Profile feeding and cutting unit and corresponding profile processing apparatus
By setting up a profile processing production line in the aluminum alloy profile processing equipment, the continuity and high efficiency of each processing step are realized, which solves the problems of unreasonable structural design and low efficiency in the existing technology and reduces the transportation cost of intermediate materials.
Patent Information
- Application Number
- CN202211535678.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-12
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2041-07-12
AI Technical Summary
Existing aluminum alloy profile processing equipment suffers from unreasonable structural design, discontinuous processing steps, low efficiency, and high transportation costs for intermediate materials.
Design a profile processing equipment that, by setting up a profile processing production line, includes a raw material feeding unit, a profile cutting unit, a semi-finished product feeding device, a punching die device, an automatic material handling device, a riveting device, and a material detection device, to achieve the continuity and high-efficiency automation of each processing step.
It achieves stable, efficient and automated profile processing, with each device independently completing its corresponding task, solving the problems of low efficiency and high transportation costs of intermediate materials in existing technologies.
Smart Images

Figure CN115673778B_ABST
Abstract
Description
[0001] This application is a divisional application, the original application's application number is: "202110785521.2", the application date is: "2021.07.12", and the invention name is: "Aluminum alloy profile cutting equipment". TECHNICAL FIELD
[0002] The present application relates to the field of metal material processing, in particular to a profile feeding and cutting unit and a corresponding profile processing equipment. BACKGROUND
[0003] Aluminum alloy profiles are the most widely used non-ferrous structural materials in industry, and have been widely used in aerospace, automotive, machinery manufacturing, shipbuilding, construction, decoration, and chemical industry.
[0004] With the rapid development of science and technology and industrial economy in recent years, the production of aluminum alloy profiles has entered a highly industrialized production mode. Currently, aluminum alloy profiles often need to be operated through a series of cutting and packaging equipment, which is low in efficiency and high in intermediate material transportation cost.
[0005] Therefore, it is necessary to provide a profile feeding and cutting unit and a corresponding profile processing equipment to solve the above technical problems. SUMMARY
[0006] The present application provides a profile feeding and cutting unit and a corresponding profile processing equipment. The profile processing equipment is provided with a profile processing assembly line. The profile processing equipment is provided with a raw material feeding unit, a profile cutting unit, a semi-finished product feeding device for profile cutting equipment, a profile punching die device, an automatic material taking device for profile cutting equipment, a rivet point device for profile cutting equipment, and a material detection device for profile cutting equipment. The problems of unreasonable structure design, incoherent processing steps, low efficiency, and high intermediate material transportation cost in the prior art are solved.
[0007] To solve the above technical problems, the technical scheme of the present application is as follows: a profile feeding and cutting unit, the profile includes a profile body and an extension part, characterized by feeding and cutting the profile, comprising a raw material feeding unit and a profile cutting unit, the raw material feeding unit is used for feeding raw materials, and the profile cutting unit is used for cutting the raw materials to obtain profile semi-finished products.
[0008] The raw material feeding unit comprises a profile cutting equipment feeding device, a profile cutting equipment raw material feeding device and a profile cutting equipment double conveying channel.
[0009] The profile feeding and cutting unit can be applied to a profile processing equipment, and the profile processing equipment further comprises:
[0010] A profile cutting equipment semi-finished product feeding device is used to overturn and feed the profile semi-finished product from the profile cutting unit to the profile punching die device, so as to change the orientation of the profile extension part.
[0011] A profile punching die device is used to punch the profile.
[0012] A profile cutting equipment automatic material taking device is used to overturn and feed the profile semi-finished product from the profile punching die device to the profile cutting equipment rivet point device, so as to change the orientation of the profile extension part.
[0013] A profile cutting equipment rivet point device is used to punch the profile semi-finished product to form a rivet point.
[0014] A profile cutting equipment material detection device is used to detect whether the profile punching is correct, the bending degree is qualified and the length is correct.
[0015] Compared with the prior art, the profile feeding and cutting unit has the following beneficial effects: the profile feeding and cutting unit is provided with a profile processing flow line, a raw material feeding unit and a profile cutting unit are arranged in the profile processing equipment, the profile feeding and cutting can be automatically and stably and efficiently performed, the whole processing process is completed in one go, all the devices of the whole equipment are independent of each other and can complete the corresponding processing task or the whole processing task, and the problems of unreasonable structure design, incoherent processing steps, low efficiency and high intermediate material transportation cost in the prior art are solved. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments will be briefly introduced as follows. The drawings in the following description are only corresponding drawings of some embodiments of the present application.
[0017] Figure 1 The structure schematic diagram of the preferred embodiment of the profile processing equipment of the present application.
[0018] Figure 2 The structure schematic diagram of the profile cutting equipment feeding device of the profile processing equipment of the present application.
[0019] Figure 3 The structure schematic diagram of the raw material feeding device of the profile cutting equipment of the present application.
[0020] Figure 4 The schematic diagram of the feeding process of the raw material feeding device of the profile cutting equipment of the present application.
[0021] Figure 5 The schematic diagram of feeding two materials at the same time of the raw material feeding device of the profile cutting equipment of the present application.
[0022] Figure 6 The structure schematic diagram of the preferred embodiment of the double-conveying-channel of the profile cutting equipment of the present application.
[0023] Figure 7 The schematic diagram of the conveying device of the preferred embodiment of the double-conveying-channel of the profile cutting equipment of the present application.
[0024] Figure 8 The structure schematic diagram of the preferred embodiment of the profile cutting unit of the present application.
[0025] Figure 9 The structure schematic diagram of the profile positioning device of the profile cutting unit of the present application.
[0026] Figure 10 The structure schematic diagram of the upper die set of the preferred embodiment of the profile cutting unit of the present application.
[0027] Figure 11 The structure schematic diagram of the lower die set of the preferred embodiment of the profile cutting unit of the present application.
[0028] Figure 12 The schematic diagram of the lower die set unfolding of the preferred embodiment of the profile cutting unit of the present application.
[0029] Figure 13 The structure schematic diagram of the preferred embodiment of the semi-finished product feeding device of the profile cutting equipment of the present application.
[0030] Figure 14The second mechanical arm structure schematic diagram of the preferred embodiment of the profile cutting equipment semi-finished product feeding device of the application.
[0031] Figure 15 The overall structure schematic diagram of the preferred embodiment of the profile punching die device of the application.
[0032] Figure 16 The profile punching die device schematic diagram of the preferred embodiment of the profile punching die device of the application.
[0033] Figure 17 The upper and lower bed structure schematic diagram of the preferred embodiment of the profile punching die device of the application.
[0034] Figure 18 The preferred embodiment schematic diagram of the automatic material taking device of the profile cutting equipment of the application.
[0035] Figure 19 The material taking schematic diagram of the preferred embodiment of the automatic material taking device of the profile cutting equipment of the application.
[0036] Figure 20 The material unloading schematic diagram of the preferred embodiment of the automatic material taking device of the profile cutting equipment of the application.
[0037] Figure 21 The structure schematic diagram of the preferred embodiment of the rivet point device of the profile cutting equipment of the application.
[0038] Figure 22 The structure schematic diagram of the rivet point device of the profile cutting equipment of the application before punching.
[0039] Figure 23 The structure schematic diagram of the rivet point device of the profile cutting equipment of the application when punching.
[0040] Figure 24 The overall structure schematic diagram of the preferred embodiment of the corner code assembling device of the application.
[0041] Figure 25 The corner code feeding mechanism structure schematic diagram of the corner code assembling device of the application.
[0042] Figure 26 The corner code clamping schematic diagram of the corner code assembling device of the application.
[0043] Figure 27 The corner code unloading schematic diagram of the corner code assembling device of the application.
[0044] Figure 28 The corner code feeding schematic diagram of the corner code processing mechanism of the corner code assembling device of the application.
[0045] Figure 29The angle code machining mechanism of the angle code assembling device of the application is used for angle code processing.
[0046] Figure 30 The angle code machining mechanism of the angle code assembling device of the application is used for angle code processing.
[0047] Figure 31 The angle code machining mechanism of the angle code assembling device of the application is used for angle code processing.
[0048] Figure 32 The angle code machining mechanism of the angle code assembling device of the application is used for angle code processing.
[0049] Figure 33 The angle code machining mechanism of the angle code assembling device of the application is used for angle code processing.
[0050] Figure 34 The structure schematic diagram of the preferred embodiment of the material detection device for the profile cutting equipment of the application.
[0051] Figure 35 The structure schematic diagram of the limiting assembly of the preferred embodiment of the material detection device for the profile cutting equipment of the application.
