Independent water washing treatment device and treatment method for industrial pollutants

Through the water washing treatment device designed with spray-type water injection and diverter plate, the problems of low water washing treatment efficiency and easy blockage of the water outlet in the prior art are solved, and more efficient fusing and treatment of fly ash and water are achieved.

CN115722016BActive Publication Date: 2025-04-18ANHUI XINGUANG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202211576931.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2022-11-30
Filing Date
2022-12-08
Publication Date
2025-04-18
Estimated Expiration
2042-12-08

AI Technical Summary

Technical Problem

The water washing treatment efficiency of solid particulate matter in existing industrial waste gas is low, and it is easy to cause blockage of the water outlet, affecting the treatment efficiency.

Method used

Spray-type water injection slurry is used to design the splitter plate and seal plate to ensure that the water flows into the tank in a spray manner, fully merges with the fly ash, and avoids blockage of the splitter hole.

Benefits of technology

It improves the fusion efficiency of fly ash and water, reduces pulping time, avoids blockage of water outlets, and improves the overall treatment efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an independent water washing treatment device for industrial pollutants, comprising a tank body, a water channel, and a fly ash channel. The tank body is connected with the water channel and the fly ash channel, a valve is connected to the bottom of the tank body, a motor shaft is installed with blades one and two, and the tank body is also installed with a diverter plate, the top position of the diverter plate is lower than the water channel, the diverter plate comprises a diverter plate upper plate, a diverter plate lower plate, and a hollow part, the diverter plate upper plate is provided with a plurality of guide holes and a plurality of guide holes, the water channel is connected with the hollow part through the guide holes, the diverter plate lower plate is provided with a diverter slot and a plurality of diverter holes, the tank body is installed with a cylinder, the cylinder output end is connected with a sealing plate, a plurality of convex columns are provided at the bottom of the sealing plate, the sealing plate goes up, the diverter slot is connected with the diverter hole and the hollow part, the sealing plate goes down, and the convex columns close the diverter hole. The invention provides an independent water washing treatment device for industrial waste gas and solid waste pollutants, adopts a spraying water injection pulping method, the water outlet is not easy to be blocked, and the efficiency is high.
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Description

Technical Field

[0001] The present invention relates to the technical field of industrial pollutant treatment, and in particular to an independent water washing treatment device and a treatment method for industrial pollutants. Background Art

[0002] Industrial pollution refers to the pollution of the environment by waste gas, wastewater and solid emissions generated in the industrial production process. As a pollutant in industrial pollution that is extremely easy to spread, industrial waste gas is extremely harmful to human health. Industrial waste gas usually refers to various pollutant gases discharged into the air during the combustion of fuel and production processes in the factory area of ​​the enterprise, including gaseous pollutants such as carbon disulfide, hydrogen sulfide, fluoride, nitrogen oxides, etc., and usually also carries a large amount of solid fly ash particles such as smoke and industrial dust. In the process of industrial waste gas treatment, enterprises usually focus on the treatment of gaseous pollutants, using reagents, water washing and other methods to absorb them to prevent pollutants from spreading to the external environment.

[0003] For solid particulate matter in exhaust gas, usually only filtering treatment is used to separate the solid waste mixed in the exhaust gas to form solid fly ash powder, which is then simply landfilled and treated as industrial waste. The utilization efficiency of fly ash is low. Moreover, the fly ash of industrial exhaust gas is often mixed with heavy metals, corrosiveness and other pollutants. Direct treatment of fly ash will also cause great harm to the environment.

[0004] In order to reduce the pollution impact of solid waste from waste gas, the waste gas containing solid waste usually needs to be fully washed with water. After the waste gas is washed with water, the solid waste in the waste gas can be purified to a certain extent. Then, the solid waste (i.e. fly ash) required for separation is washed with water independently through independent water washing equipment, thereby reducing the pollution impact of solid waste.

[0005] At present, water washing equipment for treating solid waste in industrial waste gas, such as Figure 1 As shown, an ash inlet 200 is provided on the top of the tank body 1, and a water inlet 100 is provided on the side of the tank body 1. The ash inlet 200 allows industrial waste gas fly ash to enter, and water is injected into the water inlet 100. The motor 4 drives the blades 300 to rotate to mix and fuse the water and fly ash to make pulp. An outlet 12 is provided at the bottom of the tank body 1. After the valve 8 is opened, the pulping product in the tank body 1 is discharged through the pump 9.

