Intelligent monitoring and control system for fabric placing machines based on 4G / 5G communication

Abstract

The present invention provides a 4G / 5G communication-based intelligent monitoring and control system for a material spreading machine, comprising: a cloud computing platform; a data transmission module communicatively connected to the cloud computing platform; a 4G / 5G communication module communicatively connected to the data transmission module; a monitoring system communicatively connected to the 4G / 5G communication module; and a PLC controller electrically connected to the monitoring system. When in use, the intelligent monitoring and control system provided by the present invention comprises the cloud computing platform, the data transmission module, and the 4G / 5G communication module, which together form a signal transmission system. The working status and control signals of the material spreading machine, as well as the video signals in the monitoring system, are decoded by a terminal, and the on-site working conditions and video images are restored on a mobile phone or a remote host computer, allowing staff to monitor the operating status of the material spreading machine in real time.

Description

Technical Field

[0001] The present invention relates to the technical field of cloth processing equipment, and in particular to an intelligent monitoring and control system for a cloth spreading machine based on 4G / 5G communication. Background Art

[0002] A concrete placing boom consists of a steel frame, longitudinal (trolley) and transverse (carriage) travel mechanisms, a concrete storage hopper, safety devices, a hydraulic system, and an electrical control system. Concrete placing booms come in manual, electric, and hydraulic configurations and are used in projects such as building construction and high-speed rail projects. Although current concrete placing booms are powered by electric motors, they lack fully automated monitoring of their operating status, requiring constant staff supervision, increasing labor costs. Summary of the Invention

[0003] The purpose of the present invention is to overcome the above problems existing in the prior art and provide an intelligent monitoring and control system for a material spreading machine based on 4G / 5G communication.

[0004] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0005] The present invention provides a smart monitoring and control system for a material placing machine based on 4G / 5G communication, comprising:

[0006] cloud computing platforms;

[0007] A data transmission module, communicatively connected to the cloud computing platform;

[0008] 4G / 5G communication module, communicatively connected to the data transmission module;

[0009] A monitoring system, communicatively connected to the 4G / 5G communication module; and

[0010] A PLC controller is electrically connected to the monitoring system.

[0011] In one embodiment of the present invention, the monitoring system includes:

[0012] A video collector is electrically connected to the PLC controller, and the video collector is communicatively connected to the 4G / 5G communication module;

[0013] an audio and video processor, electrically connected to the video collector; and

[0014] The video distributor is electrically connected to the video collector and the audio and video processor.

[0015] In one embodiment of the present invention, the monitoring system further includes an image display terminal, and the image display terminal is communicatively connected to the video distributor.

[0016] In one embodiment of the present invention, the video collector is a camera, and the camera includes:

[0017] A base is provided on the material placing machine;

[0018] a bracket, arranged on the base;

[0019] A camera body is provided at the end of the bracket and is electrically connected to the PLC control; and

[0020] The dust removal mechanism is arranged on the camera body, and the dust removal mechanism is electrically connected to the PLC controller.

[0021] In one embodiment of the present invention, the dust removal mechanism includes:

[0022] a gear ring, movably disposed on the camera body;

[0023] a retractable brush, disposed on the gear ring, and the retractable brush is located on the inner wall of the gear ring; and

[0024] The driver is arranged on the camera body and is located on one side of the gear ring. The driver is connected to the gear ring.

[0025] In one embodiment of the present invention, the driver comprises:

[0026] a gear, disposed on the camera body, and meshing with the ring gear; and

[0027] The motor is arranged on the gear.

[0028] In one embodiment of the present invention, the telescopic brush comprises:

[0029] a telescopic rod, disposed on the inner wall of the gear ring, and electrically connected to the PLC controller; and

[0030] A dust removal brush is arranged on the telescopic rod, and the dust removal brush contacts the camera body.

[0031] In one embodiment of the present invention, the intelligent monitoring and control system further includes a material distribution sensor, which is installed on the material distribution machine and is electrically connected to the PLC controller.

[0032] In one embodiment of the present invention, the intelligent monitoring and control system further includes an audible and visual alarm, which is provided on the material placing machine and is electrically connected to the PLC controller.

[0033] In summary, the present invention provides an intelligent monitoring and control system for a concrete spreading machine based on 4G / 5G communication. When the intelligent monitoring and control system is in use, the cloud computing platform, the data transmission module, and the 4G / 5G communication module jointly constitute a signal transmission system. The video collector in the monitoring system collects video of the operation status of the concrete spreading machine. The collected video is processed by the audio and video processor and then distributed by the video distributor. The video is displayed on the image reality terminal via the signal transmission system, which is convenient for the staff to view the operation status of the concrete spreading machine in real time. The concrete spreading sensor can sense whether the concrete on the concrete spreading machine is evenly distributed, and then transmit it to the sound and light alarm by the PLC controller. If the concrete is unevenly distributed, the sound and light alarm will sound an alarm, and the worker will adjust the concrete spreading machine. If the concrete is evenly distributed, the sound and light alarm will not sound an alarm, so that the operation status of the concrete spreading machine can be automatically monitored, which is convenient for the workers to monitor the concrete spreading machine anytime and anywhere. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0035] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0036] Figure 2 It is a structural diagram of the video collector of the present invention;

[0037] Figure 3 This invention Figure 2 Schematic diagram of part of the structure;

[0038] Figure 4 It is a structural schematic diagram of the dust removal mechanism of the present invention.