[0052] Figure 36 The structure schematic diagram of the limiting assembly of the preferred embodiment of the material detection device for the profile cutting equipment of the application.
[0053] Figure 37 The structure schematic diagram of the fastening assembly of the preferred embodiment of the material detection device for the profile cutting equipment of the application.
[0054] Figure 38 The structure schematic diagram of the back of the preferred embodiment of the material detection device for the profile cutting equipment of the application.
[0055] Figure 39 The structure schematic diagram of the back of the preferred embodiment of the material detection device for the profile cutting equipment of the application. DETAILED DESCRIPTION
[0056] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.
[0057] In the drawings, similar units are denoted by the same reference numerals.
[0058] The terms "first", "second", etc. in the present invention are only for the purpose of description, and cannot be understood as indicating or implying relative importance, and are not as a limitation on the order.
[0059] Please refer to Figure 1 The preferred embodiment of the profile processing equipment provided by the present invention is described in detail as follows, which can solve the above technical problems:
[0060] The preferred embodiment of the profile processing equipment provided by the present invention is as follows: a profile processing equipment for processing a profile, the profile comprising a profile body part and an extension part. The profile processing equipment comprises a raw material feeding unit, a profile cutting unit, a rivet point device for profile cutting equipment, a profile punching die device, a material detection device for profile cutting equipment, a semi-finished product feeding device for profile cutting equipment, and an automatic material taking device for profile cutting equipment.
[0061] The raw material feeding unit is used for feeding raw materials, and the raw material feeding unit comprises a profile cutting equipment feeding device, a raw material feeding device for profile cutting equipment, and a double-conveying channel for profile cutting equipment.
[0062] The profile cutting unit is used for cutting operation on the raw material to obtain a profile semi-finished product, and the profile cutting unit comprises a cutting device and a profile positioning device.
[0063] The semi-finished product feeding device for profile cutting equipment is used for feeding the profile semi-finished product from the profile cutting unit to the profile punching die device to change the orientation of the profile extension part.
[0064] The profile punching die device is used for punching operation on the profile.
[0065] The automatic material taking device for profile cutting equipment is used for feeding the profile semi-finished product from the profile punching die device to the rivet point device for profile cutting equipment to change the orientation of the profile extension part.
[0066] The rivet point device for profile cutting equipment is used for stamping operation on the profile semi-finished product to form a rivet point.
[0067] The material detection device for profile cutting equipment is used for detecting whether the profile punching is correct, the bending degree is qualified, and the length is correct.
[0068] The profile machining equipment of the application is characterized in that a profile machining assembly line is arranged, a raw material loading unit, a profile cutting unit, a semi-finished product loading device for profile cutting equipment, an automatic material taking device for profile cutting equipment, a riveting point device for profile cutting equipment, a profile punching die device and a material detection device for profile cutting equipment are arranged in the profile machining equipment, each processing mechanism is integrated, the whole processing process is completed in one go, each device of the whole equipment is independent of each other, and each device can complete the corresponding processing task or the whole processing task, and the problems of unreasonable structure design, incoherent processing steps, low efficiency and high intermediate material transportation cost in the prior art are solved.
[0069] Please combine Figure 2 The profile cutting equipment feeding device 1 of the application is described in detail as follows:
[0070] The profile cutting equipment feeding device 1 comprises a first conveying mechanism 11 and a second conveying mechanism 12. The first conveying mechanism 11 is used for conveying profiles, and comprises a first conveyor belt 111. The second conveying mechanism 12 is used for conveying profiles, and is located at one end of the first conveying mechanism 11. The second conveying mechanism 12 comprises a third conveyor belt 121. The third conveyor belt 121 is located at one end of the first conveyor belt 111, close to the first conveyor belt 111. The first conveyor belt 111 and the third conveyor belt 121 overlap in the horizontal projection plane of the first conveyor belt 111. The conveying speed of the first conveying mechanism 11 is less than the conveying speed of the second conveying mechanism 12.
[0071] In the embodiment, the first conveying mechanism 11 further comprises a second conveyor belt 112 and a first synchronization assembly 113. The first conveyor belt 111 and the second conveyor belt 112 are arranged in parallel. One end of the first synchronization assembly 113 is connected with the first conveyor belt 111, and the other end is connected with the second conveyor belt 112, for synchronizing the first conveyor belt 111 and the second conveyor belt 112.
[0072] The second conveying mechanism 12 further comprises a fourth conveyor belt 122 and a second synchronization assembly 123. The third conveyor belt 121 and the fourth conveyor belt 122 are arranged in parallel. One end of the second synchronization assembly 123 is connected with the third conveyor belt 121, and the other end is connected with the fourth conveyor belt 122, for synchronizing the third conveyor belt 121 and the fourth conveyor belt 122. One end of the second conveyor belt 112 is located between the first conveyor belt 111 and the third conveyor belt 121, close to the first conveyor belt 111. The fourth conveyor belt 122 is located on the side of the third conveyor belt 121 away from the first conveyor belt 111.
[0073] Considering that the structure of the profile is often slender, the double-row conveyor belts are arranged to convey the profile, so that the profile is more stable during transportation, and the conveying efficiency is ensured.
[0074] In order to avoid the profile from falling off the second conveying mechanism 12 and affecting the subsequent processing, the profile cutting equipment feeding device 1 further comprises a limiting mechanism 13 located between the third conveying belt 121 and the fourth conveying belt 122 for blocking the profile from moving on the third conveying belt 121 and the fourth conveying belt 122.
[0075] In addition, the limiting mechanism 13 comprises a first limiting block, a blocking block 132 located above the first lifting assembly for blocking the profile from moving on the third conveying belt 121 and the fourth conveying belt 122, and a first lifting assembly comprising a first lifting rod 1331 and a first driver, the first lifting rod 1331 being provided through the first limiting block, one end of the first lifting rod 1331 being connected with the blocking block 132, and the first driver being located on the blocking block 132 for driving the first lifting rod 1331 to move up and down. The blocking block 132 and the first lifting assembly can cope with larger profiles, enhancing the applicability.
[0076] Meanwhile, the second conveying mechanism 12 further comprises a laser detector located between the third conveying belt 121 and the fourth conveying belt 122 and away from one end of the first conveying mechanism 11 for detecting the position of the profile on the second conveying mechanism 12. It should be noted that the laser detector comprises a first laser detector located on one side of the third conveying belt 121 away from the first conveying belt 111 and a second laser detector located on one side of the fourth conveying belt 122 close to the first conveying belt 111. The laser detectors on both sides can detect the condition of the profile when it is inclined on the second conveying mechanism 12, avoiding misoperation or difficulty in unloading by the subsequent mechanical hand, and affecting the subsequent processing.
[0077] Considering that the double-row conveying belt needs to be synchronized to greatly improve the conveying efficiency, the first synchronization assembly 113 comprises a synchronization rod 1131 and a synchronization bearing 1132, the synchronization rod 1131 being provided through the synchronization bearing 1132, one end of the synchronization rod 1131 being connected with the first conveying belt 111 and the other end being connected with the second conveying belt 112. The bearing can reduce the friction between the synchronization rod 1131 and the first conveying mechanism 11, and also reduce the noise during work.
[0078] In addition, the first synchronous assembly 113 further comprises a first telescopic sleeve 1133 and a second telescopic sleeve 1134, the first telescopic sleeve 1133 is located on the synchronous rod 1131 close to one end of the first conveying belt 111, the second telescopic sleeve 1134 is located on the synchronous rod 1131 close to one end of the second conveying belt 112, and the synchronous rod 1131 is arranged in the first telescopic sleeve 1133 and the second telescopic sleeve 1134. The first telescopic sleeve 1133 and the second telescopic sleeve 1134 can change the length in an extendable and retractable manner, so that the first conveying mechanism 11 can convey profiles of various lengths, and the applicability of the product is improved.
[0079] The profile cutting equipment raw material feeding device 1 further comprises a supporting mechanism connected with the first conveying mechanism 11 for supporting the first conveying mechanism 11, thereby ensuring the stability of the first conveying mechanism 11. It can be understood that the supporting mechanism comprises a first support 141 and a second support 142, the first support 141 is connected with the first conveying belt 111 for bearing and supporting the first conveying belt 111, and the second support 142 is connected with the second conveying belt 112 for bearing and supporting the second conveying belt 112.
