A real shell local enamel effect button and its preparation method

By laminating a resin with an enamel effect onto a genuine shell button substrate and subjecting it to special treatment, the problem of the monotonous surface effect of genuine shell buttons has been solved, achieving diverse enamel effects, improving the wear resistance and matching versatility of the product, and meeting the needs of high-end clothing.

CN115606913BActive Publication Date: 2026-04-17ZHEJIANG WEIXING IND DEV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHEJIANG WEIXING IND DEV
Filing Date
2021-07-15
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The existing genuine mother-of-pearl buttons have a limited range of surface effects, making it difficult to achieve diverse gloss levels and shapes. This results in limited versatility and fails to meet the needs of high-end and fashionable clothing.

Method used

Enamel adhesive is used to bond a resin with an enamel effect onto a real shell button substrate. The resin is then bonded and cured to form a real shell button with an enamel effect. Special additives are used to enhance the adhesion between the adhesive and the real shell material. The button is then shaped and polished.

Benefits of technology

It achieves diverse enamel effects on the surface of genuine mother-of-pearl buttons, enhances the product's wear resistance and washability, expands the range of matching effects with clothing, meets the needs of different styles of clothing, and improves market competitiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a kind of real shell button, including real shell button matrix and the resin with enamel effect compounded on the local of real shell button matrix.The present application is by using specific enamel glue, adding special auxiliary agent in material to promote the adhesion of colloid and real shell material, enhance the second button molding after the second drop of enamel glue does not fall off, polishing water is polished for a long time, and the colloid does not separate, improve the wear resistance, washability, solvent resistance of finished product, enhance the use time of colloid and different material combination, it can also realize the new product effect of double-spelling color and different material combination, meet the needs of different style men and women, sports clothes customers to collocation and use performance.
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Description

Technical Field

[0001] This invention belongs to the field of genuine shell button production technology, and relates to a genuine shell button and its preparation method, an enamel adhesive, and particularly to a genuine shell button with partial enamel effect, its preparation method, and an enamel adhesive. Background Technology

[0002] As people's living standards improve, the diversification of clothing products has emerged, leading to high demand and increasingly fierce market competition in the button industry. Furthermore, the rise of fast fashion in recent years has transformed buttons from functional items to creative designs. With the development of the times, buttons have become increasingly diverse in terms of materials, shapes, and manufacturing processes. Consequently, manufacturers and consumers have placed various demands on traditional buttons.

[0003] Shell buttons, also known as natural shell buttons, are a very ancient type of natural button. They are primarily made from deep-sea shells, such as the white-lipped oyster from Australia, the black-lipped oyster from Tahitians, the horseshoe shell from the Solomon Islands, the brown-lipped oyster from Indonesia, the Japanese oyster (Pterocarpus santalinus), and the abalone shell from New Zealand. Shell buttons are elegant in texture and vibrant in color, made using traditional processing principles, making them a top choice for high-quality clothing. However, the current process for producing genuine shell buttons has the following defects: the surface effect is monotonous, achieving only a smooth and glossy localized adhesive color effect, without other gloss levels or shapes; after the genuine shell products are partially treated with glue, their application range with clothing is limited, and their product versatility is insufficient, resulting in weak market competitiveness and limited choices for customers using them in ready-made garments; because existing products directly apply glue to specific localized areas, the gloss and shape of the products are limited to a specific range, and the product effect is merely glossy without any appeal. After years of use in the market, customers have lost interest in products with a single gloss level and shape, and the lack of fashion and versatility prevents the continued integration with high-end and fashionable clothing.

[0004] Therefore, how to develop a surface treatment technology for genuine shell buttons, provide more suitable genuine shell buttons for the industry, obtain more natural and novel materials and effects, and better match with current fashion clothing has become one of the problems that R&D-oriented production enterprises and front-line researchers in the industry urgently need to solve. Summary of the Invention

[0005] In view of this, the technical problem to be solved by the present invention is to provide a genuine shell button and its preparation method, particularly a genuine shell button with a partial enamel effect. The genuine shell button prepared by the method provided by the present invention has a layered aesthetic effect of enamel on the surface, and the local color and smoothness of the surface can be matched with a wider range of clothing.

