A liftable stirring and slurry storing integrated device and a using method thereof
By designing an integrated lifting, stirring, and slurry storage device, the problems of space occupation and supply efficiency of the stirring tank and slurry storage tank are solved, realizing efficient supply and flexible operation of small batches of various types of slurry.
Patent Information
- Application Number
- CN202211432921.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-16
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2042-11-16
AI Technical Summary
Existing mixing tanks and slurry storage tanks occupy a lot of space during production and transportation, and it is difficult to achieve efficient supply of small batches of various types of slurry.
Design a lifting and retractable mixing and slurry storage integrated device. The lifting mechanism controls the contraction or rise of the mixing tank and the slurry storage tank. Combined with the slide rail support assembly and movable support, it realizes the flexible lifting and stability of the mixing tank. It is equipped with an automatic control box for easy operation.
It reduces equipment space occupation, improves mixing and supply efficiency, enables fast-paced supply of small batches of various types of slurry, and offers flexible operation and good controllability.
Smart Images

Figure CN115742002B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of stirring equipment, in particular to a liftable stirring and slurry storage integrated device and a use method thereof. BACKGROUND
[0002] In the field of construction, the stirring tank is a commonly used mixing material slurry stirring preparation equipment. The slurry storage tank, also known as the slurry storage tank, is a commonly used equipment for storing prepared equipment, and can also be provided with a stirring device to stir the stored slurry, which is used for plastic, dry hard, light aggregate concrete and various mortar and mortar storage time, etc., which can better guarantee the quality of the mortar.
[0003] However, the size of the stirring tank and the slurry storage tank is relatively large, and the space occupied during production and transportation is large, which is not convenient for transportation.
[0004] The large stirring tank has a large single stirring capacity, but the time consumption is also long, and a long waiting time is required from the beginning of preparation to the external supply.
[0005] In production practice, the demand for each kind of mixed material slurry is not large, but different proportions or different types of material slurry are required, that is, small-batch multi-type slurry supply is required. Sometimes, continuous operation of multiple types of small-batch slurry is also required.
[0006] Using a large stirring tank for stirring is a bit of overkill, and it is also difficult to ensure efficient supply of slurry.
[0007] In view of the related technology in the above, the inventor believes that how to reduce the slurry supply waiting interval, improve the supply efficiency, and reduce the space occupation is a research direction worth studying. SUMMARY
[0008] In order to reduce the slurry supply waiting interval, improve the supply efficiency, and reduce the space occupation, the present application provides a liftable stirring and slurry storage integrated device and a use method thereof.
[0009] The liftable stirring and slurry storage integrated device and the use method thereof provided by the present application adopt the following technical scheme:
[0010] In a first aspect, the present application provides a liftable stirring and slurry storage integrated device, which adopts the following technical scheme:
[0011] A liftable stirring and slurry storage integrated device, comprising a stirring tank, a slurry storage tank, and a lifting mechanism;
[0012] The stirring tank comprises a stirring tank body, a hollow stirring rotating shaft arranged inside the stirring tank body, and a slurry discharge port arranged at the bottom of the stirring tank body, wherein the slurry discharge port is provided with a slurry discharge valve;
[0013] The slurry storage tank comprises a slurry storage tank body, the upper part of which is in an open state; the slurry storage rotating shaft is arranged inside the slurry storage tank body;
[0014] The stirring tank is arranged above the slurry storage tank, and the stirring tank and the slurry storage tank are coaxially arranged, and the outer diameter of the stirring tank body is smaller than the inner diameter of the slurry storage tank body;
[0015] The inner diameter of the stirring rotating shaft is greater than the outer diameter of the slurry storage rotating shaft, and the upper end of the slurry storage rotating shaft extends into the hollow space of the stirring rotating shaft;
[0016] The lifting mechanism comprises a multi-stage hydraulic cylinder and a lifting support plate fixedly arranged on the multi-stage hydraulic cylinder, and the lifting support plate is fixedly connected with the top surface of the pipe body of the stirring tank;
[0017] The stirring tank has a retracted state of descending into the slurry storage tank and a raised state of rising out of the slurry storage tank through the action of the lifting mechanism;
[0018] In the retracted state, the slurry storage rotating shaft is retracted into the hollow space of the stirring rotating shaft;
[0019] In the raised state, the stirring tank can pour slurry into the slurry storage tank through the slurry discharge port.
[0020] By adopting the above technical scheme, the stirring tank and the slurry storage tank can be controlled to be in a retracted or raised state through the lifting mechanism. In use, the stirring tank is raised from the slurry storage tank, the stirring tank stirs the slurry, and the slurry is poured into the slurry storage tank through the slurry discharge port to provide slurry for external use. When use is completed, the stirring tank is retracted into the slurry storage tank, thereby reducing the space of the entire device and facilitating transportation and storage. Fast-paced stirring can be achieved, the waiting interval time is reduced, and the stirring and supply efficiency is improved. The use is flexible and convenient, and the operation is controllable. The application also comprises an automatic control box, and the operation thereof can be realized only by operating a button.
[0021] Optionally, the outer lower part of the slurry storage tank body is provided with a slurry suction groove penetrating the inside of the slurry storage tank body, and a slurry suction pump is arranged in the slurry suction groove to suck and pump slurry.
[0022] By adopting the above technical scheme, the slurry suction groove is arranged at the slurry tank body, and the slurry can be conveniently pumped through the suction of the slurry suction pump.
