Automobile sealant production line and production method thereof

By designing a serpentine cooling system and a multi-stage material guiding assembly for automotive sealant production lines, the problem of untimely heat dissipation after mixing was solved, achieving efficient cooling and uniform mixing, thereby improving product quality and production efficiency.

CN115646306BActive Publication Date: 2026-02-13JIANGSU SANNA TECH MATERIAL CO LTD
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Patent Information

Application Number
CN202210963414.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-11
Publication Date
2026-02-13
Estimated Expiration
2042-08-11

AI Technical Summary

Technical Problem

In the current automotive sealant production process, direct filling after mixing results in insufficient heat dissipation, affecting material properties and appearance. Natural cooling efficiency is also low, failing to meet the demands of modern high-efficiency production.

Method used

An automotive sealant production line was designed, employing a serpentine cooling system and a multi-stage material guiding assembly. The system achieves efficient cooling and uniform mixing through cooling water circulation and multi-stage settling tank cooling, combined with mechanical stirring and a material guiding trough structure.

Benefits of technology

It improves the cooling efficiency of the mixture, ensures product performance and appearance quality, meets the needs of modern high-efficiency production, and reduces the impact of incomplete cooling on the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a production line for automobile sealant adhesive and relates to the technical field of sealant adhesive production.The production line comprises a fixed bottom plate and a plurality of raw material barrels fixedly connected to the upper surface of the fixed bottom plate; a stirring tank, a homogenizing tank and a standing tank are sequentially arranged on one side of the raw material barrels; the raw material barrels are connected with the stirring tank through a material drawing assembly; and a stirring cylinder is fixedly connected to the inner bottom of the stirring tank.The stirring tank, the stirring cylinder, the serpentine pipe, the cooling water inlet pipe and the cooling water outlet pipe are mutually matched, cooling water enters the serpentine pipe through the cooling water inlet pipe, the cooling water in the serpentine pipe absorbs the heat of the stirring cylinder under the action of heat conduction, the temperature in the stirring cylinder is reduced, the cooling water after absorbing the heat is discharged through the cooling water outlet pipe, and the cooling water is circulated and supplied, so that the cooling efficiency of the mixed materials is effectively improved, the influence of insufficient cooling on the performance and appearance of products is reduced, the cooling efficiency is high, and the production demand of the modern society is met.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sealant production, in particular to a production line and method for automobile sealant. BACKGROUND

[0002] Automobile is a common means of transportation in modern times, and is closely related to people's production and life. With the development of modern science and technology, the production and processing technology of automobile is increasingly mature. Sealant is a kind of adhesive necessary in the production and manufacturing process of automobile.

[0003] At present, in the production process of automobile sealant, it is mostly directly filled after mixing by mechanical stirring device, or filled after simple natural cooling. Since the whole production and processing process belongs to mechanical mixing, mechanical operation and work with materials will generate heat. If the heat cannot be dissipated in time, it will have adverse effects on the performance and appearance of the mixed materials. At the same time, the cooling efficiency of natural cooling is low, and the center is prone to incomplete cooling problem, which is not conducive to guarantee the quality of materials, and also cannot meet the modern high efficient production demand. SUMMARY

[0004] The present application aims at solving the problems in the prior art that the direct filling after stirring of automobile sealant in production process will have adverse effects on the performance and appearance of the mixed materials, and the cooling efficiency of natural cooling is low and prone to incomplete cooling, which is not conducive to guarantee the quality of materials, and also cannot meet the modern high efficient production demand, and provides a production line and method for automobile sealant.

