A multi-stage serial transfer device

Abstract

The present invention belongs to the technical field of coal mine excavation and transportation equipment, and is specifically a multi-stage serial transfer device. The invention solves the problem that existing transfer machines are inconvenient in mining operations and it is difficult for the transfer machine to maintain an appropriate distance from the excavation mechanism in real time for transfer operations. The invention comprises multiple groups of transfer mechanism units that can move on their own; a unit workshop docking sensor and a unit workshop distance sensor are set at the docking position of two adjacent groups of transfer mechanism units; a single vehicle and roadway side distance measuring device is set on both sides of the transfer mechanism unit; the tail of the transfer mechanism unit is connected to the transfer belt, and a discharge position measuring device is set at the connection part; the transfer mechanism unit is provided with a conveying volume monitoring device; the distance sensor, the unit workshop docking sensor, the unit workshop distance sensor, the single vehicle and roadway side distance measuring device, the discharge position measuring device, and the conveying volume monitoring device are respectively connected to a data acquisition device.

Description

Technical Field

[0001] The invention belongs to the technical field of coal mine excavation and transportation equipment, in particular to a multi-stage series transfer device. Background Art

[0002] A transfer machine is a device used in underground coal mining. One end of the machine overlaps the conveyor at the working face, and the other end is connected to the tail of the belt conveyor. Its function in the three-machine system of large-scale fully mechanized mining is to transfer the coal transported by the scraper conveyor at the mining face, raise it from the roadway floor, and transfer it to the belt conveyor.

[0003] The general transfer mechanism has the problem of being difficult to move. Therefore, during underground mining operations, after the tunneling mechanism completes mining, the mined coal needs to be transported to the transfer machine through transfer equipment, and then transferred to the conveyor by the transfer machine.

[0004] Application number 201922478228.2 discloses an underground crawler mobile belt transfer machine, comprising a collecting hopper, a first bridge frame, a second bridge frame, a self-moving assembly, a self-moving crawler track, a leveling blade, a first transfer frame, a second transfer frame, a first belt transfer machine body, a material discharge head, and a material discharge assembly. The second transfer frame is bolted to one side of the first belt transfer machine body, the first transfer frame is bolted to the outside of the second transfer frame, and the second bridge frame is bolted to one end of the first transfer frame. Although the belt transfer machine can be moved, its length is fixed, limiting its use in certain scenarios.

[0005] In summary, the existing transfer machine has inconveniences in mining operations, and it is difficult for the transfer machine to maintain an appropriate distance from the tunneling mechanism in real time for transfer operations. Summary of the Invention

[0006] In order to solve the problem that the existing transfer machine has inconvenience in mining operations and it is difficult for the transfer machine to maintain an appropriate distance from the tunneling mechanism in real time for transfer operations, the present invention provides a multi-stage series transfer device.

[0007] The present invention adopts the following technical scheme: a multi-stage serial transfer device, including multiple groups of transfer mechanism units that can move by themselves, the multiple groups of transfer mechanism units are connected in series end to end in the length direction, the transfer mechanism unit at the head end is connected to the cutting device, and a distance sensor with the cutting device is set at the connection position; a unit workshop docking sensor and a unit workshop distance sensor are set at the docking position of two adjacent groups of transfer mechanism units, the unit workshop docking sensor controls the docking position of the two groups of transfer mechanism units, and the unit workshop distance sensor controls the distance between the two groups of transfer mechanism units; a single vehicle and tunnel side distance measuring device is set on both sides of the transfer mechanism unit for measuring the distance between the transfer mechanism unit and the tunnel side; the tail of the transfer mechanism unit is connected to the transfer belt, and a unloading position measuring device is set at the connection position; the transfer mechanism unit is provided with a conveying volume monitoring device for real-time monitoring and statistical coal volume; the distance sensor, unit workshop docking sensor, unit workshop distance sensor, single vehicle and tunnel side distance measuring device, unloading position measuring device and conveying volume monitoring device are respectively connected to the data acquisition device.

[0008] In some embodiments, the distance sensor is a point-to-point wireless ranging sensor.

[0009] In some embodiments, the unit workshop docking sensor is a visual acquisition device.

[0010] In some embodiments, the inter-unit distance sensor is a point-to-point wireless ranging sensor.