[0023] Optionally, the slurry storage tank comprises a slurry storage stirring rod arranged on the slurry storage rotating shaft;
[0024] The stirring tank comprises a feeding port arranged at the top of the stirring tank body, and a raw material stirring rod arranged on the stirring rotating shaft, wherein the raw material stirring rod is provided with raw material stirring blades;
[0025] The stirring tank body is further provided with a belt pulley rotating shaft sleeved outside the stirring rotating shaft for driving the stirring rotating shaft to rotate, and the belt pulley rotating shaft is connected with a belt motor through a connecting belt and a belt motor output rotating shaft.
[0026] By adopting the above technical scheme, the stirring tank is provided with a raw material stirring rod and blades for stirring, and a power mechanism for driving stirring is also disclosed. The belt motor drives rotation, thereby realizing stirring.
[0027] Optionally, the device further comprises at least two slide rail supporting assemblies; the slide rail supporting assemblies are arranged in parallel with the lifting direction of the stirring tank, and the stirring tank and the slurry storage tank are arranged between the slide rail supporting assemblies;
[0028] At least two groups of fixed spring wheels are fixedly arranged on the outer wall of the stirring tank; the number of groups of the fixed spring wheels corresponds to the number of the slide rail supporting assemblies; and each group of the fixed spring wheels can slide on one of the slide rail supporting assemblies.
[0029] By adopting the above technical scheme, the slide rail supporting assemblies are arranged, and two groups of fixed spring wheels are fixedly arranged on the outer wall of the stirring tank. The sliding path of the fixed spring wheels is constrained by the slide rails, thereby improving the stability of the stirring tank during lifting and lowering.
[0030] Optionally, the slide rail supporting assembly is a foldable slide rail supporting assembly, which comprises an upper slide rail and a lower slide rail; the upper slide rail and the lower slide rail are connected through a hinge; the upper slide rail is provided with a slide rail driving mechanism; and the slide rail driving mechanism is used to rotate the upper slide rail around the hinge as the rotation center.
[0031] By adopting the above technical scheme, the structure of the slide rail supporting assembly is disclosed. When the stirring tank is lifted, the slide rails are unfolded to constrain the stirring tank and ensure its stability. When the stirring tank is retracted, the slide rails are folded to reduce the space occupation, the volume, and the transportation and storage.
[0032] Optionally, the bottom of the stirring tank body is provided with a clamping groove.
[0033] At least one of the slide rail supporting assemblies is provided with a movable drag valve, and the movable drag valve penetrates the slide rail supporting assembly.
[0034] The movable drag valve has a clamping state of being clamped in the clamping groove and an exit state of being away from the clamping groove.
[0035] By adopting the technical scheme, the movable drag valve is arranged between the slide rail supporting assembly and the bottom of the stirring tank body, is inserted into the slot at one end of the bottom of the stirring tank body, and is fixed in the slide rail supporting assembly at the other end, so that the stirring tank is fixed together and is prevented from descending during use. When it is needed to descend and shrink, the movable drag valve is first pulled out into the slide groove of the slide rail supporting assembly, so that the fixed spring wheel can smoothly pass through the limit during descending.
[0036] Optionally, a hydraulic cylinder for a support is fixedly arranged at the bottom of the stirring tank body, and one end of the hydraulic cylinder is fixedly connected with a movable support.
[0037] The movable support comprises an upper support plate, a lower support plate and a connecting plate, and the connecting plate connects the upper support plate and the lower support plate into an integrated structure.
[0038] The movable support is driven by the hydraulic cylinder for a support and can move along the bottom of the stirring tank body.
[0039] The movable support has a support state in which the upper support plate abuts against the bottom of the stirring tank body and the lower support plate abuts against the upper edge of the slurry tank body.
[0040] By adopting the technical scheme, the movable support is arranged between the bottom of the stirring tank body and the upper edge of the slurry tank body, so that the stirring tank is prevented from descending during use. When it is needed to shrink, the movable support is first retracted into the space range of the slurry tank by the hydraulic cylinder, and then the stirring tank is moved downward.
[0041] Optionally, the device is arranged on a mobile transport tool.
[0042] By adopting the technical scheme, the device can be arranged on a mobile tool such as an engineering truck, an engineering trolley or a walking vehicle, so that the device is conveniently moved.
[0043] Optionally, a first gear set is fixedly arranged on the inner wall of the stirring rotating shaft, and a second gear set is arranged on the outer wall of the slurry rotating shaft.
[0044] In the raised state, the second gear set is engaged with the first gear set.
[0045] By adopting the technical scheme, the stirring rotating shaft can be engaged with the slurry rotating shaft, so that the rotating shafts of the stirring tank and the slurry tank are driven to rotate by one motor during use. Of course, a motor can also be arranged at the bottom of the slurry tank to drive the slurry rotating shaft to rotate, and the stirring tank and the slurry tank are driven to rotate respectively.