[0005] In order to achieve the above object, the technical scheme adopted by the present application is as follows: a production line for automobile sealing adhesive, comprising a fixed base plate and a plurality of raw material barrels fixedly connected to the upper surface of the fixed base plate, a plurality of raw material barrels are sequentially provided with a stirring tank, a homogenizing tank and a standing tank on one side, and the raw material barrels are connected with the stirring tank through a material pumping assembly; a stirring cylinder is fixedly connected to the inner bottom of the stirring tank, a mechanical stirring mechanism is arranged between the stirring tank and the stirring cylinder, a coiled pipe is woundly connected to the outer surface of the stirring cylinder, the upper and lower ends of the coiled pipe are respectively connected with a cooling water inlet pipe and a cooling water outlet pipe, the cooling water inlet pipe and the cooling water outlet pipe both penetrate through the stirring tank and extend outward, and an exhaust pipe is fixedly connected to the side wall of the stirring cylinder; a plurality of inclined material guide grooves are fixedly connected to the inner side wall of the homogenizing tank, a first material guide assembly is arranged between the stirring tank and the homogenizing tank, and a second material guide assembly is arranged between the homogenizing tank and the standing tank; a material receiving disc with a plurality of material receiving grooves formed on the surface is arranged on one side of the standing tank, a third material guide assembly cooperatively used with the material receiving disc is mounted on the top of the standing tank, a rotating main shaft is rotatably connected between the material receiving disc and the upper surface of the fixed base plate, a driving mechanism for driving the rotating main shaft to rotate is connected to the upper surface of the fixed base plate, a protective cover is arranged on the outer wall of the material receiving disc, an inlet bottle guide plate and an outlet bottle guide plate are fixedly mounted on the side wall of the protective cover, and an empty bottle conveying belt corresponding to the inlet bottle guide plate and a full bottle conveying belt corresponding to the outlet bottle guide plate are fixedly connected to the upper surface of the fixed base plate.

[0006] Further description of the above technical scheme is as follows:

[0007] The material pumping assembly comprises a material pumping pump, the inlet of the material pumping pump is connected with the raw material barrel through a first inlet pipe, and the outlet of the material pumping pump is connected with the stirring tank through a second inlet pipe.

[0008] Further description of the above technical scheme is as follows:

[0009] The mechanical stirring mechanism comprises a stirring motor fixedly connected to the top of the stirring tank, a stirring shaft is fixedly connected to the output end of the stirring motor, the stirring shaft extends to the inside of the stirring cylinder and is fixedly connected with a plurality of stirring blades.

[0010] Further description of the above technical scheme is as follows:

[0011] A material distribution leak cylinder is fixedly sleeved on the outer surface of the stirring shaft, and the material distribution leak cylinder is located in the inside of the stirring cylinder.

[0012] Further description of the above technical scheme is as follows:

[0013] A cooling water frame and a water pump are fixedly connected to the upper surface of the fixed base plate, the water inlet of the water pump is connected with the cooling water frame through a water inlet pipe, one end of the cooling water inlet pipe located outside the stirring cylinder is connected with the water outlet of the water pump, and one end of the cooling water outlet pipe located outside the stirring cylinder is located above the cooling water frame.

[0014] As a further description of the above technical solution:

[0015] The upper surface of the fixed bottom plate is fixedly connected with a waste gas treatment device, an exhaust valve is arranged on the exhaust pipe, and the exhaust pipe is connected with the waste gas treatment device at the end away from the stirring tank.

[0016] As a further description of the above technical solution:

[0017] The material guide groove comprises a plurality of inclined groove bodies fixedly connected to the inner side wall of the homogenizing tank and arranged in a left-right staggered manner, and a plurality of material blocking plates are fixedly connected to the inner walls on both sides of the inclined groove bodies.

[0018] As a further description of the above technical solution:

[0019] The first material guiding assembly comprises a first material guiding pump, the first material guiding pump is connected with a first material guiding pipe through the feed inlet, the first material guiding pipe penetrates through the stirring tank and is connected with the stirring cylinder, and the first material guiding pump is connected with the homogenizing tank through the second material guiding pipe; the second material guiding assembly comprises a second material guiding pump, the second material guiding pump is connected with the homogenizing tank through the third material guiding pipe, and the second material guiding pump is connected with the standing tank through the fourth material guiding pipe; the third material guiding assembly comprises a third material guiding pump, the third material guiding pump is connected with the standing tank through the fifth material guiding pipe, the third material guiding pump is connected with the sixth material guiding pipe through the feed outlet, and the bottom of the sixth material guiding pipe is located above the material receiving disc.

[0020] As a further description of the above technical solution:

[0021] The driving mechanism comprises a driving motor fixedly connected to the upper surface of the fixed bottom plate, a driving shaft fixedly connected to the output end of the driving motor, a first gear fixedly sleeved on the outer surface of the driving shaft, and a second gear fixedly sleeved on the outer surface of the rotating main shaft and engaged with the first gear.