[0006] The present invention provides a genuine shell button, comprising a genuine shell button substrate and a resin with an enamel effect bonded to a portion of the genuine shell button substrate.

[0007] Preferably, the composite includes adhesive curing;

[0008] The enamel-effect resin can be laminated to the front and / or back of the shell button substrate.

[0009] The enamel effect includes one or more of the following: colored enamel effect, pearlescent enamel effect, transparent enamel effect, and semi-transparent enamel effect.

[0010] Preferably, the region includes one or more of the following: the center of the button, the edge of the button, and the area between the center and the edge of the button;

[0011] The resin with the enamel effect is obtained by curing enamel adhesive;

[0012] The resin with an enamel effect can also be decorated with laser-etched fonts or graphics.

[0013] This invention provides an enamel adhesive, comprising, by weight fraction of raw materials:

[0014] The slurry A is:

[0015]

[0016] The slurry B is:

[0017] 80-100 parts by weight of cyclohexanedimethylamine;

[0018] 15-20 parts by weight of benzyl alcohol;

[0019] The enamel adhesive includes enamel adhesive used for genuine mother-of-pearl buttons.

[0020] Preferably, the enamel adhesive further includes colorants and / or pearlescent colorants;

[0021] The amount of the pigment and / or pearlescent pigment added is 0.5 to 20 parts by weight;

[0022] The mass ratio of slurry A to slurry B is 3:(1 to 1.5).

[0023] This invention provides a method for preparing genuine shell buttons, comprising the following steps:

[0024] 1) After applying enamel glue to the surface of the pre-treated shell button semi-finished product, it is then dried and cured to obtain the shell button blank.

[0025] The enamel adhesive includes any one of the above-mentioned technical solutions;

[0026] 2) After shaping and polishing the shell button blanks obtained in the above steps, the finished shell button is obtained.

[0027] Preferably, the pretreatment step includes one or more of the following steps: blanking, grinding, button making, polishing, and spin drying;

[0028] Specifically, the blank is made from natural shell material to create a partially grooved semi-finished button.

[0029] Preferably, the location of the partial scraping groove includes the location for dripping enamel adhesive;

[0030] The polishing process also includes matte grinding and / or ultrasonic cleaning steps.

[0031] The area where the enamel adhesive is applied is the area where the enamel coating is applied.

[0032] Preferably, the mass ratio of the genuine shell button semi-finished product to the enamel adhesive is (96-98):(2-4);

[0033] The dripping rate is 2-3 seconds.

[0034] Preferably, the drying and curing temperature is 50–70°C;

[0035] The drying and curing time is 5 to 8 hours.

[0036] This invention provides a genuine shell button, comprising a genuine shell button substrate and a resin with an enamel effect bonded to a portion of the genuine shell button substrate. Compared with existing technologies, this invention addresses the limitations of existing genuine shell buttons, such as the lack of diverse surface effects, gloss levels, and design options. Furthermore, it addresses the numerous problems associated with partial resin application to genuine shell products. This invention creatively provides a genuine shell button with a resin that achieves a partial enamel effect. By employing a specific enamel adhesive and adding special additives to the material, this invention enhances the adhesion between the adhesive and the genuine shell material. This strengthens the adhesion, preventing the button from detaching during secondary shaping after the enamel adhesive is applied. It also ensures that the adhesive does not separate even after prolonged polishing and water-polishing, improving the finished product's wear resistance, washability, and solvent resistance. It also extends the lifespan of the adhesive bonded to different materials and enables new product effects such as two-tone designs and combinations of different materials, meeting the needs of customers in different styles of men's and women's wear, as well as sportswear, for matching and performance.

[0037] The natural shell button products provided by this invention possess a layered aesthetic with an enamel-like effect on their surface, while simultaneously enhancing the product's added value. This new surface treatment technology for shell buttons offers the industry a fresher and more natural effect, supplementing the range of applications for enamel treatment techniques and color combinations in button accessories. This allows for better matching with current fashion apparel, especially with the rise of high-end men's and women's fashion and sportswear. Buttons made from natural materials, with surface colors and finishes that can be matched with clothing in a wider range, significantly enhance the design and sophistication, meeting the matching needs of contemporary men's and women's fashion and sportswear, and greatly increasing market value.