[0046] In a second aspect, the application provides a method for using a liftable stirring and slurry storage integrated device, which adopts the following technical scheme:
[0047] A method for using a liftable stirring and slurry storage integrated device, comprising the following steps:
[0048] Positioning the device; the liftable stirring and slurry storage integrated device is placed on a flat and stable support surface;
[0049] Lifting the slide rail support assembly; the upper slide rail of the slide rail support assembly is driven by the slide rail driving mechanism to rotate and lift up around the hinge as the rotation center, and is fixed and limited;
[0050] Jacking the stirring tank; the stirring tank is jacked by the multi-stage hydraulic cylinder, the fixed spring wheel on the outer wall of the stirring tank body is popped into the slide rail of the slide rail support assembly, and the jacking is continued until the lifting state position is reached;
[0051] Installing the movable support; the movable support is moved outward by the control support hydraulic cylinder until the upper support plate of the movable support abuts against the bottom of the stirring tank body and the lower support plate abuts against the upper edge of the slurry storage tank body;
[0052] Installing the movable drag valve; the movable drag valve is controlled to pass through the slide rail support assembly and be clamped in the clamping groove at the bottom of the stirring tank body;
[0053] Reducing the pressure of the multi-stage hydraulic cylinder; after the movable support and / or the movable drag valve are fixedly installed, the pressure of the multi-stage hydraulic cylinder is reduced, and the stirring tank body is fixed;
[0054] Installing the connecting belt; the connecting belt is installed on the belt pulley rotating shaft and the belt motor output rotating shaft;
[0055] Powering on the belt motor for debugging;
[0056] Feeding and stirring; the slurry is formed by feeding into the stirring tank and stirring;
[0057] Unloading to the slurry storage tank; the unloading valve arranged at the unloading port of the stirring tank body is opened, and the uniformly stirred slurry is discharged into the slurry storage tank;
[0058] Slurry suction operation; the slurry suction pump is placed in the slurry suction tank, and the slurry injection operation is performed by opening the slurry suction pump;
[0059] Cleaning the tank body; after the work is completed, the stirring tank and the slurry storage tank are cleaned;
[0060] Powering off the belt motor;
[0061] Removing the connecting belt;
[0062] Pressurizing and supporting the stirring tank body by the multi-stage hydraulic cylinder;
[0063] Remove the movable support; control the movable support to move inward with the hydraulic cylinder until the lower support plate of the movable support is away from the upper edge of the slurry tank;
[0064] Remove the movable drag valve; control the movable drag valve to exit the clamping groove at the bottom of the mixing tank and move outward through the slide rail support assembly;
[0065] Lower the mixing tank; after removing the movable support and the movable drag valve, the multi-stage hydraulic cylinder drives the mixing tank to move downward to shrink until the shrink state position is reached;
[0066] Lower the slide rail support assembly; rotate the upper slide rail of the slide rail support assembly as the hinge center to rotate downward through the slide rail driving mechanism.
[0067] By adopting the above technical scheme, the lifting and lowering functions of the mixing tank can be realized, and the supporting effect during the lifting and lowering of the mixing tank is increased by setting the lifting and lowering of the slide rail support assembly.
[0068] By setting the installation and removal process of the movable support and the movable drag, the stability of the mixing tank in the lifted use state is improved.
[0069] The present application includes at least one of the following beneficial technical effects:
[0070] 1. The present application can control the mixing tank and the slurry tank to be in a shrink or lifted state through the lifting mechanism. In use, the mixing tank is lifted from the slurry tank, the mixing tank stirs the slurry, and the slurry is poured into the slurry tank through the slurry discharge port to provide slurry for external use. After use, the mixing tank is shrunk into the slurry tank, thereby reducing the space of the entire device and facilitating transportation and storage.
[0071] 2. The present application can simultaneously stir the mixing tank and supply slurry to the slurry tank, can realize fast stirring, reduce waiting time, and improve stirring and supply efficiency. It is flexible and convenient to use, and has good controllability.
[0072] 3. The present application sets the slide rail support assembly to improve the stability of the mixing tank during lifting.
[0073] 4. The present application sets the movable drag valve and the movable support to improve the stability of the mixing tank during lifting. BRIEF DESCRIPTION OF DRAWINGS
[0074] Figure 1 is a perspective structural schematic diagram of an embodiment of the present application.
[0075] Figure 2 is another perspective structural schematic diagram of an embodiment of the present application.
[0076] Figure 3is a top view structural schematic diagram of an embodiment of the present application.
[0077] Figure 4 is a front view structural schematic diagram of an embodiment of the present application.
[0078] Figure 5 is a left view structural schematic diagram of an embodiment of the present application.
[0079] Figure 6 is a front view structural schematic diagram of an embodiment of the present application. Figure 4
[0080] is a front view structural schematic diagram of an embodiment of the present application. Figure 7 Figure 5 is a front view structural schematic diagram of an embodiment of the present application.
[0081] BRIEF DESCRIPTION OF DRAWINGS
[0082] 1, stirring tank; 2, slurry storage tank; 3, lifting mechanism; 4, slide rail support assembly; 101, stirring tank body; 102, feeding port; 103, belt wheel rotating shaft; 104, connecting belt; 105, motor output rotating shaft; 106, belt motor; 108, stirring rotating shaft; 109, raw material stirring rod; 110, slurry discharge port; 111, fixed spring wheel; 201, slurry storage tank body; 202, slurry storage rotating shaft; 203, slurry storage stirring rod; 301, multi-stage hydraulic cylinder; 302, lifting support plate; 401, lower slide rail; 402, upper slide rail; 403, hinge; 404, movable drag valve; 405, clamping groove; 406, movable support; 407, support hydraulic cylinder. DETAILED DESCRIPTION
[0083] The present application will be further described below in conjunction with the accompanying drawings. Figures 1-7 The present application will be further described below in conjunction with the accompanying drawings.
[0084] Embodiment 1
[0085] The embodiment of the present application discloses a liftable stirring and slurry storage integrated device.
[0086] In the embodiment, the liftable stirring and slurry storage integrated device comprises a stirring tank 1, a slurry storage tank 2 and a lifting mechanism 3.
