A device for automatically pressing soft rubber caps of a bowl basket frame
By designing an automated cap conveying, arranging, and assembly device, the problem of low assembly efficiency of caps for basket frame supports in existing technologies has been solved, achieving efficient and standardized cap assembly and ensuring a firm connection between the caps and supports.
Patent Information
- Application Number
- CN202211405948.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-10
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2042-11-10
AI Technical Summary
The existing technology for assembling the rubber caps of the basket frame support components suffers from problems such as high manual labor intensity, low efficiency, and poor assembly results, making it difficult to achieve large-scale and standardized assembly operations.
Design an automated device that includes a clamping and positioning component, a cap conveying device, a cap arranging device, and a cap assembly device. The device uses a robotic arm to position the basket frame and utilizes the cap conveying, arranging, and assembly devices to achieve automated conveying, arranging, and assembly of the caps, ensuring synchronous assembly of the caps with the support components.
The system enables automated conveying, arrangement, and assembly of rubber caps, improving assembly efficiency, ensuring a secure connection between the rubber caps and the support components, achieving mass production and standardized assembly, and enhancing product quality and assembly results.
Smart Images

Figure CN115778283B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a device for automatically pressing soft rubber caps on a bowl basket frame. BACKGROUND
[0002] With the development of technology and the continuous improvement of people's living standards, people are constantly optimizing their quality of life through technology. In order to solve the difficulty of washing dishes, various dishwashers have emerged.
[0003] At present, the bowl basket frame in the dishwasher is composed of several connecting strips interlaced with each other. In order to better position the tableware, several upward extending support members are usually arranged at intervals on the inner side of the bowl basket frame. At present, in order to avoid the free end of the support member scratching the tableware or the user, the staff will assemble rubber caps on the free end of the support member during the production and processing of the bowl basket frame to play a protective role. However, the current way of assembling rubber caps on the support member by manual labor has the problems of high labor intensity, low assembly efficiency and poor assembly effect, that is, it cannot realize large-scale and standardized assembly operation.
[0004] Therefore, the present application is proposed to solve the above problems. SUMMARY
[0005] The present application aims to overcome the shortcomings of the prior art and provide a device for automatically pressing soft rubber caps on a bowl basket frame, which can improve the problems in the prior art and realize automatic rubber cap conveying, rubber cap arrangement and rubber cap assembly operation, large-scale and standardized rubber cap assembly, and high assembly efficiency and good assembly effect.
[0006] The present application is achieved by the following technical solutions:
[0007] A device for automatically pressing soft rubber caps on a bowl basket frame, comprising a rack, wherein the rack is provided with a clamping and positioning assembly 1, a rubber cap conveying device 2, a rubber cap arrangement device 3 and a rubber cap assembly device 4; the clamping and positioning assembly 1 comprises a clamping jig 11 provided on the rack and used for clamping and positioning a bowl basket frame 100, and a positioning jig 12 provided on the clamping jig 11 and used for clamping and positioning a support member 110; the rubber cap conveying device 2 is provided beside the clamping jig 11 and used for storing and conveying rubber caps 200; the rubber cap arrangement device 3 is provided between the clamping jig 11 and the rubber cap conveying device 2 and used for automatically arranging the rubber caps 200 at the output end of the rubber cap conveying device 2 on the rubber cap assembly device 4 according to a setting; and the rubber cap assembly device 4 is provided beside the clamping jig 11 and used for simultaneously and synchronously assembling a plurality of rubber caps 200 on the end portion of the support member 110 in correspondence.
[0008] The device for automatically pressing soft rubber caps on bowl rack as described above, the cap assembling device 4 comprises a cap assembling seat 42 capable of moving along the X-axis direction of the rack and a seat driving element 41 arranged on the rack and used for driving the cap assembling seat 42 to move along the X-axis direction of the rack; a plurality of cap positioning grooves 421 for accommodating and positioning the rubber caps 110 are arranged on the cap assembling seat 42 at intervals, and the cap positioning grooves 421 are arranged with an opening towards one end of the clamping and positioning assembly 1.
