the second side panel mold 800 using the side panel mold disassembly steps; disassemble the front air conditioning panel module 300 using the front air conditioning panel module disassembly steps; disassemble the side air conditioning panel module 400 using the side air conditioning panel module disassembly steps; disassemble the two first frames 212 using the first frame disassembly steps; disassemble the four second frames 225 using the second frame disassembly steps.

[0214] S18-2, Disassembly steps for the mold: Disassemble 2N window molds 200. The disassembly of each window mold 200 shall follow the mold disassembly steps, including:

[0215] Remove the bolts of the first support member 201 between the two right-angled triangular frames 202, unscrew the first fastening bolts 211 in the two sets of first corner support components 206 from the first threaded rod 210, and unscrew all the pre-embedded bolts 205. At this time, the two right-angled triangular frames 202 and the two sets of first corner support components 206 can be taken out respectively.

[0216] During the dismantling of the formwork, after the concrete of the front building wall 101 has solidified, the concrete will exert a circumferential compressive force on the window formwork 200, making it impossible to remove the window formwork 200 directly. Therefore, the window formwork 200 is disassembled into two right-angled triangular frames 202, a first support member 201, and two sets of first corner support components 206, with a gap between the two right-angled triangular frames 202. At this time, after the first support member 201 and the first fastening bolt 211 are removed, the two right-angled triangular frames 202 can move relative to each other, separating from the circumferential concrete, and can then be removed directly.

[0217] Example 2

[0218] This embodiment provides an integral casting method for casting bay window 104 and air conditioning panel 105, which is basically the same as the scheme of embodiment 1. The difference is that the width of gap 1 901, gap 2 902, gap 3 903 and gap 4 904 are all 85 mm.

[0219] Example 3

[0220] This embodiment provides an integral casting method for casting bay window 104 and air conditioning panel 105, which is basically the same as the scheme of embodiment 1. The difference is that the width of gap 1 901, gap 2 902, gap 3 903 and gap 4 904 are all 600 mm.

[0221] In summary, the present invention provides an integral casting method for casting bay window 104 and air conditioning panel 105. The construction of the front building wall 101, side building wall 102, and window 107 is completed through steps of setting up the building wall casting mold, casting the building wall, and dismantling the wall casting template. The installation of the entire casting mold is completed through steps of installing the bay window module, the first side panel mold, the front air conditioning panel module, the side air conditioning panel module, the second side panel mold, the front cover frame, and the side cover frame. Finally, the construction of the bay window 104 and air conditioning panel 105 structure is completed through a concrete casting step.

[0222] Because the window frame 200, the first frame 212, the second frame 225, the first side panel mold 700, the forward air conditioning panel module 300, the side air conditioning panel module 400, the second side panel mold 800, the forward cover frame 500, and the side cover frame 600 are all independent frame or panel structures, they are easy to assemble and install. Therefore, this construction method can improve the efficiency of formwork erection; at the same time, this pouring method can... Figure 1 The bay window 104 structure and the air conditioning panel 105 structure shown are poured simultaneously, eliminating the need for separate construction and improving construction efficiency.

[0223] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. It is obvious to those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and that the present application can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application.