[0022] A production method of an automobile sealant adhesive comprises the following steps:

[0023] S1, start the material pumping pump, the material pumping pump pumps the raw materials in the raw material barrels into the second feeding pipe, the raw materials in the second feeding pipe fall into the material distributing hopper and then uniformly enter the stirring cylinder through the material distributing hopper;

[0024] S2, start the stirring motor, the stirring motor drives the stirring blades to rotate through the stirring shaft, the stirring blades uniformly mix the raw materials in the stirring cylinder, and a mixed material is obtained;

[0025] S3, the water pump is started, the water pump is in the cooling water frame Cooling water is pumped to the serpentine pipe through the water inlet pipe and the cooling water inlet pipe, and the cooling water in the serpentine pipe absorbs heat under the action of heat conduction, and the cooled cooling water is returned to the cooling water frame through the cooling water outlet pipe for recycling, the exhaust valve is opened, the exhaust gas in the stirring tank enters the exhaust gas treater through the exhaust pipe, and the exhaust gas treater is treated and then discharged outward;

[0026] S4, the first material guide pump is started, so that the mixture in the stirring cylinder enters the second material guide pipe through the first material guide pipe, the mixture in the second material guide pipe falls into the inclined groove body, and then falls into the homogenizing tank through each inclined groove body in turn, and then the second material guide pump is started, and the second material guide pump pumps the mixture in the homogenizing tank into the static tank through the third material guide pipe and the fourth material guide pipe;

[0027] S5, after the mixture in the static tank is static, the driving motor, the empty bottle conveying belt and the full bottle conveying belt are started, the driving motor drives the first gear to rotate through the driving shaft, under the mutual meshing action of the first gear and the second gear, the rotating main shaft drives the material receiving disc to start rotating, at the same time, the empty bottles on the empty bottle conveying belt enter the corresponding storage grooves one by one through the bottle inlet guide plate, with the continuous rotation of the material receiving disc, the first empty bottle placed on the material receiving disc moves to the position directly below the sixth material guide pipe one by one, at this time, the driving motor is paused, and the third material guide pump is started to pump the mixture in the static tank into the empty bottle directly below the sixth material guide pipe through the fifth material guide pipe and the sixth material guide pipe;

[0028] S6, after one pumping, the third material guide pump is paused, the driving motor is started again and drives the material receiving disc to rotate, and after the empty bottle in the next storage groove moves to the position directly below the sixth material guide pipe, the driving motor is paused, and the third material guide pump is started again to start the next pumping, so that multiple empty bottles are continuously filled;

[0029] S7, after the bottle filled with the mixture moves to the position corresponding to the bottle outlet guide plate, the worker manually pushes the bottle out to the full bottle conveying belt, and the full bottle conveying belt starts to convey the bottled material, and after the storage groove after the bottle is taken out moves to the position corresponding to the bottle inlet guide plate, a new round of empty bottles enters the storage groove, and the flow filling operation is realized.

[0030] The present application has the following beneficial effects:

[0031] 1. Compared with the prior art, the automobile sealant adhesive production line and its production method, through the cooperation between the stirring tank, the stirring cylinder, the serpentine pipe, the cooling water inlet pipe and the cooling water outlet pipe, the cooling water enters the serpentine pipe through the cooling water inlet pipe, and the cooling water in the serpentine pipe absorbs the heat of the stirring cylinder under the action of heat conduction, so that the temperature in the stirring cylinder is reduced, and the cooling water after absorbing heat is discharged through the cooling water outlet pipe. The circulation of cooling water can effectively improve the cooling efficiency of the mixed material, reduce the influence of insufficient cooling on the performance and appearance of the product, and the cooling efficiency is high, which further meets the modern production demand.

[0032] 2. Compared with the prior art, the automobile sealant adhesive production line and its production method, through the cooperation between the homogenizing tank, the material guide groove, the static tank, the first material guide assembly and the second material guide assembly, the cooled mixed solution in the stirring cylinder is drawn into the inner cavity of the homogenizing tank through the first material guide assembly, and the mixed material can be further cooled when flowing through the plurality of material guide grooves. The cooled mixed material is then placed in the static tank, so that the mixed material is fully cooled, and the influence of insufficient cooling on the performance of the product is further reduced. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 A structural schematic view of an automobile sealant adhesive production line is provided for the present application.

