Mechanical testing machine for material testing

By designing a mechanical testing machine that includes a vacuuming, clamping, and strength testing mechanism, the problems of the existing device's simple structure and poor sealing have been solved. This enables the testing of various performance characteristics and material properties under vacuum conditions, thereby improving testing efficiency and quality.

CN115628986BActive Publication Date: 2026-04-10HEFEI VIK INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-30
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing material performance testing devices have a simple structure, cannot perform multiple performance tests simultaneously, are cumbersome to operate, and have poor sealing and clamping performance, which affects the quality of testing.

Method used

A mechanical testing machine for material testing was designed, comprising a vacuuming mechanism, a clamping mechanism, and a strength testing mechanism. A vacuum pump is used to achieve a vacuum state inside the enclosure, and the vacuum pump and dual air guide pipes ensure sealing. The clamping mechanism uses rollers and cylinders to achieve multi-size adaptive clamping. The strength testing mechanism uses cylinders and heaters to test the material properties under different conditions.

Benefits of technology

It enables the testing of various properties of materials under vacuum conditions, improves the sealing and clamping effect of the test, simplifies the operation process, and ensures the quality of the test.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115628986B_ABST
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Abstract

The application relates to a material detection mechanical testing machine, which comprises a cover arranged on a mounting base, an arc-shaped groove is formed in the top end of the mounting base, and the mounting base is fixed with the cover through welding; an elliptical door body is rotationally connected to one side of the outer wall of the cover through a hinge; a ring-shaped convex part connected with the elliptical door body is arranged at the edge of the outer wall of the cover; the extension section on the outer wall of the elliptical door body is sealed and fixed with the cover through a limiting mechanism; an air extraction mechanism, a clamping mechanism and a strength test mechanism are further arranged on the cover; the air extraction mechanism comprises a vacuum pump connected with a first motor; a first air guide pipe and a second air guide pipe connected with valves are respectively arranged on the elliptical door body. The application solves the technical problems of single device structure design, inability to realize multiple performance detection of products, complicated operation, poor sealing performance and poor clamping effect of the device.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of material performance detection equipment, and particularly relates to a material detection mechanical testing machine. BACKGROUND

[0002] The performance of a material is divided into mechanical properties, physical properties and environmental resistance properties; the mechanical properties are elasticity, plasticity, strength, hardness and toughness, the physical properties are thermal, magnetic, optical and electrical properties, and the environmental resistance properties are corrosion resistance, aging resistance and radiation resistance; for some environments, for example, the high-temperature resistance of a material in a vacuum state, the hardness or strength of a material in a heated state, whether the performance of a material is affected under different pressures, and the like, existing material performance testing mechanisms can only detect a single performance, so a plurality of mechanisms are required for performance detection, which is complicated to operate, time-consuming and laborious, and the sealing effect of the device or the clamping effect on the product is poor, which all affect the performance detection of the product, but the existing detection mechanisms all have the above technical problems, thereby affecting the detection quality. SUMMARY

[0003] The present application aims to provide a material detection mechanical testing machine, which solves the technical problems of single device structure design, inability to achieve multiple performance detection of a product, complicated operation, poor sealing performance and clamping effect of the device, and is achieved by the following scheme.

[0004] In order to achieve the above purpose, the technical scheme adopted by the present application is as follows: a material detection mechanical testing machine, characterized in that it comprises a cover body placed on a mounting seat, wherein an arc-shaped groove is formed at the top end of the mounting seat and is fixed with the cover body by welding, an elliptical door body is rotatably connected to one side of the outer wall of the cover body through a hinge, a ring-shaped protruding portion connected with the elliptical door body is arranged at the edge of the outer wall of the cover body, an extension on the outer wall of the elliptical door body is fixed and sealed with the cover body through a limiting mechanism, and an air extraction mechanism, a clamping mechanism and a strength testing mechanism are further arranged on the cover body.

[0005] The air extraction mechanism comprises a vacuum pump connected with a first motor and placed in the cover body, a first air duct and a second air duct connected with valves are respectively arranged on the elliptical door body, and the first air duct and the second air duct are connected with the elliptical door body through support plates.