Claims

1. A method for monolithic casting of bay windows and air conditioning panels, characterized in that, Comprise: Building wall pouring mold erection step: erecting wall steel bars, and embedding window pair demolding mold in the wall steel bars; erecting wall pouring mold plate on both sides of the wall steel bars; Building wall pouring step: pouring concrete in the wall steel bars, and forming forward building wall, lateral building wall, wall corner located at the junction of the forward building wall and the lateral building wall, and two sets of windows located at the forward building wall; Wall pouring mold plate dismounting step: dismounting the wall pouring mold plate on both sides of the wall steel bars; Bay window module installation step: installing two groups of bay window modules at the two sets of windows respectively, and the installation of each group of the bay window modules adopts the bay window module installation step, which comprises: Bolting a first frame on the side wall of the window pair demolding mold facing the outside of the forward building wall; Providing a second frame on the top of the first frame and another second frame on the bottom of the first frame, connecting the two second frames with the forward building wall, and reserving a gap one between the two second frames and the first frame; First side plate mold installation step: installing a first side plate mold on the side of the bay window module away from the wall corner, and the first side plate mold is located on the side of the bay window module away from the wall corner, the first side plate mold is opposite to the side of the first frame and the two second frames, the first side plate mold is connected with the forward building wall, and a gap two is reserved between the first side plate mold and the bay window module away from the wall corner; Forward air conditioner plate module installation step: installing a forward air conditioner plate module between the two groups of bay window modules, the forward air conditioner plate module is connected with the forward building wall, and a gap three is reserved between the forward air conditioner plate module and the two groups of bay window modules; Side air conditioner plate module installation step: processing a pouring groove on the vertical edge of the side air conditioner plate module; installing the side air conditioner plate module at the wall corner, the pouring groove faces the bay window module close to the wall corner, the pouring groove faces the forward building wall, and the bay window module close to the junction of the forward building wall and the lateral building wall closes the lateral opening of the pouring groove; Second side plate mold installation step: installing a second side plate mold on the lateral building wall, the second side plate mold is installed on the side of the side air conditioner plate module away from the forward building wall, and a gap four is reserved between the second side plate mold and the side air conditioner plate module; Forward cover plate frame installation step: simultaneously bolting a forward cover plate frame with the first side plate mold, the two first frames, the four second frames and the forward air conditioner plate module; the vertical plate on the forward cover plate closes the gap two and the two gap threes, the horizontal plate on the forward cover plate closes the four gap ones; the first front wall on the forward cover plate is attached to the side of the forward air conditioner plate module away from the forward building wall, and the first front wall extends out of the top of the forward air conditioner plate module on the top; The lateral cover plate frame mounting step is characterized in that the lateral cover plate frame is simultaneously connected with the second side plate mold and the lateral air conditioning plate mold group through bolts; the edge wall of the lateral cover plate frame closes the gap four; the second front wall of the lateral cover plate frame is attached to the side of the lateral air conditioning plate mold group away from the lateral building wall, and the top of the second front wall extends out of the top of the lateral air conditioning plate mold group. The concrete pouring step is characterized in that concrete is poured from the top of the gap two, the gap three, the pouring groove and the gap four, and the concrete is allowed to solidify.

2. The monolithic placement method for placing a bay window and an air conditioning panel according to Claim 1, wherein The window pair of stripping mold assembly step is arranged before the building wall pouring mold erecting step, and the window pair of stripping mold assembly step comprises the following steps. The right-angled triangle frame preparation step is characterized in that a first support member is prepared; two right-angled triangle frames are welded by using square tubes, and a covering circumferential sealing plate is welded on each of the two right-angled edges of the right-angled triangle frame; the outer side wall of the circumferential sealing plate is provided with a pre-buried nut; and a pre-buried bolt is sequentially threaded through the right-angled triangle frame and the circumferential sealing plate from the inner side of the right-angled triangle frame and is screwed with the pre-buried nut. The first corner support assembly preparation step is characterized in that two groups of first corner support assemblies are prepared, and the preparation of each group of the first corner support assemblies is performed through the first corner support assembly preparation step, which comprises the following steps. The first corner support assembly preparation step is characterized in that two groups of first corner support assemblies are prepared, and the preparation of each group of the first corner support assemblies is performed through the first corner support assembly preparation step, which comprises the following steps. The first corner support assembly preparation step is characterized in that two groups of first corner support assemblies are prepared, and the preparation of each group of the first corner support assemblies is performed through the first corner support assembly preparation step, which comprises the following steps. The first assembly step is characterized in that the two inclined edges of the two right-angled triangle frames are arranged in a spaced-apart and opposite manner, and the first support member is placed between the two inclined edges of the two right-angled triangle frames and is simultaneously bolted with the two right-angled triangle frames. The second assembly step is characterized in that two groups of first corner support assemblies are respectively installed at two ends of the gap between the two right-angled triangle frames, and the installation of each group of the first corner support assemblies is performed through the second assembly step, which comprises the following steps. The second assembly step is characterized in that two groups of first corner support assemblies are respectively installed at two ends of the gap between the two right-angled triangle frames, and the installation of each group of the first corner support assemblies is performed through the second assembly step, which comprises the following steps.