[0087] In the embodiment, the stirring tank 1 comprises a stirring tank body 101, a feeding port 102, a stirring rotating shaft 108, a raw material stirring rod 109, a slurry discharging port 110, and a belt pulley rotating shaft 103, a connecting belt 104, a motor output rotating shaft 105, a belt motor 106 arranged on the top of the stirring tank body 101. The feeding port 102 is arranged on the top of the stirring tank body 101. The hollow stirring rotating shaft 108 is arranged in the stirring tank body 101, the raw material stirring rod 109 is arranged on the stirring rotating shaft 108, and raw material stirring blades are arranged on the raw material stirring rod 109. The slurry discharging port 110 is arranged on the bottom of the stirring tank body 101, and a slurry discharging valve is arranged at the slurry discharging port 110. A belt pulley rotating shaft 103 is arranged outside the top of the stirring tank body 101 and sleeved outside the stirring rotating shaft 108 to drive the stirring rotating shaft 108 to rotate. The belt pulley rotating shaft 103 is connected with the belt motor 106 through the motor output rotating shaft 105 and the connecting belt 104. Protective covers are arranged at the connecting belt 104, the belt pulley rotating shaft 103 and the belt motor 106.
[0088] In the embodiment, the slurry storage tank 2 comprises a slurry storage tank body 201, and the upper part of the slurry storage tank body 201 is in an open state. A slurry rotating shaft 202 is arranged in the slurry storage tank body 201, and a slurry stirring rod 203 is arranged on the slurry rotating shaft 202. A motor is arranged at the bottom of the slurry storage tank body 201 to drive the slurry rotating shaft 202 to rotate and realize the stirring of slurry.
[0089] In the embodiment, the stirring tank 1 is arranged above the slurry storage tank 2, the stirring tank 1 and the slurry storage tank 2 are coaxially arranged, and the outer diameter of the stirring tank body 101 is smaller than the inner diameter of the slurry storage tank body 201. The inner diameter of the stirring rotating shaft 108 is greater than the outer diameter of the slurry rotating shaft 202, and the upper end of the slurry rotating shaft 202 extends into the hollow space of the stirring rotating shaft 108.
[0090] In the embodiment, the lifting mechanism 3 comprises a multi-stage hydraulic cylinder 301 and a lifting support plate 302 fixedly arranged on the multi-stage hydraulic cylinder 301, and the lifting support plate 302 is fixedly connected with the top surface of the pipe body of the stirring tank 1. The stirring tank 1 has a contraction state of descending into the slurry storage tank 2 and a rising state of rising out of the slurry storage tank 2 through the action of the lifting mechanism 3.
[0091] In the embodiment, when in the contraction state, the slurry rotating shaft 202 is contracted into the hollow space of the stirring rotating shaft 108. When in the rising state, the upper end of the slurry rotating shaft 202 can partially extend into the hollow space of the stirring rotating shaft 108, or can not extend into the hollow space of the stirring rotating shaft 108. The slurry rotating shaft 202 can be a hollow rotating shaft or a solid rotating shaft.
[0092] In the embodiment, when in the raised state, the stirring tank 1 can pour slurry into the slurry storage tank 2 through the slurry discharge port 110. The slurry of the stirred material in the stirring tank 1 is poured into the slurry storage tank 2. At this time, the stirring tank 1 can be used for mixing and stirring new materials.
[0093] The application can control the stirring tank 1 and the slurry storage tank 2 to be in the retracted or raised state through the lifting mechanism 3. In use, the stirring tank 1 is raised from the slurry storage tank 2, the stirring tank 1 stirs the slurry, and the slurry is poured into the slurry storage tank 2 through the slurry discharge port 110 for use. After use, the stirring tank 1 is retracted into the slurry storage tank 2, thereby reducing the space of the entire device and facilitating transportation and storage. The use is flexible and convenient, and the operation is controllable.
[0094] The application also has an automatic control box, and the operation can be realized by only operating the button through the plc embedded programming. The specific information collection points and programming control methods are not the technical purpose of the application and are not described here. Of course, the automatic data transmission and instruction control of the connection to the external terminal are being explored and tried.
[0095] The application can realize the stirring of small batches of materials, transfer the stirred materials to the slurry storage tank 2, and start to provide slurry from the slurry storage tank 2, thereby shortening the time for providing the first batch of slurry and saving the waiting time for stirring the first batch of materials. At the same time, the stirring tank 1 continues to stir a new batch of materials, so that small-batch and fast-paced stirring can be realized, and the stirring and supply efficiency can be improved.
[0096] In the use scene of continuous operation of different proportions or different types of material slurry, the stirring tank 1 first stirs the first proportion or the first type of material slurry, transfers the stirred material to the slurry storage tank 2, and at this time, the slurry storage tank 2 provides the first proportion or the first type of material slurry. At the same time, the stirring tank 1 can stir the second proportion or the second type of material slurry. In this way, different proportions or different types of material slurry can be continuously operated, the waiting and intermittent time can be reduced, and the production efficiency and supply efficiency can be improved.
[0097] Embodiment 2
[0098] The embodiment of the application discloses a liftable stirring and slurry storage integrated device.
[0099] In the embodiment, different from the embodiment 1, a slurry suction groove is arranged on the outer lower part of the slurry storage tank 201 and penetrates the inside of the slurry storage tank 201, and a slurry suction pump is arranged in the slurry suction groove to suck and pump the slurry. The specific structure is not shown in the drawings. By arranging the slurry suction groove at the slurry tank and sucking through the slurry suction pump, the pumping of the slurry can be conveniently realized.
