Wall connecting mechanism leveling structure

By using the set screws and stacked washers of the leveling components, the problem of controlling the distance of the installation parts caused by uneven wall surfaces was solved, achieving standardized adjustment of the installation parts and saving time.

CN115787968BActive Publication Date: 2026-02-24GUANGDONG OPK SMART HOME TECH CO LTD
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Patent Information

Application Number
CN202211579961.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-09
Publication Date
2026-02-24
Estimated Expiration
2042-12-09

AI Technical Summary

Technical Problem

In existing technologies, uneven wall surfaces make it difficult to control the distance during the installation of the mounting components, and the lack of a standardized adjustment process leads to uncertain installation time.

Method used

The system employs a leveling assembly, including set screws and stacked shims. By adjusting the thread and inserting the stacked shims, the distance between the component to be installed and the wall surface can be controlled and the flatness adjusted.

Benefits of technology

It enables standardized adjustment of installation components, saves installation time, is easy to operate, and is suitable for walls with different flatness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a wall connecting mechanism leveling structure, which comprises a to-be-installed part, a fastener, a leveling assembly, and the like. The fastener acts on the to-be-installed part to connect the to-be-installed part to a wall surface. At least one leveling assembly is arranged on the to-be-installed part. One end of the leveling assembly acts on the wall surface, and the distance between the to-be-installed part and the wall surface is controlled by adjusting the leveling assembly. The leveling assembly is used to level and adjust the to-be-installed part, the use of the leveling assembly makes the adjustment process more standardized, the adjustment operation of the to-be-installed part is facilitated, and the installation time is saved.
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Description

Technical Field

[0001] This invention relates to the field of home building materials, and more particularly to a leveling structure for wall connection mechanisms. Background Technology

[0002] Before installing the door or track, the mounting components are first installed on the wall, and then the door or track is installed on the mounting components. Common mounting components include support plates or profile bases, but since the wall surface is usually uneven, shims or blocks are usually used between the mounting components and the wall surface during the installation process to adjust the final flatness of the mounting components.

[0003] In the current installation process, the use of shims or blocks is usually done by feeling at the installation site, and then the installation parts are eventually leveled through multiple random adjustments and attempts. There is no standardized process for the above adjustments, which also makes the installation time uncertain. Although the levelness of the installation parts can be adjusted in the end, there is also the problem of difficulty in controlling the distance between the installation parts and the wall. Summary of the Invention

[0004] In order to overcome at least one of the defects of the prior art, the present invention provides a leveling structure for a wall connection mechanism. The leveling component is used to adjust the flatness of the component to be installed. The use of the leveling component makes the adjustment process more standardized, facilitates the adjustment operation of the component, and saves installation time.

[0005] The technical solution adopted by this invention to solve its problem is:

[0006] The wall connection mechanism leveling structure includes:

[0007] Items to be installed;

[0008] Fasteners that act on the component to be installed to connect the component to the wall;

[0009] A leveling component, at least one of the leveling components is disposed on the component to be installed, one end of the leveling component acts on the wall surface, and the leveling component is adjusted to control the distance between the component to be installed and the wall surface.

[0010] Furthermore, the leveling assembly includes a set screw;

[0011] The set screw is screwed onto the part to be installed.

[0012] Furthermore, an operating part is provided at the end of the set screw away from the wall, through which the movement of the set screw in the part to be installed is controlled.

[0013] Furthermore, the leveling assembly also includes stacked shims;

[0014] The superimposed shim is disposed at the end of the set screw near the wall to increase the length of the set screw.

[0015] Furthermore, the superimposed gasket is provided with at least one insertion protrusion, which is inserted into the set screw.

[0016] Furthermore, the stacked pad is provided with a plug hole;

[0017] The insertion protrusion on one of the stacked washers is inserted into the insertion hole of another stacked washer to form a plurality of stacked washers at the end of the set screw near the wall.

[0018] Furthermore, the number of the insertion protrusions is two;

[0019] And / or the number of the aforementioned plug holes is two;

[0020] The insertion protrusion and the insertion hole are spaced apart.

[0021] Furthermore, the set screw is provided with a socket groove;

[0022] The insertion protrusion is inserted into the insertion slot.

[0023] Furthermore, the fastener includes a countersunk screw;

[0024] The countersunk screw passes through the part to be installed and is fixed to the wall.

[0025] Furthermore, the fastener also includes a threaded sleeve;

[0026] The threaded sleeve is fitted over the countersunk screw, and the countersunk screw is fixed to the wall by the threaded sleeve.

[0027] In summary, the wall connection mechanism leveling structure provided by this invention has the following technical effects:

[0028] 1) The leveling component is used to adjust the flatness of the parts to be installed. The use of the leveling component makes the adjustment process more standardized, facilitates the adjustment of the parts, and saves installation time.

[0029] 2) The leveling assembly includes a set screw and stacked shims. The flatness of the part to be installed is adjusted by pushing the thread of the set screw. The thread adjustment is characterized by its simple structure and convenient operation. At the same time, the length of the set screw is changed by stacking shims so that the set screw can be used on walls with different flatness.