[0080] Please combine Figure 3 , Figure 4 , Figure 5 The profile cutting equipment raw material feeding device 2 will be described in detail as follows:
[0081] The profile cutting equipment raw material feeding device 2 comprises a first mechanical arm 21 and a third conveying mechanism 22. The first mechanical arm 21 is used for grabbing the profile and performing the feeding operation. The third conveying mechanism 22 is located on one side of the first mechanical arm 21, and the third conveying mechanism 22 comprises a bearing platform 221, a conveying guide rail 222 and a second driver. The bearing platform 221 is located on the second driver, the second driver is in sliding connection with the conveying guide rail 222, and the second driver is used for driving the bearing platform 221 to move on the conveying guide rail 222. The bearing platform 221 comprises at least two bearing grooves 2211, and the at least two bearing grooves 2211 are arranged in parallel in a direction perpendicular to the conveying guide rail 222.
[0082] The first mechanical arm 21 comprises a base 211, a first rotating rod 212, a rotating device 213 and a grabbing hand 214. The first rotating rod 212 is located on the base 211, and the grabbing hand 214 is provided with a center hole. The first rotating rod 212 is arranged in the center hole and is in rotational connection with the grabbing hand 214. The grabbing hand 214 rotates to grab the profile and performs the feeding operation. The rotating device 213 is connected with one end of the first rotating rod 212 and is used for driving the first rotating rod 212 to rotate radially.
[0083] The grabbing hand 214 includes a first bearing block, a first grabbing clamp 2142, a second grabbing clamp 2143 and a first grabbing cylinder 2144. The first grabbing clamp 2142 is located at one end of the first grabbing cylinder 2144 and extends out of the first grabbing cylinder 2144. The second grabbing clamp 2143 is located at the other end of the first grabbing cylinder 2144 and extends out of the first grabbing cylinder 2144. The first grabbing cylinder 2144 is located on the first bearing block and is used to drive the first grabbing clamp 2142 and the second grabbing clamp 2143 to move closer and farther away. A central hole is located on the first bearing block. Using one first grabbing cylinder 2144 to drive two grabbing clamps makes the grabbing operation more synchronized and shortens the grabbing time.
[0084] In order to cope with different structures of the profile, the first grabbing clamp 2142 includes a first telescopic part 2142a and a first clamping part 2142b, and the first telescopic part 2142a is detachably connected with the first clamping part 2142b. The second grabbing clamp 2143 includes a second telescopic part and a second clamping part, and the second telescopic part is detachably connected with the second clamping part. Different clamping parts of different structures can be replaced when encountering different structures of the profile, thereby enhancing the applicability.
[0085] Considering that the grabbing hand 214 will rotate radially around the first rotating rod 212 for a long time in the working state, the grabbing hand 214 further includes a fastener 2146 located in the central hole. One side of the fastener 2146 is connected with the central hole, and the other side is connected with the first rotating rod 212. The fastener 2146 can effectively increase the friction between the grabbing hand 214 and the first rotating rod 212, thereby avoiding slipping of the grabbing hand 214. It should be noted that the fastener 2146 is provided in several groups, and the several groups of fasteners 2146 are arrayed around the inner wall of the central hole.
[0086] In addition, the profile cutting equipment raw material feeding device 2 further includes an alignment mechanism 23 located on one side of the third conveying mechanism 22 for aligning the profile located on the bearing platform 221. Aligning and transporting the profile helps to improve the stability of the conveying process.
[0087] Meanwhile, the alignment mechanism 23 includes a first push plate 231 and a push plate cylinder 232. The first push plate 231 is connected with the push plate cylinder 232, and the push plate cylinder 232 is used to push the first push plate 231 to drive the first push plate 231 to perform the alignment operation on the profile. Using automatic equipment to operate is more convenient and saves labor.
[0088] In order to reduce the friction between the first rotating rod 212 and the base 211 and reduce the noise generated when the first rotating rod 212 and the base 211 rub against each other, a bearing 2111 is provided on the base 211, and the first rotating rod 212 is arranged in the bearing 2111.
[0089] Finally, the third conveying mechanism 22 further comprises a lifting cylinder located below the carrying platform 221 for driving the carrying platform 221 to move up and down, which also enables the third conveying mechanism 22 to convey profiles of various structures, thereby enhancing the applicability.
[0090] Please refer to Figure 6 、 Figure 7 The double conveying channel for the profile cutting equipment is described in detail as follows:
[0091] The double conveying channel for the profile cutting equipment comprises a fourth conveying mechanism 31 and a grabbing mechanism 32. The fourth conveying mechanism 31 is used for conveying profiles. The fourth conveying mechanism 31 comprises a conveying rail 311 and a conveying platform 312 located above the conveying rail 311 and in sliding connection with the conveying rail 311. The conveying rail 311 comprises a feeding position and a discharging position on the conveying track of the conveying platform 312. The feeding position is located at one end of the conveying rail, and the discharging position is located at the other end of the conveying rail. The grabbing mechanism 32 is located above the discharging position and is used for scheduling profiles.
[0092] The conveying platform 312 comprises a carrying part 3121 and a conveying part 3122. The fourth conveying mechanism 31 further comprises a second lifting assembly 313 located between the carrying part 3121 and the conveying part 3122. One end of the second lifting assembly 313 is connected with the carrying part 3121, and the other end is connected with the conveying part 3122, for driving the carrying part 3121 and the grabbing mechanism 32 to approach and move away.
[0093] The second lifting assembly 313 comprises a first driving cylinder located between the carrying part 3121 and the conveying part 3122. One end of the first driving cylinder is connected with the carrying part 3121, and the other end is connected with the conveying part 3122, for driving the carrying part 3121 and the conveying part 3122 to move away. The use of the cylinder driving can automatically lift, making the product more automated.
[0094] In addition, the second lifting assembly 313 further comprises a reset spring 3132 located between the carrying part 3121 and the conveying part 3122. One end of the reset spring 3132 is connected with the carrying part 3121, and the other end is connected with the conveying part 3122. The reset spring 3132 helps to reduce the vibration of the carrying part 3121, helps to buffer, and at the same time, is more accurate in resetting.
[0095] Meanwhile, the bearing part 3121 is provided with a groove on the side close to the conveying guide rail, and the second lifting assembly 313 further comprises a protection column 3133, the top end of the protection column 3133 is located in the groove, and the bottom end of the protection column 3133 is connected with the bearing part 3121. The protection column 3133 can effectively protect the bearing part 3121, reduce the impact on the bearing part 3121, and prolong the service life of the bearing part 3121.
[0096] It can be understood that the reset spring 3132 is provided in multiple groups, and the multiple groups of reset springs 3132 are arrayed on the bearing part 3121. The multiple groups of reset springs 3132 are simultaneously stressed, further reducing the impact on the bearing part 3121, not only prolonging the service life of the bearing part 3121, but also prolonging the service life of the reset spring 3132.
[0097] In order to enable the conveying platform 312 to convey the profiles more stably, the conveying platform 312 further comprises a positioning seat 3123, which is located on the bearing part 3121 and connected with the bearing part 3121, and used for accommodating the profiles.
[0098] Among them, the positioning seat 3123 is provided with at least two groups, and the at least two groups of positioning seats 3123 are arranged in parallel. In order to achieve the purpose of simultaneously transporting multiple profiles.
[0099] Considering that the profiles to be transported by the conveying platform 312 have different specifications, in order to enable the conveying platform 312 to adapt to more specifications of profiles, the positioning seat 3123 comprises a base, a first wall, a second wall and a second driving cylinder, the first wall is located at one end of the base and connected with the base, the second wall is located at the other end of the base and connected with the base, the second driving cylinder is located on the base and used for driving the first wall and the second wall to approach and move away, and the base is located on the bearing part 3121 and connected with the bearing part 3121.
[0100] In addition, each group of positioning seats 3123 is provided with at least two, and the at least two positioning seats 3123 are located on the same straight line, and the connecting line of the at least two positioning seats 3123 is parallel to the conveying direction of the conveying platform 312. Using two positioning seats 3123 can improve the positioning effect and avoid displacement of the profiles.
[0101] Finally, the conveying platform 312 further comprises a laser detector, which is located on the bearing part 3121 and connected with the bearing part 3121, and used for detecting whether the conveying platform 312 is located below the grabbing mechanism 32.
[0102] Please combine Figure 8 , Figure 9 , Figure 10 , Figure 11 , Figure 12 , the profile positioning device 4 of the application will be described in detail as follows:
[0103] The profile positioning device 4 comprises a device rack 41, a first positioning device 42, a second positioning device 43 and a conveying device 44. The first positioning device 42 is located on the device rack 41. The second positioning device 43 is located on the device rack 41 and at one end of the first positioning device 42. The conveying device 44 is located on the device rack 41 and between the first positioning device 42 and the second positioning device 43, and is used for conveying raw materials.
[0104] The first positioning device 42 comprises a rack 421, an upper die set 422 and a lower die set 423. The upper die set 422 is connected with the device rack 41, and the lower die set 423 is connected with the device rack 41 and located below the upper die set 422.