[0009] The device for automatically pressing soft rubber caps on bowl rack as described above, the driving end of the seat driving element 41 is connected with a driving element mounting plate 411; an elastic element 43 is arranged between the driving element mounting plate 411 and the cap assembling seat 42, the elastic element 43 comprises a connecting rod 431 fixedly connected at one end with the cap assembling seat 42 and slidably connected at the other end with the driving element mounting plate 411, and a spring 432 sleeved on the connecting rod 431 and located between the cap assembling seat 42 and the driving element mounting plate 411.
[0010] The device for automatically pressing soft rubber caps on bowl rack as described above, the driving end of the seat driving element 41 is connected with a driving element mounting plate 411; a sliding cover plate 45 capable of plugging the opening of the cap positioning groove 421 to press the rubber cap 200 in the cap positioning groove 421 is slidably connected on the cap assembling seat 42, and a cover plate driving element 44 for driving the sliding cover plate 45 to slide is arranged on the driving element mounting plate 411; a cover plate inclined wall 451 is arranged at one end of the sliding cover plate 45 away from the cover plate driving element 44.
[0011] The device for automatically pressing soft rubber caps on bowl rack as described above, the cap conveying device 2 comprises a cap vibrating disc 21 arranged on the rack for storing and conveying the rubber caps 200 and a blocking baffle 22 arranged on the cap assembling seat 42 for plugging the output port of the cap vibrating disc 21.
[0012] The device for automatically pressing soft rubber caps on bowl rack as described above, the cap arranging device 3 comprises a servo motor 31 arranged on the rack, a driving lead screw 32 fixedly connected with the output shaft of the servo motor 31 and arranged in the Y-axis direction of the rack, a driving sliding sleeve 33 slidably sleeved on the driving lead screw 32 and capable of sliding along the length direction of the driving lead screw 32, a driving mounting plate 34 fixedly connected with the driving sliding sleeve 33; the seat driving element 41 is arranged on the driving mounting plate 34.
[0013] As described above, a device for automatically pressing soft rubber caps of a basket frame, the driving mounting plate 34 is provided with a guide mechanism 36 between the frame, the guide mechanism 36 includes a guide rail 361 provided on the frame and a guide block 362 slidably connected on the guide rail 361, the driving mounting plate 34 is fixedly connected with the guide block 362.
[0014] As described above, a device for automatically pressing soft rubber caps of a basket frame, the clamping jig 11 includes a first clamping side plate 111 provided on the frame for positioning the side edge of the basket frame 100, the end of the first clamping side plate 111 is vertically connected with a second clamping side plate 112 extending along the Z-axis direction of the frame for positioning the side edge of the basket frame 100, and a clamping bottom plate 113 is provided between the first clamping side plate 111 and the second clamping side plate 112 for positioning the bottom edge of the basket frame 100; the positioning jig 12 includes a first positioning plate 121 movable along the Z-axis direction of the frame and a first driving member 120 provided on the frame for driving the first positioning plate 121 to move, a plurality of first positioning grooves 1211 corresponding to the positioning supports 110 are provided on the first positioning plate 121 at intervals, and a first limiting hole 1111 is provided on the first clamping side plate 111 for the first positioning plate 121 to slide therein; the positioning jig 12 further includes a second positioning plate 123 slidably provided on the second clamping side plate 112 and located above the first positioning plate 121, a plurality of second positioning grooves 1231 corresponding to the positioning supports 110 are provided on the second positioning plate 123 at intervals, and a second driving member 122 is provided between the second positioning plate 123 and the second clamping side plate 112 for driving the second positioning plate 123 to slide along the Z-axis direction of the frame.
[0015] As described above, a device for automatically pressing soft rubber caps of a basket frame, the second positioning groove 1231 includes a first bottom wall 12311, a second vertical wall 12312 and a third vertical wall 12313 vertically connected to both ends of the first bottom wall 12311, a fourth inclined wall 12314 connected to the end of the second vertical wall 12312 and inclinedly arranged, and a fifth inclined wall 12315 connected to the end of the third vertical wall 12313 and inclinedly arranged, and the fifth inclined wall 12315 is symmetrically arranged with the fourth inclined wall 12314.