[0038] Experimental results show that the enamel-effect genuine shell buttons prepared by this invention exhibit no wear or adhesive layer peeling on the overall surface. The overall quality meets industry standards for auxiliary materials, with no missing corners, rough edges, or a smooth, clean film layer. Performance-wise, they are resistant to washing, dry cleaning, and ironing, and the film layer does not wrinkle or peel. In particular, their resistance to continuous machine washing in household laundry and commercial dry cleaning far exceeds that of ordinary epoxy resin products in terms of wear resistance and adhesive layer strength. Attached Figure Description

[0039] Figure 1 A photograph of the button prepared according to the present invention;

[0040] Figure 2 A photograph of the button prepared according to the present invention;

[0041] Figure 3 A photograph of the button prepared according to the present invention. Detailed Implementation

[0042] To further understand the present invention, preferred embodiments of the present invention are described below in conjunction with examples. However, it should be understood that these descriptions are only for further illustrating the features and advantages of the present invention and not for limiting the claims of the present invention.

[0043] There are no particular restrictions on the source of any raw materials used in this invention; they can be purchased from the market or prepared using conventional methods known to those skilled in the art.

[0044] There are no particular restrictions on the purity of any of the raw materials used in this invention. However, this invention preferably uses analytical grade or the purity requirements conventional in the field of button manufacturing.

[0045] All raw materials of this invention are conventional in the field, and each brand name and abbreviation is clear and distinct in its relevant application. Those skilled in the art can purchase them from the market or prepare them by conventional methods based on the brand name, abbreviation and corresponding application.

[0046] The present invention provides a genuine shell button, comprising a genuine shell button substrate and a resin with an enamel effect bonded to a portion of the genuine shell button substrate.

[0047] In this invention, the composite preferably includes adhesive curing.

[0048] In this invention, the resin with an enamel effect is preferably laminated to the front and / or back of the shell button substrate, more preferably to the front or back of the shell button substrate.

[0049] In this invention, the enamel effect preferably includes one or more of the following: colored enamel effect, pearlescent enamel effect, transparent enamel effect, and semi-transparent enamel effect; more preferably, it is a colored enamel effect, a pearlescent enamel effect, a transparent enamel effect, or a semi-transparent enamel effect.

[0050] In this invention, the resin with the enamel effect is preferably obtained by curing enamel adhesive.

[0051] In this invention, the resin with an enamel effect can preferably be provided with laser-processed fonts or graphics.

[0052] In this invention, the region preferably includes one or more of the center of the button, the edge of the button, and the area between the center of the button and the edge, more preferably the center of the button, the edge of the button, and the area between the center of the button or the edge.

[0053] The genuine shell buttons provided by this invention have a genuine shell enamel effect and can be colored, pearlescent, or transparent (bright, semi-gloss) with varying gloss levels. Moreover, the enamel layer of the product is resistant to water washing, dry cleaning, and steam heating without peeling off.

[0054] This invention provides an enamel adhesive, comprising, by weight fraction of raw materials:

[0055] The slurry A is:

[0056]

[0057] The slurry B is:

[0058] 80-100 parts by weight of cyclohexanedimethylamine;

[0059] 15-20 parts by weight of benzyl alcohol;

[0060] The enamel adhesive includes enamel adhesive used for genuine mother-of-pearl buttons.

[0061] In this invention, the amount of bisphenol A resin added to the slurry A is preferably 80-100 parts by weight, more preferably 84-96 parts by weight, and even more preferably 88-92 parts by weight.

[0062] In this invention, the amount of benzyl alcohol added to the slurry A is preferably 15 to 20 parts by weight, more preferably 16 to 19 parts by weight, and even more preferably 17 to 18 parts by weight.

[0063] In this invention, the amount of defoamer added to the slurry A is preferably 0.5 to 1 part by weight, more preferably 0.6 to 0.9 parts by weight, and even more preferably 0.7 to 0.8 parts by weight.