[0105] In the cutting unit of the scheme, the cutting device is located on one side of the lower pressing die and is used for cutting raw materials. The cutting unit further comprises a cleaning device 46 located on one side of the profile positioning device 4 and used for cleaning the surface of the raw materials.
[0106] The upper die set 422 comprises a ballast, an extension column 4222 and a third driver 4223. The ballast is connected with the extension column 4222, and the third driver 4223 is connected with the ballast and located on one side of the extension column 4222 and used for driving the extension column 4222 to move up and down. The third driver 4223 can be used instead of manual cooperation with the lower die set 423 to fix the raw materials, which is very convenient and efficient.
[0107] The ballast comprises a first top plate 4221a, a second top plate 4221b, a first side plate 4221c, a second side plate 4221d and a bottom plate 4221e. The extension column 4222 is arranged on the first top plate 4221a, and the third driver 4223 is located on the first top plate 4221a. The second top plate 4221b is located below the first top plate 4221a. The first side plate 4221c is connected with one end of the second top plate 4221b, and the second side plate 4221d is connected with the other end of the second top plate 4221b. The ballast can prevent dust generated during cutting from entering the third driver 4223, thereby playing an isolation role and avoiding the entry of dust into the third driver 4223 to cause heating and reduce work efficiency.
[0108] In addition, the upper die set 422 further comprises a pressing plate 4224 located below the bottom plate 4221e and detachably connected with the bottom plate 4221e. The pressing plate 4224 not only protects the bottom plate 4221e, but also can be replaced according to different raw materials, which has strong applicability.
[0109] Meanwhile, the upper die set 422 further comprises a first baffle and a second baffle, the first baffle is located at one end of the first top plate 4221a and connected with the first top plate 4221a, the second baffle is located at the other end of the first top plate 4221a and connected with the first top plate 4221a, and the baffle moves up and down between the first baffle and the second baffle. The first baffle and the second baffle provide a guide for the up and down movement of the baffle.
[0110] The lower die set 423 comprises a bearing table 4231 for lifting the body part of the raw material and a shell 4232 provided with a groove for accommodating the extension part of the raw material, and the shell 4232 is connected with the bearing table 4231. The raw material is transported into the lower die set 423 by the previous mechanism, the body part is lifted by the bearing table 4231, and the raw material is fixed by cooperating with the upper die set 422, which is very convenient, and the extension part is cut into the groove.
[0111] In addition, the lower die set 423 comprises a feeding side and a discharging side, and the groove opening of the feeding side is provided with a guide groove 4233. The guide groove 4233 can help the extension part of the raw material to enter the groove more accurately, avoiding the position deviation during transportation to cause jamming.
[0112] It can be understood that the lower die set 423 comprises at least two groups of grooves, and the at least two groups of grooves are arranged in parallel. At the same time, multiple raw materials are cut, which improves the cutting efficiency.
[0113] Meanwhile, the lower die set 423 further comprises a lifting assembly 4234 located below the bearing table 4231 for driving the bearing table 4231 to move up and down. The setting of the lifting mechanism can make the groove of the lower die set 423 accommodate the extension part of raw materials of various sizes, which has strong applicability.
[0114] Preferably, the lifting assembly 4234 comprises a second lifting rod 4235 and a third driving cylinder 4236, the second lifting rod 4235 is arranged on the bearing table 4231, and the third driving cylinder 4236 is located at the bottom of the bearing table 4231 and at one side of the second lifting rod 4235. Using the cylinder instead of manual driving saves human resources and the machine operation is more accurate.
[0115] It should be noted that the first positioning device 42 and the second positioning device 43 have the same structure, the first positioning device 42 and the second positioning device 43 are lifted and transported by the conveying device 44, the conveying device 44 comprises a conveying wheel and a conveying support, the conveying wheel is located on the conveying support for conveying the raw material, and the conveying support is located on the equipment rack 41. Using the conveying wheel can reduce the friction between the conveying device 44 and the raw material, which can protect the outer surface of the raw material.
[0116] The raw material is transported to the profile positioning device 4 by the last processing mechanism, the extension of the raw material enters the groove of the lower die set 423 through the guide groove 4233, and the profile body is located above the bearing table 4231. Then, the upper die set 422 is driven downward by the third driver 4223 to position the profile, and the lower die set 423 is pressed upward to fix the profile, so as to ensure the accuracy of the length of the cut profile. After that, the cutting device on one side of the lower die set 423 cuts horizontally, and after cutting, the profile is transported to the cleaning device 46 for surface cleaning. Using single-side positioning, the profile cutting is not affected by the size of the cavity, which is convenient and fast.
[0117] Please combine Figure 13 、 Figure 14 The profile cutting equipment semi-finished product feeding device is described in detail as follows:
[0118] The profile cutting equipment semi-finished product feeding device comprises a storage platform 51, a second mechanical arm 52, a feeding platform 53 and a third support 54. The storage platform 51 is used for supporting the profile. The second mechanical arm 52 is located above the storage platform 51 and is used for feeding the profile. The storage platform 51 and the second mechanical arm 52 are located on one side of the storage platform 51 and the second mechanical arm 52, and are used for storing the profile grabbed by the second mechanical arm 52. The third support 54 is used for fixing the second mechanical arm 52.
[0119] The second mechanical arm 52 comprises an extension component 521, a clamping component 522 and a driving component. One end of the extension component 521 is connected with the third support 54, the other end is connected with the clamping component 522, and the driving component is connected with the clamping component 522 and is used for driving the clamping component 522 to rotate.
[0120] In order to facilitate the feeding and discharging of the second mechanical arm 52 and reduce the transportation distance, the rotation plane of the second mechanical arm 52 is perpendicular to the plane where the storage platform 51 is located, and the rotation plane of the second mechanical arm 52 is perpendicular to the plane where the storage platform is located.
[0121] The extension component 521 comprises a first connecting part 5211, a second connecting part 5212, a first extension part 5213 and a telescopic part 5214. The first connecting part 5211 is located above the second connecting part 5212 and is connected with the second connecting part 5212 through the telescopic part 5214. The second connecting part 5212 is connected with the clamping component 522, and the first extension part 5213 is connected with the bottom surface of the second connecting part 5212. The use of the extension component 521 can realize the upward and downward grabbing of the second mechanical arm 52, and the combination of the rotation grabbing function of the second mechanical arm 52 makes the second mechanical arm 52 more flexible.
[0122] The telescopic part 5214 comprises a cylinder 5214a and a telescopic cylinder 5214b. The cylinder 5214a is located at the top end of the second connecting part 5212 and is connected with the second connecting part 5212. The telescopic cylinder 5214b is connected with the first connecting part 5211 at the lower end of the first connecting part 5211. The telescopic cylinder 5214b is slidingly connected with the cylinder 5214a. The telescopic cylinder 5214b and the cylinder 5214a can reduce the impact on the extension part 521 when grabbing up and down, which helps to prolong the service life of the extension part 521.
[0123] In order to further make the second manipulator 52 more flexible, the second manipulator 52 further comprises a sliding rail 524, which is slidingly connected with the first connecting part 5211. The sliding rail 524 is located above the material storage platform 51 and above the material collection platform. The sliding rail 524 is connected with the third support 54.
[0124] In addition, the clamping part 522 comprises a second bearing block 5221, a third grabbing clamp 5222, a fourth grabbing clamp 5223, and a second grabbing cylinder 5224. The third grabbing clamp 5222 is located at one end of the second grabbing cylinder 5224 and extends out of the second grabbing cylinder 5224. The fourth grabbing clamp 5223 is located at the other end of the second grabbing cylinder 5224 and extends out of the second grabbing cylinder 5224. The second grabbing cylinder 5224 is located on the second bearing block 5221 and is used to drive the relative movement of the third grabbing clamp 5222 and the fourth grabbing clamp 5223. Using a single cylinder to drive two grabbing clamps saves materials and space while making the movement of the two grabbing clamps more synchronized.
[0125] At the same time, in order to meet the transportation of profiles of different sizes, the third grabbing clamp 5222 comprises a second telescopic part 5222a and a second clamping part 5222b, and the second telescopic part 5222a is detachably connected with the second clamping part 5222b. The fourth grabbing clamp 5223 comprises a second telescopic part 5222a and a second clamping part 5222b, and the second telescopic part 5222a is detachably connected with the second clamping part 5222b.