[0016] As described above, a device for automatically pressing soft rubber caps of a basket frame, the number of the cap assembling devices 4 is two sets, the two sets of the cap assembling devices 4 are provided on the frame at intervals along the Z-axis direction of the frame and correspondingly perform cap 200 assembling work on the positioning supports 110 on the upper and lower sides of the basket frame 100, and the number of the cap conveying device 2 and the cap arranging device 3 is adapted to the number of the cap assembling device 4.
[0017] Compared with the prior art, the device has the following advantages:
[0018] 1、The present application can realize the automatic operation of conveying the rubber cap, arranging the rubber cap and assembling the rubber cap by integrating the rubber cap conveying device, the rubber cap arranging device and the rubber cap assembling device on the rack, realizes the large batch and standardization assembling rubber cap, and has the characteristics of high assembling efficiency and good assembling effect.
[0019] 2、During the work, the staff or the mechanical hand places the bowl basket frame to be assembled on the clamping jig for clamping and positioning, at this time, the positioning jig clamps and positions the support on the bowl basket frame, ensures the bowl basket frame fixed relative to the rack to facilitate the rubber cap assembling device to assemble the rubber cap, and the rubber cap arranging device works to arrange the rubber cap at the output end of the rubber cap conveying device on the rubber cap assembling device according to the setting, then the rubber cap assembling device works to assemble a plurality of rubber caps on the end of the support simultaneously, correspondingly and synchronously, so that the present application can assemble a plurality of rubber caps on the end of each support synchronously and correspondingly, has the characteristics of high assembling efficiency, and can ensure the rubber cap and the support connected firmly, avoids the problems that the length of the support end inserted into the inner cavity of the rubber cap is too long to damage the rubber cap or the length of the support end inserted into the inner cavity of the rubber cap is too short to cause the connection between the rubber cap and the support not firm, and guarantees the product quality.
[0020] 3、The elastic component is arranged between the driving element mounting plate and the rubber cap assembling seat, when the rubber cap assembling seat moves to the side of the positioning jig to assemble the rubber cap on the end of the support, the elastic component can ensure that each rubber cap on the rubber cap assembling seat is assembled in place with the support, ensures the assembling quality, and plays a buffering role.
[0021] 4、In order to better clamp and position the support, the second positioning groove comprises a first bottom wall, a second vertical wall and a third vertical wall which are vertically connected to both ends of the first bottom wall, a fourth inclined wall which is connected to the end of the second vertical wall and is arranged obliquely, and a fifth inclined wall which is connected to the end of the third vertical wall and is arranged obliquely, and the fifth inclined wall is arranged symmetrically with the fourth inclined wall. BRIEF DESCRIPTION OF DRAWINGS
[0022] The specific embodiments of the present application will be further described in detail below with reference to the accompanying drawings, in which:
[0023] Figure 1 It is one of the perspective views of the present application when clamping and positioning the bowl basket frame.
[0024] Figure 2 It is the second perspective view of the present application when clamping and positioning the bowl basket frame.
[0025] Figure 3 It is the overall perspective view of the present application.
[0026] Figure 4 It is the partial perspective view of the present application.
[0027] Figure 5 This is one of the structural schematic diagrams of the cap assembly device of the present invention.
[0028] Figure 6 This is a second schematic diagram of the structure of the cap assembly device of the present invention.
[0029] Figure 7 This is the third schematic diagram of the structure of the cap assembly device of the present invention.
[0030] Figure 8 This is a partial structural schematic diagram of the positioning fixture of the present invention.
[0031] Figure 9 This is a schematic diagram of the structure of the second positioning groove of the present invention.
[0032] Figure 10 This is a perspective view of the bowl basket frame of the present invention.