[0006] The clamping mechanism comprises a frame placed on a workbench, a first cylinder connected to the frame, a piston rod of the first cylinder extending to a first clamping plate, rollers fixed to the top and bottom ends of the first clamping plate and arranged on the inner wall beams of a cover, movable holes formed in the periphery of the first clamping plate and movably connected to guide columns in the cover, one end of the guide columns fixed to the frame and the other end fixed to the inner wall of the cover, the guide columns and the inner wall of the cover fixedly connected through a sealing ring, a second clamping plate movably connected to the guide columns away from the frame, and rollers on the second clamping plate provided with guide grooves connected to the beams, and the first clamping plate, the second clamping plate and the beams jointly forming a clamping cavity.

[0007] The strength test mechanism comprises a support placed on the ground, a fixed disc mounted on the top end of the support through a bent plate, a second cylinder mounted on the fixed disc, a piston rod of the second cylinder penetrating through a cover and extending to a contact rod in the cover, and a push plate fixedly installed on the contact rod between the beams.

[0008] Further, a heater is placed on the inner wall of the cover, the bottom end of the heater is connected to the inner wall of the cover through a vertical column, and a fixed cavity is formed between the side plate on the heater and the push plate on the contact rod.

[0009] Further, one end of the frame is connected to a second motor through a welding plate, an output shaft of the second motor extends to a rotating gear, the outer wall of the rotating gear is meshed with a gear plate fixed on the workbench, and the frame moves horizontally under the driving of the second motor, the bottom end of the frame is integrally connected to a fixed block with a notch on both sides, the fixed block is connected to a translation track along the length direction of a circular column on the workbench, and the circular column is symmetrically arranged with respect to the center of the workbench.

[0010] Further, the bottom end of the cover plate on the circular column is connected to the workbench through bolts, and limiting blocks connected to the fixed block are welded and installed on the outer wall of the circular column at both ends.

[0011] Further, the limiting mechanism comprises a U-shaped block hingedly arranged on the cover, a threaded groove is formed in one end of the outer wall of the U-shaped block and a screw rod fixed to a handle is threadedly and rotatably connected to the threaded groove, a stop block connected to the oval door body is arranged on the screw rod away from the handle, and the stop block on the screw rod and the oval door body are fixedly limited when the handle is rotated.

[0012] Further, the bottom end of the mounting seat is connected to a panel, and the panel and the mounting seat are fixedly connected through a reinforcing rib.

[0013] The technical effect of the present application is that:

[0014] 1. The patent designs air extraction mechanism, substantially through the vacuum pump to the cover inside air extraction treatment, and then realize the cover in the vacuum setting, and set the valve connection air pipe, can guarantee the cover inside the timely pressure relief treatment, and the setting of double air pipe, can play a standby treatment, prevent a device damage, not conducive to the cover in the normal pressure needs.

[0015] 2. The clamping mechanism is different from the existing cylinder transmission member clamping work, first, the material is placed on the guide rod connected to the cross beam, the first clamping plate connected to the first cylinder is pushed inward, under the action of the second clamping plate, the material can be clamped horizontally, and the first clamping plate and the second clamping plate move by rolling the roller, on the one hand, it can reduce the friction, on the other hand, it can prevent the transmission position from deviating, at the same time, the second clamping plate is movably connected to the guide column by the roller, which can directly adapt to the clamping and fixing of different size objects, and the frame can move freely on the workbench. In fact, the frame can move horizontally by meshing transmission on the gear plate through the rotating gear, which can further expand or reduce the movement length of the telescopic rod, and further clamp and fix different size objects;

[0016] 3. The strength test mechanism is essentially that the piston rod on the second cylinder pushes the contact rod to contact and extrude the material, and cooperates with the heater to detect the hardness test of the material under different temperature and pressure external conditions, and the contact rod can further limit the material during pushing process to prevent the material from shaking and ensure the stability of the product. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 Structure of the present application Figure 1 ;

[0018] Figure 2 Structure of the present application Figure 2 ;

[0019] Figure 3 Axonometric view of the present application

[0020] Figure 4 Enlarged view of A of the present application Figure 3 ;