[0126] In this scheme, the driving part comprises a second rotating rod 5231 and a fourth driver. The second rotating rod 5231 is connected with the first extension part 5213 and the clamping part 522. The fourth driver is used to drive the second rotating rod 5231 to rotate. The second manipulator 52 is connected with the second rotating rod 5231. Only the second rotating rod 5231 needs to be driven to rotate to drive the second manipulator 52 to rotate, which helps to make multiple second manipulators 52 rotate synchronously.
[0127] It can be understood that the second manipulator 52 includes at least two groups of grabbing components, at least two grabbing hands are located on the same straight line, are connected with the second rotating rod 5231, and the connecting lines of the at least two groups of grabbing components are parallel to the extension direction of the two ends of the profile. The plurality of second manipulators 52 are grabbed at the same time, the grabbing effect is better, and it is more stable.
[0128] Finally, the second manipulator 52 further includes a laser detector, the laser detector is located on one side of the second bearing block 5221, and is used for detecting the position of the profile.
[0129] Please combine Figure 15 、 Figure 16 、 Figure 17 The profile punching die device 9 of the application is described in detail as follows:
[0130] The profile punching die device 9 includes a lower bed 92 and an upper bed 93. The lower bed 92 is provided with a lower bed die set 921 for bearing the profile. The upper bed 93 is located above the lower bed 92, and the upper bed 93 includes a punch 931 connected with the upper bed 93 for punching the profile. The punch 931 is located above the lower bed die set 921.
[0131] The profile punching die device 9 further includes an X-axis positioning mechanism and a Y-axis positioning mechanism. The X-axis positioning mechanism is located on the lower bed 92 for fixing the profile in the X-axis direction. The Y-axis positioning mechanism is located on the upper bed 93 for fixing the profile in the Y-axis direction.
[0132] The profile punching die device 9 of the application realizes all-around fixing of the profile through the X-axis positioning mechanism and the Y-axis positioning mechanism, guarantees the position accuracy when the profile is punched, improves the quality of the profile after punching, and solves the problems of unreasonable structure design and punching misplacement of the profile punching die device 9 in the prior art, which affects the quality of the profile.
[0133] In the present scheme, the X-axis positioning mechanism includes a third baffle 941, a second push plate 942 and a second push plate 942 cylinder. The third baffle 941 is located at one end of the lower bed 92. The second push plate 942 is located at the other end of the lower bed 92. The second push plate 942 cylinder is connected with the second push plate 942 for driving the second push plate 942 to move transversely. One end of the X-axis positioning mechanism limits the profile, and the other end pushes the profile to achieve the fixing effect.
[0134] Meanwhile, the Y-axis positioning mechanism comprises a positioning piece 951, a fourth rotating rod 952 and a rotating motor 953, the positioning piece 951 is connected with one end of the fourth rotating rod 952, the rotating motor 953 is connected with the other end of the fourth rotating rod 952, the rotating motor 953 is connected with the upper bed base 93 and is used for driving the fourth rotating rod 952 to rotate radially. The Y-axis positioning mechanism can fix the profile by rotating the fourth rotating rod 952.
[0135] Considering that the profiles have different specifications, the fourth rotating rod 952 cannot play a fixing role if it is too short, and the fixing effect is poor if it is too long. The fourth rotating rod 952 comprises a third connecting part 9521 and a rotating part 9522, the third connecting part 9521 is connected with the positioning piece 951, the third connecting part 9521 is provided with a clamping groove, the rotating part 9522 is connected with the rotating motor 953, the rotating part 9522 is provided with a buckle matched with the clamping groove, and the third connecting part 9521 and the rotating part 9522 are clamped with each other. Different lengths of the fourth rotating rod 952 can be used for different sizes of the profile, which improves the applicability of the structure.
[0136] The lower bed module 921 comprises a first platform and a second platform, the first platform is located above the second platform, the first platform is used for lifting the profile at a position where punching is needed, and the second platform is used for lifting the profile to avoid falling.
[0137] Meanwhile, the upper bed base 93 further comprises an upper bed module 932 matched with the lower bed module 921 and a module air cylinder, the upper bed module 932 is located above the lower bed module 921 and is used for longitudinally fixing the profile in cooperation with the lower bed module 921, and the module air cylinder is connected with the upper bed base 93 and is used for driving the upper bed base 93 to move up and down.
[0138] In addition, the upper bed module 932 further comprises a third extending part 9321, the third extending part 9321 is located at one side of the upper bed module 932, and one end of the driving motor away from the positioning piece 951 is connected with the third extending part 9321. The third extending part 9321 extends towards the profile and can well play a role of limiting and fixing.
[0139] In order to make the punching more accurate and faster, the puncher 931 comprises a punching column 9311 and a second driving block 9312, the second driving block 9312 is located above the punching column 9311, the punching column 9311 is provided with a mounting piece at the top end, the punching column 9311 is provided with a mounting groove at one end close to the lower bed base 92, and the punching column 9311 and the second driving block 9312 are detachably connected through the mounting piece and the mounting groove.
[0140] It can be understood that the Y-axis positioning mechanism is provided with at least two groups, the at least two groups of Y-axis positioning mechanisms are located on the same straight line and are parallel to the extension direction of the profile. The Y-axis positioning mechanism can better play a role of limiting and fixing.
[0141] In the scheme, the profile punching die device 9 further comprises a laser detector located on the lower bed 92 for detecting the position of the profile.
[0142] Finally, the lower bed 92 comprises at least two groups of lower bed modules 921, and the upper bed 93 comprises the same number of upper bed modules 932 as the lower bed modules 921, and the at least two groups of lower bed modules 921 are located on the same straight line. The applicability of the equipment is improved.
[0143] Please refer to Figure 18 、 Figure 19 、 Figure 20 The automatic material taking device for profile cutting equipment will be described in detail as follows:
[0144] The automatic material taking device for profile cutting equipment comprises a discharging platform and a feeding platform, and the feeding platform is located on one side of the discharging platform. The automatic material taking device for profile cutting equipment comprises an equipment base, a third mechanical hand 64, and a driving mechanism. The third mechanical hand 64 is located on the equipment base and is used for grabbing and scheduling the profile. The driving mechanism is connected with the third mechanical hand 64 and is used for driving the third mechanical hand 64 to perform the feeding operation on the profile.
[0145] The third mechanical hand 64 comprises a second extension part and a clamping part 642. One end of the clamping part 642 is connected with one end of the second extension part, and the other end of the second extension part is connected with the driving mechanism. The driving mechanism comprises a rotating rod seat, a third rotating rod, and a fifth driver. The rotating rod seat is provided with a center hole. The third rotating rod is connected with the rotating rod seat and is arranged in the center hole. The fifth driver is located on one side of the rotating rod seat and is connected with the third rotating rod. The fifth driver is used for driving the third rotating rod to rotate radially. The third mechanical hand 64 can rotate radially around the third rotating rod.
[0146] In order to shorten the discharging path and reduce the discharging time, the rotation plane of the third rotating rod is perpendicular to the plane on which the feeding platform is located and the rotation plane of the third rotating rod is perpendicular to the plane on which the discharging platform is located. The third mechanical hand 64 can complete the discharging operation after rotating once.
[0147] The end of the second extension part away from the clamping part 642 is provided with an opening and a notch is arranged on the circumference of the opening. The third rotating rod is arranged in the opening. The second extension part comprises a first mounting part and a second mounting part. The first mounting part is located above the notch, and the second mounting part is located below the notch. The first mounting part is connected with the second mounting part and is used for fastening the second extension part and the third rotating rod.
[0148] Further, the gap is provided with two groups, the first mounting member is provided with a first mounting hole, the second mounting member is provided with a second mounting hole matched with the first mounting hole, and the first mounting hole and the second mounting hole are connected by bolts. The first mounting member and the second mounting member can be independently disassembled, and different weights of mounting members can be replaced according to different weights of the profile to ensure the efficiency and quality of the blanking.
[0149] In addition, the clamping part 642 includes a clamping platform 6421 and a bearing pallet 6422, and the bearing pallet 6422 is located on the clamping platform 6421 and is detachably linked with the clamping platform 6421. The size of the clamping platform 6421 can also be freely changed according to the size of the profile, so that the profile can be fixed stably on the clamping platform 6421 and avoid falling off.
[0150] Meanwhile, the clamping part 642 further includes a driving rod 6423, a second limiting block 6424 and a fourth driving cylinder 6425, one end of the second limiting block 6424 is connected with one end of the driving rod 6423, and the fourth driving cylinder 6425 is located at the other end of the driving rod 6423. The fourth driving cylinder 6425 is connected with the clamping platform 6421 and is used to drive the driving rod 6423 to rotate radially. The driving rod 6423 can be telescoped up and down to clamp the profile of different shapes, improving the applicability.