[0006] The water inlet 100 generally uses a larger channel for water injection. After the water inlet 100 is injected, the water flows directly to the bottom of the tank body 1. This method mainly relies on the stirring of the blades 300 to merge the fly ash and water, and the efficiency is low. If water is injected by spraying, combined with the stirring of the blades 300, the fusion effect of fly ash and water is better, which can speed up the pulping process. However, the spraying method requires the setting of more water outlets and the size of a single water outlet is relatively small. Since the pulping product is relatively viscous, it is easy to clog the water outlet, resulting in poor subsequent water injection. Summary of the invention

[0007] The purpose of the present invention is to overcome the deficiencies of the above-mentioned prior art and to provide an independent water washing treatment device and treatment method for industrial pollutants. The device adopts spraying water injection pulping, the water outlet is not easily blocked and the efficiency is high.

[0008] To achieve the above object, the technical solution of the present invention is:

[0009] An independent water washing treatment device for industrial pollutants comprises a tank body, a water channel, and a fly ash channel. The tank body is connected with the water channel and the fly ash channel. A valve is connected to the bottom of the tank body, and the valve is connected to a pump. A motor is installed at the upper end of the tank body. The motor comprises a motor shaft. The motor shaft is equipped with blades 1 and 2. The blades 1 and 2 are located in the tank body and can rotate around the motor shaft. The tank body is also equipped with a diverter plate, which is inserted into the tank body. The top position of the diverter plate is lower than the water channel. The diverter plate comprises a diverter plate upper plate, a diverter plate lower plate, and a hollow portion. The hollow portion is located in the diverter plate. Between the upper plate and the lower plate of the diverter plate, the upper plate of the diverter plate is provided with multiple diversion holes and multiple guide holes. The water channel is connected with the hollow part through the guide holes. The lower plate of the diverter plate is provided with multiple diversion holes. A cylinder is also installed on the upper end of the tank body. A sealing plate is connected to the output end of the cylinder. The sealing plate is located above the diverter plate. A plurality of convex columns are provided at the bottom of the sealing plate. The convex columns are at least partially located in the diversion holes. The convex columns can slide up and down along the guide holes and the inner walls of the diverter holes. The lower plate of the diverter plate is also provided with a diversion groove. The sealing plate goes up, and the diversion groove is connected with the diversion hole and the hollow part. The sealing plate goes down, and the convex columns close the diversion hole.

[0010] A plurality of flow splitting holes are arranged radially along the lower plate of the flow splitting plate and are evenly distributed in a circumferential annular array.

[0011] The diverter hole corresponds to the guide hole one by one in the upper and lower sides, and the diverter hole is coaxial with the corresponding guide hole.

[0012] The diverter groove connects two diverter holes adjacent to each other in the radial direction.

[0013] The blade one and the blade two are evenly distributed along the circumference of the motor shaft and are provided with multiple layers up and down. The blade two is located at the bottom layer and the angle between the blade two and the motor shaft is an acute angle.

[0014] The manifold is mounted with a bushing through which the motor shaft passes.

[0015] A pressing plate is installed on the upper end of the bushing, and the bottom surface of the pressing plate is in contact with the top surface of the sealing plate.

[0016] The fly ash channel is located below the diverter plate.

[0017] The bottom of the tank body is conical, and an outlet is arranged at the end of the conical structure at the bottom of the tank body, and the outlet is connected to a valve.

[0018] An independent water washing treatment method for industrial pollutants, comprising the steps of mixing, stirring, and slurry guiding in sequence:

[0019] Mixing: The cylinder drives the sealing plate upward to the limit position, the bottom of the convex column is higher than the bottom of the diversion trough, water flows into the water channel, and fly ash flows into the fly ash channel;

[0020] Stirring: The water channel is closed, the cylinder drives the sealing plate downward to the limit position, the bottom surface of the convex column is flush with or lower than the bottom surface of the diverter plate, and blades one and two rotate to stir.

[0021] Slurry guiding: The valve is opened and the pump draws out the slurry from the tank.

[0022] The beneficial effects of the present invention are:

[0023] 1. The sealing plate and the diverter plate are driven by the cylinder to open the distance between some parts, so that the water channel is connected with the tank body, and the water passing through the diverter plate finally enters the tank body in a spraying manner. The fly ash in the tank body is integrated with the sprayed water flow, and the contact between the fly ash and the water is more complete, which reduces the time required for pulping and has higher efficiency.

