A telescopic arm crawler palletizer
By designing a telescopic boom crawler stacker and utilizing a variety of oil cylinders and rotation mechanisms to achieve the folding and extension of the boom and the swinging of the lifting lever, the problem of limited operation of the crawler crane in the cabin is solved, and multifunctional and efficient cargo stacking is achieved.
Patent Information
- Application Number
- CN202211429122.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-15
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2042-11-15
AI Technical Summary
Existing crawler cranes occupy a large operating space and have a single function, which limits their operation within the ship's cabin and makes them unable to meet the stacking needs of diverse cargoes.
A telescopic arm crawler stacker is designed, which includes a crawler chassis, a turntable, a basic arm, a two-section arm, a three-section arm, a lifting bar frame and a lifting bar. The folding and extension of the boom and the vertical and horizontal swing of the lifting bar are realized through multiple cylinders and rotation mechanisms. Combined with the use of a hook, it can adapt to complex cargo working conditions.
It realizes multifunctional operations in the narrow cabin space, improves operating efficiency, expands the working scope, and adapts to the stacking needs of various types of cargo.
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Figure CN115784036B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to lower cabin equipment for operation in a ship cabin, and in particular to a telescopic arm crawler stacker. Background Art
[0002] In recent years, my country's port trade has flourished, and the throughput capacity of general cargo terminals has continued to increase. To improve the efficiency of in-deck operations, domestic general cargo terminals mainly use in-deck operating machinery such as forklifts, tire cranes, and excavators. However, forklifts have a small operating range, low lifting height, and limited cargo types; tire cranes cannot lift and travel, and require a large amount of auxiliary work; excavators have a small operating radius and lifting height, and low lifting performance. Due to the small working space and low height under the cabin, these machines have certain operational limitations.
[0003] Currently, conventional lower-deck equipment is a crawler crane with a two-section telescopic boom that can only perform pitching and extension of the main boom, making it impractical in the narrow space of a ship's cabin. Furthermore, hook-only operations alone cannot meet the needs of stacking at the highest level. Summary of the Invention
[0004] In order to solve the problems that existing crawler cranes occupy a large operating space, have a single operating function, and thus have restricted operating conditions and operational limitations, the present invention proposes a telescopic arm crawler stacker.
[0005] The technical solution adopted by the present invention to solve the above technical problems is:
[0006] A telescopic arm crawler stacker includes a crawler chassis, a turntable, a basic arm, a two-section arm, a three-section arm, a lifting bar frame and a lifting bar. The lower end of the turntable is rotatably connected to the upper end of the crawler chassis, the rear end of the basic arm is rotatably connected to the turntable, two large arm cylinders are rotatably connected between the basic arm and the turntable, the front end of the basic arm is rotatably connected to the rear end of the two-section arm, a small arm cylinder is hinged between the basic arm and the two-section arm, the rear end of the three-section arm is inserted into the inner side of the front end of the two-section arm, and the three-section arm is slidably connected to the two-section arm through a telescopic oil cylinder, the rear end of the lifting bar frame is rotatably connected to the front end of the three-section arm along a vertical plane through a vertical rotation mechanism, the rear end of the lifting bar and the front end of the lifting bar frame are rotatably connected along a horizontal plane through a horizontal rotation mechanism, and a hook is rotatably connected below the front end of the three-section arm.
[0007] Furthermore, the cylinder ends of the two boom oil cylinders are respectively hinged to the lower part of the turntable, and the rod ends of the two boom oil cylinders are respectively hinged to the side surfaces of the middle part of the basic arm.
[0008] Furthermore, the cylinder end of the forearm oil cylinder is hinged to the lower part of the basic arm, and the rod end of the forearm oil cylinder is hinged to the lower part of the second-section arm.
[0009] Furthermore, a slot is provided on the front end surface of the two-section arm, the rear end of the three-section arm is inserted into the slot, the cylinder end of the telescopic cylinder is hinged to the bottom of the slot, and the rod end of the telescopic cylinder is hinged to the rear end of the three-section arm.
[0010] Furthermore, a guide mechanism is provided between the outer side wall of the three-section arm and the slot wall of the two-section arm.