[0011] In some embodiments, the device for measuring the distance between the bicycle and the lane is an ultrasonic and laser distance measuring device.

[0012] In some embodiments, the discharge position measurement device is a visual acquisition device.

[0013] In some embodiments, the conveying volume monitoring device includes a visual acquisition device and a belt scale.

[0014] In some embodiments, the transfer mechanism unit includes a walking part, a rotating unit is provided on the walking part, and a rotating table assembly is installed on the rotating unit. One end of the rotating table assembly is a material receiving part, and the other end is connected to the first-level telescopic unit and the second-level telescopic unit in sequence. The end of the second-level telescopic unit is installed on the follow-up support and connected to the third-level telescopic end element. The first-level telescopic unit, the second-level telescopic unit and the third-level telescopic end element are driven by a telescopic drive device to perform telescopic work.

[0015] In some embodiments, the multi-stage tandem transfer device further includes a personnel identification sensor.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1) The entire process only requires one person to operate the remote control, which is highly intelligent and does not require manual handling or adjustment, greatly reducing the labor intensity of workers.

[0018] 2) Use a movable telescopic belt transfer machine to complete the coal transfer task during the tunnel opening construction process, realize continuous transportation, improve operation efficiency, and thus improve the economic benefits of the coal mine. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the connection of multiple groups of transfer mechanism units;

[0020] Figure 2 It is a structural diagram of the reprinting mechanism unit;

[0021] In the figure, 1- distance sensor, 2- unit workshop docking sensor, 3- unit workshop distance sensor, 4- single vehicle and lane distance measuring device, 5- unloading position measuring device, 6- transfer mechanism unit, 7- data acquisition device, 8- conveying volume monitoring device, 6.1- walking part, 6.2- turntable assembly, 6.3- receiving part, 6.4- first-level telescopic unit, 6.5- second-level telescopic unit, 6.6- third-level telescopic unit, 6.7- follow-up support. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are part of the embodiments of the present invention, not all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] like Figure 1 As shown, a multi-stage serial transfer device includes multiple groups of transfer mechanism units 6 that can move by themselves. The multiple groups of transfer mechanism units 6 are connected in series end to end in the length direction. The transfer mechanism unit 6 at the head end is connected to the cutting device, and a distance sensor 1 with the cutting device is set at the connection position.

[0024] The distance sensor 1 is a point-to-point wireless distance measuring sensor. The distance sensor 1 monitors the distance between the transfer mechanism unit 6 at the head end and the cutting device in real time, and transmits the measured distance signal to the data acquisition device. The data acquisition device determines whether the distance between the transfer mechanism unit 6 at the head end and the cutting device is within the appropriate distance based on the distance signal. If the distance is greater than the set threshold, a command signal is sent to make the transfer mechanism unit 6 speed up and follow up. If the distance is less than the set threshold, a command signal is sent to make the transfer mechanism unit 6 slow down.

[0025] A unit workshop docking sensor 2 and a unit workshop distance sensor 3 are set at the docking position of two adjacent transfer mechanism units 6. The unit workshop docking sensor 2 controls the docking position of the two transfer mechanism units, and the unit workshop distance sensor 3 controls the distance between the two transfer mechanism units.

[0026] A bicycle and laneway wall distance measuring device 4 is provided on both sides of the transfer mechanism unit 1 for measuring the distance between the transfer mechanism unit and the laneway wall.

[0027] The tail of the transfer mechanism unit 1 is connected to the transfer belt, and a discharge position measuring device 5 is provided at the connection portion.

[0028] The transfer mechanism unit 1 is provided with a conveying volume monitoring device 8 for real-time monitoring and counting of coal volume.

[0029] The distance sensor 1, the unit workshop docking sensor 2, the unit workshop distance sensor 3, the single vehicle and laneway distance measuring device 4, the unloading position measuring device 5 and the conveying volume monitoring device 8 are respectively connected to the data acquisition device.

[0030] During construction, the specific operation process is as follows:

[0031] S1: A plurality of transfer mechanism units with telescopic functions and capable of moving independently are connected end to end behind the tunneling equipment. The transfer mechanism units move along with the advancement of the tunneling equipment.

[0032] S2: The distance between the front end of the transfer mechanism unit at the head end and the tunneling equipment is measured in real time through a distance sensor. The transfer mechanism unit at the head end maintains an appropriate distance from the tunneling equipment so that the mined coal can be directly transferred to the transfer mechanism unit at the head end.