[0021] Figure 5 Enlarged view of B of the present application Figure 1 ;

[0022] Figure 6 Enlarged view of C of the present application Figure 1 ;

[0023] : 1 - mounting seat; 2 - cover; 3 - oval door body; 4 - limiting mechanism; 5 - air extraction mechanism; 6 - clamping mechanism; 7 - strength test mechanism; 8 - first motor; 9 - vacuum pump; 10 - first air guide pipe; 11 - second air guide pipe; 12 - workbench; 13 - frame; 14 - first air cylinder; 15 - first clamping plate; 16 - roller; 17 - guide column; 18 - second clamping plate; 19 - support; 20 - fixed disc; 21 - second air cylinder; 22 - abutting rod; 23 - push plate; 24 - heater; 25 - second motor; 26 - rotating gear; 27 - gear plate; 28 - U-shaped block; 29 - handle; 30 - screw rod. DETAILED DESCRIPTION

[0024] Referring to the drawings Figures 1-3 A mechanical testing machine for material detection, characterized by comprising a cover 2 placed on a mounting seat 1, wherein an arc-shaped groove is formed at the top end of the mounting seat 1, and the mounting seat 1 and the cover 2 are fixed by welding; an oval door body 3 is rotatably connected to one side of the outer wall of the cover 2 through a hinge; an annular protruding part connected with the oval door body 3 is arranged at the edge of the outer wall of the cover 2; a sealing and fixed connection between the extension on the outer wall of the oval door body 3 and the cover 2 is realized through a limiting mechanism 4; and an air extraction mechanism 5, a clamping mechanism 6 and a strength test mechanism 7 are further arranged on the cover 2.

[0025] The air extraction mechanism 5 comprises a vacuum pump 9 connected with a first motor 8 placed on the cover; a first air guide pipe 10 and a second air guide pipe 11 connected with valves are respectively arranged on the oval door body 3; and the first air guide pipe 10 and the second air guide pipe 11 are both connected with the oval door body 3 through support plates.

[0026] The clamping mechanism 6 comprises a frame 13 placed on a workbench 12; a first air cylinder 14 adapted to the frame 13 is connected to the frame 13; a piston rod on the first air cylinder 14 extends to a first clamping plate 15; rollers 16 are arranged at the top end and the bottom end of the first clamping plate 15 and fixed on the inner wall beam of the cover 2; movable holes are formed around the first clamping plate 15 and movably connected with guide columns 17 in the cover 2; one end of the guide column 17 is fixed on the frame 13, and the opposite end is fixed on the inner wall of the cover 2; a sealing ring is arranged between the guide column 17 and the inner wall of the cover 2 to realize fixed connection; a second clamping plate 18 is movably connected to the guide column 17 away from the frame 13; the rollers 16 on the second clamping plate 18 are provided with guide grooves connected with the beam; and a clamping cavity is formed among the first clamping plate 15, the second clamping plate 18 and the beam.

[0027] The strength test mechanism 7 comprises a support placed on the ground, a fixed disc 20 is installed on the top end of the support 19 through a bent plate, a second air cylinder 21 is installed on the fixed disc 20, the piston rod of the second air cylinder 21 penetrates through the cover body 2 and extends to a resisting rod 22 inside the cover body 2, and a pushing plate 23 between the cross beams is fixedly installed on the resisting rod 22.

[0028] The specific embodiment of the scheme further comprises a heater 24 placed on the inner wall of the cover body 2, the bottom end of the heater 24 is connected with the inner wall of the cover body 2 through a stand column, and a fixed cavity is formed between the side plate on the heater 24 and the pushing plate 23 on the resisting rod 22. The heater mainly heats the internal environment of the cover body 2, so as to heat to the required temperature environment, and then the change of the material under different environments can be observed. Especially, the corresponding vacuum state can be realized in the cover body 2 in the patent, so that the performance change of different heated objects under the vacuum state can be seen.