[0034] Figure 2 A side view of an automobile sealant adhesive production line is provided for the present application.

[0035] Figure 3 A top view of an automobile sealant adhesive production line is provided for the present application.

[0036] Figure 4 A connection structure schematic view of a raw material barrel, a stirring tank, a homogenizing tank and a static tank in an automobile sealant adhesive production line is provided for the present application.

[0037] Figure 5 A sectional view of a stirring tank in an automobile sealant adhesive production line is provided for the present application.

[0038] Figure 6 A structural schematic view of a material distribution leak cylinder in an automobile sealant adhesive production line is provided for the present application.

[0039] Figure 7 A structural schematic view of a homogenizing tank in an automobile sealant adhesive production line is provided for the present application.

[0040] Figure 8 A structural schematic view of a material guide groove in an automobile sealant adhesive production line is provided for the present application.

[0041] Figure 9A connection structure between a driving mechanism and a rotating main shaft in a production line of an automobile sealing adhesive is shown in the schematic view of the application.

[0042] Figure 10 A structure schematic view of a protective cover in the production line of the automobile sealing adhesive is shown in the application.

[0043] Legend:

[0044] 1, raw material barrel; 2, stirring tank; 3, homogenizing tank; 4, standing tank; 5, stirring cylinder; 6, coiled pipe; 7, cooling water inlet pipe; 8, cooling water outlet pipe; 9, exhaust pipe; 10, material receiving disc; 11, rotating main shaft; 12, protective cover; 13, bottle inlet guide plate; 14, bottle outlet guide plate; 15, empty bottle conveying belt; 16, full bottle conveying belt; 17, material pumping pump; 18, first feeding pipe; 19, second feeding pipe; 20, stirring motor; 21, stirring shaft; 22, stirring blade; 23, material distribution leakage cylinder; 24, cooling water frame; 25, water pump; 26, water inlet pipe; 27, waste gas treatment device; 28, exhaust valve; 29, inclined groove body; 30, material blocking plate; 31, first material guide pump; 32, first material guide pipe; 33, second material guide pipe; 34, second material guide pump; 35, third material guide pipe; 36, fourth material guide pipe; 37, third material guide pump; 38, fifth material guide pipe; 39, sixth material guide pipe; 40, driving motor; 41, driving shaft; 42, first gear; 43, second gear. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.

[0046] Reference Figures 1-10 The production line of the automobile sealing adhesive provided by the application comprises a fixed bottom plate and a plurality of raw material barrels 1 fixedly connected to the upper surface of the fixed bottom plate, a stirring tank 2, a homogenizing tank 3 and a standing tank 4 are sequentially arranged on one side of the plurality of raw material barrels 1, and the raw material barrel 1 is connected with the stirring tank 2 through a material pumping assembly.

[0047] The bottom of the stirring tank 2 is fixedly connected with a stirring barrel 5, a mechanical stirring mechanism is arranged between the stirring tank 2 and the stirring barrel 5, the mechanical stirring mechanism comprises a stirring motor 20 fixedly connected to the top of the stirring tank 2, a stirring shaft 21 fixedly connected to the output end of the stirring motor 20, a plurality of stirring blades 22 fixedly connected to the inside of the stirring barrel 5, and a distribution leakage cylinder 23 fixedly sleeved on the outer surface of the stirring shaft 21. Figure 6 The bottom of the stirring tank 2 is fixedly connected with a stirring barrel 5, a mechanical stirring mechanism is arranged between the stirring tank 2 and the stirring barrel 5, the mechanical stirring mechanism comprises a stirring motor 20 fixedly connected to the top of the stirring tank 2, a stirring shaft 21 fixedly connected to the output end of the stirring motor 20, a plurality of stirring blades 22 fixedly connected to the inside of the stirring barrel 5, and a distribution leakage cylinder 23 fixedly sleeved on the outer surface of the stirring shaft 21.

