A continuous grouting method with self-positioning function
By introducing a sliding platform and diversion pipe into the gypsum-type grouting equipment, and combining it with vacuum pump negative pressure technology, a continuous grouting method for gypsum-type investment casting was realized, solving the problem of low grouting efficiency of existing equipment and enabling synchronous grouting and efficient operation of multiple sand boxes.
Patent Information
- Application Number
- CN202211562056.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-07
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2042-12-07
AI Technical Summary
Existing gypsum-type grouting equipment suffers from problems such as low grouting efficiency, long waiting time, the need for specialized lifting equipment, overlapping material flow directions, and unclear flow lines.
A continuous grouting method with self-positioning function is adopted. The sliding platform slides between the grouting tank and the transfer vehicle. Combined with the diversion pipe and the diverter, the grout is diverted and multiple sand boxes are grouted simultaneously. The vacuum pump creates negative pressure to inject the grout into the sand box. Positioning blocks and positioning grooves are set on the sliding platform to ensure positioning accuracy.
It enables continuous grouting operations without intermediate waiting processes, improves grouting efficiency, simplifies the operation process, requires no other equipment assistance, and can simultaneously pour multiple sets of sand boxes, greatly improving work efficiency.
Smart Images

Figure CN115805294B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of gypsum mold casting, in particular to a continuous grouting method with self-positioning function. BACKGROUND
[0002] The gypsum mold grouting process refers to the process of mixing alpha gypsum mixture with water in a mixing tank according to a certain proportion to become gypsum slurry, and then pouring the slurry into a sand box in which a fusible model is placed through a grouting tank, and filling the sand box. The gypsum slurry is filled into the sand box for a certain period of time, and then a hydration reaction occurs and finally solidifies.
[0003] The existing gypsum mold grouting tank is generally cylindrical, and there are vertical top-opening and horizontal side-opening two types. These two types of equipment have the following disadvantages:
[0004] 1) The vertical grouting tank has a long operation waiting time. After one round of grouting is completed, it needs to wait for 30-40 minutes until the slurry completely solidifies before the sand box can be lifted away by lifting equipment;
[0005] 2) The vertical grouting tank needs to be matched with a special lifting equipment, and the operation efficiency is low;
[0006] 3) The single-door horizontal grouting tank has overlapping flow directions and unclear flow lines, which affects the operation efficiency;
[0007] 4) Only one box of product can be poured at a time, and when multiple boxes are grouted, they can only be poured in sequence one by one, which takes a long time to grout and affects the flowability of the slurry and the grouting efficiency.
[0008] Therefore, it is urgent to improve the existing gypsum mold grouting system and provide a new grouting method to improve the grouting efficiency. SUMMARY
[0009] In view of the above analysis, the present application aims to provide a continuous grouting method with self-positioning function to solve the problem of low grouting efficiency of the existing grouting equipment.
[0010] The purpose of the present application is mainly realized by the following technical scheme:
[0011] A continuous grouting method with self-positioning function, comprising the following steps:
[0012] Step S1: The sliding platform is placed on the transfer trolley, the sand box is placed on the sliding platform, the sliding platform is slid from the transfer trolley to the sliding rail of the grouting tank, and the grouting tank is closed;
[0013] Step S2: Start the grouting tank, and pour the slurry into the sand box through the flow inducer;
[0014] Step S3: open the grouting tank, slide the sand box and the sand box after grouting to the transfer car by the slide rail, and transfer by the transfer car.
[0015] Further, in step S1, the sand box is provided with a positioning block, and the upper surface of the sliding platform is provided with a plurality of positioning grooves; the positioning block at the bottom of the sand box is clamped into the positioning groove of the sliding platform to complete the installation of the sand box on the sliding platform.
[0016] Further, the grouting tank comprises a tank body and a sealing cover; the tank body is a cylindrical structure with two open ends; the sealing cover is provided with two sealing covers respectively arranged on both sides of the tank body for sealing the tank body.
[0017] Further, in step S2, the grouting tank is provided with a grouting interface and a shunt pipeline; the shunt pipeline is in communication with the grouting interface, the slurry enters the shunt pipeline through the grouting interface for shunting; the shunt pipeline is provided with a plurality of discharge ports; the discharge port extends to the inside of the tank body; the discharge port is provided with a flow inducer.