[0024] Second: The water inlet and stirring steps are separated and the opening and closing of the diverter hole are controlled by the convex column of the sealing plate. When the diverter hole is closed, the entire hole is filled by the convex column of the sealing plate, and the slurry cannot enter the diverter hole, which can prevent the diverter hole from being blocked by the slurry during stirring and slurrying.

[0025] 3. The center of the guide hole is located near the middle circle of the upper plate of the diversion plate, which can make the amount of water entering the diversion groove more uniform, so that the fly ash is mixed more evenly when spraying water, which is conducive to the next step of mixing and slurrying. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 A schematic diagram of the background technology;

[0027] Figure 2 is a cross-sectional view of an embodiment;

[0028] Figure 3 for Figure 2 The enlarged view of point A in the middle;

[0029] Figure 4 for Figure 3 The enlarged view of point B in the middle;

[0030] Figure 5It is a three-dimensional diagram of the diverter plate in the embodiment.

[0031] In the figure: tank body 1, cover plate 11, outlet 12, boss 13, sealing plate 2, boss 21, groove 22, sealing ring 23, pressure plate 24, bushing 25, convex ring 26, diverter plate 3, diverter plate upper plate 31, guide hole 311, guide hole 312, diverter plate lower plate 32, diverter hole 321, diverter groove 322, hollow part 33, annular groove 34, motor 4, motor shaft 41, blade 1 42, blade 2 43, cylinder 5, water channel 6, fly ash channel 7, valve 8, pump 9, water inlet 100, ash inlet 200, blade 300. DETAILED DESCRIPTION

[0032] The technical solution of the present invention is further described below through embodiments and in conjunction with the accompanying drawings.

[0033] like Figure 2-Figure 5 As shown, an independent water washing treatment device for industrial pollutants includes a tank body 1, a water channel 6, and a fly ash channel 7. The tank body 1 is connected to the water channel 6 and the fly ash channel 7. During pulping, fly ash after garbage incineration is introduced into the fly ash channel 7, and water is introduced into the water channel 6 at the same time.

[0034] like Figure 2 As shown, a valve 8 is connected to the bottom of the tank body 1, and the bottom of the tank body 1 is conical. An outlet 12 is provided at the end of the conical structure at the bottom of the tank body 1. The outlet is connected to the valve 8. The valve 8 is closed during pulping, and the valve 8 is opened after pulping is completed. The valve 8 is connected to a pump 9, which is a centrifugal pump for extracting the pulping product in the tank body 1. A motor 4 is installed at the upper end of the tank body 1. A cover plate 11 is provided at the upper end of the tank body 1. The motor 4 is installed at the upper end of the cover plate 11. The motor 4 includes a motor shaft 41. The motor shaft 41 is equipped with blades 1 42 and 43. The blades 1 42 and 43 are located in the tank body 1 and can rotate around the motor shaft 41. The blades 1 42 and 43 stir to fuse the fly ash and water to make pulp.

[0035] like Figure 2 As shown, blade 1 42 and blade 2 43 are evenly distributed along the circumference of the motor shaft 41 and are provided with multiple layers above and below. Blade 2 43 is located at the bottom layer and the angle between it and the motor shaft 41 is an acute angle. The downward tilted setting of blade 2 43 allows blade 2 43 to extend into the conical bottom of the tank body 1, which is beneficial to stirring.

[0036] like Figure 2 , 5 As shown, the tank body 1 is also equipped with a diverter plate 3, the fly ash channel 7 is located lower than the diverter plate 3, the diverter plate 3 is inserted into the tank body 1 by interference fit, the diverter plate 3 is a cylindrical structure, the inner wall of the tank body 1 is provided with a boss 13, the boss 13 is a circular ring structure, and the bottom surface of the diverter plate 3 fits the upper end surface of the boss 13.

[0037] like Figure 2-Figure 5As shown, the top position of the diverter plate 3 is lower than the water channel 6, and water enters from the top of the diverter plate 3. The diverter plate 3 includes a diverter plate upper plate 31, a diverter plate lower plate 32, and a hollow portion 33. The diverter plate upper plate 31 is located above the diverter plate lower plate 32, and the hollow portion 33 is located between the diverter plate upper plate 31 and the diverter plate lower plate 32. The diverter plate upper plate 31 and the diverter plate lower plate 32 are connected as a whole up and down on the outer side of the circumference. The diverter plate upper plate 31 is provided with a plurality of guide holes 311 and a plurality of guide holes 312. There are 8 flow holes 321 radially arranged along the lower plate 32 of the diverter plate and evenly distributed in a circumferential annular array. There are 8 guide holes 311 and they are spaced apart from the guide holes 312 in the same radial direction. The guide holes 311 are larger than the guide holes 312. The center of the guide holes 311 is located near the middle circle of the circular surface of the upper plate 31 of the diverter plate. The lower plate 32 of the diverter plate is provided with a plurality of diverter holes 321. The diverter holes 321 correspond one to one with the guide holes 312 in the upper and lower directions, and the diverter holes 321 are coaxial with the corresponding guide holes 312.