[0039] Explanation of the numbers in the figure: 1-base, 2-bracket, 3-camera body, 4-lens, 5-telescopic rod, 6-gear ring, 7-gear shaft, 8-gear, 9-dust removal brush, 10-motor. DETAILED DESCRIPTION

[0040] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0041] See also Figure 1The present invention provides a 4G / 5G communication-based intelligent monitoring and control system for a material distribution machine. This intelligent monitoring and control system can automatically monitor the material distribution machine, thereby enabling automatic monitoring of the material distribution machine's operating status. Specifically, the intelligent monitoring and control system includes a cloud computing platform, a data transmission module, a 4G / 5G communication module, a monitoring system, and a PLC controller. The data transmission module is communicatively connected to the cloud computing platform. The 4G / 5G communication module is communicatively connected to the data transmission module. The monitoring system is communicatively connected to the 4G / 5G communication module. The PLC controller is electrically connected to the monitoring system.

[0042] See also Figure 1 In one embodiment of the present invention, the monitoring system includes a video collector, an audio and video processor, and a video distributor. The video collector is electrically connected to the PLC controller, and the video collector is communicatively connected to the 4G / 5G communication module. The audio and video processor is electrically connected to the video collector. The video distributor is electrically connected to the video collector and the audio and video processor. In one embodiment of the present invention, the monitoring system also includes an image display terminal, which is communicatively connected to the video distributor. The present application does not limit the specific type of the image display terminal. In one embodiment of the present invention, the image display terminal can be a mobile phone, a monitor, or other mobile terminals. This makes it convenient for staff to check the operating status of the fabric machine at any time. The video collector collects the image of the fabric machine's operating status and transmits it to the audio and video processor for audio and video processing. The processed audio and video are transmitted to the image display terminal, which displays the image so that staff can check the operating status of the fabric machine.

[0043] See also Figures 1 to 4 In one embodiment of the present invention, the video capture device may be a camera. This application does not limit the specific structure of the camera. In one embodiment of the present invention, the camera may include a base 1, a bracket 2, a camera body 3, and a dust removal mechanism. The base 1 is disposed on the material distribution machine. This application does not limit the connection method between the base 1 and the material distribution machine. In one embodiment of the present invention, the base 1 and the material distribution machine may be welded or connected by fasteners. The bracket 2 is disposed on the base 1. The bracket 2 and the base 1 may be hinged or fixedly connected by fasteners, but are not limited thereto. The camera body 3 is disposed at the end of the bracket 2 and is electrically connected to the PLC controller. The camera body 3 and the bracket 2 may be axially connected or movably connected by other means. Under the control of the PLC controller, the camera body 3 can rotate 360°. The dust removal mechanism is disposed on the camera body 3 and is electrically connected to the PLC controller. The PLC controller controls the camera body 3 to collect video of the operation status of the fabric spreading machine. Since the camera body 3 can rotate 360 ​​degrees, the operation status of the fabric spreading machine can be fully monitored.

[0044] See also Figures 2 to 4 In one embodiment of the present invention, the dust removal mechanism includes a ring gear 6, a telescopic brush and a driver, and the ring gear 6 is movably arranged on the camera body 3. The present application does not limit the connection method between the ring gear 6 and the camera body 3. In one embodiment of the present invention, the ring gear 6 and the camera body 3 can be snap-connected or movably connected in other ways. The telescopic brush is arranged on the ring gear 6, and the telescopic brush is located on the inner wall of the ring gear 6. The telescopic brush and the ring gear 6 can be welded, but are not limited to this. The driver is arranged on the camera body 3, and the driver is located on one side of the ring gear 6, and the driver is connected to the ring gear 6. In one embodiment of the present invention, the driver includes a gear 8 and a motor 10, and the gear 8 is arranged on the camera body 3, and the gear 8 is engaged with the ring gear 6. The motor 10 is arranged on the gear 8. Specifically, the gear 8 can be movably mounted on the camera body 3 by the gear shaft 7, and the motor 10 is mounted on the gear shaft 7, and the motor 10 drives the gear 8 to rotate, and then drives the telescopic brush to move under the transmission action of the ring gear 6, thereby removing dust from the lens 4 of the camera body 3, and avoiding the dust blocking the lens 4 on the camera body 3 and affecting the image acquisition. In one embodiment of the present invention, the telescopic brush includes a telescopic rod 5 and a dust removal brush 9, and the telescopic rod 5 is arranged on the inner wall of the ring gear 6, and the telescopic rod 5 is electrically connected to the PLC controller. The dust removal brush 9 is arranged on the telescopic rod 5, and the dust removal brush 9 is in contact with the camera body 3. The present application does not limit the specific material of the dust removal brush 9. In one embodiment of the present invention, the dust removal brush 9 can be a sponge brush or a soft brush. The PLC controller controls the extension and retraction of the telescopic rod 5. When it is necessary to clean the dust on the lens 4, the PLC controller controls the telescopic rod 5 to extend, and the motor 10 drives the ring gear 6 to rotate, so that the dust removal brush 9 can remove dust from the lens 4. When it is not necessary to clean the dust on the lens 4, the PLC controller controls the telescopic rod 5 to retract to avoid the dust removal brush 9 blocking the lens 4 and affecting the camera body 3 from collecting sound and images.