[0018] Further, in step S2, the flow inducer comprises a flow inducer interface and a flow pipe; the flow inducer interface is an inverted Y-shaped structure; the upper end of the flow inducer interface is connected with the discharge port of the shunt pipeline, and the lower end of the two interface branch pipes is connected with the flow pipe; after the slurry enters the grouting tank through the grouting interface, it is shunted to a plurality of flow pipes through the shunt pipeline and the flow inducer interface.
[0019] Further, in step S2, a plurality of sand boxes are arranged in an array on the sliding platform; the flow pipe extends to the port of the sand box; the slurry flows out of the flow pipe and enters the sand box.
[0020] Further, in steps S1 and S3, two slide rails are arranged side by side in the tank body of the grouting tank; the transfer car comprises a transfer car base and a slide rail frame; the slide rail frame is arranged above the transfer car base; when the slide rail frame is aligned with the slide rail, the sliding platform can slide between the slide rail and the slide rail frame.
[0021] Further, the bottom of the sliding platform is provided with a pulley; the pulley rolls along the slide rail and the slide rail frame to realize the sliding of the sliding platform between the transfer car and the grouting tank.
[0022] Further, in step S2, the tank body is provided with an observation window, and the operator observes whether the sand box is grouted through the observation window during the grouting process.
[0023] Further, in the step S3, the slide rail frame is provided with a pin hole, and the slide platform is provided with a pin; after the slide platform slides to the transfer trolley, the pin on the slide platform is inserted into the pin hole on the slide rail frame, so that the slide platform is fixed on the transfer trolley, and then the transfer trolley is pushed to displace to transfer the sand box after the grouting is completed.
[0024] Specifically, in the step S1, the process of sliding the slide platform from the transfer trolley to the grouting tank is as follows:
[0025] Step S11: The positioning pin at the end of the slide rail frame is inserted into the positioning insertion hole of the slide rail, so that the slide rail frame of the transfer trolley is connected with the slide rail;
[0026] Step S12: After the positioning pin is inserted into the positioning insertion hole, the slope surface of the trapezoidal sliding groove on the locking pin is contacted; the positioning pin continues to displace along the positioning insertion hole, and at the same time, the locking pin is pushed to retract into the locking pin mounting hole; the blocking of the slide platform by the locking pin is released;
[0027] Step S13: The slide platform slides along the slide rail frame and the slide rail, and is transferred from the transfer trolley to the inside of the grouting tank.
[0028] Specifically, in the step S2, the grouting process of the sand box is as follows:
[0029] Step S21: The port of the tank body is provided with an annular sealing strip; when the sealing cover is combined with the tank body, the sealing strip is contacted with the sealing cover and is sealed;
[0030] Step S22: The tank body is provided with a gas pipeline interface; the gas pipeline interface is connected with a vacuum pump; the vacuum pump is started to extract the gas in the inside of the grouting tank, so that the grouting tank is in a negative pressure state; and then the slurry in the slurry tank is extracted into the tank body through the negative pressure in the inside of the tank body;
[0031] Step S23: After the slurry enters the grouting tank, the slurry flows out through the drainage pipe, and then flows into the sand box below the drainage pipe.
[0032] Specifically, in the step S3, the process of sliding the slide platform from the grouting tank to the transfer trolley is as follows:
[0033] Step S31: The positioning pin at the end of the slide rail frame is inserted into the positioning insertion hole of the slide rail, so that the slide rail frame of the transfer trolley is connected with the slide rail;
[0034] Step S32: After the positioning pin is inserted into the positioning insertion hole, the slope surface of the trapezoidal sliding groove on the locking pin is contacted; the positioning pin continues to displace along the positioning insertion hole, and at the same time, the locking pin is pushed to retract into the locking pin mounting hole; the blocking of the slide platform by the locking pin is released;
[0035] Step S33: The sliding platform is slid onto the slide rail frame until the positioning plate on the sliding platform and the slide rail frame are in contact; the transfer of the sliding platform from the grouting tank to the transfer trolley is completed, and the sand box after grouting is transferred to the transfer trolley.
[0036] A continuous grouting system for implementing the above continuous grouting method, comprising a grouting tank, a transfer trolley and a sliding platform;
[0037] The grouting tank is used to pour grout into the sand box;
[0038] The sand box is placed on the sliding platform and can be transferred by the sliding platform;
[0039] The grouting tank is provided with a slide rail inside, and the transfer trolley is provided with a slide rail frame; when the slide rail and the slide rail frame are aligned, the sliding platform can slide between the grouting tank and the transfer trolley.