Detailed Implementation Methods
[0033] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
[0034] like Figures 1-10As shown, the device for automatically pressing soft rubber caps of bowl basket frames of the present application comprises a rack, the rack is provided with a clamping and positioning assembly 1, a rubber cap conveying device 2, a rubber cap arranging device 3 and a rubber cap assembling device 4; the clamping and positioning assembly 1 comprises a clamping jig 11 provided on the rack and used for clamping and positioning a bowl basket frame 100 and a positioning jig 12 provided on the clamping jig 11 and used for clamping and positioning a support 110; the rubber cap conveying device 2 is provided beside the clamping jig 11 and used for storing and conveying rubber caps 200; the rubber cap arranging device 3 is provided between the clamping jig 11 and the rubber cap conveying device 2 and used for automatically arranging the rubber caps 200 at the output end of the rubber cap conveying device 2 on the rubber cap assembling device 4 according to the setting; the rubber cap assembling device 4 is provided beside the clamping jig 11 and used for simultaneously and synchronously assembling a plurality of rubber caps 200 on the end of the support 110 in correspondence. In the working process of the present application, the worker or the mechanical hand places the bowl basket frame to be assembled on the clamping jig for clamping and positioning, at this time, the positioning jig clamps and positions the support on the bowl basket frame, ensures the fixation of the bowl basket frame relative to the rack so as to facilitate the rubber cap assembling device to assemble the rubber caps, at the same time, the rubber cap arranging device works to automatically arrange the rubber caps at the output end of the rubber cap conveying device on the rubber cap assembling device according to the setting, then the rubber cap assembling device works to simultaneously and synchronously assemble a plurality of rubber caps on the end of the support in correspondence. Therefore, the present application can simultaneously and synchronously assemble a plurality of rubber caps on the end of each support, has the characteristics of high assembly efficiency, in addition, can ensure the firm connection of the rubber cap and the support, avoids the problems that the length of the end of the support inserted into the inner cavity of the rubber cap is too long to damage the rubber cap or the length of the end of the support inserted into the inner cavity of the rubber cap is too short to cause the firm connection of the two, guarantees the product quality; in addition, the present application integrates the rubber cap conveying device, the rubber cap arranging device and the rubber cap assembling device on the rack, can realize the automatic conveying of the rubber caps, the arrangement of the rubber caps according to the setting and the assembly of the rubber caps, realizes the large-batch and standardized assembly of the rubber caps, has high integration degree.
[0035] As Figures 1-7As shown, the cap assembly device 4 comprises a cap assembly seat 42 capable of moving along the X-axis direction of the rack and a seat driving member 41 provided on the rack and used for driving the cap assembly seat 42 to move along the X-axis direction of the rack; a plurality of cap positioning grooves 421 for accommodating the positioning caps 110 are arranged on the cap assembly seat 42 at intervals, and the cap positioning grooves 421 are provided open towards one end of the clamping and positioning assembly 1. The seat driving member 41 is a telescopic air cylinder or the like. During assembly, the seat driving member 41 drives the cap assembly seat 42 to move along the X-axis direction of the rack with the cap 200 towards the positioning jig 12 until the cap 200 is assembled onto the end portion of the support 110 on the positioning jig 12. The cap 110 is accommodated and positioned by the cap positioning groove 421, which ensures that each port of the cap 200 is correspondingly aligned with each end portion of the support 110, facilitates the cap 200 to be sleeved on the end portion of the support 110, and avoids the cap from shaking during assembly to affect the assembly effect.
[0036] In the embodiment, the cap assembly seat 42 is detachably connected to the driving end of the seat driving member 41, and the cap assembly seat 42 of different specifications can be replaced according to the bowl rack 100 of different specifications, thereby improving the practicability and applicability.
[0037] As shown in the figure, Figures 1-6 The driving end of the seat driving member 41 is connected with a driving member mounting plate 411, and an elastic component 43 is arranged between the driving member mounting plate 411 and the cap assembly seat 42. When the cap assembly seat moves towards the positioning jig to assemble the cap onto the end portion of the support, the elastic component can ensure that each cap on the cap assembly seat is assembled in place with the support, ensure the assembly quality, play a buffering role, and avoid the cap assembly seat 42 from directly rigidly contacting the positioning jig 12 to cause damage to both, play a protection role, prolong the service life of both, and reduce the maintenance and replacement cost.
[0038] As shown in the figure, Figures 1-6 The elastic component 43 comprises a connecting rod 431 fixedly connected at one end with the cap assembly seat 42 and slidably connected at the other end with the driving member mounting plate 411, and a spring 432 sleeved on the connecting rod 431 and located between the cap assembly seat 42 and the driving member mounting plate 411, which can ensure the connection stability between the cap assembly seat 42 and the driving member mounting plate 411.