[0038] like Figure 2-Figure 5 As shown, two cylinders 5 are also installed on the upper end of the tank body 1, and the output end of the cylinder 5 is connected to the sealing plate 2. The two cylinders 5 are respectively located on both sides of the sealing plate 2, and the sealing plate 2 is located above the diverter plate 3. A plurality of bosses 21 are provided at the bottom of the sealing plate 2. The bosses 21 correspond to the guide holes 312 one by one and have matching sizes. The bosses 21 pass through the guide holes 312 and extend into the diverter holes 321.

[0039] like Figure 4 As shown, under the action of the cylinder 5, the boss 21 can slide up and down along the inner wall of the guide hole 312 and the diverter hole 321, and the bottom of the boss 21 never leaves the diverter hole 321. After the sealing plate 2 moves upward, the water channel 6 is connected to the hollow part 33 through the guide hole 311. The lower plate 32 of the diverter plate is also provided with a diverter groove 322, which connects two adjacent diverter holes 321 in the same radial direction. At this time, the boss 21 is located at the upper part of the diverter hole 321 and the bottom surface of the boss 21 is higher than the connection between the diverter groove 322 and the diverter hole 321, that is, the boss 21 closes the upper end outlet of the diverter hole 321, and the water entering the hollow part 33 can only flow into the diverter hole 321 from the diverter groove 322.

[0040] like Figure 4 As shown, after the sealing plate 2 moves downward, the diverter hole 321 can be closed. Specifically, a convex ring 26 is provided on the bottom surface of the sealing plate 2. The convex ring 26 protrudes downward along the outer edge of the bottom of the sealing plate 2. The convex ring 26 has a groove 22 inside the inner side. A sealing ring 23 is stuck in the groove 22. The bottom of the sealing plate 2 presses the upper end surface of the diverter plate 3 and is sealed by the sealing ring 23. At this time, the waterway channel 6 is closed, and no water enters the guide hole 311. The bottom of the convex column 21 passes through the diverter hole 321, and the convex column 21 blocks the diverter hole 321.

[0041] Figure 3The state is the water injection state, and the blades 1 42 and 2 43 do not stir. When the boss 21 is inserted into the diversion hole 321 and the bottom of the boss 21 is flush with the diversion plate 3, the water injection is completed, and the blades 1 42 and 2 43 start stirring.

[0042] like Figure 4 As shown, an annular groove 34 is provided on the outer side of the upper end of the splitter plate 3 , and the convex ring 26 extends into the annular groove 34 after the sealing plate 2 is pressed downward.

[0043] like Figure 2 , 3 As shown, the manifold 3 is installed with a bushing 25, the motor shaft 41 passes through the bushing 25, and the inner wall of the bushing 25 is clearance-matched with the outer wall of the motor shaft 41. The lower end of the bushing 25 is provided with a thread, and the bushing 25 is threadedly connected with the lower plate 32 of the manifold.

[0044] The bushing 25 passes through the upper plate 31 of the diverter plate and the sealing plate 2. A pressure plate 24 is installed on the upper end of the bushing 25. The bottom surface of the pressure plate 24 fits the top surface of the sealing plate 2. The pressure plate 24 is pressed against the top surface of the sealing plate 2 through a sealing ring to prevent water leakage. The setting of the pressure plate 24 can prevent water from flowing into the motor.

[0045] An independent water washing treatment method for industrial pollutants includes the following steps of mixing, stirring and slurry guiding:

[0046] Mixing: The cylinder 5 drives the sealing plate 2 upward to the limit position, the bottom position of the protruding column 21 is higher than the bottom of the diverter trough 322, the water channel 6 flows into water, and the fly ash channel 7 flows into fly ash;

[0047] Stirring: the water channel 6 is closed, the cylinder 5 drives the sealing plate 2 downward to the limit position, the bottom surface of the protruding column 21 is flush with or lower than the bottom surface of the diverter plate 3, and the blade 1 42 and the blade 2 43 rotate for stirring.