[0048] The outer surface of the stirring barrel 5 is wound with a serpentine pipe 6, the upper and lower ends of the serpentine pipe 6 are respectively connected with a cooling water inlet pipe 7 and a cooling water outlet pipe 8, the cooling water inlet pipe 7 and the cooling water outlet pipe 8 both penetrate the stirring tank 2 and extend outward, the upper surface of the fixed bottom plate is fixedly connected with a cooling water frame 24 and a water pump 25, the water inlet of the water pump 25 is connected with the cooling water frame 24 through a water inlet pipe 26, one end of the cooling water inlet pipe 7 located outside the stirring barrel 5 is connected with the water outlet of the water pump 25, and one end of the cooling water outlet pipe 8 located outside the stirring barrel 5 is located above the cooling water frame 24. The cooling water in the serpentine pipe 6 can absorb the heat on the stirring barrel 5 under the heat conduction effect, so that the temperature of the stirring barrel 5 is reduced, and the performance of the material in the stirring barrel 5 is not affected by the continuous temperature rise. The arrangement of the cooling water frame 24 and the water pump 25 can realize the recycling of the cooling water and reduce the waste of water resources.

[0049] The side wall of the stirring barrel 5 is penetrated and fixedly connected with an exhaust pipe 9; the upper surface of the fixed bottom plate is fixedly connected with a waste gas treatment device 27, the exhaust pipe 9 is provided with an exhaust valve 28, one end of the exhaust pipe 9 away from the stirring tank 2 is connected with the waste gas treatment device 27, and the waste gas generated during the stirring and mixing of the raw materials enters the waste gas treatment device 27 through the exhaust pipe 9. The waste gas treatment device 27 treats the waste gas, and the waste gas treatment device 27 can treat the waste gas to reach the discharge standard before being discharged outward.

[0050] A plurality of inclined guide grooves are fixedly connected to the inner side wall of the homogenizing tank 3, the guide grooves comprise a plurality of inclined groove bodies 29 fixedly connected to the inner side wall of the homogenizing tank 3 and arranged in a staggered manner from left to right, a plurality of material blocking plates 30 are fixedly connected to the inner side walls on both sides of the inclined groove bodies 29, a first material guiding assembly is arranged between the stirring tank 2 and the homogenizing tank 3, and a second material guiding assembly is arranged between the homogenizing tank 3 and the static tank 4; one side of the static tank 4 is provided with a material receiving disc 10 with a plurality of material placing grooves formed on the surface, and a third material guiding assembly is mounted on the top of the static tank 4 and used in cooperation with the material receiving disc 10.

[0051] Specifically, the first material guiding assembly comprises a first material guiding pump 31, the first material guiding pump 31 is connected with a first material guiding pipe 32, the first material guiding pipe 32 penetrates through the stirring tank 2 and is connected with the stirring cylinder 5, and the first material guiding pump 31 is connected with the homogenizing tank 3 through a second material guiding pipe 33; the second material guiding assembly comprises a second material guiding pump 34, the second material guiding pump 34 is connected with the homogenizing tank 3 through a third material guiding pipe 35, and the second material guiding pump 34 is connected with the standing tank 4 through a fourth material guiding pipe 36; the second material guiding assembly comprises a third material guiding pump 37, the third material guiding pump 37 is connected with the standing tank 4 through a fifth material guiding pipe 38, the third material guiding pump 37 is connected with a sixth material guiding pipe 39, and the bottom of the sixth material guiding pipe 39 is located above the material receiving disc 10.

[0052] The material receiving disc 10 is rotationally connected with a rotating main shaft 11 between the upper surface of the fixed bottom plate, the upper surface of the fixed bottom plate is connected with a driving mechanism for driving the rotating main shaft 11 to rotate, the driving mechanism comprises a driving motor 40 fixedly connected to the upper surface of the fixed bottom plate, the output end of the driving motor 40 is fixedly connected with a driving shaft 41, the outer surface of the driving shaft 41 is fixedly sleeved with a first gear 42, and the outer surface of the rotating main shaft 11 is fixedly sleeved with a second gear 43 engaged with the first gear 42.