[0039] As shown in the figure, Figures 1-7As shown, the driving end of the assembling seat driving member 41 is connected with a driving member mounting plate 411; the glue cap assembling seat 42 is slidably connected with a sliding cover plate 45 capable of blocking the opening of the glue cap positioning groove 421 to press the glue cap 200 in the glue cap positioning groove 421, and the driving member mounting plate 411 is provided with a cover plate driving member 44 for driving the sliding of the sliding cover plate 45. When the glue cap 200 is arranged in each glue cap positioning groove 421 by the glue cap arranging device, the cover plate driving member 44 drives the sliding cover plate 45 to slide relative to the glue cap assembling seat 42 to cover the opening of the glue cap positioning groove 421, at this time, the lower surface of the sliding cover plate 45 is in contact with the glue cap 200 to cooperate with the glue cap assembling seat 42 to press the glue cap 200, so as to ensure the stability of the glue cap 200 relative to the glue cap assembling seat 42 and ensure the accurate and stable assembly of the glue cap 200 to the end of the supporting member 110.
[0040] As shown in Figures 1-7 As shown, the end of the sliding cover plate 45 away from the cover plate driving member 44 is provided with a cover plate inclined wall 451. When the cover plate driving member 44 drives the sliding cover plate 45 to slide relative to the glue cap assembling seat 42 to cover the opening of the glue cap positioning groove 421, the cover plate inclined wall 451 can avoid the interference between the end of the sliding cover plate 45 and the glue cap 200 in the glue cap positioning groove 421.
[0041] As shown in Figures 1-7 As shown, the glue cap assembling seat 42 is provided with a cover plate limiting hole groove 422 for the sliding cover plate 45 to pass through, which can make the sliding cover plate 45 slide stably relative to the glue cap assembling seat 42, and when the sliding cover plate 45 presses the glue cap 200 in the glue cap positioning groove 421, the inner wall of the cover plate limiting hole groove 422 blocks the sliding cover plate 45, so as to ensure the stable pressing of the sliding cover plate 45 to the glue cap 200.
[0042] As shown in Figures 1-7 In order to better convey the glue cap, the glue cap conveying device 2 includes a glue cap vibrating disc 21 provided on the rack for storing and conveying the glue cap 200 and a blocking baffle 22 provided on the glue cap assembling seat 42 for blocking the output port of the glue cap vibrating disc 21.
[0043] As shown in Figures 1-6As shown, the cap arranging device 3 comprises a servo motor 31 arranged on the frame, a drive screw 32 fixedly connected with the output shaft of the servo motor 31 and extending along the Y-axis direction of the frame, a drive sliding sleeve 33 slidably sleeved on the drive screw 32 and capable of sliding along the length direction of the drive screw 32, a drive mounting plate 34 fixedly connected with the drive sliding sleeve 33, and the assembling seat driving member 41 arranged on the drive mounting plate 34. When arranging the caps 200, the servo motor 31 drives the drive screw 32 to rotate, the drive screw 32 drives the drive sliding sleeve 33 to drive the cap assembling device 4 to move along the Y-axis direction of the frame, i.e. to make the cap assembling seat 42 move along the Y-axis direction of the frame relative to the output port of the cap vibrating disc 21. During the movement of the cap assembling seat 42, each cap positioning groove 421 on the cap assembling seat 42 correspondingly receives the cap 200 from the output port of the cap vibrating disc 21. When each cap positioning groove 421 is positioned with the cap 200, the cap arranging device 3 drives the cap assembling device 4 to reset.
[0044] As shown in Figures 1-6 The drive mounting plate 34 and the frame are provided with a guide mechanism 36, which comprises a guide sliding rail 361 arranged on the frame and a guide sliding block 362 slidably connected on the guide sliding rail 361, and the drive mounting plate 34 is fixedly connected with the guide sliding block 362. When the cap arranging device 3 drives the cap assembling device 4 to move, the guide mechanism 36 can ensure the cap assembling device 4 to move along the set direction, and ensure that the cap 200 at the output port of the cap vibrating disc 21 can be accurately delivered into the cap positioning groove 421, which has the advantages of stable structure and guiding effect.
[0045] As shown in Figures 1-6 In order to make the connection between the guide sliding block 362 and the guide sliding rail 361 more stable, the guide sliding rail 361 has a T-shaped cross section, and the guide sliding block 362 is correspondingly matched with the guide sliding rail 361.