[0064] In this invention, the amount of antioxidant added to the slurry A is preferably 0.6 to 1 part by weight, more preferably 0.65 to 0.95 parts by weight, more preferably 0.7 to 0.9 parts by weight, and even more preferably 0.75 to 0.85 parts by weight.

[0065] In this invention, the amount of cyclohexanedimethylamine added to the slurry B is preferably 80-100 parts by weight, more preferably 84-86 parts by weight, and even more preferably 88-92 parts by weight.

[0066] In this invention, the amount of benzyl alcohol added to the slurry B is preferably 15 to 20 parts by weight, more preferably 16 to 19 parts by weight, and even more preferably 17 to 18 parts by weight.

[0067] In this invention, the enamel adhesive preferably includes enamel adhesive used for genuine shell buttons.

[0068] In this invention, the enamel adhesive preferably includes colorants and / or pearlescent colorants, more preferably colorants or pearlescent colorants.

[0069] In this invention, the amount of pigment and / or pearlescent pigment added is preferably 0.5 to 20 parts by weight, more preferably 4 to 16 parts by weight, and even more preferably 8 to 12 parts by weight.

[0070] In this invention, the mass ratio of slurry A to slurry B is preferably 3:(1 to 1.5), more preferably 3:(1.1 to 1.4), and even more preferably 3:(1.2 to 1.3).

[0071] This invention aims to complete and refine the overall manufacturing process, better ensuring the appearance of genuine mother-of-pearl buttons with an enamel effect, while meeting specific national and industry standards for buttons. The aforementioned enamel adhesive can be formulated and prepared using the following methods:

[0072] Nan Ya A-type glue: Bisphenol A type resin: 80-100%

[0073] Benzyl alcohol: 15-20%

[0074] Defoamer: 0.5-1%

[0075] Antioxidant: 0.6-1%

[0076] Guodu B-type adhesive (model 2008AB): Composition (cyclohexanedimethylamine): 80-100%, benzyl alcohol 15-20% mixed to form B-type adhesive.

[0077] Mix adhesive A according to the above formula and disperse with a mixer for 20-30 minutes. Mix adhesive B according to the same formula and stir with a mixer for 5-10 minutes. Store the mixture separately in clean plastic containers, seal them well, and wait for use. The mixing ratio of adhesive A to adhesive B is 2:1. For colored and pearlescent finishes, add an additional 0.5-5% of the colorant.

[0078] After the semi-finished genuine shell buttons are prepared according to this invention, the unique enamel adhesive formula of this invention is used to enhance the adhesion between the buttons and the genuine shell material, as well as their shapeability and polishability. Simultaneously, when the finished product is used on clothing, its performance meets the requirements for washing resistance, dry cleaning resistance, and abrasion resistance. This is a significant advantage compared to other similar genuine shell products or similar products. Due to the special nature of buttons as an auxiliary industry, any improvements must meet relevant national, industry, or international standards to ultimately become qualified button products. The colored enamel effect achieved on the surface of the genuine shell buttons provided by this invention is achieved by dripping a specially formulated enamel adhesive material onto the button surface, followed by curing and drying to establish the bonding strength. Subsequent shaping and polishing processes result in finished buttons, achieving effects such as colored, pearlescent, transparent, and semi-transparent partial enamel effects. This invention, through the development of special enamel adhesive materials, combined with the selection of natural shell materials and the addition of other pigments and pearlescent colorants to the enamel adhesive materials, creates various surface treatment effects. This results in a variety of base colors and versatile accent colors for different product areas, allowing for diverse effects and color combinations on the button surface, effectively transforming product designs and catering to customer preferences. Furthermore, the finished buttons treated with enamel adhesive can have laser lettering applied to specific enamel areas, enhancing brand awareness for customers.

[0079] This invention also provides a method for preparing a genuine mother-of-pearl button, comprising the following steps:

[0080] 1) After applying enamel glue to the surface of the pre-treated shell button semi-finished product, it is then dried and cured to obtain the shell button blank.