[0100] Embodiment 3
[0101] The embodiment of the present application discloses a liftable stirring and slurry storage integrated device.
[0102] In the embodiment, different from the foregoing embodiments, the device further comprises at least two slide rail supporting assemblies 4, and two are taken as examples in the drawings.
[0103] In the embodiment, the arrangement direction of the slide rail supporting assembly 4 is parallel to the lifting direction of the stirring tank 1, and the stirring tank 1 and the slurry storage tank 2 are arranged between the slide rail supporting assemblies 4. The slide rail supporting assembly 4 is a foldable slide rail supporting assembly 4, which comprises an upper slide rail 402 and a lower slide rail 401, and the upper slide rail 402 and the lower slide rail 401 are connected through a hinge 403. The upper slide rail 402 is provided with a slide rail driving mechanism, which is used to rotate the upper slide rail 402 around the hinge 403 as the rotation center. The slide rail supporting assembly 4 is composed of the foldable upper and lower slide rails, which can cooperate with the stirring tank 1 when it is lifted, and the slide rails are unfolded to provide constraint for the lifting of the stirring tank 1 and ensure its stability. When the stirring tank 1 is retracted, the slide rails are also folded to reduce the space occupation, the volume is reduced, and the transportation and storage are facilitated. The slide rail driving mechanism can be a rotating motor, a hydraulic cylinder or the like.
[0104] In the embodiment, at least two groups of fixed spring wheels 111 are fixedly arranged on the outer sidewall of the stirring tank 1; the number of groups of fixed spring wheels 111 corresponds to the number of slide rail supporting assemblies 4; and each group of fixed spring wheels 111 can slide on one slide rail supporting assembly 4. The fixed spring wheel 111 comprises a spring fixedly arranged at one end of the outer sidewall of the stirring tank 1, and the other end of the spring is fixedly connected with a pulley frame; and a pulley is arranged on the pulley frame. The fixed spring wheel 111 constrains the sliding path of the fixed spring wheel 111 through the slide rail, thereby improving the stability of the stirring tank 1 in the lifting and lowering process. In order to ensure that the fixed spring wheel 111 can smoothly enter the inside of the slurry storage tank 201 in the process of descending, the radius of the pulley on the fixed spring wheel 111 should be greater than the distance between the inner wall of the slide rail of the slide rail supporting assembly 4 and the upper edge inner wall of the slurry storage tank 201, and the difference between the inner diameter of the slurry storage tank 201 and the outer diameter of the stirring tank 1 should be at least greater than the diameter of the pulley on the fixed spring wheel 111.
[0105] Embodiment 4
[0106] The embodiment of the present application discloses a liftable stirring and slurry storage integrated device.
[0107] In this embodiment, the difference from embodiment 3 is that the bottom of the stirring tank body 101 is provided with a clamping groove 405. The sliding rail support assembly 4 is provided with a movable drag valve 404 which penetrates the sliding rail support assembly 4. The movable drag valve 404 has a clamping state of being clamped in the clamping groove 405 and an exit state of being away from the clamping groove 405. When the stirring tank 1 is lifted for use, the movable drag valve 404 is arranged between the sliding rail support assembly 4 and the bottom of the stirring tank body 101, one end of which can be inserted into the insertion groove at the bottom of the stirring tank body 101, and the other end is fixed in the sliding rail support assembly 4, which together fixes the stirring tank 1 to prevent it from falling during use, ensuring the safety and stability during use. When it is needed to be lowered and retracted, it is first pulled out into the sliding groove of the sliding rail support assembly 4 to ensure that the fixed spring wheel 111 can pass smoothly during the lowering process.
[0108] Embodiment 5
[0109] The embodiment of the present application discloses a liftable stirring and slurry storage integrated device.
[0110] In this embodiment, the difference from embodiment 3 is that the bottom of the stirring tank body 101 is provided with a clamping groove 405. The sliding rail support assembly 4 is provided with a movable drag valve 404 which penetrates the sliding rail support assembly 4. The movable drag valve 404 has a clamping state of being clamped in the clamping groove 405 and an exit state of being away from the clamping groove 405. When the stirring tank 1 is lifted for use, the movable drag valve 404 is arranged between the sliding rail support assembly 4 and the bottom of the stirring tank body 101, one end of which can be inserted into the insertion groove at the bottom of the stirring tank body 101, and the other end is fixed in the sliding rail support assembly 4, which together fixes the stirring tank 1 to prevent it from falling during use, ensuring the safety and stability during use. When it is needed to be lowered and retracted, it is first pulled out into the sliding groove of the sliding rail support assembly 4 to ensure that the fixed spring wheel 111 can pass smoothly during the lowering process.
[0111] Embodiment 6
[0112] The embodiment of the present application discloses a liftable stirring and slurry storage integrated device.
[0113] In this embodiment, the device can be arranged on a mobile transport tool. Such as engineering truck, engineering trolley, walking car, etc., so as to facilitate the movement. Of course, the device can also be placed at any working surface with a placing space.
[0114] Embodiment 7
[0115] The embodiment of the present application discloses a liftable stirring and slurry storage integrated device.
[0116] In the embodiment, different from the embodiment 1, no motor is arranged at the bottom of the slurry storage tank 2. A first gear set is fixedly arranged on the inner wall of the lower end of the stirring rotating shaft 108, and a second gear set is arranged on the outer wall of the upper end of the slurry storage rotating shaft 202. When the stirring tank 1 is in the raised state, the second gear set meshes with the first gear set. The stirring rotating shaft 108 and the slurry storage rotating shaft 202 mesh through the gear sets, so that the rotating shafts of the stirring tank 1 and the slurry storage tank 2 are driven to rotate by one motor during use. This design is more practical for the scene where the two tank bodies are used for a long time, and the cost and energy consumption of one motor can be saved. However, for the scene where the two tank bodies are not used at the same time, one of the stirring rods may be idling. Therefore, the selection is made according to the specific use.