[0029] The specific embodiment of the scheme is that one end of the frame 13 is connected with a second motor 25 through a welding plate, the output shaft of the second motor 25 extends to a rotating gear 26, the outer wall of the rotating gear 26 is engaged with a gear plate 27 fixed on the workbench 12, and the frame 13 moves horizontally under the driving of the second motor 25. The frame 13 is integrally connected with a fixed block with a notch at both sides of the bottom end of the frame 13, the fixed block is connected with a translation track along the length direction of the circular column on the workbench 12, the circular column is symmetrically arranged with respect to the center of the workbench 12, the moving mechanism on the frame 13 is driven by the second motor 25, the rotating gear 26 and the gear plate 27, so that the frame 13 can realize effective engagement transmission operation. In order to ensure the stability of transmission, the fixed block with a notch on the bottom end of the frame 13 can be slidably connected on the circular column, so that the clamping distance of the first clamping plate 15 connected with the first air cylinder 14 can be further adjusted, so as to adaptively clamp and fix different size objects. That is, through the telescopic adjustment of the first air cylinder 14 and the horizontal movement of the frame 13, different size objects can be effectively clamped and adjusted.

[0030] The specific embodiment of the scheme is that the bottom end of the cover plate on the circular column is connected with the workbench 12 through bolts, and limiting blocks connected with the fixed blocks are welded and installed at both ends of the outer wall of the circular column. The limiting blocks on the circular column can effectively limit the movement of the frame 13, so as to ensure the stability of the device.

[0031] The specific embodiment of the present scheme is that the limiting mechanism 4 comprises a U-shaped block 28 hinged on the cover body 2, a threaded groove is formed at one end of the outer wall of the U-shaped block 28, and a screw rod 30 fixed on a handle 29 is threadedly connected to the threaded groove, a stop block connected with the oval door body 3 is arranged on the screw rod 30 away from the handle, and the stop block on the screw rod 30 is limited and fixed with the oval door body 3 as the handle 29 rotates. The limiting mechanism can be fixed and connected during the closing process of the oval door body 3 and the cover body 2. The screw rod 30 is manually rotated, and the cover body 2 and the oval door body 3 are sealed and fixed through the stop block. At the same time, the annular protruding part on the oval door body 3 cooperates with the annular groove on the cover body 2, so that the oval door body 3 can be effectively embedded into the inner wall of the cover body 2, and then the limiting mechanism 4 is used to install and fix the two.

[0032] The specific embodiment of the present scheme is that the mounting seat is connected with a panel at the bottom end, and the panel and the mounting seat are fixedly connected through the reinforcing ribs.

[0033] The specific embodiment of the present scheme is that, in addition, the present patent not only independently exists in the corresponding heating and vacuum, but also realizes performance detection of materials in a vacuum state. Therefore, the two are combined to effectively detect the performance of materials in outer space under different temperatures.

[0034] The specific embodiment of the present patent is that the present patent designs an air extraction mechanism 5, which substantially extracts air in the cover body through a vacuum pump 9, so as to realize vacuum in the cover body 2. In addition, the valve-connected air guide pipe can ensure timely pressure relief in the cover body 2, and the double air guide pipes can be used as backup to prevent damage to one device and facilitate ventilation.

[0035] The clamping mechanism 6 is different from the existing cylinder transmission clamping work. First, the material is placed on the guide column 17 connected to the cross beam. The first clamping plate 15 connected to the first cylinder 14 is pushed inward, and under the action of the second clamping plate 18, the material can be horizontally clamped. The first clamping plate 15 and the second clamping plate 18 are rolled by the roller 16 during movement, which can reduce friction on one hand and prevent the transmission position from deviating on the other hand. The second clamping plate 18 is movably connected to the guide column 17 through the roller 16, which can directly adapt to the clamping and fixing of different sizes of objects. The frame 13 can move freely on the workbench 12, and the frame 13 can move horizontally by meshing transmission of the rotating gear 26 on the gear plate 27. This can further expand or reduce the movement length of the telescopic rod, and further clamp and fix different sizes of objects.

[0036] The specific embodiment of the patent is that the clamping mechanism 6 is essentially pushed by the first cylinder 14 to push the first clamping plate 15 to achieve rolling clamping, and the other end of the second clamping plate 18 can be "still", so that only one clamping plate needs to be pushed to directly clamp and fix the object.