3. The method for monolithic pouring of bay windows and air conditioning panels according to claim 1, characterized in that, The second assembly step is characterized in that two groups of first corner support assemblies are respectively installed at two ends of the gap between the two right-angled triangle frames, and the installation of each group of the first corner support assemblies is performed through the second assembly step, which comprises the following steps. The building wall pouring mold erecting step further comprises the following steps. The first frame assembly step is arranged before the first frame mounting step, and the first frame assembly step comprises the following steps. The first unit frame preparation step is characterized in that two first unit frames in a cubic structure are welded by using square tubes, and the two first unit frames are arranged in a parallel and spaced-apart manner, and the side walls of the two first unit frames away from each other are both welded with a covering first side sealing plate. The first top sealing plate preparation step is characterized in that a rectangular first support frame is welded by using square tubes, and a first top plate body is welded on the side wall of the first support frame. Second corner support assembly preparation step: two sets of second corner support assemblies are prepared, and the preparation of each set of second corner support assemblies adopts the second corner support assembly preparation step, which comprises: Preparation of a second right-angle plate, a second stretching component, a second threaded rod, two second stretching pieces and two second fastening nuts; the second stretching component is welded at the inner corner of the second right-angle plate, and the middle part of the second threaded rod is threaded through the second stretching component and is bent into a U shape; Third assembly step: at least three first connecting pieces are prepared; the first top sealing plate is arranged above and between the two first unit frames, and the first connecting pieces are bolted between the first top sealing plate and the two first unit frames; Fourth assembly step: two sets of second corner support assemblies are respectively installed at both ends of the gap between the first top sealing plate and the two first unit frames, and the installation of each set of second corner support assemblies adopts the fourth assembly step, which comprises: The two end edges of the second right-angle plate are respectively overlapped on the outer sides of the first top plate body and the first side sealing plate; the two ends of the two second stretching pieces are respectively abutted on the inner sides of the square tubes of the first unit frame and the first support frame; and the two ends of the second threaded rod are respectively threaded through the two second stretching pieces and the second fastening nuts are tightened; The bay window module installation step further comprises: the first top sealing plate and the two first unit frames are bolted with the window.

4. The method for monolithic pouring of bay windows and air conditioning panels according to claim 1, characterized in that, Before the second frame installation step, a second frame assembly step is further provided, comprising: Second unit frame preparation step: a second connecting piece is prepared; two second unit frames in a cuboid structure are welded by square tubes, the two second unit frames are arranged side by side and spaced apart, the side walls opposite to each other of the two second unit frames are both welded to cover a second side sealing plate, and the top of the two second unit frames are both welded to cover a second top plate body; the second connecting piece is placed between the two second unit frames and is bolted with the two second unit frames at the same time; the edges of the bottom ends of each second unit frame opposite to each other are both installed with a first vertical support structure through a first vertical support structure installation step; First vertical support structure installation step: a plate material is bent to form a first side wall and a second side wall perpendicular to each other, the first side wall is attached to the second side sealing plate, and a first fixed nut is placed on the side of the first side wall away from the second unit frame; a first connecting bolt is threaded through the second unit frame, the second side sealing plate, the first side wall and the first fixed nut in sequence from the inside of the second unit frame and is screwed with the first fixed nut; the second side wall is arranged spaced apart from the bottom of the second unit frame, the inner side wall of the bottom of the second unit frame is welded to a first connecting nut opposite to the second side wall, a first abutting bolt is screwed with the first connecting nut, and the bottom end of the first abutting bolt is threaded through the second unit frame and abuts on the top of the second side wall; The first sealing plate assembly preparation step: prepare the third stretching member, the third threaded rod and the third fastening nut; a rectangular second support frame is welded by square tubes, and a first plate body is welded on the side wall of the second support frame; The first sealing plate assembly installation step: place the first plate body on the gap top of the two second unit frames, and overlap the two ends of the first plate body on the second top plate body of the two second unit frames respectively; place the third stretching member in the gap of the two second unit frames, and overlap the two ends of the third stretching member on the top inner side wall of the two second unit frames respectively, and pass the third threaded rod through the third stretching member; screw the third fastening nut on the end of the third threaded rod passing through the third stretching member; The bay window module installation step further comprises: connecting the two second unit frames with the positive building wall, and the second side wall on the second frame at the bottom of the first frame abuts against the bottom reference.