[0040] Further, the grouting tank comprises a tank body and a sealing cover; the tank body is a cylindrical structure with both ends open; the sealing cover is provided with two, respectively arranged on both sides of the tank body, for sealing the tank body.
[0041] Further, the sealing cover and the tank body are connected by an opening and closing mechanism; the opening and closing mechanism comprises a first hinge seat, a connecting rod and a second hinge seat; the first hinge seat is fixedly installed on the tank body, and the second hinge seat is fixedly installed on the outside of the sealing cover; the two ends of the connecting rod are respectively hinged with the first hinge seat and the second hinge seat.
[0042] Further, a plurality of supports are arranged below the tank body, and the supports are used to support the tank body.
[0043] Further, the grouting tank is provided with a grouting interface, a shunt pipeline and a flow inducer; the grouting interface is used to connect a grout tank, and the grout tank is used to store grout; the shunt pipeline is in communication with the grouting interface, and the discharge port of the shunt pipeline is connected with the flow inducer through the tank body; the flow inducer is used to guide the outflowing grout into the sand box.
[0044] Further, the shunt pipeline comprises at least two shunt pipes.
[0045] The shunt pipe is a T-shaped three-way structure; the shunt pipe has three pipe openings: a first pipe opening, a second pipe opening and a third pipe opening; wherein the first pipe opening and the second pipe opening are coaxial, and the third pipe opening is perpendicular to the first pipe opening, and the third pipe opening serves as the discharge port of the shunt pipeline.
[0046] The first pipe opening or the second pipe opening is used to connect the grouting interface, and a ball valve is arranged at each of the first pipe opening and the second pipe opening, and the ball valve is used to control the opening and closing of the pipeline.
[0047] Two shunt pipes are installed on two sides of the grouting interface respectively; when the number of the shunt pipes is more than two, adjacent shunt pipes are connected in series through the first pipe opening and the second pipe opening, and the discharge openings (i.e. the third pipe openings) of the plurality of shunt pipes are all arranged in parallel and penetrate into the interior of the tank.
[0048] Further, the drainage device comprises a drainage device interface and a drainage pipe; the drainage device interface is an inverted Y-shaped structure and has two interface branch pipes; the drainage device interface is connected with the discharge opening of the shunt pipe, and the two interface branch pipes of the drainage device interface are both connected with the drainage pipe.
[0049] Further, a hanging part is arranged on the outside of the discharge opening; a U-shaped hanging groove is arranged on the drainage device interface; the inner diameter of the drainage device interface is equal to the outer diameter of the discharge opening; the hanging part can slide along the U-shaped hanging groove; when the hanging part is clamped with the end part of the U-shaped hanging groove, the drainage device interface can be hung and installed at the discharge opening of the shunt pipe.
[0050] Further, a gas pipe interface is arranged on the tank; the gas pipe interface is connected with a vacuum pump; the vacuum pump can extract the gas in the interior of the grouting tank, so that the grouting tank is in a negative pressure state.
[0051] Further, a pressure gauge is further arranged on the tank, and the pressure gauge is used for monitoring the air pressure in the interior of the grouting tank.
[0052] Further, a ring-shaped sealing strip is arranged at the port of the tank; when the sealing cover is combined with the tank, the sealing strip is in contact with the sealing cover and is sealed.
[0053] Further, a bolt hole is arranged on the slide rail frame, and a bolt is arranged on the sliding platform; when the sliding platform slides to the slide rail frame, the bolt can be inserted into the bolt hole.
[0054] Further, an observation window is arranged on the tank, the material of the observation window is organic glass; the observation window is used for observing whether the sand box in the interior of the grouting tank is filled with grouting.
[0055] The technical scheme of the present application can at least achieve one of the following effects:
[0056] 1. The continuous grouting system for gypsum mold casting of the present application can realize continuous operation of grouting, without intermediate waiting process, without repeated material flow route, and is simple to operate, and can simultaneously pour multiple groups of sand boxes, thereby greatly improving the operation efficiency.
[0057] 2. The working principle of the continuous grouting system for gypsum mold investment casting of the present invention is to use a grouting tank with two openings at both ends. The sand box enters from one end and is pulled out from the other end after grouting is completed. At this time, the next sand box to be grouted is ready at the inlet, thus realizing continuous grouting and improving grouting efficiency.
[0058] 3. The continuous grouting system for plaster mold investment casting of the present invention achieves smooth transfer of the sand box between the grouting tank and the transfer vehicle through a sliding platform. It is easy to operate and requires no other auxiliary equipment.