[0046] As shown in Figures 1-4As shown in FIGS. 8, 9 and 10, in order to better position and clamp the basket frame and the support, ensure that the support is fixed relative to the frame so as to facilitate the cap assembly device to assemble the caps onto the end of the support, the clamping jig 11 comprises a first clamping side plate 111 provided on the frame for positioning the side edge of the basket frame 100, the end of the first clamping side plate 111 is vertically connected with a second clamping side plate 112 extending along the Z-axis direction of the frame for positioning the side edge of the basket frame 100, and a clamping bottom plate 113 for positioning the bottom edge of the basket frame 100 is provided between the first clamping side plate 111 and the second clamping side plate 112; the positioning jig 12 comprises a first positioning plate 121 movable along the Z-axis direction of the frame and a first driving member 120 provided on the frame for driving the first positioning plate 121 to move, a plurality of first positioning grooves 1211 corresponding to the positioning of the support 110 are provided on the first positioning plate 121 at intervals, and a first limiting hole slot 1111 for the first positioning plate 121 to slide therein is provided on the first clamping side plate 111, the side wall of the first limiting hole slot plays a limiting and guiding role on the first positioning plate 121, ensuring the stable sliding of the first positioning plate 121; the positioning jig 12 further comprises a second positioning plate 123 slidably provided on the second clamping side plate 112 and located above the first positioning plate 121, a plurality of second positioning grooves 1231 corresponding to the positioning of the support 110 are provided on the second positioning plate 123 at intervals, and a second driving member 122 for driving the second positioning plate 123 to slide along the Z-axis direction of the frame is provided between the second positioning plate 123 and the second clamping side plate 112. The first driving member 120 and the second driving member 122 are telescopic air cylinders, etc. When clamping and positioning the basket frame, the worker or the mechanical hand places the basket frame on the clamping jig 11, at this moment, the first clamping side plate 111 abuts against the lower side edge of the basket frame 100 to prevent the basket frame 100 from moving downward along the Z-axis direction of the frame, the second clamping side plate 112 abuts against the side edge of the basket frame 100 to prevent the basket frame 100 from moving toward one side of the cap conveying device 2 along the Y-axis direction of the frame, and the clamping bottom plate 113 abuts against the bottom edge of the basket frame 100 to prevent the basket frame 100 from moving away from the cap assembly device 4 along the X-axis direction of the frame; then the first driving member 120 drives the first positioning plate 121 to move upward along the Z-axis direction of the frame so that the first positioning grooves 1211 clamp and position the supports 110 on the lower side of the basket frame 100, and the second driving member 122 drives the second positioning plate 123 to move upward along the Z-axis direction of the frame so that the second positioning grooves 1231 clamp and position the supports 110 on the upper side of the basket frame 100, and the clamping is stable.
[0047] As Figure 8 、 9As shown, in order to better clamp and position the support, the second positioning groove 1231 comprises a first bottom wall 12311, a second vertical wall 12312 and a third vertical wall 12313 which are vertically connected to both ends of the first bottom wall 12311, a fourth inclined wall 12314 which is connected to the end of the second vertical wall 12312 and is arranged obliquely, and a fifth inclined wall 12315 which is connected to the end of the third vertical wall 12313 and is arranged obliquely, and the fifth inclined wall 12315 is symmetrically arranged with the fourth inclined wall 12314. In this embodiment, the first positioning groove 1211 and the second positioning groove 1231 are arranged in a staggered manner, which can facilitate the clamping and positioning of the support. Figure 9 As shown, the fourth inclined wall 12314 and the fifth inclined wall 12315 are arranged in a figure-eight shape, which can facilitate the clamping of the second positioning groove 1231 on the support and improve the clamping and positioning efficiency.
[0048] As shown, Figures 1-4 In order to improve the assembly efficiency, the number of the cap assembly device 4 is two sets, and the two sets of cap assembly device 4 are arranged on the rack in the direction of the rack Z axis and correspondingly perform the cap 200 assembly operation on the upper and lower sides of the support 110 of the basket frame 100. The number of the cap conveying device 2 and the cap arrangement device 3 is adapted to the number of the cap assembly device 4.