[0011] Furthermore, the vertical rotation mechanism includes a pulling plate, a pressing plate, a lifting cylinder, a first fixed shaft and a second fixed shaft. The upper part of the rear end of the lifting frame is hinged to the upper part of the front end of the three-section arm through the first fixed shaft, the cylinder end of the lifting cylinder is hinged to the front end of the three-section arm, the rod end of the lifting cylinder is hinged to one end of the pulling plate and one end of the pressing plate, the other end of the pulling plate is hinged to the upper part of the front end of the three-section arm through the second fixed shaft, and the other end of the pressing plate is hinged to the lower part of the rear end of the lifting frame.
[0012] Furthermore, the lifting bar frame is rotationally connected to the first fixed shaft, the pulling plate is rotationally connected to the second fixed shaft, and both ends of the first fixed shaft and the second fixed shaft are rigidly connected to the three-section arm respectively.
[0013] Furthermore, one end of each of the first fixed shaft and the second fixed shaft is welded with a fixed disk, and the fixed disk is rigidly connected to the outer side wall of the three-section arm.
[0014] Furthermore, the horizontal rotation mechanism includes a first pin shaft, a swing cylinder, a second pin shaft and a kingpin. A slot is provided on the front end surface of the lifting lever frame in the width direction. The rear end of the lifting lever is inserted into the slot and hinged to the lifting lever frame through the kingpin. The cylinder body end of the swing cylinder is hinged to one side inside the lifting lever frame through the first pin shaft, and the rod body end of the swing cylinder is hinged to one side of the rear end of the lifting lever through the second pin shaft.
[0015] Furthermore, the kingpin is vertically arranged on the inner side of the front end of the lifting lever frame and is rotationally connected to the lifting lever frame. The rear end of the lifting lever is sleeved on the kingpin and rigidly connected to the kingpin.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The purpose of the present invention is to provide a telescopic arm crawler stacker with advanced performance, simplicity and reliability, a wide range, and multiple functions. The boom of the present invention can not only be folded but also extended and retracted, and can also cope with the narrow space in the cabin with ease. The lifting bar part can not only swing a certain angle in the vertical plane, but also swing in the horizontal plane, so as to meet the use requirements of the left and right swinging of the goods. Especially when the types of goods in the cabin are complex, the switching function of the lifting bar and the hook also enables the present equipment to adapt well to various working conditions. The present invention has a simple structure, advanced performance, simplicity and reliability, a wide range, and multiple functions. Through the folding and extension of the boom; the vertical and horizontal swinging of the lifting bar; the selection of accessories for the lifting bar and the hook, it is not only more adaptable to the working conditions with narrow space, but also expands the working range, meets the stacking of various types of goods, and greatly improves the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the connection between the lifting bar frame 9 and the lifting bar 10 in the present invention;
[0020] Figure 3 yes Figure 2 AA section view in. DETAILED DESCRIPTION
[0021] Specific implementation method 1: Combination Figures 1 to 3 Describe this embodiment. The telescopic arm crawler stacker described in this embodiment includes a crawler chassis 1, a turntable 2, a basic arm 4, a two-section arm 5, a three-section arm 7, a lifting bar frame 9 and a lifting bar 10. The lower end of the turntable 2 is rotatably connected to the upper end of the crawler chassis 1, the rear end of the basic arm 4 is rotatably connected to the turntable 2, two large arm cylinders 3 are rotatably connected between the basic arm 4 and the turntable 2, the front end of the basic arm 4 is rotatably connected to the rear end of the two-section arm 5, and a small arm cylinder 14 is hinged between the basic arm 4 and the two-section arm 5. The rear end of the three-section arm 7 is inserted into the inner side of the front end of the two-section arm 5, and the three-section arm 7 is slidably connected to the two-section arm 5 through a telescopic cylinder 6. The rear end of the lifting bar frame 9 and the front end of the three-section arm 7 are rotatably connected along a vertical plane through a vertical rotation mechanism. The rear end of the lifting bar 10 and the front end of the lifting bar frame 9 are rotatably connected along a horizontal plane through a horizontal rotation mechanism. The lower part of the front end of the three-section arm 7 is rotatably connected with a hook 12.
[0022] The turntable 2 and the crawler chassis 1 are rotatably connected via a slewing support. The structure of the slewing support is similar to that of a bearing. The inner and outer rings of the slewing support can rotate relative to each other. The lower end surface of the turntable 2 is rigidly connected to the outer ring of the slewing support, and the upper end surface of the crawler chassis 1 is rigidly connected to the inner ring of the slewing support.