[0151] In order to better transport the profile on the third manipulator 64 stably without falling off, the second limiting block 6424 is provided with a first limiting piece 6424a located at the end of the second limiting block 6424 away from the driving rod 6423 for limiting the profile.
[0152] The third manipulator 64 further includes an adjusting block 643, and the second extension part is provided with a groove at the side of the end away from the third rotating rod. The adjusting block 643 is located in the groove and is in sliding connection with the second extension part. The end of the adjusting block 643 away from the second extension part is provided with a second extension part, and the fourth driving cylinder 6425 is located on the second extension part. The adjusting block 643 slides in the sliding groove to change the height of the clamping part 642, further improving the applicability and being able to cope with profiles of various specifications.
[0153] It can be understood that the adjusting block 643 is provided with an adjusting hole, and the second extension part is provided with an adaptive hole corresponding to the adjusting hole. The adaptive hole is uniformly distributed on the second extension part from the position close to the third rotating rod to the position close to the clamping part 642. In this way, the rotating radius of the clamping part 642 can be changed, improving the applicability.
[0154] In addition, the third manipulator 64 further includes a laser detector, and the detector is located on the adjusting block 643 for detecting the position of the profile.
[0155] Finally, the third manipulator 64 is provided with at least two groups, at least two groups of third manipulator 64 are located on the same straight line and at least two groups of third manipulator 64 are located on the straight line parallel to the third rotating rod. At least two groups of third manipulator 64 simultaneously grab the same profile, and the grabbing effect is better, and the transportation process is more stable.
[0156] Please combine Figure 21 、 Figure 22 、 Figure 23 The rivet device 7 for profile cutting equipment will be described in detail as follows:
[0157] The rivet device 7 for profile cutting equipment comprises a fixing mechanism and a rivet mechanism 72. The fixing mechanism is used for fixing the profile, and comprises a supporting plate 711 and a fixing seat 712 located on the supporting plate 711. The rivet mechanism 72 is used for stamping operation on the profile to form a rivet, and comprises a rivet platform 721, a rivet piece 722 located above the rivet platform 721, and a riveter 723 located above the rivet platform 721.
[0158] The fixing mechanism comprises a vertical fixing assembly 713 located above the rivet platform 721 and on one side of the riveter 723, and a horizontal fixing assembly 714 located on the rivet platform 721.
[0159] The fixing seat 712 comprises a first clamping plate 7121, a second clamping plate 7122, and a fifth driving air cylinder 7123. The first clamping plate 7121 is located above one end of the fifth driving air cylinder 7123, and the second clamping plate 7122 is located above the other end of the fifth driving air cylinder 7123. The fifth driving air cylinder 7123 is located on the supporting plate 711 and is used for driving the first clamping plate 7121 and the second clamping plate 7122 to move away from and close to each other. The use of the fixing seat 712 can preliminarily position the profile, and can also adapt to profiles of various sizes, and is suitable for a wider range of applications.
[0160] In addition, the rivet mechanism 72 further comprises a rivet sliding block 724 and a rivet sliding groove 725. The rivet sliding block 724 is in sliding connection with the rivet sliding groove 725. The rivet sliding groove 725 is located at one end of the rivet platform 721, and the rivet sliding block 724 is located at one end of the rivet platform 721. The rivet piece 722 is connected with the rivet sliding block 724. The use of the rivet sliding groove 725 can punch holes at different positions of the profile, further improving the applicability.
[0161] The vertical fixing assembly 713 comprises a vertical fixing part 7131 and a vertical air cylinder 7132. The vertical fixing part 7131 is located below the vertical air cylinder 7132 and is connected with the vertical air cylinder 7132. The vertical air cylinder 7132 is used to drive the vertical fixing part 7131 to move downwards to fix the profile. The vertical fixing makes the movable range of the profile further reduced, which is beneficial to the subsequent rivet point punching. It can be understood that the vertical fixing part 7131 is a first fixing wheel. The use of the wheel for fixing has a smaller contact area, avoids the deformation of the profile, and at the same time can guide and stretch the profile when the profile enters the sealing platform.
[0162] The same principle is that the horizontal fixing assembly 714 also comprises a second limiting part 7141, a horizontal fixing part 7142 and a horizontal air cylinder 7143. The second limiting part 7141 is located at one end of the rivet point platform 721. The horizontal fixing part 7142 is located at the other end of the rivet point platform 721. The horizontal fixing part 7142 is connected with the horizontal air cylinder 7143. The horizontal air cylinder 7143 is located on the rivet point platform 721 and is connected with the rivet point platform 721, and is used to drive the horizontal fixing part 7142 to move relative to the second limiting part 7141.
[0163] The second limiting part 7141 is provided with at least two groups. The at least two groups of second limiting parts 7141 are located on the same straight line, and the connecting line of the at least two groups of second limiting parts 7141 is parallel to the movement direction of the rivet point slider 724. The triangular structure makes the fixing effect stronger and more stable. It can be understood that the fixing part is a second fixing wheel.
[0164] In order to avoid the rivet point device 723 from being damaged by impact, the rivet point mechanism 72 further comprises a first buffer column 726 and a second buffer column 727 matched with the first buffer column 726. The first buffer column 726 is located at one side of the rivet point platform 721. The second buffer column 727 is located at one side of the rivet point device 723.
[0165] Finally, the rivet point part 722 comprises a rivet point groove 7221 located on the rivet point part 722 and used to cooperate with the rivet point device 723 to perform a stamping operation on the profile to form a rivet point. The rivet point groove 7221 is provided with multiple groups. The multiple groups of rivet point grooves 7221 can perform multiple types of rivet point punching operations on the profile, further improving the applicability of the product.
[0166] After the profile is stamped by the profile cutting equipment rivet point device 7, the rivet point is formed. The rivet point can facilitate the subsequent splicing of the corner code. The long side profile only needs to be stamped to form a rivet point. The short side profile also needs to be installed with a corner code. After the corner code of the short side profile is completed, the long side profile and the corner code of the short side profile are spliced, and the integration of the long side profile and the short side profile is completed.
[0167] Please combine Figure 24 , Figure 25 , Figure 26、 Figure 27 、 Figure 28 、 Figure 29 、 Figure 30 、 Figure 31 、 Figure 32 、 Figure 33 The structure of the corner code assembling device 10 of the present application is described in detail as follows:
[0168] The corner code assembling device 10 is located on one side of the riveting point mechanism 72, and is used for corner code assembling of raw materials. The corner code assembling device 10 comprises a corner code feeding mechanism 101, a corner code processing mechanism 102, and a corner code manipulator. The corner code feeding mechanism 101 is used for accommodating the corner codes fed by workers. The corner code processing mechanism 102 is located on one side of the corner code feeding mechanism 101, and is used for corner code assembling operation. The corner code manipulator is used for grabbing the corner codes in the corner code feeding mechanism to the corner code processing mechanism.
[0169] The corner code feeding mechanism 101 comprises a first inner side wall 1011 and a second inner side wall 1012. The first inner side wall 1011 of the corner code feeding mechanism 101 is provided with a limiting protrusion 1011a. The second inner side wall 1012 of the corner code feeding mechanism 101 is provided with a limiting groove 1012a. The corner codes are arranged between the limiting protrusion 1011a and the limiting groove 1012a. The limiting protrusion 1011a, the limiting groove 1012a, and the corner code assembling groove formed therebetween are provided. It can be understood that the corner code assembling groove is provided with at least two groups.
[0170] In addition, the bottom of the corner code feeding mechanism is also provided with a pushing element, which is used for pushing the bottom layer of corner codes upward, so as to facilitate the corner code manipulator to grab the corner codes.
[0171] The corner code processing mechanism 102 comprises an assembling platform 1021, a side pushing hand 1022, a rear pushing hand 1023, an upper pressing hand 1024, a rack 1025, and an assembling pressing block 1026. The assembling platform 1021 is provided with a feeding position and an assembling position. The side pushing hand 1022 is located on one side of the assembling platform 1021 and below the rack 1025. The upper pressing hand 1024 is located above the feeding position, and is used for adjusting the position of the corner code on the feeding position. The rear pushing hand 1023 is located at one end of the assembling platform 1021 away from the assembling position, and is used for pushing the corner code to the assembling position. The assembling pressing block 1026 is located above the assembling position, and is used for pressing the assembled corner code. The rack 1025 is used for supporting the corner codes to be assembled. The rack 1025 comprises a first side plate and a second side plate. The corner code channel is formed between the first side plate and the second side plate, and is used for the corner codes to fall to the feeding position for corner code feeding. The rack 1025 is provided with an inlet and an outlet. The rack 1025 is vertically arranged, and the inlet is higher than the outlet.