[0045] See also Figure 1In one embodiment of the present invention, the intelligent monitoring and control system further includes a material distribution sensor, which is installed on the concrete distribution machine, and the material distribution sensor is electrically connected to the PLC controller. This application does not limit the connection method between the material distribution sensor and the concrete distribution machine. In one embodiment of the present invention, the material distribution sensor and the concrete distribution machine can be connected by fasteners, or can be fixedly connected by other means. In one embodiment of the present invention, the intelligent monitoring and control system further includes an audible and visual alarm, which is provided on the concrete distribution machine, and the audible and visual alarm is electrically connected to the PLC controller. The material distribution sensor can sense whether the concrete on the concrete distribution machine is evenly distributed, and the PLC controller transmits the information to the audible and visual alarm. If the distribution is uneven, the audible and visual alarm will sound an alarm, and the worker will adjust the concrete distribution machine. If the distribution is even, the audible and visual alarm will not sound an alarm.

[0046] In summary, the present invention provides an intelligent monitoring and control system for a concrete spreading machine based on 4G / 5G communication. When the intelligent monitoring and control system is in use, the cloud computing platform, the data transmission module, and the 4G / 5G communication module jointly constitute a signal transmission system. The video collector in the monitoring system collects video of the operation status of the concrete spreading machine. The collected video is processed by the audio and video processor and then distributed by the video distributor. The video is displayed on the image reality terminal via the signal transmission system, which is convenient for the staff to view the operation status of the concrete spreading machine in real time. The concrete spreading sensor can sense whether the concrete on the concrete spreading machine is evenly distributed, and then transmit it to the sound and light alarm by the PLC controller. If the concrete is unevenly distributed, the sound and light alarm will sound an alarm, and the worker will adjust the concrete spreading machine. If the concrete is evenly distributed, the sound and light alarm will not sound an alarm, so that the operation status of the concrete spreading machine can be automatically monitored, which is convenient for the workers to monitor the concrete spreading machine anytime and anywhere.

[0047] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the invention as claimed.

Claims

1. The intelligent monitoring and control system for material placing machines based on 4G / 5G communication is characterized by: include: cloud computing platforms; A data transmission module, communicatively connected to the cloud computing platform; 4G / 5G communication module, communicatively connected to the data transmission module; A monitoring system, communicatively connected to the 4G / 5G communication module; as well as A PLC controller electrically connected to the monitoring system; The video collector is a camera, which includes: A base is provided on the material placing machine; a bracket, arranged on the base; A camera body is provided at the end of the bracket and is electrically connected to the PLC control; and A dust removal mechanism is provided on the camera body and is electrically connected to the PLC controller; Wherein, the dust removal mechanism includes: a gear ring, movably disposed on the camera body; a retractable brush, disposed on the gear ring, and the retractable brush is located on the inner wall of the gear ring; and A driver is provided on the camera body, and the driver is located on one side of the gear ring, and the driver is connected to the gear ring; Wherein, the telescopic brush comprises: a telescopic rod, disposed on the inner wall of the gear ring, and electrically connected to the PLC controller; and a dust removal brush, disposed on the telescopic rod and in contact with the camera body; Wherein, the monitoring system includes: A video collector is electrically connected to the PLC controller, and the video collector is communicatively connected to the 4G / 5G communication module; an audio and video processor, electrically connected to the video collector; and A video distributor, electrically connected to the video collector and the audio and video processor; The monitoring system further includes an image display terminal, which is communicatively connected to the video distributor.

2. The intelligent monitoring and control system according to claim 1, characterized in that: The driver includes: a gear, disposed on the camera body, and meshing with the ring gear; and The motor is arranged on the gear.

3. The intelligent monitoring and control system according to claim 1, characterized in that: The intelligent monitoring and control system further includes a material distribution sensor, which is installed on the material distribution machine and is electrically connected to the PLC controller.

4. The intelligent monitoring and control system according to claim 1, characterized in that: The intelligent monitoring and control system also includes an audible and visual alarm, which is arranged on the material placing machine and is electrically connected to the PLC controller.

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