[0049] Working principle;
[0050] First, the staff or the mechanical hand places the basket frame on the clamping jig 11. At this moment, the first clamping side plate 111 abuts against the lower side of the basket frame 100 to prevent the basket frame 100 from moving downward in the direction of the rack Z axis, the second clamping side plate 112 abuts against the side of the basket frame 100 to prevent the basket frame 100 from moving in the direction of the rack Y axis to the side of the cap conveying device 2, and the clamping bottom plate 113 abuts against the bottom of the basket frame 100 to prevent the basket frame 100 from moving in the direction of the rack X axis away from the side of the cap assembly device 4.
[0051] Then, the first driving member 120 drives the first positioning plate 121 to move upward in the direction of the rack Z axis to clamp and position the support 110 on the lower side of the basket frame 100 by the first positioning groove 1211, and the second driving member 122 drives the second positioning plate 123 to move upward in the direction of the rack Z axis to clamp and position the support 110 on the upper side of the basket frame 100 by the second positioning groove 1231.
[0052] Meanwhile, the servo motor 31 drives the driving screw 32 to rotate, and the driving screw 32 drives the driving sliding sleeve 33 to drive the cap assembling device 4 to move along the Y-axis direction of the rack, that is, the cap assembling seat 42 moves along the Y-axis direction of the rack relative to the output port of the cap vibrating disc 21; during the movement of the cap assembling seat 42, each cap positioning groove 421 on the cap assembling seat 42 correspondingly receives the cap 200 from the output port of the cap vibrating disc 21; when each cap positioning groove 421 is positioned with the cap 200, the cap arranging device 3 drives the cap assembling device 4 to reset, and at this time, the port of the cap positioning groove 421 is aligned with the end of the support 110 on the positioning jig 12;
[0053] Then, the cover driving part 44 drives the sliding cover plate 45 to slide relative to the cap assembling seat 42 to cover the opening on the cap positioning groove 421;
[0054] Then, the assembling seat driving part 41 drives the cap assembling seat 42 to drive the cap 200 to move along the X-axis direction of the rack to the side of the clamping positioning assembly 1; during the above process, the cap assembling seat 42 correspondingly and synchronously assembles each cap 200 on the end of each support 110; after the assembling is completed, the assembling seat driving part 41 drives the cap assembling seat 42 to reset, the first driving part 120 drives the first positioning plate 121 to reset, and the second driving part 122 drives the second positioning plate 123 to reset;
[0055] Finally, the staff or the mechanical hand can unload the bowl rack 100 on the clamping positioning assembly 1, which has completed the assembling of the cap 200; in order to realize the standardization of the present application, the present application has the characteristics of high assembling efficiency and high automation degree, and the product assembled by the present application has the characteristics of good product quality.
Claims
1. A device for automatically pressing soft rubber caps on a bowl rack, characterized in that... Includes a frame, on which are provided a clamping and positioning assembly (1), a cap conveying device (2), a cap arranging device (3), and a cap assembly device (4). The clamping and positioning assembly (1) includes a clamping fixture (11) mounted on the frame for clamping and positioning the basket rack (100) and a positioning fixture (12) mounted on the clamping fixture (11) for clamping and positioning the support member (110). The cap conveying device (2) is located next to the clamping fixture (11) for storing and conveying caps (200); the cap conveying device (2) includes a cap vibrating plate (21) located on the frame for storing and conveying caps (200) and a blocking baffle (22) located on the cap mounting base (42) for blocking the output port of the cap vibrating plate (21). The cap arranging device (3) is located between the clamping fixture (11) and the cap conveying device (2) to automatically arrange the caps (200) at the output end of the cap conveying device (2) onto the cap assembly device (4) according to a set setting; the cap arranging device (3) includes a servo motor (31) mounted on the frame, a drive screw (32) fixedly connected to the output shaft of the servo motor (31) and extending along the Y-axis of the frame, a drive sleeve (33) slidably sleeved on the drive screw (32) and able to slide along the length direction of the drive screw (32), and a drive mounting plate (34) fixedly connected to the drive sleeve (33); the assembly seat drive component (41) is located on the drive mounting plate (34); The cap assembly device (4) is located next to the clamping fixture (11) for simultaneously and correspondingly assembling several caps (200) onto the end of the support member (110); The cap assembly device (4) includes a cap assembly seat (42) that can move along the X-axis of the frame and an assembly seat drive (41) that is mounted on the frame and is used to drive the cap assembly seat (42) to move along the X-axis of the frame; the cap assembly seat (42) has a plurality of cap positioning grooves (421) arranged at intervals for accommodating positioning caps (110), and the cap positioning grooves (421) are open at one end facing the clamping positioning assembly (1); The clamping fixture (11) includes a first clamping side plate (111) disposed on the frame for positioning the side of the bowl rack (100), and a second clamping side plate (112) extending along the Z-axis of the frame for positioning the side of the bowl rack (100) is vertically connected to the end of the first clamping side plate (111). A clamping bottom plate (113) for positioning the bottom edge of the bowl rack (100) is provided between the first clamping side plate (111) and the second clamping side plate (112). The positioning fixture (12) includes a first positioning plate (121) that can move along the Z-axis of the frame and a first driving member (120) provided on the frame for driving the first positioning plate (121) to move. The first positioning plate (121) is provided with a plurality of first positioning grooves (1211) corresponding to the positioning support members (110) at intervals. The first clamping side plate (111) is provided with a first limiting hole groove (1111) for the first positioning plate (121) to slide in it. The positioning fixture (12) further includes a second positioning plate (123) slidably disposed on the second clamping side plate (112) and located above the first positioning plate (121). The second positioning plate (123) is provided with a plurality of second positioning grooves (1231) corresponding to the positioning support members (110) at intervals. A second driving member (122) for driving the second positioning plate (123) to slide along the Z-axis direction of the frame is provided between the second positioning plate (123) and the second clamping side plate (112). The second positioning groove (1231) includes a first bottom wall (12311), a second vertical wall (12312) and a third vertical wall (12313) vertically connected to both ends of the first bottom wall (12311), a fourth inclined wall (12314) connected to the end of the second vertical wall (12312) and inclinedly arranged, and a fifth inclined wall (12315) connected to the end of the third vertical wall (12313) and inclinedly arranged, and the fifth inclined wall (12315) and the fourth inclined wall (12314) are symmetrically arranged.
2. The device for automatically pressing soft rubber caps on a bowl rack according to claim 1, characterized in that... The driving end of the mounting base drive component (41) is connected to the drive component mounting plate (411); an elastic component (43) is provided between the drive component mounting plate (411) and the cap mounting base (42). The elastic component (43) includes a connecting rod (431) with one end fixedly connected to the cap mounting base (42) and the other end slidably connected to the drive component mounting plate (411) and a spring (432) sleeved on the connecting rod (431) and located between the cap mounting base (42) and the drive component mounting plate (411).
3. The device for automatically pressing soft rubber caps on a bowl rack according to claim 1, characterized in that... The drive end of the mounting base drive (41) is connected to a drive mounting plate (411); the cap mounting base (42) is slidably connected to a sliding cover plate (45) that can block the opening on the cap positioning groove (421) to press the cap (200) in the cap positioning groove (421); the drive mounting plate (411) is provided with a cover plate drive (44) for driving the sliding cover plate (45) to slide; the end of the sliding cover plate (45) away from the cover plate drive (44) is provided with a cover plate inclined wall (451).
4. The device for automatically pressing soft rubber caps on a bowl rack according to any one of claims 1-3, characterized in that... A guide mechanism (36) is provided between the drive mounting plate (34) and the frame. The guide mechanism (36) includes a guide rail (361) on the frame and a guide slider (362) slidably connected to the guide rail (361). The drive mounting plate (34) and the guide slider (362) are fixedly connected to each other.
5. The device for automatically pressing soft rubber caps on a bowl rack according to claim 1, characterized in that... The number of the cap assembly device (4) is two sets. The two sets of cap assembly devices (4) are arranged on the frame at intervals along the Z-axis direction of the frame and perform cap (200) assembly operations on the upper and lower support members (110) of the basket frame (100) respectively. The number of cap conveying device (2) and cap arranging device (3) is adapted to the number of cap assembly devices (4).
Citation Information
Patent Citations
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