[0053] The material receiving disc 10 is covered with a protective cover 12, the protective cover 12 is fixedly installed with a bottle entering guide plate 13 and a bottle discharging guide plate 14 on the side wall, the upper surface of the fixed bottom plate is fixedly connected with an empty bottle conveying belt 15 corresponding to the bottle entering guide plate 13 and a full bottle conveying belt 16 corresponding to the bottle discharging guide plate 14, and the specific structure of the protective cover 12 is referred to Figure 10 The specific structure of the protective cover 12 is referred to

[0054] A production method of a car sealant adhesive comprises the following steps:

[0055] S1, the material pumping pump 17 is started, the material pumping pump 17 pumps the raw materials in the raw material barrels 1 into the second material guiding pipe 19, and the raw materials in the second material guiding pipe 19 fall into the material distributing cylinder 23 and then enter the stirring cylinder 5 uniformly through the material distributing cylinder 23;

[0056] S2, the stirring motor 20 is started, the stirring motor 20 drives the stirring blade 22 to rotate through the stirring shaft 21, the stirring blade 22 uniformly mixes the raw materials in the stirring cylinder 5, and the mixed materials are obtained;

[0057] S3, start the water pump 25, the water pump 25 will be cooled water frame 24 in the cooling water through the water pipe 26 and the cooling water inlet pipe 7 to the snake tube 6, the cooling water in the snake tube 6 absorbs the heat of the outer wall of the stirring cylinder 5 under the action of heat conduction, the cooled cooling water flows back to the cooling water frame 24 through the cooling water outlet pipe 8 for recycling, open the exhaust valve 28, the exhaust gas in the stirring tank 2 enters the exhaust gas treater 27 through the exhaust pipe 9, the exhaust gas treater 27 treats the exhaust gas and then discharges outward;

[0058] S4, start the first material pump 31, so that the mixture in the stirring cylinder 5 enters the second material pipe 33 through the first material pipe 32, the mixture in the second material pipe 33 falls into the inclined groove 29, and then falls into the homogenizing tank 3 through each inclined groove 29 in turn, and then start the second material pump 34, the second material pump 34 draws the mixture in the homogenizing tank 3 into the static tank 4 through the third material pipe 35 and the fourth material pipe 36;

[0059] S5, after the mixture in the static tank 4 is static, start the driving motor 40, the empty bottle conveying belt 15 and the full bottle conveying belt 16, the driving motor 40 drives the first gear 42 to rotate through the driving shaft 41, under the mutual meshing action of the first gear 42 and the second gear 43, the rotating main shaft 11 drives the material receiving disc 10 to start rotating, at the same time, the empty bottles on the empty bottle conveying belt 15 enter the corresponding storage grooves one by one through the bottle inlet guide plate 13, with the continuous rotation of the material receiving disc 10, the first empty bottle placed on the material receiving disc 10 moves to the position directly below the sixth material pipe 39, at this time, the driving motor 40 is paused, the third material pump 37 starts to draw the mixture in the static tank 4 into the empty bottle directly below the sixth material pipe 39 through the fifth material pipe 38 and the sixth material pipe 39;

[0060] S6, after the first material drawing is completed, the third material pump 37 is paused, the driving motor 40 is started again and drives the material receiving disc 10 to rotate, after the empty bottle in the next storage groove moves to the position directly below the sixth material pipe 39, the driving motor 40 is paused, the third material pump 37 is started again, and the next material drawing is started, realizing the continuous filling of multiple empty bottles;

[0061] S7, after the bottle filled with the mixture moves to the position corresponding to the bottle outlet guide plate 14, the staff manually pushes the bottle out to the full bottle conveying belt 16, and the full bottle conveying belt 16 starts to convey the bottled material, and after the bottle taking groove moves to the position corresponding to the bottle inlet guide plate 13, a new round of empty bottles enters the bottle taking groove, realizing the continuous filling operation.