[0048] Slurry guiding: valve 8 is opened and pump 9 draws out the slurry in tank 1.

[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An independent water washing treatment device for industrial pollutants, comprising a tank body (1), a water channel (6), and a fly ash channel (7), wherein the tank body (1) is in communication with the water channel (6) and the fly ash channel (7), a valve (8) is connected to the bottom of the tank body (1), and the valve (8) is connected to a pump (9), a motor (4) is installed at the upper end of the tank body (1), the motor (4) comprises a motor shaft (41), and the motor shaft (41) is equipped with a blade 1 (42) and a blade 2 (43), the blade 1 (42) and the blade 2 (43) are located in the tank body (1) and can rotate around the motor shaft (41), characterized in that: The tank body (1) is further provided with a diverter plate (3), the diverter plate (3) being inserted into the tank body (1), the top of the diverter plate (3) being lower than the water channel (6), the diverter plate (3) comprising a diverter plate upper plate (31), a diverter plate lower plate (32), and a hollow portion (33), the hollow portion (33) being located between the diverter plate upper plate (31) and the diverter plate lower plate (32), the diverter plate upper plate (31) being provided with a plurality of guide holes (311) and a plurality of guide holes (312), the water channel (6) being connected to the hollow portion (33) through the guide holes (311), the diverter plate lower plate (32) being provided with a plurality of diverter holes (321), the tank body ( 1) A cylinder (5) is also installed at the upper end, and a sealing plate (2) is connected to the output end of the cylinder (5). The sealing plate (2) is located above the diverter plate (3). A plurality of convex columns (21) are provided at the bottom of the sealing plate (2). The convex columns (21) are at least partially located in the diverter hole (321). The convex columns (21) can slide up and down along the inner wall of the guide hole (312) and the diverter hole (321). The lower plate (32) of the diverter plate is also provided with a diverter groove (322). When the sealing plate (2) moves upward, the diverter groove (322) is connected with the diverter hole (321) and the hollow part (33). When the sealing plate (2) moves downward, the convex columns (21) close the diverter hole (321); The flow dividing holes (321) are provided in plurality along the radial direction of the flow dividing plate lower plate (32) and are evenly distributed in a circumferential annular array; The diverter hole (321) corresponds to the guide hole (312) one by one in the upper and lower directions, and the diverter hole (321) is coaxial with the corresponding guide hole (312); The diverter groove (322) connects two diverter holes (321) adjacent to each other in the radial direction; The diverter plate (3) is provided with a bushing (25), and the motor shaft (41) passes through the bushing (25); A pressing plate (24) is installed on the upper end of the bushing (25), and the bottom surface of the pressing plate (24) is in contact with the top surface of the sealing plate (2).

2. The independent water washing treatment device for industrial pollutants as claimed in claim 1, characterized in that: The blade 1 (42) and the blade 2 (43) are evenly distributed along the circumference of the motor shaft (41) and are provided with multiple layers up and down. The blade 2 (43) is located at the bottom layer and the angle between the blade 2 (43) and the motor shaft (41) is an acute angle.

3. The independent water washing treatment device for industrial pollutants as claimed in claim 1, characterized in that: The fly ash channel (7) is located lower than the diverter plate (3).

4. The independent water washing treatment device for industrial pollutants as claimed in claim 1, characterized in that: The bottom of the tank body (1) is conical, and an outlet (12) is provided at the end of the conical structure at the bottom of the tank body (1), and the outlet is connected to the valve (8).

5. A method for independent water washing treatment of industrial pollutants, using the independent water washing treatment device for industrial pollutants according to claim 1, characterized in that: The process includes the following steps: mixing, stirring and slurry guiding: Mixing: the cylinder (5) drives the sealing plate (2) to move upward to the limit position, the bottom position of the protruding column (21) is higher than the bottom of the diverter trough (322), water flows into the water channel (6), and fly ash flows into the fly ash channel (7); Stirring: the water channel (6) is closed, the cylinder (5) drives the sealing plate (2) to move downward to the limit position, the bottom surface of the convex column (21) is flush with or lower than the bottom surface of the diverter plate (3), and the blade 1 (42) and the blade 2 (43) rotate to stir; Slurry guiding: the valve (8) is opened, and the pump (9) draws out the slurry in the tank (1).

Citation Information

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