[0117] Embodiment 8
[0118] The embodiment of the application discloses a use method of a liftable stirring and slurry storage integrated device.
[0119] In the embodiment, the use method of the liftable stirring and slurry storage integrated device comprises the following steps.
[0120] The device is positioned; the liftable stirring and slurry storage integrated device is placed on a flat and stable support surface.
[0121] The stirring tank 1 is lifted; the stirring tank 1 is lifted by the multi-stage hydraulic cylinder 301, and the fixed spring wheel 111 on the outer wall of the stirring tank body 101 is popped into the slide rail of the slide rail support assembly 4 until the raised state position is reached.
[0122] The connecting belt 104 is installed; the connecting belt 104 is installed on the belt wheel rotating shaft 103 and the motor output rotating shaft 105.
[0123] The belt motor 106 is powered on for debugging.
[0124] The material is stirred; the material is stirred in the stirring tank 1 to form a slurry.
[0125] The slurry is unloaded into the slurry storage tank 2; the slurry valve arranged at the slurry unloading port 110 of the stirring tank body 101 is opened, and the uniformly stirred slurry is discharged into the slurry storage tank 2.
[0126] The slurry suction operation is performed; the slurry suction pump is placed in the slurry suction tank, and the slurry injection operation is performed by opening the slurry suction pump.
[0127] The tank body is cleaned; after the work is completed, the stirring tank 1 and the slurry storage tank 2 are cleaned.
[0128] The belt motor 106 is powered off.
[0129] The connecting belt 104 is removed.
[0130] Lower the stirring tank 1; the multi-stage hydraulic cylinder 301 drives the stirring tank body 101 to move downward to be shrunk; until the shrunk state position is reached.
[0131] Through this embodiment, the lifting, lowering and other functions of the stirring tank 1 can be realized.
[0132] Embodiment 9
[0133] The application discloses a use method of a liftable stirring and slurry storage integrated device.
[0134] In this embodiment, the use method of the liftable stirring and slurry storage integrated device comprises the following steps.
[0135] The device is in place; the liftable stirring and slurry storage integrated device is placed on a flat and stable support surface.
[0136] Lift the slide rail support assembly 4; the upper slide rail 402 of the slide rail support assembly 4 is driven by the slide rail driving mechanism to rotate upward around the hinge 403 as the rotation center and is fixed and limited.
[0137] Jack up the stirring tank 1; the stirring tank 1 is jacked up by the multi-stage hydraulic cylinder 301, the fixed spring wheel 111 on the outer wall of the stirring tank body 101 is popped into the slide rail of the slide rail support assembly 4, and until the lifted state position is reached.
[0138] Install the connecting belt 104; the connecting belt 104 is installed on the belt wheel rotating shaft 103 and the motor output rotating shaft 105.
[0139] Power on the belt motor 106 for debugging.
[0140] Stirring and feeding; the slurry is formed by stirring and feeding into the stirring tank 1.
[0141] Discharge to the slurry storage tank 2; open the slurry discharge valve arranged at the slurry discharge port 110 of the stirring tank body 101 to discharge the uniformly stirred slurry into the slurry storage tank 2.
[0142] Suction slurry operation; the suction slurry pump is arranged in the suction slurry tank, and the suction slurry pump is started to perform the grouting operation.
[0143] Clean the tank body; after the work is completed, the stirring tank 1 and the slurry storage tank 2 are cleaned.
[0144] Power off the belt motor 106.
[0145] Remove the connecting belt 104.
[0146] Lower the stirring tank 1; the multi-stage hydraulic cylinder 301 drives the stirring tank body 101 to move downward to be shrunk; until the shrunk state position is reached.
[0147] Lowering the slide rail supporting assembly 4; the upper slide rail 402 of the slide rail supporting assembly 4 is driven by the slide rail driving mechanism to rotate downwards as the hinge 403 as the rotation center.
[0148] The difference between the present embodiment and embodiment 7 is that the lifting and lowering of the slide rail supporting assembly 4 is added, and the supporting effect during the lifting and lowering of the mixing tank 1 is increased.
[0149] Embodiment 10
[0150] The present application discloses a use method of a liftable mixing and slurry storage integrated device.
[0151] In the present embodiment, the use method of the liftable mixing and slurry storage integrated device includes some or all of the following steps.
[0152] The device is in place; the liftable mixing and slurry storage integrated device is placed on a flat and stable support surface.
[0153] Lifting the slide rail supporting assembly 4; the upper slide rail 402 of the slide rail supporting assembly 4 is driven by the slide rail driving mechanism to rotate upwards as the hinge 403 as the rotation center, and is fixed and limited.
[0154] Jacking the mixing tank 1; the mixing tank 1 is jacked by the multi-stage hydraulic cylinder 301, the fixed spring wheel 111 on the outer wall of the mixing tank body 101 is popped into the slide rail of the slide rail supporting assembly 4, and the lifting state position is reached.
[0155] Installing the movable support 406; the movable support 406 is moved outward by the control support hydraulic cylinder 407 until the upper support plate of the movable support 406 is in contact with the bottom of the mixing tank body 101 and the lower support plate is in contact with the upper edge of the slurry storage tank body 201.