[0062] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalent features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A production line for automotive sealant, comprising a fixed base plate and multiple raw material barrels (1) fixedly connected to the upper surface of the fixed base plate, characterized in that: A mixing tank (2), a homogenizing tank (3) and a settling tank (4) are sequentially provided on one side of each of the multiple raw material barrels (1). The raw material barrels (1) are connected to the mixing tanks (2) through a material extraction assembly. A stirring cylinder (5) is fixedly connected to the bottom of the stirring tank (2). A mechanical stirring mechanism is provided between the stirring tank (2) and the stirring cylinder (5). A serpentine tube (6) is wound around the outer surface of the stirring cylinder (5). Cooling water inlet pipe (7) and cooling water outlet pipe (8) are respectively connected to the upper and lower ends of the serpentine tube (6). Both the cooling water inlet pipe (7) and the cooling water outlet pipe (8) penetrate the stirring tank (2) and extend outward. An exhaust pipe (9) is fixedly connected through the side wall of the stirring cylinder (5). The homogenizing tank (3) has multiple inclined guide troughs fixedly connected to its inner side wall. A first guide assembly is provided between the mixing tank (2) and the homogenizing tank (3), and a second guide assembly is provided between the homogenizing tank (3) and the settling tank (4). The settling tank (4) has a receiving tray (10) with multiple storage slots on its surface on one side. The settling tank (4) is equipped with a third material guiding assembly that works in conjunction with the receiving tray (10). The receiving tray (10) is rotatably connected to the upper surface of the fixed base plate, and the upper surface of the fixed base plate is connected to a drive mechanism for driving the rotating spindle (11) to rotate. The receiving tray (10) is covered with a protective cover (12). The protective cover (12) is fixedly installed with an inlet guide plate (13) and an outlet guide plate (14) on its side wall. The upper surface of the fixed base plate is fixedly connected with an empty bottle conveyor belt (15) corresponding to the inlet guide plate (13) and a full bottle conveyor belt (16) corresponding to the outlet guide plate (14).

2. The production line for an automotive sealant according to claim 1, characterized in that: The material extraction assembly includes a material extraction pump (17), the inlet of which is connected to the raw material tank (1) through a first feed pipe (18), and the outlet of which is connected to the mixing tank (2) through a second feed pipe (19).

3. The production line for an automotive sealant according to claim 1, characterized in that: The mechanical stirring mechanism includes a stirring motor (20) fixedly connected to the top of the stirring tank (2), and a stirring shaft (21) fixedly connected to the output end of the stirring motor (20). The stirring shaft (21) extends through into the interior of the stirring cylinder (5) and is fixedly connected to multiple stirring blades (22).

4. The production line for an automotive sealant according to claim 3, characterized in that: The outer surface of the stirring shaft (21) is fixedly fitted with a material distribution tube (23), which is located inside the stirring tube (5).

5. The production line for an automotive sealant according to claim 1, characterized in that: A cooling water frame (24) and a water pump (25) are fixedly connected to the upper surface of the fixed base plate. The water inlet of the water pump (25) is connected to the cooling water frame (24) through the water inlet pipe (26). The cooling water inlet pipe (7) is located outside the stirring drum (5) and connected to the water outlet of the water pump (25). The cooling water outlet pipe (8) is located outside the stirring drum (5) and located above the cooling water frame (24).

6. The production line for an automotive sealant according to claim 1, characterized in that: The upper surface of the fixed base plate is fixedly connected to the exhaust gas processor (27), and the exhaust pipe (9) is provided with an exhaust valve (28). The end of the exhaust pipe (9) away from the mixing tank (2) is connected to the exhaust gas processor (27).

7. The production line for an automotive sealant according to claim 1, characterized in that: The feed trough includes multiple inclined troughs (29) that are fixedly connected to the inner wall of the homogenizing tank (3) and arranged in a staggered manner. Multiple material blocking plates (30) are fixedly connected to the inner walls on both sides of the inclined troughs (29).

8. The production line for an automotive sealant according to claim 1, characterized in that: The first material guiding assembly includes a first material guiding pump (31), the inlet of the first material guiding pump (31) is connected to a first material guiding pipe (32), the first material guiding pipe (32) passes through the mixing tank (2) and is connected to the mixing cylinder (5), and the outlet of the first material guiding pump (31) is connected to the homogenizing tank (3) through a second material guiding pipe (33). The second material guiding assembly includes a second material guiding pump (34), the inlet of the second material guiding pump (34) is connected to the homogenizing tank (3) through a third material guiding pipe (35), and the outlet of the second material guiding pump (34) is connected to the settling tank (4) through a fourth material guiding pipe (36); The second material guiding assembly includes a third material guiding pump (37), the inlet of the third material guiding pump (37) is connected to the settling tank (4) through a fifth material guiding pipe (38), and the outlet of the third material guiding pump (37) is connected to a sixth material guiding pipe (39), the bottom of the sixth material guiding pipe (39) is located above the receiving tray (10).