[0059] 4. The continuous grouting system for gypsum-type investment casting of the present invention, by setting up a diversion pipe and a diverter, diverts the grout injected into the grouting interface to multiple discharge ports, thereby enabling the simultaneous pouring of multiple sets of sand boxes.
[0060] In this invention, the above-described technical solutions can be combined with each other to achieve more preferred combinations. Other features and advantages of this invention will be set forth in the following description, and some advantages may become apparent from the description or be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained from what is particularly pointed out in the description and drawings. Attached Figure Description
[0061] The accompanying drawings are for illustrative purposes only and are not intended to limit the invention. Throughout the drawings, the same reference numerals denote the same parts.
[0062] Figure 1 A continuous grouting system for implementing the continuous grouting method with self-positioning function of the present invention;
[0063] Figure 2 The grouting tank of the continuous grouting system of the present invention;
[0064] Figure 3 for Figure 2 A top view of the grouting tank;
[0065] Figure 4 for Figure 3 A cross-sectional view of the grouting tank along the AA direction;
[0066] Figure 5 for Figure 4 A partial enlarged view of part I of the grouting tank;
[0067] Figure 6 for Figure 4 A partial enlarged view of part II of the grouting tank;
[0068] Figure 7 for Figure 4Partial enlarged view of the grouting tank in the third part of the grouting system of the present application;
[0069] Figure 8 Structure diagram of the sand box of the continuous grouting system of the present application;
[0070] Figure 9 Structure diagram of the sand box of the continuous grouting system of the present application;
[0071] Figure 10 Structure diagram of the sand box of the continuous grouting system of the present application; Figure 4
[0072] Structure diagram of the sand box of the continuous grouting system of the present application; Figure 11 Figure 1 Structure diagram of the sand box of the continuous grouting system of the present application;
[0073] Figure 12 Structure diagram of the sand box of the continuous grouting system of the present application;
[0074] Figure 13 Structure diagram of the sand box of the continuous grouting system of the present application;
[0075] Figure 14 Structure diagram of the sand box of the continuous grouting system of the present application;
[0076] Figure 15 Structure diagram of the sand box of the continuous grouting system of the present application;
[0077] Figure 16 Structure diagram of the sand box of the continuous grouting system of the present application;
[0078] Figure 17 Structure diagram of the sand box of the continuous grouting system of the present application;
[0079] Figure 18 Structure diagram of the sand box of the continuous grouting system of the present application;
[0080] Figure 19 Structure diagram of the sand box of the continuous grouting system of the present application;
[0081] Figure 20 Structure diagram of the sand box of the continuous grouting system of the present application;
[0082] Figure 21 Structure diagram of the sand box of the continuous grouting system of the present application;
[0083]
[0084] 1 - tank body; 2 - sealing cover; 3 - opening and closing mechanism; 4 - support; 5 - slide rail; 6 - observation window; 7 - gas pipeline interface; 8 - grouting interface; 9 - shunt pipeline; 10 - pressure gauge; 11 - sealing strip; 12 - through hole; 13 - hanging part; 14 - slide rail frame; 15 - transfer trolley base; 16 - baffle; 17 - screw rod; 18 - pulley; 19 - drainer interface; 20 - drainage tube; 21 - positioning plate; 22 - bolt hole; 23 - traction ring; 24 - bolt; 25 - sand box; 26 - positioning block; 27 - transfer trolley handle; 28 - positioning pin;
[0085] 501 - positioning hole; 502 - locking pin; 503 - fixed plate; 504 - trapezoidal sliding groove; 505 - locking pin mounting hole; 506 - first spring;
[0086] 191 - U-shaped hanging groove; 192 - interface branch pipe; 193 - clamping groove; 194 - linear groove;
[0087] 201 - pressing block; 202 - first fixed ring; 203 - clamping block; 204 - second spring; 205 - top rod;
[0088] 206 - linear convex rib; 207 - second fixed ring; 208 - clamping ring; 209 - third spring; 2010 - floating ball. DETAILED DESCRIPTION
[0089] The preferred embodiments of the present application will be described in detail below with reference to the drawings, which form a part of this application. The drawings and the associated descriptions are provided to illustrate the preferred embodiments of the present application and to provide a comprehensive disclosure of the application.