[0156] Installing the movable drag valve 404; the movable drag valve 404 is controlled to pass through the slide rail supporting assembly 4 and be clamped in the clamping groove 405 at the bottom of the mixing tank body 101.
[0157] Multi-stage hydraulic cylinder 301 decompression; after the movable support 406 and / or the movable drag valve 404 are fixedly installed, the multi-stage hydraulic cylinder 301 is decompressed, and the mixing tank body 101 is fixed.
[0158] Installing the connecting belt 104; the connecting belt 104 is installed on the belt pulley rotating shaft 103 and the motor output rotating shaft 105.
[0159] Belt motor 106 power-on debugging.
[0160] Feeding and stirring; feeding into the mixing tank 1 to form a slurry.
[0161] Unloading to the slurry storage tank 2; opening the unloading valve at the unloading port 110 of the stirring tank body 101, and discharging the uniformly stirred slurry into the slurry storage tank 2.
[0162] Slurry suction operation; placing the slurry suction pump in the slurry suction tank, and opening the slurry suction pump to perform the grouting operation.
[0163] Cleaning the tank body; after completion, cleaning the stirring tank 1 and the slurry storage tank 2.
[0164] The belt motor 106 is powered off.
[0165] Remove the connecting belt 104.
[0166] Multi-stage hydraulic cylinder 301 pressurized support; the multi-stage hydraulic cylinder 301 pressurized support the stirring tank body 101.
[0167] Remove the movable support 406; control the support hydraulic cylinder 407 to drive the movable support 406 to move inward, until the lower support plate of the movable support 406 is away from the upper edge of the slurry storage tank body 201.
[0168] Remove the movable drag valve 404; control the movable drag valve 404 to exit the clamping groove 405 at the bottom of the stirring tank body 101, and move outward through the slide rail support assembly 4.
[0169] Lower the stirring tank 1; after removing the movable support 406 and the movable drag valve 404, the multi-stage hydraulic cylinder 301 drives the stirring tank body 101 to move downward to shrink; until the shrinkage state position is reached.
[0170] Lower the slide rail support assembly 4; rotate the upper slide rail 402 of the slide rail support assembly 4 to rotate downward with the hinge 403 as the center.
[0171] Through this embodiment, the difference with example 8 is that the process of installing and removing the movable support 406 and the movable drag valve 404 is added, and the stability of the stirring tank 1 in the raised use state is improved.
[0172] The above are the preferred embodiments of the present application, and are not limited to the protection scope of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application shall be covered within the protection scope of the present application.
Claims
1. A slurry mixing and storing integrated device capable of lifting, characterized in that: It comprises a stirring tank (1), a slurry storage tank (2), a lifting mechanism (3); The stirring tank (1) comprises a stirring tank body (101), a hollow stirring rotating shaft (108) arranged inside the stirring tank body (101), a slurry discharge port (110) arranged at the bottom of the stirring tank body (101), and a slurry discharge valve arranged at the slurry discharge port (110); The slurry storage tank (2) comprises a slurry storage tank body (201), and the upper portion of the slurry storage tank body (201) is in an open state; a slurry storage rotating shaft (202) is arranged inside the slurry storage tank body (201); The stirring tank (1) is arranged above the slurry storage tank (2), the stirring tank (1) and the slurry storage tank (2) are coaxially arranged, and the outer diameter of the stirring tank body (101) is smaller than the inner diameter of the slurry storage tank body (201); The inner diameter of the stirring rotating shaft (108) is greater than the outer diameter of the slurry storage rotating shaft (202), and the upper end of the slurry storage rotating shaft (202) extends into the hollow space of the stirring rotating shaft (108); The lifting mechanism (3) comprises a multi-stage hydraulic cylinder (301) and a lifting support plate (302) fixedly arranged on the multi-stage hydraulic cylinder (301), and the lifting support plate (302) is fixedly connected with the top surface of the pipe body of the stirring tank (1); The stirring tank (1) has a retracted state of descending into the slurry storage tank (2) and a raised state of rising out of the slurry storage tank (2) through the action of the lifting mechanism (3); When in the retracted state, the slurry storage rotating shaft (202) is retracted into the hollow space of the stirring rotating shaft (108); When in the raised state, the stirring tank (1) can pour slurry into the slurry storage tank (2) through the slurry discharge port (110); The slurry storage tank (2) comprises a slurry storage stirring rod (203) arranged on the slurry storage rotating shaft (202); The stirring tank (1) comprises a feeding port (102) arranged at the top of the stirring tank body (101), a raw material stirring rod (109) arranged on the stirring rotating shaft (108), and raw material stirring blades arranged on the raw material stirring rod (109); The stirring tank body (101) is further provided with a belt pulley rotating shaft (103) sleeved outside the stirring rotating shaft (108) for driving the stirring rotating shaft (108) to rotate, and the belt pulley rotating shaft (103) is connected with a belt motor (106) through a connecting belt (104) and a motor output rotating shaft (105).
2. The lifting, stirring and slurry storage integrated device according to claim 1, characterized in that: A slurry suction groove penetrating through the inside of the slurry storage tank body (201) is arranged at the lower portion outside the slurry storage tank body (201), and a slurry suction pump is arranged in the slurry suction groove to suck and pump slurry.