[0081] The enamel adhesive includes any one of the above-mentioned technical solutions;

[0082] 2) After shaping and polishing the shell button blanks obtained in the above steps, the finished shell button is obtained.

[0083] The present invention first applies enamel adhesive to the surface of the pre-treated shell button semi-finished product, and then dries and cures it to obtain the shell button blank;

[0084] The enamel adhesive includes any one of the enamel adhesives described in the above technical solutions.

[0085] In this invention, the pretreatment step preferably includes one or more of the following steps: blanking, grinding, button making, polishing, and spin drying; more preferably, it includes multiple of the following steps: blanking, grinding, button making, polishing, and spin drying.

[0086] In this invention, the blank is preferably made of natural shell material to form a partially grooved semi-finished button.

[0087] In this invention, the location of the local scraping groove preferably includes the location for dripping enamel adhesive.

[0088] In this invention, the polishing process preferably includes a matte finishing and / or ultrasonic cleaning step, more preferably a matte finishing or ultrasonic cleaning step.

[0089] In this invention, the preferred location for applying the matte finish is the location where the enamel adhesive is applied.

[0090] This invention uses natural shell material to make semi-finished buttons with partial grooves, which are then polished to a matte finish and ultrasonically cleaned to enhance the bonding force between the enamel adhesive and the shell material.

[0091] In this invention, the preferred mass ratio of the semi-finished genuine shell button to the enamel adhesive is (96-98):(2-4), and more preferably (96.5-97.5):(2.5-3.5).

[0092] In this invention, the dripping speed is preferably 2 to 3 s, more preferably 2.2 to 2.8 s, and even more preferably 2.4 to 2.6 s.

[0093] In this invention, the drying and curing temperature is preferably 50-70°C, more preferably 54-66°C, and even more preferably 58-62°C.

[0094] In this invention, the drying and curing time is preferably 5 to 8 hours, more preferably 5.5 to 7.5 hours, and even more preferably 6 to 7 hours.

[0095] Finally, the present invention obtains the finished shell button by shaping and polishing the shell button blank obtained in the above steps.

[0096] In this invention, the buckle-making shape is a second buckle-making shape.

[0097] The present invention provides a method for preparing genuine shell buttons, the specific process of which includes: blank preparation → grinding → button making → polishing → spin drying → applying enamel glue → drying → button shaping → polishing to achieve gloss → finished product inspection and packaging. The purpose of this invention is to apply enamel glue to the surface or reverse side of the button, dry it, and then use the button making process for secondary shaping, scraping off the desired localized glue effect. The product shape can be customized according to the material and design requirements of the genuine shell, and the overall gloss level can be determined based on the final gloss requirements. This effectively solves the problem of existing processes: blank preparation → grinding → button making → polishing → spin drying → applying glue → drying → finished product inspection and packaging. Currently, mass-produced products using this method can only have transparent and colored glue layers applied directly to the surface, creating only a single glossy, colored, or transparent effect on a localized area of ​​the button surface, failing to achieve other gloss levels or other shapes. This invention improves the adhesion between the enamel adhesive and the genuine shell material by using a specific enamel adhesive and adding special additives. This enhances the adhesion of the adhesive to the shell material, preventing the enamel adhesive from falling off during secondary button shaping after the enamel adhesive is applied. It also prevents the adhesive from separating during long-term polishing and water polishing. This improves the wear resistance, washability, and solvent resistance of the finished product, and extends the service life of the adhesive when combined with different materials. At the same time, it can also achieve new product effects that combine two colors with different materials, meeting the needs of customers with different styles of men's and women's clothing and sportswear for matching and performance.

[0098] The present invention provides a genuine shell button with a partial enamel effect, its preparation method, and an enamel adhesive. The genuine shell button product provided by the present invention has a layered aesthetic effect reminiscent of enamel, while simultaneously enhancing the product's added value. This new surface treatment technology for genuine shell buttons provides the industry with a newer and more natural effect in genuine shell buttons, supplementing the application of enamel treatment technology and color matching in button accessories. It allows for better matching with current fashion apparel, especially with the rise of high-end men's and women's fashion and sportswear. Buttons made of natural materials, with surface colors and finishes that can be matched with clothing in a wider range, will significantly enhance the design and sophistication, meeting the matching needs of current fashionable men's and women's fashion and sportswear, and greatly increasing market value.