[0023] This design allows the basic boom 4 and the second-section boom 5 to fold in the vertical plane. The third-section boom 7 can extend and retract along the second-section boom 5. The lifting lever 10 can swing in both the vertical and horizontal planes, and can also perform combined movements. Depending on the operating conditions, both the lifting lever 10 and the hook 12 can be used for operation.
[0024] Specific implementation method 2: Combination Figures 1 to 3 To describe this embodiment, the cylinder ends of the two boom cylinders 3 are respectively hinged to the lower part of the turntable 2, and the rod ends of the two boom cylinders 3 are respectively hinged to the side of the middle part of the basic arm 4. Other components and connection methods are the same as those of the specific embodiment 1.
[0025] This design enables the basic arm 4 to rotate in a vertical plane by extending and retracting the boom cylinder 3 .
[0026] Specific implementation method three: Combination Figures 1 to 3 To illustrate this embodiment, the cylinder end of the arm cylinder 14 is hinged to the lower part of the basic arm 4, and the rod end of the arm cylinder 14 is hinged to the lower part of the second-section arm 5. Other components and connection methods are the same as those of the second embodiment.
[0027] This design enables the second-section boom 5 to rotate in a vertical plane by extending and retracting the arm cylinder 14 .
[0028] The folding state of the basic boom 4 and the second-section boom 5 can be achieved through the interaction between the boom cylinder 3 and the arm cylinder 14 .
[0029] Specific implementation method four: Combination Figures 1 to 3 To explain this embodiment, the front end of the two-section boom 5 is provided with a slot, into which the rear end of the three-section boom 7 is inserted. The cylinder end of the telescopic cylinder 6 is hinged to the bottom of the slot, and the rod end of the telescopic cylinder 6 is hinged to the rear end of the three-section boom 7. The remaining components and connection methods are the same as those of the first embodiment.
[0030] With this design, the three-section boom 7 can be extended and retracted along the track of the two-section boom 5 by extending and retracting the telescopic cylinder 6.
[0031] Specific implementation method five: Combination Figures 1 to 3 In this embodiment, a guide mechanism is provided between the outer side wall of the three-section arm 7 and the slot wall of the two-section arm 5. Other components and connection methods are the same as those of the fourth embodiment.
[0032] The guide mechanism includes two sets of sliders, one set of sliders is installed at the front lower and front side of the two-section arm 5, and the other set of sliders is installed at the rear upper and rear lower of the three-section arm 7. The two sets of sliders cooperate to play a guiding role during the extension and contraction of the three-section arm 7.
[0033] Specific implementation method six: combination Figures 1 to 3 To explain this embodiment, the vertical rotation mechanism described in this embodiment includes a pull plate 8, a pressure plate 11, a lever cylinder 13, a first fixed shaft 16 and a second fixed shaft 15. The upper portion of the rear end of the lever frame 9 is hinged to the upper portion of the front end of the three-section arm 7 via the first fixed shaft 16. The cylinder end of the lever cylinder 13 is hinged to the front end of the three-section arm 7. The rod end of the lever cylinder 13 is hinged to one end of the pull plate 8 and one end of the pressure plate 11. The other end of the pull plate 8 is hinged to the upper portion of the front end of the three-section arm 7 via the second fixed shaft 15. The other end of the pressure plate 11 is hinged to the lower portion of the rear end of the lever frame 9. Other components and connection methods are the same as those of the first embodiment.
[0034] When the lifting lever cylinder 13 is extended, under the action of the pulling plate 8 and the pressing plate 11, the lifting lever 10 will rotate clockwise around the first fixed axis 16 along with the lifting lever frame 9; when the lifting lever cylinder 13 is retracted, under the action of the pulling plate 8 and the pressing plate 11, the lifting lever 10 will rotate counterclockwise around the first fixed axis 16 along with the lifting lever frame 9, thus completing the swinging process of the lifting lever 10 in the vertical plane.
[0035] Specific implementation method seven: combination Figures 1 to 3 This embodiment describes a structure in which the lifting bar frame 9 is rotationally connected to the first fixed shaft 16, the pulling plate 8 is rotationally connected to the second fixed shaft 15, and both ends of the first fixed shaft 16 and the second fixed shaft 15 are rigidly connected to the three-section arm 7. Other components and connection methods are the same as those of the sixth embodiment.