[0090] Example 1
[0091] The present embodiment provides a continuous grouting method with self-positioning function, as shown in the figure, comprising the following steps: Figure 21
[0092] Step S1: Place the sliding platform on the transfer trolley, place the sand box 25 on the sliding platform, slide the sliding platform from the transfer trolley to the slide rail 5 of the grouting tank, and close the grouting tank;
[0093] Step S2: Start the grouting tank, and pour the slurry into the sand box 25 through the drainer;
[0094] Step S3: Open the grouting tank, slide the sliding platform and the sand box 25 after grouting on the slide rail 5 to the transfer trolley, and transfer by the transfer trolley.
[0095] Further, the step S1, the sand box 25 is provided with a positioning block 26, the upper surface of the sliding platform is provided with a plurality of positioning grooves;The positioning block 26 at the bottom of the sand box 25 is clamped into the positioning groove of the sliding platform, and the installation of the sand box 25 on the sliding platform is completed.
[0096] Further, the grouting tank comprises a tank body 1 and a sealing cover 2;The tank body 1 is a cylindrical structure with two open ends;The sealing cover 2 is two, respectively arranged on the two sides of the tank body 1, for sealing the tank body 1.
[0097] Further, in the step S2, the grouting tank is provided with a grouting interface 8 and a shunt pipeline 9;The shunt pipeline 9 communicates with the grouting interface 8, and the slurry enters the shunt pipeline 9 for shunting through the grouting interface 8;The shunt pipeline 9 is provided with a plurality of discharge ports;The discharge port extends to the inside of the tank body 1;The flow inducer is installed at the discharge port.
[0098] Further, the shunt pipeline 9 comprises at least two shunt pipes.
[0099] Specifically, as shown in Figure 4 The shunt pipe is a T-shaped tee structure;The shunt pipe has three pipe openings: first pipe opening, second pipe opening and third pipe opening;Among them, the first pipe opening and the second pipe opening are coaxial, and the third pipe opening is perpendicular to the first pipe opening, and the third pipe opening is used as the discharge port of the shunt pipeline. The first pipe opening or the second pipe opening is used for connecting the grouting interface, and the ball valve is arranged at the first pipe opening and the second pipe opening, and the ball valve is used for controlling the opening and closing of the pipeline.
[0100] Specifically, as shown in Figure 4 The two ball valves near the grouting interface 8 are used for controlling the grouting flow, and the two ball valves at the two ends of the shunt pipeline 9 are used for closing the shunt pipeline. When cleaning the pipeline, the two ball valves at the two ends of the shunt pipeline 9 need to be opened, and the third pipe opening of the shunt pipeline 9 extends into the tank body as the discharge port.
[0101] Two shunt pipes are installed on both sides of the grouting interface;When the number of the shunt pipes is greater than two, the adjacent shunt pipes are connected in series through the first pipe opening and the second pipe opening, and the discharge ports, i.e. the third pipe openings, of the plurality of shunt pipes all penetrate into the tank body and are arranged side by side.
[0102] The present application can shunt the slurry filled in the grouting interface 8 to a plurality of discharge ports through the series connection of the shunt pipes, and then shunt again through the flow inducer connected at the discharge port, so as to realize the synchronous grouting of a plurality of sand boxes 25 and improve the grouting efficiency.
[0103] Further, the outer side of the discharging port is provided with a hanging part 13; the drainage device interface 19 is provided with a U-shaped hanging groove 191; the inner diameter of the drainage device interface 19 is equal to the outer diameter of the discharging port; the hanging part 13 can slide along the U-shaped hanging groove 191. Specifically, as shown in Figure 6 the hanging part 13 is a cylindrical hanging rod; as shown in Figure 10 the hanging part 13 is an L-shaped hook structure. When the hanging part 13 is an L-shaped hook structure, the drainage device interface 19 can be clamped into the gap between the L-shaped hook structure and the discharging port of the shunt pipeline 9, so as to realize reliable hanging of the drainage device interface 19 and the shunt pipeline 9.
[0104] When hanging, the port of the U-shaped hanging groove 191 of the drainage device interface 19 is aligned with the hanging part 13, the hanging part 13 slides along the extension direction of the U-shaped hanging groove 191 through the relative rotation and displacement of the drainage device interface 19 and the discharging port of the shunt pipeline 9. When the hanging part 13 is clamped with the end of the U-shaped hanging groove 191, the drainage device interface 19 can be hung and installed at the discharging port of the shunt pipeline 9.