[0172] The corner code mechanical hand comprises a corner code mechanical hand grabbing assembly 1031 and a corner code mechanical hand moving assembly 1032, the corner code mechanical hand grabbing assembly 1031 is used for grabbing the corner code in the corner code feeding mechanism, and the corner code mechanical hand moving assembly 1032 is used for driving the corner code mechanical hand grabbing assembly 1031 to move.
[0173] The corner code mechanical hand grabbing assembly 1031 comprises a corner code grabbing clamp, a corner code grabbing bearing block, a corner code grabbing driving cylinder 1031a and a corner code grabbing rotating cylinder 1031b. The corner code grabbing rotating cylinder 1031b is connected with the corner code mechanical hand moving assembly, and is also connected with the corner code grabbing driving cylinder 1031a, and is used for driving the corner code grabbing driving cylinder 1031a to rotate. The corner code grabbing bearing block is connected with the corner code grabbing driving cylinder 1031a, and the corner code grabbing clamp is connected with the corner code grabbing bearing block. The length of the corner code grabbing bearing block is greater than that of the corner code grabbing driving cylinder 1031a, and the corner code grabbing bearing block is used for providing additional width for the corner code grabbing clamp, so that the corner code grabbing clamp can be opened to a larger distance, more corner codes can be clamped, and the grabbing efficiency is improved.
[0174] The corner code grabbing clamp is provided with two, which are located at two ends of the corner code grabbing bearing block. The corner code grabbing clamp is in a V shape, and the V-shaped shears of the two corner code grabbing clamps face the same direction, so as to facilitate grabbing the corner code in the corner code group groove in the corner code feeding mechanism.
[0175] In the scheme, the corner code mechanical hand further comprises a cylinder connecting piece 1034, one end of the cylinder connecting piece 1034 is connected with the corner code grabbing driving cylinder 1031a, and one side of the cylinder connecting piece 1034 is connected with the corner code grabbing rotating cylinder 1031b. The cylinder connecting piece 1034 is detachably connected with the corner code grabbing driving cylinder 1031a and the corner code grabbing rotating cylinder, so as to facilitate the maintenance of the cylinders by the staff.
[0176] In order to make the connection of the corner code grabbing rotating cylinder 1031b and the corner code grabbing driving cylinder 1031a more stable, the corner code mechanical hand further comprises a cylinder reinforcing piece 1035, the cylinder reinforcing piece 1035 is connected with the cylinder connecting piece 1034 and the corner code grabbing driving cylinder 1031a, and is perpendicular to the cylinder connecting piece 1034 and the corner code grabbing driving cylinder 1031a.
[0177] The corner code mechanical hand grabbing assembly 1031 grabs the corner code in the corner code feeding mechanism, and is driven by the corner code mechanical hand moving assembly 1032 to the corner code processing mechanism. The corner code grabbing rotating cylinder 1031b drives the corner code grabbing clamp to rotate, and the corner code in the corner code grabbing clamp rotates, and the corner code mechanical hand discharges the corner code on the rack 1025. The corner codes are stacked on the rack 1025, and the corner code at the bottom is pushed to the bottom of the rack 1025 by the side pushing hand 1022 to the feeding position of the processing platform 1021. At this time, the shape of the corner code is consistent with the shape of the corner code in the rack 1025. The upper pressing hand 1024 above the feeding position is pressed, and the shape of the corner code is changed into a shape with one side parallel to the processing platform 1021 and the other side perpendicular to the processing platform 1021. Then the upper pressing hand 1024 is reset, the rear pushing hand 1023 pushes the corner code to the assembly position, so that the corner code is in contact with the raw material, and the assembly pressing block 1026 is pressed down to assemble the corner code on the raw material, and then the assembly pressing block 1026 is reset.
[0178] Please combine Figure 29 、 Figure 30 、 Figure 31 、 Figure 32 、 Figure 33 、 Figure 34 The profile cutting equipment material detection device of the present application is described in detail as follows:
[0179] The profile includes a profile body and an extension part, and the hole is located on the extension part. The profile cutting equipment material detection device includes a detection base 81, a detection platform 82, and a detection mechanism. The detection platform 82 is located on the detection base 81, and the detection platform 82 is provided with a detection position for placing the profile to be detected. The detection mechanism is located on the detection base 81 and on one side of the detection platform 82, and is used for hole detection, bending degree detection and length detection of the profile placed on the detection position.
[0180] In the present scheme, the profile cutting equipment material detection device further includes a fourth mechanical hand located on one side of the detection platform 82 for grabbing the profile to the detection position. The fourth mechanical hand is used for directly grabbing the profile at a specified position and placing the profile at a specified position, which is more efficient. The detection platform 82 is further provided with a vertical adjusting plate 825 connected with one side of the detection platform 82. The detection mechanism includes a laser detector for detecting the hole, and the laser detector is connected with the vertical adjusting plate 825.
[0181] The detection platform 82 is further provided with a lifting screw 821, a gasket 822 and a fixing nut 823. The lifting screw 821 is arranged on the detection platform 82 and passes through the gasket 822. The gasket 822 is located below the detection platform 82, and the fixing nut 823 is located below the gasket 822, closely attached to the gasket 822 and screw-connected to the lifting screw 821. The height of the lifting screw 821 can be customized by the user, so that the detection platform 82 can be raised or lowered. The screw and nut connection is very flexible, and the profile with various hole heights can be detected.
[0182] In addition, the detection platform 82 is further provided with a limiting assembly 824. The extension part of the profile closely abuts the limiting assembly 824. The limiting assembly 824 is located between the laser detector and the end of the detection platform 82 away from the laser detector. The limiting assembly 824 can prevent the profile from colliding with the laser detector, causing the position of the laser detector to deviate, thereby protecting the laser detector and ensuring the accuracy of hole detection.
[0183] Preferably, the limiting assembly 824 includes a third limiting block 8241 and a limiting column 8242. The limiting column 8242 is connected to the detection platform 82, and the third limiting block 8241 is arranged on the limiting column 8242. The combination of the third limiting block 8241 and the limiting column 8242 can resist the impact of the profile on the limiting assembly 824. It can be understood that the third limiting block 8241 is made of a material with high density, which ensures the stability of the limiting assembly 824.
[0184] At least two groups of third limiting blocks 8241 are arranged on the limiting column 8242. Multiple groups of third limiting blocks 8241 can change the height of the limiting assembly 824, so that the limiting assembly 824 can limit the profiles with various heights, and has strong applicability.
[0185] Meanwhile, the limiting assembly 824 further includes a limiting ring piece 8243. The limiting ring piece 8243 is located above the third limiting block 8241 and closely abuts the third limiting block 8241. The limiting ring piece 8243 is sleeved on the limiting column 8242 and used to limit the upward and downward movement of the third limiting block 8241. The use of the limiting ring piece 8243 can prevent the third limiting block 8241 from flying out of the limiting column 8242 under the impact of the profile, and further ensures the overall stability of the limiting assembly 824.
[0186] In this scheme, the profile cutting equipment material detection device further includes a slide 84. The slide 84 is located on the detection base 81, and the detection platform 82 is slidingly connected to the slide 84. The detection platform 82 slides on the slide 84, which can detect holes at different positions and improve the applicability. Moreover, multiple groups of detection platforms 82 are provided, and multiple groups of laser detectors are also provided, which improves the detection efficiency.
[0187] In the scheme, the detection mechanism further comprises a bending measurement assembly on the detection base 81 for detecting the bending of the profile. The bending measurement assembly can be a distance switch. When all distance switches detect the profile, it is considered that the bending of the profile is qualified. The length measurement assembly 85 is located at both ends of the detection platform 82 for adjusting the position of the profile. When detecting the hole, the profile is fixed for detection, which can further improve the accuracy of detection.
[0188] It can be understood that the length measurement assembly 85 comprises a sixth driving cylinder 853, a first driving block 851 and a probe 852. The sixth driving cylinder 853 is connected with the detection base 81 for driving the first driving block 851 to move left and right. The probe 852 is connected with the first driving block 851. The first driving block 851 is used for driving the probe 852. The probe 852 is used for fixing the profile. The use of the probe 852 can avoid damaging the profile when clamping the profile. The profile length detection often needs to be detected under the condition that the profile is not stressed to obtain accurate results. Compared with the traditional detection of fastened profiles, the probe 852 in the scheme is a spring rod, which can effectively avoid the bending of the profile caused by stress, affecting the detection of the length and the detection of the bending.