[0036] Specific implementation method eight: combination Figures 1 to 3 In this embodiment, both the first and second fixed shafts 16, 15 have fixed plates welded to one end, rigidly connected to the outer wall of the three-section arm 7. The remaining components and connection methods are identical to those in the seventh embodiment. The other ends of the first and second fixed shafts 16, 15 are secured with nuts. This design facilitates installation and removal of the first and second fixed shafts 16, 15.
[0037] The rear end face of the described lifting bar frame 9 is tilted to the front side from top to bottom. As designed to prevent the lifting bar frame 9 from causing interference during rotation.
[0038] Specific implementation method nine: Combination Figures 1 to 3To describe this embodiment, the horizontal rotation mechanism described in this embodiment includes a first pin 17, a swing cylinder 18, a second pin 19, and a kingpin 20. A notch 21 is provided on the front end surface of the lifting lever frame 9 along the width direction. The rear end of the lifting lever 10 is inserted into the notch 21 and is hinged to the lifting lever frame 9 via the kingpin 20. The cylinder end of the swing cylinder 18 is hinged to one side inside the lifting lever frame 9 via the first pin 17, and the rod end of the swing cylinder 18 is hinged to one side of the rear end of the lifting lever 10 via the second pin 19. Other components and connection methods are the same as those in the first embodiment.
[0039] When the swing cylinder 18 is extended, the lifting lever 10 will rotate clockwise around the main pin 20; when the swing cylinder 18 is retracted, the lifting lever 10 will rotate counterclockwise around the main pin 20, thus completing the process of the lifting lever 10 swinging in the horizontal plane.
[0040] When the lifting cylinder 13 and the swing cylinder 18 are extended and retracted simultaneously or alternately, the compound action of the lifting cylinder 10 is completed.
[0041] The width of the notch 21 in the horizontal direction is greater than the width of the rear end of the lever 10. This design prevents interference during the rotation of the lever 10.
[0042] The lifting bar 10 is a hollow structure. Such a design can reduce the deadweight of the lifting bar 10 on the one hand and strengthen the strength of the lifting bar 10 on the other hand.
[0043] One side of the rear end of the lifting lever 10 is fixedly connected with a fixed ear plate 22, and the rod end of the swing oil cylinder 18 is hinged to the fixed ear plate 22 through a second pin 19. Such a design facilitates the hinge connection between the lifting lever 10 and the swing oil cylinder 18.
[0044] The bottom of the described lifting bar 10 front ends is fixed with a group of connecting lugs 23. Such design can be used for the hoisting or auxiliary hoisting and stacking of goods.
[0045] Specific implementation method ten: Combination Figures 1 to 3 To illustrate this embodiment, the kingpin 20 of this embodiment is vertically arranged on the inner side of the front end of the lifting lever frame 9 and is rotatably connected to the lifting lever frame 9. The rear end of the lifting lever 10 is sleeved on the kingpin 20 and is rigidly connected to the kingpin 20. Other components and connection methods are the same as those of the ninth embodiment.
[0046] In this embodiment, the hook 12 is hinged to the arm head of the three-section boom 7 via a pin. When the cargo in the hold is diverse and the lift bar 10 is not well suited to the prevailing working conditions, the hook 12 can be used. If the lift bar 10 interferes with stacking, the first fixed shaft 16 can be removed, and the lift bar frame 9, along with the lift bar 10 and pressure plate 11, can be removed simultaneously, allowing the hook 12 to operate solely.
[0047] While the application has been described with reference to particular embodiments thereof, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present application. It will be apparent to those skilled in the art that numerous modifications can be made within the scope of the present application as defined by the appended claims. It is intended that all such modification fall within the spirit and scope of the present application. It will be understood that the features described in connection with one embodiment can be used in connection with another embodiment.