5. The method for monolithic pouring of bay windows and air conditioning panels according to claim 1, characterized in that, Before the positive air conditioner plate module installation step, a positive air conditioner plate module assembly step is further provided, comprising: The first frame group assembly step: assemble two first frame groups, and the assembly of each first frame group adopts the first frame group assembly step, which comprises a fifth assembly step, a second vertical support structure installation step and a sixth assembly step; The fifth assembly step: a third unit frame and a fifth unit frame in a cubic structure are welded by square tubes, and a fourth unit frame with a first pouring step on the top is welded by square tubes; the fourth unit frame and the fifth unit frame are both bolted on the top of the third unit frame, and a gap five is reserved between the fourth unit frame and the fifth unit frame; A third side sealing plate is welded on the side of the third unit frame, the fourth unit frame and the fifth unit frame, a third top plate body is welded on the top of the fourth unit frame and the fifth unit frame, and a first step sealing plate is welded on the surface of the first pouring step; a second vertical support structure is installed on the bottom of each third unit frame through the second vertical support structure installation step; The second vertical support structure installation step: the third side wall and the fourth side wall perpendicular to each other are formed by bending the plate material, the third side wall is attached to the third side sealing plate, and a second fixed nut is placed on the side of the third side wall away from the third unit frame; a second connecting bolt is sequentially passed through the third unit frame, the third side sealing plate, the third side wall and the second fixed nut from the inside of the third unit frame and is screw-connected with the second fixed nut; the fourth side wall is spaced apart from the bottom of the third unit frame, a second connecting nut is welded on the inner side wall of the bottom of the third unit frame opposite to the fourth side wall, a second abutting bolt is screw-connected with the second connecting nut, and the bottom end of the second abutting bolt is passed through the third unit frame and abuts against the top of the fourth side wall; The sixth assembly step: preparing a third connecting piece; placing two first frame groups side by side with a gap therebetween, and placing the third side sealing plates of the two first frame groups opposite to each other; placing the third connecting piece between the two first frame groups and screwing the third connecting piece with the two first frame groups; reserving a gap six between the top of the two first frame groups; The second sealing plate assembly installation step: covering the second sealing plate assembly on the top of the gap six, the top of the gap five, and the side of the gap five facing the side sealing plate; The positive air conditioner plate module installation step further comprises connecting the third unit frame and the fifth unit frame with the positive building wall, and reserving the gap three between the third side sealing plate and the bay window module.

6. The method for monolithic pouring of bay windows and air conditioning panels according to claim 1, characterized in that, Before the side air conditioner plate module installation step, a side air conditioner plate module assembly step is further provided, comprising: The second frame group assembly step: preparing a fourth connecting piece; welding square tubes into a sixth unit frame with a first groove unit on the edge, a seventh unit frame with a second groove unit on the edge and a second pouring step on the top, and an eighth unit frame with a cubic structure; screwing the seventh unit frame on the top of the sixth unit frame, and assembling the first groove unit and the second groove unit to form the pouring groove; placing the eighth unit frame on the side of the seventh unit frame away from the second pouring step, and reserving a gap seven between the eighth unit frame and the seventh unit frame; welding a fourth top plate on the top of the seventh unit frame and the eighth unit frame, welding a pouring sealing plate on the inner side wall of the first groove unit and the second groove unit, and welding a second step sealing plate on the side wall of the second pouring step; placing the fourth connecting piece between the seventh unit frame and the eighth unit frame, and screwing the fourth connecting piece with the seventh unit frame and the eighth unit frame; Welding a third connecting nut on the inner side wall of the bottom of the sixth unit frame, and connecting a third abutting bolt with the third connecting nut from the inside of the sixth unit frame, and the bottom end of the third abutting bolt is arranged through the sixth unit frame. The third frame group assembling step comprises the following steps: preparing a fourth connecting piece; welding a ninth unit frame in a cuboid structure, a tenth unit frame with a second pouring step on the top, and an eleventh unit frame in a cuboid structure by square tubes; the tenth unit frame and the eleventh unit frame are bolted on the top of the ninth unit frame, the eleventh unit frame is arranged on the side of the tenth unit frame away from the second pouring step, and a gap eight is reserved between the tenth unit frame and the eleventh unit frame; a fourth top plate is welded on the top of the tenth unit frame and the eleventh unit frame, a second step sealing plate is welded on the side wall of the second pouring step on the tenth unit frame, and a fourth side sealing plate is welded on the side of the ninth unit frame, the tenth unit frame and the eleventh unit frame; the fourth connecting piece is placed between the tenth unit frame and the eleventh unit frame and bolted with the tenth unit frame and the eleventh unit frame; and the bottom of the ninth unit frame is installed with a third vertical support structure through a third vertical support structure installation step. The third vertical support structure installation step comprises the following steps: bending a plate to form a fifth side wall and a sixth side wall perpendicular to each other, abutting the fifth side wall with the fourth side sealing plate, and placing a third fixed nut on the side of the fifth side wall away from the ninth unit frame; a third connecting bolt is sequentially threaded through the ninth unit frame, the fourth side sealing plate, the fifth side wall and screwed with the third fixed nut from the inside of the ninth unit frame; the sixth side wall is arranged in a spaced manner with the bottom of the ninth unit frame, a fourth connecting nut opposite to the sixth side wall is welded on the inner side wall of the bottom of the ninth unit frame, a fourth abutting bolt is screwed with the fourth connecting nut, and the bottom end of the fourth abutting bolt is threaded through the ninth unit frame and abuts on the top of the sixth side wall. The lateral air conditioner plate module installation step further comprises the following steps: connecting the eighth unit frame with the forward building wall and the lateral building wall at the same time, connecting the sixth unit frame and the seventh unit frame with the forward building wall at the same time, connecting the ninth unit frame and the eleventh unit frame with the lateral building wall at the same time, arranging the fourth side sealing plate away from the direction of the second frame group, reserving a gap nine between the second frame group and the third frame group, and covering the top of the gap nine, the top of the gap seven, the top of the gap eight, the side towards the second side plate module and the top of the gap nine with a third sealing plate assembly. The second side plate module installation step further comprises the following step: reserving the gap four between the second side plate module and the fourth side sealing plate.