[0033] S3: Unit workshop docking sensors and unit workshop distance sensors are set at the docking positions of two adjacent transfer mechanism units. The unit workshop docking sensors control the docking positions of the two transfer mechanism units to be correct, and the unit workshop distance sensors control the distance between the two transfer mechanism units to ensure that coal does not fall during transfer.

[0034] S4: The transport volume monitoring device provided on the transfer mechanism unit is used to monitor and count the transported coal volume in real time.

[0035] S5: The distance between the transfer mechanism unit and the lane side is measured in real time by using the bicycle and lane side distance measuring devices set on both sides of the transfer mechanism unit.

[0036] S6: The transfer mechanism unit at the tail is connected to the transfer belt conveyor to transfer the coal to the transfer belt conveyor.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A multi-stage serial transfer device, characterized in that: The system comprises a plurality of groups of self-movable transfer mechanism units, wherein the plurality of transfer mechanism units are connected in series end to end in the length direction, the transfer mechanism unit at the head end is connected to the cutting device, and a distance sensor with the cutting device is provided at the connection part; The docking positions of two adjacent transfer mechanism units are provided with a unit workshop docking sensor and a unit workshop distance sensor. The unit workshop docking sensor controls the docking position of the two transfer mechanism units, and the unit workshop distance sensor controls the distance between the two transfer mechanism units. A bicycle and laneway wall distance measuring device is set on both sides of the transfer mechanism unit to measure the distance between the transfer mechanism unit and the laneway wall; The tail of the transfer mechanism unit is connected to the transfer belt, and a discharge position measuring device is provided at the connection part; The transfer mechanism unit is equipped with a conveying volume monitoring device for real-time monitoring and statistics of coal volume; The distance sensor, unit workshop docking sensor, unit workshop distance sensor, single vehicle and laneway distance measuring device, unloading position measuring device and conveying volume monitoring device are respectively connected to the data acquisition device; There are multiple sets of self-moving transfer mechanism units connected end to end behind the tunneling equipment, which have telescopic functions and move as the tunneling equipment moves forward. The distance sensor measures the distance between the front end of the transfer mechanism unit and the tunneling equipment in real time. The transfer mechanism unit at the head end and the tunneling equipment maintain an appropriate distance so that the mined coal can be directly transferred to the transfer mechanism unit at the head end. The docking sensor in the unit workshop controls the docking position of the two transfer mechanism units to be correct, and the distance sensor in the unit workshop controls the distance between the two transfer mechanism units to ensure that the coal does not fall during transfer; The device for measuring the distance between the bicycle and the roadway wall measures the distance between the transfer mechanism unit and the roadway wall in real time.

2. The multi-stage serial transfer device according to claim 1, characterized in that: The distance sensor is a point-to-point wireless distance measuring sensor.

3. The multi-stage serial transfer device according to claim 1, characterized in that: The unit workshop docking sensor is a visual acquisition device.

4. The multi-stage serial transfer device according to claim 1, characterized in that: The unit vehicle distance sensor is a point-to-point wireless distance measurement sensor.

5. The multi-stage serial transfer device according to claim 1, characterized in that: The device for measuring the distance between the bicycle and the lane is an ultrasonic and laser distance measuring device.

6. The multi-stage serial transfer device according to claim 1, characterized in that: The discharge position measuring device is a visual acquisition device.

7. The multi-stage serial transfer device according to claim 1, characterized in that: The conveying volume monitoring device includes a visual acquisition device and a belt scale.

8. The multi-stage serial transfer device according to claim 1, characterized in that: The transfer mechanism unit includes a walking part, a rotating unit is provided on the walking part, a rotating table assembly is installed on the rotating unit, one end of the rotating table assembly is a material receiving part, and the other end is connected to the first-level telescopic unit and the second-level telescopic unit in sequence, the end of the second-level telescopic unit is installed on the follow-up support and connected to the third-level telescopic unit, and the first-level telescopic unit, the second-level telescopic unit and the third-level telescopic end element are driven by a telescopic drive device to perform telescopic work.

9. The multi-stage serial transfer device according to claim 1, characterized in that: The multi-stage serial transfer device further includes a personnel identification sensor.

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