Claims
1. A telescopic arm crawler palletizer, characterized by: It comprises a crawler chassis (1), a turntable (2), a basic arm (4), a second-section arm (5), a third-section arm (7), a lifting bar frame (9) and a lifting bar (10). The lower end of the turntable (2) is rotatably connected to the upper end of the crawler chassis (1). The rear end of the basic arm (4) is rotatably connected to the turntable (2). Two large arm oil cylinders (3) are rotatably connected between the basic arm (4) and the turntable (2). The front end of the basic arm (4) is rotatably connected to the rear end of the second-section arm (5). The basic arm (4) and the second-section arm (5) are rotatably connected. A small arm oil cylinder (14) is hinged between them, the rear end of the three-section arm (7) is inserted into the inner side of the front end of the two-section arm (5), and the three-section arm (7) is slidably connected to the two-section arm (5) through the telescopic oil cylinder (6), the rear end of the lifting bar frame (9) and the front end of the three-section arm (7) are connected to rotate along the vertical plane through a vertical rotation mechanism, the rear end of the lifting bar (10) and the front end of the lifting bar frame (9) are connected to rotate along the horizontal plane through a horizontal rotation mechanism, and the lower part of the front end of the three-section arm (7) is connected to rotate with a hook (12); The vertical rotation mechanism includes a pulling plate (8), a pressing plate (11), a lever lifting cylinder (13), a first fixed shaft (16) and a second fixed shaft (15); the upper portion of the rear end of the lever lifting frame (9) is hinged to the upper portion of the front end of the three-section arm (7) through the first fixed shaft (16); the cylinder end of the lever lifting cylinder (13) is hinged to the front end of the three-section arm (7); the rod end of the lever lifting cylinder (13) is hinged to one end of the pulling plate (8) and one end of the pressing plate (11); the other end of the pulling plate (8) is hinged to the upper portion of the front end of the three-section arm (7) through the second fixed shaft (15); and the other end of the pressing plate (11) is hinged to the lower portion of the rear end of the lever lifting frame (9); The horizontal rotation mechanism includes a first pin (17), a swing cylinder (18), a second pin (19) and a main pin (20); a notch (21) is provided on the front end surface of the lifting lever frame (9) along the width direction; the rear end of the lifting lever (10) is inserted into the notch (21) and is hinged to the lifting lever frame (9) through the main pin (20); the cylinder end of the swing cylinder (18) is hinged to one side inside the lifting lever frame (9) through the first pin (17); and the rod end of the swing cylinder (18) is hinged to one side of the rear end of the lifting lever (10) through the second pin (19).
2. The telescopic arm crawler palletizer according to claim 1, characterized in that: The cylinder ends of the two big arm oil cylinders (3) are respectively hinged to the lower part of the turntable (2), and the rod ends of the two big arm oil cylinders (3) are respectively hinged to the side of the middle part of the basic arm (4).
3. The telescopic arm crawler palletizer according to claim 2, characterized in that: The cylinder end of the small arm oil cylinder (14) is hinged to the lower part of the basic arm (4), and the rod end of the small arm oil cylinder (14) is hinged to the lower part of the second section arm (5).
4. The telescopic arm crawler palletizer according to claim 1, characterized in that: A slot is provided on the front end surface of the two-section arm (5), the rear end of the three-section arm (7) is inserted into the slot, the cylinder end of the telescopic oil cylinder (6) is hinged to the bottom of the slot, and the rod end of the telescopic oil cylinder (6) is hinged to the rear end of the three-section arm (7).
5. The telescopic arm crawler palletizer according to claim 4, characterized in that: A guide mechanism is provided between the outer side wall of the three-section arm (7) and the slot wall of the two-section arm (5).
6. The telescopic arm crawler palletizer according to claim 1, characterized in that: The lifting bar frame (9) is rotatably connected to the first fixed shaft (16), the pulling plate (8) is rotatably connected to the second fixed shaft (15), and both ends of the first fixed shaft (16) and the second fixed shaft (15) are rigidly connected to the three-section arm (7) respectively.
7. The telescopic arm crawler palletizer according to claim 6, characterized in that: One end of each of the first fixed shaft (16) and the second fixed shaft (15) is welded with a fixed disk, and the fixed disk is rigidly connected to the outer side wall of the three-section arm (7).
8. The telescopic arm crawler palletizer according to claim 1, characterized in that: The main pin (20) is vertically arranged on the inner side of the front end of the lifting lever frame (9) and is rotatably connected to the lifting lever frame (9). The rear end of the lifting lever (10) is sleeved on the main pin (20) and is rigidly connected to the main pin (20).
Citation Information
Patent Citations
Telescopic arm crawler belt stacker crane
CN218560942U