[0099] This invention provides the latest processing technology and genuine shell buttons for the garment accessories industry, enriching the variety of effects available for natural button products. These genuine shell buttons effectively supplement the market and customer demand for and application of natural product effects, enhancing the market competitiveness of genuine shell products and enabling button accessories with a partial enamel effect within the genuine shell product category. This invention enriches the production of high-end products using natural shell, providing customers with more choices and applications in various garment sectors.

[0100] Experimental results show that the enamel-effect genuine shell buttons prepared by this invention exhibit no wear or adhesive layer peeling on the overall surface. The overall quality meets industry standards for auxiliary materials, with no missing corners, rough edges, or a smooth, clean film layer. Performance-wise, they are resistant to washing, dry cleaning, and ironing, and the film layer does not wrinkle or peel. In particular, their resistance to continuous machine washing in household laundry and commercial dry cleaning far exceeds that of ordinary epoxy resin products in terms of wear resistance and adhesive layer strength.

[0101] To further illustrate the present invention, the following describes in detail, in conjunction with embodiments, a genuine shell button and its preparation method, and an enamel adhesive provided by the present invention. However, it should be understood that these embodiments are implemented under the premise of the technical solution of the present invention, and provide detailed implementation methods and specific operating procedures. They are only for further illustrating the features and advantages of the present invention, and are not intended to limit the scope of the claims of the present invention. The scope of protection of the present invention is not limited to the following embodiments.

[0102] Example 1

[0103] Composition (%) of the formula for achieving the effect of genuine enamel porcelain

[0104] South Asia A-type Glue: Bisphenol A type resin: 82%

[0105] Benzyl alcohol 16%

[0106] Defoamer: 1%

[0107] Antioxidant: 1%

[0108] Guodu B-type adhesive (model 2008AB (cyclohexanedimethylamine): 80% and 20% benzyl alcohol are mixed to form B-type adhesive).

[0109] Button manufacturing process

[0110] Shell blank cutting — color sorting — grinding the front and back sides — button shaping — polishing (10-15 minutes) — applying 2-3 sachets of enamel glue — drying (40-50℃, 6-8 hours) — button secondary shaping — polishing and water grinding of the finished product (6-8 hours) — finished product inspection and packaging.

[0111] See Figure 1 , Figure 1 This is a photograph of the button prepared according to the present invention. The arrows in the image indicate the areas with an enamel effect.

[0112] The application of the enamel adhesive material in Example 1 of this invention on genuine shell material was used to prepare genuine shell buttons with an enamel effect. The performance of the buttons was verified, and the process and effect of the entire process were tested. The overall effect and performance of the product met the quality and usage standards.

[0113] The product has passed the washing test: GB / T 3921 Textiles Color Fastness Test, the color fastness to washing is grade 4 or above, and the adhesive layer does not peel off and the color does not change.

[0114] Dry cleaning fastness: GB / T 5771 Textiles Color Fastness Test, dry cleaning fastness grade 4 or above, no peeling of adhesive layer and no color change.

[0115] Ironing resistance: At 150℃ for 10 seconds, the adhesive layer on the product surface does not peel off, and there is no matte finish or color transfer.

[0116] The above standard tests showed no wear or peeling of the adhesive layer on the product surface. The overall quality meets the industry standards for auxiliary materials, with no missing corners or rough edges, and a smooth and clean film layer. It also meets the quality standards for water washing, dry cleaning, and ironing, ensuring the film layer does not wrinkle or peel. In particular, its resistance to continuous machine washing in household laundry and commercial dry cleaning far exceeds that of ordinary epoxy resin products in terms of abrasion resistance and adhesive layer strength.