9. The production line for an automotive sealant according to claim 1, characterized in that: The driving mechanism includes a drive motor (40) fixedly connected to the upper surface of the fixed base plate. The output end of the drive motor (40) is fixedly connected to a drive shaft (41). A first gear (42) is fixedly sleeved on the outer surface of the drive shaft (41). A second gear (43) that meshes with the first gear (42) is fixedly sleeved on the outer surface of the rotating main shaft (11).

10. A method for producing an automotive sealant, characterized in that: Includes the following steps: S1. Start the material pump (17). The material pump (17) draws the raw materials in each raw material bucket (1) into the second feed pipe (19). The raw materials in the second feed pipe (19) fall into the material distribution filter (23) and then enter the mixing drum (5) evenly through the material distribution filter (23). S2. Start the stirring motor (20). The stirring motor (20) drives the stirring blade (22) to rotate through the stirring shaft (21). The stirring blade (22) mixes the raw materials in the stirring drum (5) evenly to obtain a mixture. S3. Start the water pump (25). The water pump (25) draws the cooling water in the cooling water frame (24) into the serpentine pipe (6) through the water inlet pipe (26) and the cooling water inlet pipe (7). The cooling water in the serpentine pipe (6) absorbs the heat from the outer wall of the stirring drum (5) under the action of heat conduction. The cooled water after absorbing heat flows back to the cooling water frame (24) through the cooling water outlet pipe (8) for recycling. Open the exhaust valve (28). The exhaust gas in the stirring tank (2) enters the exhaust gas processor (27) through the exhaust pipe (9). The exhaust gas processor (27) processes the exhaust gas and then discharges it to the outside. S4. Start the first feed pump (31) so that the mixture in the mixing drum (5) enters the second feed pipe (33) through the first feed pipe (32). The mixture in the second feed pipe (33) falls into the inclined trough (29) and then falls into the homogenizing tank (3) through each inclined trough (29) in sequence. Then start the second feed pump (34) and pump the mixture in the homogenizing tank (3) through the third feed pipe (35) and the fourth feed pipe (36) into the settling tank (4). S5. After the mixture in the settling tank (4) has settled, start the drive motor (40), empty bottle conveyor belt (15) and full bottle conveyor belt (16). The drive motor (40) drives the first gear (42) to rotate through the drive shaft (41). Under the mutual meshing of the first gear (42) and the second gear (43), the rotating main shaft (11) drives the receiving tray (10) to start rotating. At the same time, the empty bottles on the empty bottle conveyor belt (15) enter the corresponding storage slot one by one through the bottle inlet guide plate (13). As the receiving tray (10) continues to rotate, the first empty bottle placed on the receiving tray (10) moves to the bottom of the sixth guide pipe (39). At this time, the drive motor (40) stops and the third guide pump (37) starts to draw the mixture in the settling tank (4) through the fifth guide pipe (38) and the sixth guide pipe (39) into the empty bottle directly below the sixth guide pipe (39). S6. After one pumping operation is completed, the third feed pump (37) stops, the drive motor (40) starts again and drives the receiving tray (10) to rotate. After the empty bottle in the next storage slot moves to the bottom of the sixth feed pipe (39), the drive motor (40) stops, the third feed pump (37) starts again, and the next pumping operation begins, so as to achieve continuous filling of multiple empty bottles. S7. After the bottle containing the mixed material is moved to correspond with the bottle exit guide plate (14), the staff manually pushes the bottle onto the full bottle conveyor belt (16). The full bottle conveyor belt (16) begins to transport the bottled material. After the bottle is removed, the storage trough moves to correspond with the bottle inlet guide plate (13), and a new round of empty bottles begins to enter the storage trough, realizing the continuous filling operation.

Citation Information

Patent Citations

  • Production line for silicon PU

    CN114307706A

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    CN216825809U