Continuous snail cutting and washing integrated machine
By designing a continuous snail cutting and washing integrated machine, and utilizing the combined operation of upper and lower rollers and rotating blades, as well as the multi-spiral array inner conical hole structure, the problems of low efficiency and high cost of existing equipment have been solved, and a highly efficient snail cutting and washing process has been achieved.
Patent Information
- Application Number
- CN202211443483.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-18
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2042-11-18
AI Technical Summary
The existing snail tail trimming equipment is a single-drum structure, which uses manual quantitative feeding and intermittent operation, resulting in low work efficiency and high labor costs.
Design a continuous snail cutting and washing machine. Through the combined operation of two rollers and rotating blades, and utilizing the multi-spiral array of inner conical holes and toothed pointed protrusions, a continuous snail cutting and washing process is achieved, improving the cutting rate and efficiency.
The snail trimming rate reaches over 98%, the tail trimming efficiency is increased by 5-8 times, saving labor costs and achieving efficient snail processing.
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Figure CN115720922B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a continuous snail washing and trimming machine, specifically to equipment for cleaning and trimming snail tails. Background Technology
[0002] The currently used snail tail trimming equipment is a single-drum structure. This equipment relies on manual quantitative feeding and intermittent operation, resulting in low work efficiency and high labor costs. Summary of the Invention
[0003] This invention provides a continuous snail cutting and washing machine, which consists of two rollers, each with several internal conical holes, connected vertically to end plates on both sides of a support frame via bearings. The two rollers are driven to rotate by an electric reducer and a chain drive. Below each roller is a multi-blade rotating blade, connected to the end plates via bearings. The blades are tangent to the outer circumference of the rollers. The blades are connected to the motor output shaft via a belt drive and can rotate at a speed higher than the rollers. During operation, the two rollers and the two rotating blades rotate simultaneously, cutting and washing the snails. The snails enter the upper drum from one end via the feed hopper above the support and move continuously as the drum rotates. During the rotation of the drum, the snail tails are continuously exposed outside the drum through the inner conical hole. The exposed snail tails are cut off at the point where the drum and the rotating cutter are tangent. After a period of shearing, the snails are discharged from the upper drum into the lower drum. The lower drum will cut off the tails of any snails that were missed and can transport the processed snails out of the drum. Thus, the snail cutting efficiency is improved through the combined operation of the upper and lower drums. To improve the efficiency of snail cutting and washing operations, this invention distributes the inner conical holes on the drum in a multi-spiral array, with the edges of adjacent conical holes intersecting. The toothed protrusions formed around the shaped conical holes help to remove dirt from the snail surface, and the spiral array of conical holes can drive the snail to move, thus forming a continuous washing and cutting process. The combined operation of the upper and lower drums improves the snail processing capacity, changes the intermittent operation mode of a single drum, achieves a snail cutting rate of over 98%, increases tail-cutting efficiency by 5-8 times, and saves labor costs.
[0004] This invention is achieved by the following technical solution: a continuous snail cutting and washing integrated machine, comprising: a support frame, a feeding hopper with a water injection pipe disposed on one side above the support frame, end plates with multiple pairs of bearings connected to both sides of the support frame, a motor and a reducer connected to one side of the support frame, two rollers and two rotating blades connected vertically between the two end plates via corresponding bearings, and two inclined plates for material discharge respectively connected below the two rotating blades; the output shaft of the motor is sequentially connected to a pulley and a reducer to form a dual-speed output; characterized in that: the... The support frame is a rectangular frame structure. On both sides of the support frame are end plates that support two rollers and two rotating blades and have corresponding bearings. The end plates are provided with through holes that correspond to the ports of the two rollers. The upper through hole of one end plate serves as the feed inlet and communicates with the feed hopper, while the lower through hole serves as the discharge outlet and communicates with the outside. The outer side of the upper and lower through holes of the other end plate is connected to a discharge cylinder, which is used to connect the ports of the upper and lower rollers on the same side. This forms a continuous snail cutting and washing channel from top to bottom, starting from the feed hopper, passing through the two rollers, and ending at the discharge outlet.
[0005] The inner conical holes of the roller are distributed in a multi-spiral array on the roller wall, and the edges of adjacent conical holes intersect. In this way, the periphery of the formed conical holes forms toothed protrusions. These toothed protrusions are distributed all over the inner wall of the roller, which can improve the roughness of the inner wall of the roller. The two rollers are distributed vertically and connected between the two end plates of the support by their respective central shafts through corresponding bearings. One end of the central shaft of the upper roller is connected to the output shaft of the reducer, and the other end of the output shafts of the two rollers are connected together through a chain drive pair.