[0030] 3) The overlapping washers and set screws, as well as the two overlapping washers, are connected by plugging in to facilitate the disassembly and assembly of the components.

[0031] 4) An operating part is provided at the end of the set screw away from the wall, which makes it easier to rotate the set screw through the operating part so that the set screw can be moved closer to or away from the wall. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of Embodiment 1 of the present invention;

[0033] Figure 2 This is a schematic diagram of the set screw according to Embodiment 2 of the present invention;

[0034] Figure 3 This is a schematic diagram of the superimposed gaskets in Embodiment 2 of the present invention;

[0035] Figure 4 This is a schematic diagram of Embodiment 3 of the present invention;

[0036] Figure 5 For Figure 4 Enlarged view of point A in the middle.

[0037] The meanings of the reference numerals in the attached figures are as follows:

[0038] 1. Part to be installed; 2. Fastener; 21. Countersunk screw; 22. Screw sleeve; 3. Leveling assembly; 31. Set screw; 32. Overlapping washer; 321. Insertion protrusion; 4. Insertion hole; 5. Insertion groove. Detailed Implementation

[0039] To better understand and implement this invention, the technical solutions in the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings.

[0040] In the description of this invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0041] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0042] Example 1

[0043] See Figure 1The present invention discloses a leveling structure for a wall connection mechanism, including a component 1 to be installed; preferably, in this embodiment, the component 1 to be installed is a profile base; the profile base has a plurality of screw holes evenly spaced along its length.

[0044] The leveling component 3 includes a plurality of set screws 31; the set screws 31 are screwed into the screw holes of the profile base; in particular, one end of the set screw 31 is provided with an operating part, preferably, the operating part is a hexagonal countersunk hole, that is, the set screw 31 is an internal hexagonal screw.

[0045] Fastener 2; preferably, fastener 2 includes countersunk screws 21, which pass through the profile base and are fixed in the wall. There are multiple countersunk screws 21, which are evenly spaced along the length of the part to be installed 1. In this embodiment, the wall is located at the top. Therefore, the profile base is installed below the wall.

[0046] Specifically, the multiple countersunk screws 21 and multiple set screws 31 can be arranged in a single row along the length direction of the part to be installed 1, or they can be arranged in multiple rows along the width direction of the part to be installed 1.

[0047] The installation and adjustment process of the component to be installed 1 is as follows: After the countersunk screw 21 passes through the component to be installed 1, the component to be installed 1 is initially fixed to the wall. The set screws 31 in all screw holes are set with one end of the internal hexagon countersunk hole away from the wall. At this time, it can be determined by observation or measurement whether the component to be installed 1 is in a flat state (i.e., a horizontal state). If the component to be installed 1 is not horizontal, rotate the set screw 31 at the high position of the component to be installed 1. The set screw 31 at this position moves towards the wall and abuts against the wall (this end can be called the abutting end of the set screw 31). The set screw 31 pushes the push at this position in the opposite direction. The component to be installed 1 is moved downwards until it is completely horizontal (this is also the time to adjust the distance between the component to be installed 1 and the wall). It should be noted that since there are multiple set screws 31 on the component to be installed 1, and the slope or flatness of the wall corresponding to the position of each set screw 31 is different, after the adjustment, the length of the top of the set screw 31 protruding from the top surface of the component to be installed 1 is also different. Finally, the component to be installed 1 is brought to a horizontal state by the coordinated adjustment of multiple set screws 31, and then multiple countersunk screws 21 are rotated synchronously to completely fix the component to be installed 1.

[0048] Specifically, the rotation process of the set screw 31 is as follows: a hex wrench is inserted into the internal hex countersunk hole of the set screw 31, and the hex wrench is rotated to rotate the set screw 31; the end of the set screw 31 with the internal hex countersunk hole is completely hidden in the screw hole (that is, in the part to be installed 1) to avoid the set screw 31 occupying the lower space of the part to be installed 1 and hindering the installation between other parts and the part to be installed 1.

[0049] In addition, to ensure the installation of the countersunk screw 21 and to prevent damage to the wall, mounting holes can be pre-set on the wall, and threaded sleeves 22 can be installed in the mounting holes. Preferably, the threaded sleeves 22 are made of plastic, and the countersunk screw 21 is connected to the threaded sleeves 22.

[0050] Example 2

[0051] Based on Embodiment 1, when there is a large unevenness or slope at a certain position on the wall, it is necessary to rotate the set screw 31 at that position to a greater extent so that the set screw 31 moves toward the wall. If the rotation distance is large, then a longer set screw 31 is needed to adjust the flatness of that position as required.

[0052] In this embodiment, refer to Figure 2 and Figure 3 The leveling component 3 also includes stacked shims 32, with multiple stacked shims 32 stacked on the end of the set screw 31 away from the internal hexagon countersunk hole; specifically, the stacked shims 32 can be directly fixed to the end of the set screw 31 away from the internal hexagon countersunk hole by adhesive bonding.