[0117] Example 2

[0118] Composition (%) of the formula for achieving the effect of genuine enamel porcelain

[0119] Nan Ya A-type Glue: Bisphenol A type resin: 84%

[0120] Benzyl alcohol: 15%

[0121] Defoamer: 0.5%

[0122] Antioxidant: 0.5%

[0123] Guodu B-type adhesive (model 2008AB (cyclohexanedimethylamine): 85% and 15% benzyl alcohol are mixed to form B-type adhesive).

[0124] Button manufacturing process

[0125] Shell blank cutting — color sorting — grinding of front and back — buckle shaping — polishing (10-15 minutes) — applying 2-3 sachets of enamel glue — drying (40-50℃, 6-8 hours) — buckle secondary shaping — polishing and water grinding of finished product (6-8 hours) — finished product inspection and packaging.

[0126] See Figure 2 , Figure 2 A photograph of the button prepared according to the present invention.

[0127] The enamel adhesive of Example 2 was tested, with an additional 3% colorant added and stirred evenly, and then applied to genuine shell material. Performance verification and full-process process and effect testing were conducted on the genuine shell buttons with enamel effect prepared in Example 2 of this invention. The overall effect and performance of the product met the quality and usage standards.

[0128] The product has passed the washing test: GB / T 3921 Textiles Color Fastness Test, the color fastness to washing is grade 4 or above, the adhesive layer does not peel off and the color does not change;

[0129] Dry cleaning fastness: GB / T 5771 Textiles Color Fastness Test, dry cleaning fastness grade 4 or above, no peeling of adhesive layer and no color change;

[0130] Ironing resistance: At 150℃ for 10 seconds, the adhesive layer on the product surface does not peel off, and there is no matte finish or color transfer.

[0131] The above standard tests showed no wear or peeling of the adhesive layer on the product surface. The overall quality meets the industry standards for auxiliary materials, with no missing corners or rough edges, and a smooth and clean film layer. It also meets the quality standards for water washing, dry cleaning, and ironing, ensuring the film layer does not wrinkle or peel. In particular, its resistance to continuous machine washing in household laundry and commercial dry cleaning far exceeds that of ordinary epoxy resin products in terms of abrasion resistance and adhesive layer strength.

[0132] Example 3

[0133] Composition (%) of the formula for achieving the effect of genuine enamel porcelain

[0134] Nan Ya A-type glue: Bisphenol A type resin: 83%

[0135] Benzyl alcohol: 16%

[0136] Defoamer: 0.5%

[0137] Antioxidant: 0.5%

[0138] Guodu B-type adhesive (model 2008AB (cyclohexanedimethylamine): 82% and 18% benzyl alcohol are mixed to form B-type adhesive).

[0139] Button manufacturing process

[0140] Shell blank cutting — color sorting — grinding the front and back sides — button shaping — polishing (10-15 minutes) — applying 2-3 sachets of enamel glue — drying (40-50℃, 6-8 hours) — button secondary shaping — polishing and water grinding of the finished product (6-8 hours) — finished product inspection and packaging.

[0141] See Figure 3 , Figure 3 A photograph of the button prepared according to the present invention.

[0142] The enamel adhesive of Example 3 was tested, with an additional 2% pearlescent powder added and stirred evenly. Its application on genuine shell material was then examined. Performance verification and full-process process and effect testing were conducted on the genuine shell buttons with an enamel effect prepared in Example 3 of this invention. The overall effect and performance of the product met the quality and usage standards.

[0143] The product has passed the washing test: GB / T 3921 Textiles Color Fastness Test, the color fastness to washing is grade 4 or above, the adhesive layer does not peel off and the color does not change;

[0144] Dry cleaning fastness: GB / T 5771 Textiles Color Fastness Test, dry cleaning fastness grade 4 or above, no peeling of adhesive layer and no color change;

[0145] Ironing resistance: At 150℃ for 10 seconds, the adhesive layer on the product surface does not peel off, and there is no matte finish or color transfer.

[0146] The above standard tests showed no wear or peeling of the adhesive layer on the product surface. The overall quality meets the industry standards for auxiliary materials, with no missing corners or rough edges, and a smooth and clean film layer. It also meets the quality standards for water washing, dry cleaning, and ironing, ensuring the film layer does not wrinkle or peel. In particular, its resistance to continuous machine washing in household laundry and commercial dry cleaning far exceeds that of ordinary epoxy resin products in terms of abrasion resistance and adhesive layer strength.