[0105] Further, in the step S2, the drainage device includes a drainage device interface 19 and a drainage pipe 20; the drainage device interface 19 is an inverted Y-shaped structure; the upper end of the drainage device interface 19 is connected with the discharging port of the shunt pipeline 9, and the lower end of the two interface branch pipes 192 is connected with the drainage pipe 20; after the slurry enters the grouting tank through the grouting interface 8, the slurry is shunted to the plurality of drainage pipes 20 through the shunt pipeline 9 and the drainage device interface 19.
[0106] Further, in the step S2, a plurality of sandboxes 25 are arranged in an array on the sliding platform; the drainage pipe 20 extends to the port of the sandbox 25; the slurry flows out of the drainage pipe 20 and enters the sandbox 25.
[0107] Further, as shown in Figure 9 the bottom of the sandbox 25 is provided with a positioning block 26. Correspondingly, a plurality of positioning grooves are arranged above the sliding platform, the positioning block 26 cooperates with the positioning groove, so as to realize the positioning of the sandbox 25 on the sliding platform and ensure the accuracy of the grouting position.
[0108] Further, in the steps S1 and S3, two slide rails 5 are arranged in parallel inside the tank body 1 of the grouting tank; the transfer trolley includes a transfer trolley base 15 and a slide rail frame 14; the slide rail frame 14 is arranged above the transfer trolley base 15; when the slide rail frame 14 is aligned with the slide rail 5, the sliding platform can slide between the slide rail 5 and the slide rail frame 14.
[0109] Further, the bottom of the sliding platform is provided with a pulley 18; the pulley 18 rolls along the slide rail 5 and the slide rail frame 14, so as to realize the sliding of the sliding platform between the transfer trolley and the grouting tank.
[0110] Further, in the step S2, the tank body 1 is provided with an observation window 6; during the grouting process, the operator observes whether the sand box 25 is grouted through the observation window 6.
[0111] Further, in the step S3, the slide rail frame 14 is provided with a pin hole 22, and the sliding platform is provided with a pin 24; after the sliding platform is slid to the transfer trolley, the pin 24 on the sliding platform is inserted into the pin hole 22 on the slide rail frame 14, so as to fix the sliding platform on the transfer trolley, and then the transfer trolley is pushed to displace to transfer the sand box 25 after grouting.
[0112] Specifically, in the step S1, the process of sliding the sliding platform from the transfer trolley to the grouting tank is as follows:
[0113] Step S11: The positioning pin 28 at the end of the slide rail frame 14 is inserted into the positioning insertion hole 501 of the slide rail 5, so as to butt the slide rail frame 14 of the transfer trolley with the slide rail 5;
[0114] Step S12: After the positioning pin 28 is inserted into the positioning insertion hole 501, the positioning pin 28 contacts the slope surface of the trapezoidal sliding groove 504 on the locking pin 502; the positioning pin 28 continues to displace along the positioning insertion hole 501, and at the same time, the locking pin 502 is pushed to retract into the locking pin mounting hole 505; the blocking of the sliding platform by the locking pin 502 is released.
[0115] Step S13: The sliding platform is slid along the slide rail frame 14 and the slide rail 5, and is transferred from the transfer trolley to the inside of the grouting tank.
[0116] In the step S12, as shown in Figure 14 When the positioning pin 28 on the slide rail frame 14 is inserted into the positioning insertion hole 501: the positioning pin 28 slides along the slope surface, and in turn can push the slope surface to displace, and in turn push the locking pin 502 to retract into the locking pin mounting hole 505 while compressing the first spring 506; when the locking pin 502 retracts into the locking pin mounting hole 505, the sliding platform can slide along the slide rail 5.
[0117] In the step S13, after the sliding platform is transferred to the grouting tank, the transfer trolley is separated from the grouting tank, and the positioning pin 28 is pulled out of the positioning insertion hole 501: when the positioning pin 28 is removed from the positioning insertion hole 501, the locking pin 502 is reset under the elastic force of the first spring 506, and the locking pin 502 protrudes from the side surface of the slide rail 5 under the pushing of the first spring 506, so as to limit the sliding platform, and keep the sliding platform from sliding during grouting.
[0118] Specifically, in the step S2, the grouting process of the sand box 25 is as follows:
[0119] Step S21: An annular sealing strip 11 is arranged at the port of the tank body 1; when the sealing cover 2 is covered with the tank body 1, the sealing strip 11 is in contact with the sealing cover 2 and is sealed;
[0120] Step S22: A gas pipeline interface 7 is arranged on the tank body 1; the gas pipeline interface 7 is connected with a vacuum pump; the vacuum pump is started to extract the gas in the grouting tank, so that the grouting tank is in a negative pressure state; and then the slurry in the slurry box is extracted into the tank body 1 through the negative pressure in the tank body 1.