[0037] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.

Claims

1. A mechanical testing machine for material testing, characterized in that Including the cover (2) placed on the mounting seat (1), the mounting seat (1) top is provided with arc slot and is fixed with cover (2) through welding between them, the outer wall of cover (2) is connected with oval door body (3) through hinge rotation on one side, the outer wall edge of cover (2) is provided with annular convex part connected with oval door body (3), the extension section on the outer wall of oval door body (3) is sealed and fixed with cover (2) through limiting mechanism (4), the cover (2) is also provided with air extraction mechanism (5), clamping mechanism (6), strength test mechanism (7); The air extraction mechanism (5) includes a vacuum pump (9) connected to a first motor (8) in the cover, a first air duct (10) and a second air duct (11) connected to valves are respectively provided on the oval door body (3), and the first air duct (10) and the second air duct (11) are connected to the oval door body (3) through the support plate; The clamping mechanism (6) includes a frame (13) placed on the workbench (12), the frame (13) is connected with the first cylinder (14) matched therewith, the piston rod on the first cylinder (14) extends to the first clamping plate (15), the top and bottom ends of the first clamping plate (15) are provided with rollers (16) fixed on the inner wall beam of the cover (2), and the first clamping plate (15) is provided with a movable hole and is movably connected with the guide column (17) in the cover (2), one end of the guide column (17) is fixed on the frame (13), and the other end is fixed on the inner wall of the cover (2), and the guide column (17) and the inner wall of the cover (2) are fixedly connected through the sealing ring, the second clamping plate (18) is movably connected to the guide column (17) away from the frame (13), the rollers (16) on the second clamping plate (18) are provided with guide grooves connected with the beam, and the first clamping plate (15), the second clamping plate (18) and the beam form a clamping cavity together; The strength test mechanism (7) includes a support placed on the ground, the support (19) is provided with a fixed disc (20) on the top through the bending plate, the fixed disc (20) is provided with a second cylinder (21), the piston rod of the second cylinder (21) penetrates the cover (2) and extends to the abutting rod (22) in the cover (2), and the abutting rod (22) is fixedly installed with the push plate (23) located between the beams.

2. The mechanical testing machine for material testing according to claim 1, characterized in that It also includes a heater (24) placed on the inner wall of the cover (2), the bottom end of the heater (24) is connected with the inner wall of the cover (2) through the stand column, and the side plate on the heater (24) and the push plate (23) on the abutting rod (22) form a fixed cavity.

3. The mechanical testing machine for material testing according to claim 1, characterized in that One end of the frame (13) is connected with a second motor (25) through a welding plate, an output shaft of the second motor (25) extends to a rotating gear (26), the rotating gear (26) is meshed with a gear plate (27) fixed on the workbench (12) on the outer wall, the rotating gear (26) drives the frame (13) to move horizontally along with the starting of the second motor (25), and the frame (13) is integrally connected with a fixed block with a notched opening at the bottom of both sides, the fixed block is connected with a translation track along the length direction of the circular column on the workbench (12), and the circular column is symmetrically arranged with respect to the center of the workbench (12).

4. The mechanical testing machine for material testing according to claim 3, characterized in that The bottom end of the cover plate on the circular column is connected with the workbench (12) through bolts, and the outer wall of the circular column is welded with a limiting block connected with the fixed block at both ends.

5. The mechanical testing machine for material testing according to claim 4, characterized in that The limiting mechanism (4) comprises a U-shaped block (28) hinged on the cover body (2), a threaded groove is formed in one end of the outer wall of the U-shaped block (28), and a screw rod (30) fixed on a handle (29) is threadedly connected with the threaded groove, a stop block connected with the oval door body (3) is arranged on the screw rod (30) away from the handle, and the stop block on the screw rod (30) and the oval door body (3) are limited and fixed along with the rotation of the handle (29).

6. The mechanical testing machine for material testing according to claim 1, characterized in that The bottom end of the mounting seat is connected with a panel, and the panel and the mounting seat are fixedly connected through the reinforcing ribs.

Citation Information

Patent Citations

  • A mechanical testing machine for material testing

    CN218823651U