[0147] The foregoing has provided a detailed description of a genuine shell partial enamel effect button, its preparation method, and an enamel adhesive provided by the present invention. Specific examples have been used to illustrate the principles and implementation methods of the present invention. The descriptions of the above embodiments are merely for the purpose of helping to understand the method and core ideas of the present invention, including the best mode, and also to enable any person skilled in the art to practice the present invention, including manufacturing and using any device or system, and implementing any combined method. It should be noted that for those skilled in the art, several improvements and modifications can be made to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention. The scope of protection of this patent is defined by the claims and may include other embodiments that can be conceived by those skilled in the art. If these other embodiments have structural elements that are not different from the wording of the claims, or if they include equivalent structural elements that are not substantially different from the wording of the claims, then these other embodiments should also be included within the scope of the claims.

Claims

1. A true pearl button, characterized in that, Includes a genuine shell button substrate and a resin with an enamel effect bonded to a portion of the genuine shell button substrate; The resin with the enamel effect is obtained by curing enamel adhesive; The enamel adhesive, by weight fraction of raw materials, includes: slurry A and slurry B; The slurry A is: 80-100 parts by weight of bisphenol A type resin; 15-20 parts by weight of benzyl alcohol; Defoamer 0.5~1 parts by weight; Antioxidant 0.6~1 parts by weight; The slurry B is: 80-100 parts by weight of cyclohexanedimethylamine; 15-20 parts by weight of benzyl alcohol.

2. The true pearl button according to claim 1, wherein The composite process includes bonding and curing; The enamel-effect resin is laminated to the front and / or back of the shell button substrate. The enamel effect includes one or more of the following: colored enamel effect, pearlescent enamel effect, transparent enamel effect, and semi-transparent enamel effect.

3. The true pearl button according to claim 1, wherein The portion includes one or more of the following: the center of the button, the edge of the button, and the area between the center and the edge of the button. The resin with an enamel effect is decorated with laser-etched fonts or graphics.

4. An enamel adhesive, characterized in that, Based on the mass fraction of raw materials, it includes: Slurry A and Slurry B; The slurry A is: 80-100 parts by weight of bisphenol A type resin; 15-20 parts by weight of benzyl alcohol; Defoamer 0.5~1 parts by weight; Antioxidant 0.6~1 parts by weight; The slurry B is: 80-100 parts by weight of cyclohexanedimethylamine; 15-20 parts by weight of benzyl alcohol; The enamel adhesive is the same type used for genuine shell buttons.

5. The enamel paste of claim 4, wherein, The enamel adhesive also includes colorants; The amount of pigment added is 0.5 to 20 parts by weight; The mass ratio of slurry A to slurry B is 3:(1~1.5).

6. A method of making a real pearl button, characterized by, Includes the following steps: 1) After applying enamel glue to the surface of the pre-treated shell button semi-finished product, it is then dried and cured to obtain the shell button blank; The enamel adhesive includes the enamel adhesive as described in any one of claims 4 to 5; 2) After shaping and polishing the shell button blanks obtained in the above steps, the finished shell button is obtained.

7. The preparation method according to claim 6, characterized in that, The pretreatment steps include blank preparation and buckle making; Specifically, the blank is made of natural shell material to form a partially grooved semi-finished button. The pretreatment steps also include one or more of the following steps: grinding, polishing, and spin drying.

8. The preparation method according to claim 7, characterized in that, The location of the local scraping groove includes the location for dripping enamel adhesive; The polishing process also includes matte grinding and / or ultrasonic cleaning steps. The area where the enamel adhesive is applied is the area where the enamel coating is applied.

9. The preparation method according to claim 6, characterized in that, The mass ratio of the shell button semi-finished product to the enamel adhesive is (96~98):(2~4).

10. The method of claim 6, wherein, The drying and curing temperature is 50~70℃; The drying and curing time is 5-8 hours.

Citation Information

Patent Citations

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