[0121] Step S23: After the slurry enters the grouting tank, it flows out through the drainage pipe 20 and then flows into the sand box 25 below the drainage pipe 20.
[0122] Specifically, in the step S3, the process of sliding the platform from the grouting tank to the transfer trolley is as follows:
[0123] Step S31: The positioning pin 28 at the end of the slide rail frame 14 is inserted into the positioning insertion hole 501 of the slide rail 5, so that the slide rail frame 14 of the transfer trolley is docked with the slide rail 5.
[0124] Step S32: After the positioning pin 28 is inserted into the positioning insertion hole 501, it is in contact with the slope surface of the trapezoidal slide groove 504 on the locking pin 502; the positioning pin 28 continues to displace along the positioning insertion hole 501, while pushing the locking pin 502 to retract into the locking pin mounting hole 505; the blocking and positioning of the sliding platform by the locking pin 502 is released.
[0125] Step S33: The sliding platform slides from the slide rail 5 to the slide rail frame 14 until the positioning plate 21 on the sliding platform and the slide rail frame 14 is in contact; the transfer of the sliding platform from the grouting tank to the transfer trolley is completed, and the sand box 25 after grouting is transferred to the transfer trolley.
[0126] Further, after the sliding platform is transferred to the transfer trolley, the transfer trolley is separated from the grouting tank, the positioning pin 28 is removed from the positioning insertion hole 501, and the locking pin 502 is reset.
[0127] The continuous grouting method provided in the embodiment synchronously realizes the pressing or popping of the locking pin 502 in the locking pin mounting hole 505 through the insertion or separation of the positioning pin 28 and the positioning insertion hole 501, and then realizes the blocking or releasing of the sliding platform, guarantees the position accuracy of the sand box 25 during grouting, and further guarantees the reliability of grouting.
[0128] In this embodiment, by setting a locking pin 502 and a first spring 506, the slide rail 5 and the slide rail frame 14 are unlocked when docking and locked after separation. Thus, the locking pin 502 realizes the automatic positioning of the sliding platform. Furthermore, the sand box 25 is installed in the positioning groove of the sliding platform through the positioning block 26. Through secondary positioning, the position of the sand box 25 during grouting is fixed, ensuring that the opening of the sand box 25 and the drainage pipe 20 are aligned, thus ensuring accurate and reliable grouting.
[0129] Furthermore, the sealing cap 2 is provided on both sides of the tank body 1, one side is used to load an empty sand box 25, and the other side is used to remove the sand box 25 after grouting is completed.
[0130] Furthermore, after one grouting is completed, the sliding platform and sand box are transferred to a transport vehicle for transport; at the same time, the next set of sliding platforms and sand boxes 25 are loaded into the grouting tank by another transport vehicle, and the grouting tank is closed for the next round of grouting.
[0131] Example 2
[0132] This embodiment provides a continuous grouting system for implementing the grouting method in Embodiment 1, such as... Figures 1-20 As shown, it includes: a grouting tank, a transfer vehicle, and a sliding platform;
[0133] The grouting tank is used to fill the sand box 25 with grout;
[0134] The sand box 25 is placed on the sliding platform and can be moved via the sliding platform;
[0135] The grouting tank is equipped with a slide rail 5, and the transfer vehicle is equipped with a slide rail frame 14; when the slide rail 5 and the slide rail frame 14 are aligned, the sliding platform can slide between the grouting tank and the transfer vehicle.
[0136] Furthermore, such as Figure 2 , Figure 3 As shown, the grouting tank includes: a tank body 1 and a sealing cover 2; the tank body 1 is a cylindrical structure with openings at both ends; there are two sealing covers 2, respectively disposed on both sides of the tank body 1, for sealing the tank body 1. Specifically, the tank body 1 has a diameter of 1200 mm and a length of 1200 mm.
[0137] Furthermore, such as Figure 3 As shown, the sealing cap 2 and the tank body 1 are connected by an opening and closing mechanism 3. Specifically, the opening and closing mechanism 3 includes: a first hinge seat, a connecting rod, and a second hinge seat; the first hinge seat is fixedly installed on the tank body 1, and the second hinge seat is fixedly installed on the outside of the sealing cap 2; the two ends of the connecting rod are respectively hinged to the first hinge seat and the second hinge seat.
[0138] Further, a plurality of supports are arranged below the tank body, and the supports are used for supporting the tank body.