[0006] The rotating blade consists of a rotating shaft and multiple adjustable blades radially distributed on the radial surface of the rotating shaft. Two rotating blades are placed at the bottom of the upper and lower rollers respectively. The two rotating blades are connected to the end plates on both sides of the bracket by their respective rotating shafts through corresponding bearings and can rotate. The cutting edges of the upper and lower rotating blades can coincide with the tangent of the corresponding roller. The upper and lower rotating blades are connected in series with the output shaft of the motor through two sets of belt drive pairs. The upper and lower rotating blades can rotate at a speed higher than that of the rollers through the linkage of the electric reducer and the belt drive pairs.
[0007] The positive effects of this invention:
[0008] 1. The efficiency of snail cutting and washing is improved by the combined operation of the upper and lower rollers.
[0009] 2. The inner conical holes on the roller are distributed in a spiral array, and the edges of adjacent conical holes are intersected. The toothed protrusions formed around the formed conical holes are conducive to sweeping away dirt from the surface of the snail. The spiral array of conical holes can push the snail to move when it is embedded, thus forming a continuous snail shearing process.
[0010] 3. It changed the intermittent operation mode of single-tube operation, and the snail tail trimming rate reached more than 98%, which increased the tail trimming efficiency by 5-8 times and saved labor costs. Attached Figure Description
[0011] The present invention will now be described in further detail with reference to the accompanying drawings:
[0012] Figure 1 This is a schematic diagram of the structure of the present invention.
[0013] Figure 2 for Figure 1 The left view.
[0014] Figure 3 for Figure 1 AA sectional view.
[0015] Figure 4 for Figure 1 A magnified view of part B.
[0016] Figure 5 for Figure 1 CC section view.
[0017] In the diagram: 1. Support frame, 2. Feed hopper, 2-1. Water injection pipe, 3. End plate, 3-1. Bearing, 3-2. Discharge cylinder, 3-3. Discharge port, 4. Motor, 4-1. Pulley, 5. Reducer, 6. Drum, 6-1. Central shaft, 6-2. Chain drive pair, 7. Rotary cutter, 7-1. Rotary shaft, 7-2. Blade, 8. Two sets of belt drive pairs, 9. Inclined plate; Detailed Implementation
[0018] like Figure 1 , 2As shown in Figure 3: A continuous snail cutting and washing integrated machine includes: a support frame 1; a feeding hopper 2 with a water injection pipe 2-1 located on one side above the support frame 1; end plates 3 connected to both sides of the support frame 1 and having multiple pairs of bearings 3-1; a motor 3 and a reducer 4 connected to one side of the support frame 1; two rollers 6 and two rotating blades 7 connected vertically to the end plates 3 on both sides via corresponding bearings 3-1; and two inclined plates 9 connected below the two rotating blades 7 for material discharge; the output shaft of the motor 4 is sequentially connected to a pulley 4-1 and a reducer 5 to form a dual-speed output; the characteristic is that the support frame 1 is rectangular. The frame structure has end plates 3 connected to both sides of the support 1, which support two rollers 6 and two rotating blades 7 and have corresponding bearings 3-1. The end plates 3 on both sides are provided with through holes that correspond to the ports of the two rollers 6. The upper through hole of one end plate 3 serves as the feed inlet and communicates with the feed hopper 2, while the lower through hole serves as the discharge port 3-3 and communicates with the outside. The outer side of the two through holes on the other end plate 3 is connected to the discharge cylinder 3-2, which is used to connect the ports of the upper and lower rollers 6 on the same side. This forms a continuous snail cutting and washing channel from top to bottom, starting from the feed hopper 2, passing through the two rollers 6 and ending at the discharge port 3-3.
[0019] like Figure 1 , 2 As shown in Figures 3, 4, and 5: The conical holes inside the roller 6 are distributed in a multi-spiral array on the roller wall, and the edges of adjacent conical holes intersect. In this way, the periphery of the formed conical holes forms toothed protrusions. These toothed protrusions cover the inner wall of the roller 6, which can improve the roughness of the inner wall of the roller. The two rollers 6 are distributed vertically and connected between the two end plates 3 on both sides of the support 1 by their respective central shafts 6-1 through corresponding bearings 3-1. One end of the central shaft 6-1 of the upper roller 6 is connected to the output shaft of the reducer 5, and the other end output shafts of the two rollers 6 are connected together through a chain drive pair 6-2.