[0189] The working principle of the application is as follows: the raw material is manually put into the profile cutting equipment feeding device 1. The raw material is conveyed through the profile cutting equipment feeding device 1, comes to the profile cutting equipment raw material feeding device 2, and is grabbed by a mechanical hand on the profile cutting equipment raw material feeding device 2. The raw material can be quickly dispatched to the profile positioning device 4 through the profile cutting equipment double-conveying channel. A cutting tool is arranged beside the profile positioning device 4 to cut the raw material to form a profile semi-finished product. The profile semi-finished product is conveyed to the cutting equipment automatic feeding device, and can be dispatched to the profile punching die device 9. The profile is punched on the profile punching die device 9. After the punching operation is completed, the profile semi-finished product is sent to the profile cutting equipment rivet point device 7 through the profile cutting equipment automatic feeding device. Since the profile is divided into long and short types, the long profile semi-finished product is directly subjected to a stamping operation to form a rivet point, and the short profile semi-finished product needs to be additionally subjected to an angle code assembly. The angle code assembly device 10 is located on one side of the profile cutting equipment rivet point device 7. After the angle code assembly is completed, the profile is dispatched to the profile cutting equipment material detection device for hole detection, bending detection and length detection. If it is qualified, the profile is obtained after processing.
[0190] In this way, the profile processing process of the profile processing equipment of the preferred embodiment is completed.
[0191] In summary, although the present application has been disclosed with preferred embodiments as above, the preferred embodiments are not intended to limit the present application, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present application, and therefore the protection scope of the present application is defined by the scope of the claims.
Claims
1. A profile feeding and cutting unit, the profile comprising a profiled portion and an extended portion, characterized in that, The profile feeding and cutting device comprises a raw material feeding unit for feeding raw materials and a profile cutting unit for cutting the raw materials to obtain profile semi-finished products. The raw material feeding unit comprises a profile cutting device feeding device, a profile cutting device raw material feeding device and a profile cutting device double conveying channel. The first conveying mechanism comprises a first conveying belt, and the second conveying mechanism comprises a third conveying belt and a laser detector. The first conveying mechanism further comprises a second conveying belt and a first synchronization assembly. The second conveying belt is arranged in parallel with the first conveying belt. The second synchronization assembly is connected to one end of the third conveying belt and the other end of the fourth conveying belt. One end of the second conveying belt is located between the first conveying belt and the third conveying belt and close to the first conveying belt. The laser detector is located between the third conveying belt and the fourth conveying belt and away from the first conveying mechanism. The laser detector comprises a first laser detector and a second laser detector.
2. The profile feeding and cutting device according to claim 1, wherein The first synchronization assembly comprises a synchronization rod and a synchronization bearing. One end of the synchronization rod is connected to the first conveying belt, and the other end is connected to the second conveying belt. The first synchronous assembly further comprises a first telescopic casing and a second telescopic casing, the first telescopic casing is located on the synchronous rod close to one end of the first conveying belt, the second telescopic casing is located on the synchronous rod close to one end of the second conveying belt, and the synchronous rod is arranged in the first telescopic casing and the second telescopic casing.
3. A profile feeding and cutting unit according to claim 2, characterized in that The profile cutting equipment feeding device further comprises a limiting mechanism between the third conveying belt and the fourth conveying belt, which is used to block the movement of the profile on the third conveying belt and the fourth conveying belt. The limiting mechanism comprises a first limiting block, a stop block and a first lifting assembly, the stop block is located above the first lifting assembly and is used to block the movement of the profile on the third conveying belt and the fourth conveying belt, the first lifting assembly comprises a first lifting rod and a first driver, the first lifting rod is arranged on the first limiting block, one end of the first lifting rod is connected with the stop block, and the first driver is located on the stop block and is used to drive the first lifting rod to move up and down.
4. The profile feeding and cutting unit according to claim 1, characterized in that, The profile cutting equipment raw material feeding device comprises a first mechanical hand and a third conveying mechanism, the first mechanical hand is used to grab the profile for feeding operation, the third conveying mechanism is located on one side of the first mechanical hand, the third conveying mechanism comprises a bearing platform, a conveying guide rail and a second driver, the bearing platform is located on the second driver, the second driver is slidably connected with the conveying guide rail and is used to convey the profile, and the second driver is used to drive the bearing platform to move on the conveying guide rail. The first mechanical hand comprises a base, a first rotating rod, a rotating device and a grabbing hand, the first rotating rod is located on the base, and the grabbing hand is provided with a central hole; the first rotating rod is arranged in the central hole and is rotationally connected with the grabbing hand, the grabbing hand rotates to grab the profile, the rotating device is connected with one end of the first rotating rod and is used to drive the first rotating rod to rotate. The grabbing hand comprises a first bearing block, a first grabbing clamp, a second grabbing clamp and a first grabbing cylinder, the first grabbing clamp is located at one end of the first grabbing cylinder and extends out of the first grabbing cylinder, the second grabbing clamp is located at the other end of the first grabbing cylinder and extends out of the first grabbing cylinder, the first grabbing cylinder is located on the first bearing block and is used to drive the first grabbing clamp and the second grabbing clamp to approach and move away from each other, and the central hole is located on the first bearing block. The first grabbing clamp comprises a first telescopic part and a first clamping part, the first telescopic part is detachably connected with the first clamping part, the second grabbing clamp comprises a second telescopic part and a second clamping part, and the second telescopic part is detachably connected with the second clamping part.
5. A profile feeding and cutting unit according to claim 4, characterized in that The profile cutting equipment raw material feeding device further comprises an alignment mechanism located on one side of the third conveying mechanism and used to align the profile on the bearing platform. The alignment mechanism includes a first push plate and a push plate cylinder. The first push plate is connected to the push plate cylinder, and the push plate cylinder is used to push the first push plate to perform an alignment operation on the profile.
6. The profile feeding and cutting unit according to claim 1, characterized in that The profile cutting equipment with dual conveying channels includes: a fourth conveying mechanism and a gripping mechanism. The fourth conveying mechanism is used to convey profiles. The fourth conveying mechanism includes: a conveying track and a conveying platform. The conveying platform is located above the conveying track and is slidably connected to the conveying track. The conveying track includes a loading position and a unloading position on the conveying platform. The loading position is located at one end of the conveying guide rail, and the unloading position is located at the other end of the conveying guide rail. The gripping mechanism is located above the unloading position and is used to dispatch profiles. The conveying platform includes a carrying part and a conveying part. The fourth conveying mechanism also includes a second lifting component, which is located between the carrying part and the conveying part. One end of the second lifting component is connected to the carrying part and the other end is connected to the conveying part, and it is used to drive the carrying part and the gripping mechanism to move closer and further away.
7. A profile feed cutting unit according to claim 6, characterized in that The second lifting assembly also includes a return spring, which is located between the bearing part and the conveying part. One end of the return spring is connected to the bearing part, and the other end is connected to the conveying part. The bearing part has a groove on the side near the conveying guide rail. The second lifting assembly also includes a protective column, the top of which is located in the groove, and the bottom of which is connected to the bearing part.
8. The profile feeding and cutting unit according to claim 1, characterized in that, The profile cutting unit includes a cutting device and a profile positioning device. The profile positioning device includes: an equipment frame, a first positioning device, a second positioning device, and a conveying device. The first positioning device is located on the equipment frame, the second positioning device is located on the equipment frame and at one end of the first positioning device, and the conveying device is located on the equipment frame and between the first positioning device and the second positioning device, for conveying raw materials; The first positioning device includes a frame, an upper module, and a lower module. The upper module is connected to the equipment frame, and the lower module is connected to the equipment frame and located below the upper module. The lower module includes a support platform, a lifting assembly, and a housing with a groove. The support platform is used to support the profile body, and the groove is used to receive the extension of the profile. The housing is connected to the support platform, and the lifting assembly is located below the support platform and is used to drive the support platform to move up and down.
9. A profile processing apparatus, characterized by comprising: The profile feeding and cutting unit according to any one of claims 1-8 further includes: A semi-finished product feeding device for profile cutting equipment is used to flip and feed semi-finished profiles from the profile cutting unit to the profile punching die device, changing the orientation of the profile extension section. Profile punching die device, used for punching profiles; An automatic material handling device for profile cutting equipment is used to flip and unload semi-finished profiles from the profile punching die device to the riveting device for profile cutting equipment, thereby changing the orientation of the extended portion of the profile. Riveting devices for profile cutting equipment are used to stamp semi-finished profiles to form rivets. The application discloses a material detection device for profile cutting equipment, which is used for detecting whether profile punching is correct, whether bending degree is qualified and whether length is correct. The material detection device for profile cutting equipment comprises a detection base, a detection platform and a slide. The slide is arranged on the detection base, and the detection platform is in sliding connection with the slide, so that different positions of the profile can be detected.
Citation Information
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