[0053] However, to facilitate the assembly and disassembly of the stacked washer 32 and the set screw 31, specifically, the end of the set screw 31 away from the internal hexagon countersunk hole is provided with a insertion groove 5. Preferably, the insertion groove 5 is a waist-shaped groove.

[0054] An insertion protrusion 321 is provided on one plane of the superimposed pad 32; preferably, the superimposed pad 32 is cylindrical. In this embodiment, there are two insertion protrusions 321, and the two insertion protrusions 321 are symmetrically arranged around the center of the superimposed pad 32.

[0055] The superimposed pad 32 is also provided with a plug hole 4. Preferably, there are two plug holes 4. The plug holes 4 and the plug protrusions 321 are arranged at intervals. That is, the center line connecting the two plug holes 4 intersects the center line connecting the two plug protrusions 321. In this embodiment, the two center lines are perpendicular to each other.

[0056] As can be seen from the above, the assembly process of the stacked washer 32 and the set screw 31 is as follows: insert the two insertion protrusions 321 on one stacked washer 32 into the insertion slot 5 of the set screw 31, and then insert the two insertion protrusions 321 on another stacked washer 32 into the two insertion holes 4 on the stacked washer 32 that directly inserts into the set screw 31. In this way, multiple stacked washers 32 can be stacked, which will not be described in detail here.

[0057] Specifically, to ensure a good connection between the insertion protrusion 321 and the insertion hole 4, the height of the insertion protrusion 321 is equal to the depth of the insertion hole 4.

[0058] After the set screw 31 is inserted into the superimposed washer 32, the superimposed washer 32 will abut against the wall. The number of superimposed washer 32 inserted into the set screw 31 at each position can be determined according to the slope or flatness of each position.

[0059] Example 3

[0060] See Figure 4 and Figure 5 Based on Embodiment 1 and Embodiment 2, Embodiment 3 installs the component to be installed on a vertical wall. In this case, the component to be installed is installed on one side of the wall, and its installation steps are the same as those in Embodiment 1.

[0061] Specifically, the component to be installed 1 is first initially fixed to one side of the wall by countersunk screws 21. Then, the set screws 31 at different positions are adjusted according to the different slopes and flatness of different positions so that the entire component to be installed 1 is perpendicular to the ground. This adjustment process can be referred to in Embodiment 1, and will not be repeated here.

[0062] If the length of the set screw 31 at a certain position is insufficient, insert the required number of stacked washers 32 into the end of the set screw 31 near the wall at that position to meet the length requirement for adjusting the set screw 31 at that position; after adjustment, tighten all countersunk screws 21 at the same time to completely fix the part 1 to be installed.

[0063] The technical means disclosed in this invention are not limited to those disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this invention, and these improvements and modifications are also considered within the scope of protection of this invention.

Claims

1. A wall connection mechanism leveling structure, characterized in that: include Component to be installed (1); Fastener (2), which acts on the component to be installed (1) to connect the component to be installed (1) to the wall; A leveling component (3) is provided on the component to be installed (1), one end of the leveling component (3) acts on the wall surface, and the leveling component (3) is adjusted to control the distance between the component to be installed (1) and the wall surface; The leveling assembly (3) includes a set screw (31); the set screw (31) is screwed onto the part to be installed (1); The leveling component (3) also includes a superimposed shim (32); the superimposed shim (32) is disposed at one end of the set screw (31) near the wall to increase the length of the set screw (31); after the set screw (31) is inserted into the superimposed shim (32), the superimposed shim (32) abuts against the wall. The stacked washer (32) is provided with at least one insertion protrusion (321), which is inserted into the set screw (31); the stacked washer (32) is provided with an insertion hole (4); the insertion protrusion (321) on one stacked washer (32) is inserted into the insertion hole (4) of another stacked washer (32), so that multiple stacked washer (32) are stacked at the end of the set screw (31) near the wall surface, and the number of stacked washer (32) inserted into the set screw (31) at each position is determined according to the slope or flatness of each position.

2. The wall connection mechanism leveling structure according to claim 1, characterized in that: The set screw (31) has an operating part at one end away from the wall, and the operation part is used to control the movement of the set screw (31) in the part to be installed (1).

3. The wall connection mechanism leveling structure according to claim 1, characterized in that: The number of the insertion protrusions (321) is two; And / or the number of the said plug holes (4) is two; The insertion protrusion (321) and the insertion hole (4) are spaced apart.

4. The wall connection mechanism leveling structure according to any one of claims 1-3, characterized in that: The set screw (31) is provided with a socket (5); The insertion protrusion (321) is inserted into the insertion slot (5).

5. The wall connection mechanism leveling structure according to claim 1, characterized in that: The fastener (2) includes countersunk screws (21); The countersunk screw (21) passes through the part to be installed (1) and is fixed to the wall.

6. The wall connection mechanism leveling structure according to claim 5, characterized in that: The fastener (2) also includes a threaded sleeve (22); The threaded sleeve (22) is fitted over the countersunk screw (21), and the countersunk screw (21) is fixed to the wall by the threaded sleeve (22).

Citation Information

Patent Citations

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    CN111206741A

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