7. The method for monolithic pouring of bay windows and air conditioning panels according to claim 1, characterized in that, The second frame is bolted to the front building wall in the bay window module installation step; the first side plate mold is bolted to the front building wall in the first side plate mold installation step; the front air conditioner plate module is bolted to the front building wall in the front air conditioner plate module installation step; the side air conditioner plate module is bolted to the front building wall or the side building wall in the side air conditioner plate module installation step; and the second side plate mold is bolted to the side building wall in the second side plate mold installation step.

8. The method for monolithic pouring of bay windows and air conditioning panels according to claim 1, characterized in that, Both sets of the window are provided with N layers, and the first layer of the window is constructed by the bay window module installation step, the first side plate mold installation step, the front air conditioner plate module installation step, the side air conditioner plate module installation step, the second side plate mold installation step, the front cover plate frame installation step, the side cover plate frame installation step, and the concrete pouring step; After the concrete pouring step, a mold moving-up step is further provided, which comprises: partial disassembly step: disassembling the front cover plate frame and the side cover plate frame; disassembling the first side plate mold, the second side plate mold, the front air conditioner plate module, the side air conditioner plate module, two first frames, and the second frame located at the bottom of the first frame; first moving-up step: moving up the two disassembled first frames to the top layer of the window and bolt connecting with the top layer of the window, and installing the disassembled second frame at the top of the first frame of the top layer and connecting with the front building wall; the gap one is reserved between the first frame moved up to the top layer and the second frame originally located at the top, and between the first frame moved up to the top layer and the second frame moved up to the top layer; second moving-up step: moving up the disassembled front air conditioner plate module to the position of the window of the top layer and repeating the front air conditioner plate module installation step, moving up the disassembled side air conditioner plate module to the top layer and repeating the side air conditioner plate module installation step, moving up the first side plate mold to the top layer and repeating the first side plate mold installation step, and moving up the second side plate mold to the top layer and repeating the second side plate mold installation step; third moving-up step: moving up the disassembled front cover plate frame to the top layer and repeating the front cover plate frame installation step, and moving up the disassembled side cover plate frame to the top layer and repeating the side cover plate frame installation step; gradual pouring step: repeating the concrete pouring step and the mold moving-up step for N-1 times.

9. The method for monolithic pouring of bay windows and air conditioning panels according to claim 8, characterized in that, The first side plate mold installation step comprises: aligning the top end height position of the first side plate mold with the middle height position of the second frame located at the top of the first frame.

10. The method for monolithic pouring of bay windows and air conditioning panels according to claim 1, characterized in that, After the concrete pouring step, a mold disassembly step is further provided, which comprises: Whole disassembling step: disassembling the front cover frame and the side cover frame; disassembling the first side plate mold, the second side plate mold, the front air conditioner plate mold group, the side air conditioner plate mold group, two first frames and four second frames; Disassembling the mold disassembling step: disassembling the window disassembling mold.

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