3. The lifting, stirring and slurry storage integrated device according to any one of claims 1-2, characterized in that: The device further comprises at least two slide rail supporting assemblies (4); the slide rail supporting assemblies (4) are arranged in parallel with the lifting direction of the stirring tank (1), and the stirring tank (1) and the slurry storage tank (2) are arranged between the slide rail supporting assemblies (4); At least two groups of fixed spring wheels (111) are fixedly arranged on the outer wall of the stirring tank (1); the number of groups of the fixed spring wheels (111) corresponds to the number of the slide rail supporting assemblies (4); each group of the fixed spring wheels (111) can slide on one of the slide rail supporting assemblies (4).
4. The liftable stirring and slurry storage integrated device according to claim 3, characterized in that: The slide rail supporting assembly (4) is a foldable slide rail supporting assembly (4) comprising an upper slide rail (402) and a lower slide rail (401), the upper slide rail (402) and the lower slide rail (401) are connected through a hinge (403), the upper slide rail (402) is provided with a slide rail driving mechanism, and the slide rail driving mechanism is used to rotate the upper slide rail (402) with the hinge (403) as the rotation center.
5. The liftable stirring and slurry storage integrated device according to claim 3, characterized in that: The bottom of the stirring tank body (101) is provided with a clamping groove (405); At least one of the slide rail supporting assemblies (4) is provided with a movable drag valve (404) penetrating through the slide rail supporting assembly (4); The movable drag valve (404) has a clamping state of being clamped in the clamping groove (405) and an exit state of being away from the clamping groove (405).
6. The liftable stirring and slurry storage integrated device according to claim 3, characterized in that: The bottom of the stirring tank body (101) is fixedly provided with a support hydraulic cylinder (407), one end of the support hydraulic cylinder (407) is fixedly connected with a movable support (406); The movable support (406) comprises an upper support plate, a lower support plate and a connecting plate, and the connecting plate connects the upper support plate and the lower support plate into an integrated structure; The movable support (406) can move along the bottom of the stirring tank body (101) under the driving of the support hydraulic cylinder (407); The movable support (406) has a support state in which the upper support plate abuts against the bottom of the stirring tank body (101) and the lower support plate abuts against the upper side of the slurry storage tank body (201).
7. The liftable stirring and slurry storage integrated device according to claim 1, characterized in that: The device is arranged on a mobile transport tool.
8. The liftable stirring and slurry storage integrated device according to claim 1, characterized in that: A first gear set is fixedly arranged on the inner wall of the stirring rotating shaft (108), and a second gear set is arranged on the outer wall of the slurry storage rotating shaft (202); In the raised state, the second gear set is engaged with the first gear set.
9. A method for using a slurry mixing and storing integrated device capable of lifting, characterized in that, The method comprises the following steps: Positioning the device; placing the liftable stirring and slurry storage integrated device on a flat and stable support surface; Raising the slide rail support assembly (4); the upper slide rail (402) of the slide rail support assembly (4) is driven by the slide rail driving mechanism to rotate upwards around the hinge (403) as the center of rotation and is fixed and limited; Lifting the mixing tank (1); the mixing tank (1) is lifted by the multi-stage hydraulic cylinder (301), the fixed spring wheel (111) on the outer wall of the mixing tank body (101) is popped into the slide rail of the slide rail support assembly (4), and until the lifting state position is reached; Installing the movable support (406); the movable support (406) is moved outward by the control support hydraulic cylinder (407) until the upper support plate of the movable support (406) abuts against the bottom of the mixing tank body (101) and the lower support plate abuts against the upper edge of the slurry storage tank body (201); Installing the movable drag valve (404); the movable drag valve (404) is controlled to pass through the slide rail support assembly (4) and be clamped in the clamping groove (405) at the bottom of the mixing tank body (101); Reducing the pressure of the multi-stage hydraulic cylinder (301); after the movable support (406) and / or the movable drag valve (404) are fixedly installed, the multi-stage hydraulic cylinder (301) is reduced in pressure, and the mixing tank body (101) is fixed; Installing the connecting belt (104); the connecting belt (104) is installed on the belt pulley rotating shaft (103) and the output rotating shaft (105) of the belt motor (106); Powering on the belt motor (106) for debugging; Mixing and feeding; the slurry is formed by mixing and feeding into the mixing tank (1); Unloading to the slurry storage tank (2); the unloading valve arranged at the unloading port (110) of the mixing tank body (101) is opened, and the uniformly mixed slurry is discharged into the slurry storage tank (2); Suction slurry operation; the suction slurry pump is placed in the suction slurry tank, and the suction slurry pump is started to perform the grouting operation; Cleaning the tank body; after the work is completed, the mixing tank (1) and the slurry storage tank (2) are cleaned; Powering off the belt motor (106); Removing the connecting belt (104); Pressurizing and supporting the multi-stage hydraulic cylinder (301); the multi-stage hydraulic cylinder (301) pressurizes and supports the mixing tank body (101); Removing the movable support (406); the movable support (406) is moved inward by the control support hydraulic cylinder (407) until the lower support plate of the movable support (406) is away from the upper edge of the slurry storage tank body (201); Removing the movable drag valve (404); the movable drag valve (404) is controlled to exit the clamping groove (405) at the bottom of the mixing tank body (101) and move outward through the slide rail support assembly (4); Lowering the mixing tank (1); after the movable support (406) and the movable drag valve (404) are removed, the mixing tank body (101) is moved downward by the multi-stage hydraulic cylinder (301) to be contracted; until the contraction state position is reached; Lowering the slide rail support assembly (4); the upper slide rail (402) of the slide rail support assembly (4) is driven by the slide rail driving mechanism to rotate downwards around the hinge (403) as the center of rotation.
Citation Information
Patent Citations
A lifting and stirring integrated device for slurry storage
CN218795319U