[0020] like Figure 1 , 2 As shown in Figure 3: The rotating blade 7 consists of a rotating shaft 7-1 and multiple adjustable blades 7-2 radially distributed on the radial surface of the rotating shaft 7-1; the two rotating blades 7 are placed at the bottom of the upper and lower rollers 6 respectively, and the two rotating blades 7 are connected to the end plates 3 on both sides of the bracket 1 by their respective rotating shafts 7-1 through corresponding bearings 3-1, and the cutting edges of the upper and lower rotating blades 7 can coincide with the tangent of the corresponding roller 6. The upper and lower rotating blades 7 are connected in series with the output shaft of the motor 4 through two sets of belt drive pairs 8; the upper and lower rotating blades 7 can rotate at a speed higher than that of the rollers 6 through the linkage of the motor 4 and the two sets of belt drive pairs 8.
[0021] like Figure 1 , 2 As shown in Figure 3, the combined operation of the upper and lower rollers 6 can improve the efficiency of snail cutting and washing.
[0022] like Figure 4 , 5 As shown: the inner conical holes on roller 6 are distributed in a spiral array, and the edges of adjacent conical holes are intersected. The toothed protrusions formed around the formed conical holes are conducive to sweeping away the dirt on the surface of the snail. The conical holes distributed in a spiral array can play a spiral propulsion role when the snail is embedded, thus forming a continuous snail trimming and washing process. The snail tail trimming efficiency is high, the energy consumption is low, and the labor cost is saved.
Claims
1. A continuous snail cutting and washing machine, comprising: The structure comprises a support (1), a feed hopper (2) with a water injection pipe (2-1) on one side above the support (1), an end plate (3) with multiple pairs of bearings (3-1) connected to both sides of the support (1), a motor (4) and a reducer (5) connected to one side of the support (1), two rollers (6) and two rotating cutters (7) connected between the two end plates (3) by corresponding bearings (3-1) distributed vertically, and two inclined plates (9) connected below the two rotating cutters (7) for material discharge; the output shaft of the motor (4) is connected to the pulley (4-1) and the reducer (5) in sequence to form a dual-speed output; the support (1) is a rectangular frame structure, and the two sides of the support (1) are connected to end plates (3) supporting two rollers (6) and two rotating cutters (7) and having corresponding bearings (3-1); the conical holes inside the rollers (6) are distributed in a multi-spiral array on the rollers. On the wall, and make the edges of adjacent conical holes intersect, so that the periphery of the formed conical holes forms toothed protrusions. These toothed protrusions are distributed throughout the inner wall of the roller (6) to improve the roughness of the inner wall of the roller; the rotary cutter (7) is composed of a rotating shaft (7-1) and multiple adjustable blades (7-2) evenly distributed radially on the radial surface of the rotating shaft (7-1); through holes corresponding to the ports of the two rollers (6) are provided on the two end plates (3). The upper through hole of one end plate (3) serves as the feed inlet and communicates with the feed hopper (2), while the lower through hole serves as the discharge port (3-3) and communicates with the outside. The outer side of the two through holes of the other end plate (3) is connected to the discharge cylinder (3-2). The discharge cylinder (3-2) is used to connect the ports of the two rollers (6) on the same side; so as to form a continuous snail cutting and washing channel from top to bottom, starting from the feed hopper (2), passing through the two rollers (6) to the discharge port (3-3).
2. The continuous snail cutting and washing machine according to claim 1, characterized in that: The two rollers (6) are distributed vertically and connected between the two end plates (3) of the support (1) by their respective central shafts (6-1) and corresponding bearings (3-1). One end of the central shaft (6-1) of the upper roller (6) is connected to the output shaft of the reducer (5), and the other end of the output shafts of the two rollers (6) are connected together by a chain drive pair (6-2).
3. The continuous snail cutting and washing machine according to claim 1, characterized in that: The two rotating blades (7) are placed at the bottom of the upper and lower rollers (6). The two rotating blades (7) are connected to the end plates (3) on both sides of the bracket (1) by their respective rotating shafts (7-1) through corresponding bearings (3-1). The cutting edges of the upper and lower rotating blades (7) can coincide with the tangent of the corresponding roller (6). The upper and lower rotating blades (7) are connected in series with the output shaft of the motor (4) through two sets of belt drive pairs (8). The upper and lower rotating blades (7) can rotate at a speed higher than that of the roller (6) through the linkage of the motor (4) and the two sets of belt drive pairs (8).
Citation Information
Patent Citations
Continuous snail shearing and washing all-in-one machine
CN218977914U