[0139] Further, as shown in Figure 2 、 Figure 3 、 Figure 4 , the grouting tank is provided with a grouting interface 8, a shunt pipeline 9 and a flow guide; the grouting interface is used for connecting a slurry tank used for storing slurry; the shunt pipeline 9 is in communication with the grouting interface 8, and a discharging port of the shunt pipeline is connected with the flow guide through the tank body; and the flow guide is used for guiding the slurry outflow into a sand box.
[0140] Further, as shown in Figure 11 , the flow guide comprises a flow guide interface 19 and a flow guide pipe 20.
[0141] The flow guide interface 19 is an inverted Y-shaped structure, the upper part of which is connected with the discharging port of the shunt pipeline 9, and the lower part is provided with two interface branch pipes 192 connected with the flow guide pipe 20. The lower end of the flow guide pipe 20 extends to the port of the sand box 25, and is used for guiding the slurry into the sand box 25.
[0142] Specifically, the flow guide interface 19 is connected with the discharging port of the shunt pipeline through a U-shaped hanging groove, and the two interface branch pipes of the flow guide interface are connected with the flow guide pipe.
[0143] In a specific embodiment of the present application, the slide rail 5 has two slide rails, and correspondingly, two groups of pulleys 18 are arranged on the two sides of the sliding platform, and the pulleys 18 can roll on the slide rail 5, as shown in Figure 1 、 Figure 4 、 Figure 8 , the bottom of the sliding platform is provided with pulleys 18, and the sliding platform can realize translational sliding between the slide rail 5 of the grouting tank and the slide rail frame 14 of the transfer trolley through the pulleys 18; the sand box 25 is placed on the sliding platform, and the sand box 25 serves as a grouting work area.
[0144] Further, as shown in Figure 1 、 Figure 8 、 Figure 13 , the bottom of the sliding platform is provided with a boss, and the width of the boss is the same as the spacing between the two slide rails 5. That is, the boss can be clamped between the two slide rails 5, and the side surface of the boss is attached to the side surface of the slide rail 5. The present application realizes the sliding cooperation between the sliding platform and the two slide rails 5 by arranging the sliding platform with the bottom boss, and further can ensure that the sliding platform has a unique sliding track in the grouting tank, that is, the pulley 18 always rolls in the direction in which the slide rail 5 extends.
[0145] Further, the sliding platform is provided with a traction ring 23 and a latch 24 at both ends. Specifically, the traction ring 23 is used when the sliding platform is moved; when the sliding platform needs to be moved, the traction ring 23 is hooked by a tool, so that the sliding platform can slide on the slide rail 5 or between the slide rail 5 and the slide rail frame 14.
[0146] Further, as shown in Figure 4 、 Figure 7 , a group of through holes 12 are arranged on the side of the slide rail 5 inside the tank body 1, and the through holes 12 are used for inserting a brake latch to prevent the sliding platform from sliding during grouting. Specifically, the diameter of the through hole 12 is 5 mm, and the spacing of the through hole 12 is 20 mm.
[0147] In one specific embodiment of the present application, the transfer trolley comprises a slide rail frame 14 and a transfer trolley base 15, as shown in Figure 12 .
[0148] Specifically, as shown in Figure 12 , the slide rail frame 14 is provided with a baffle 16 on the outside, which is used to limit the sliding platform inside the slide rail frame 14, so as to prevent the sliding platform from disengaging from the slide rail frame 14.
[0149] Specifically, the slide rail frame 14 is provided with a positioning plate 21 at one end, which is used to position the sliding platform on the slide rail frame 14; when the sliding platform is in contact with the positioning plate 21, the sliding platform is completely moved to the transfer trolley.
[0150] Specifically, the slide rail frame 14 is provided with a latch hole 22, and the sliding platform is provided with a latch 24; when the sliding platform is moved to the slide rail frame 14 and in contact with the positioning plate 21, the latch 24 can be inserted into the latch hole 22.
[0151] The present application positions the sliding platform on the slide rail frame 14 by arranging the positioning plate 21, the latch 24 and the latch hole 22 on the transfer trolley, and fixes the sliding platform by the latch 24, so as to prevent the sliding platform from moving during transfer. After the fixing is completed, the sliding platform and the sand box 25 can be transferred by the transfer trolley.
[0152] Further, as shown in Figure 12 , the bottom of the slide rail frame 14 is provided with four lead screws 17, which are perpendicular to the slide rail frame 14 and fixed as a whole with the slide rail frame 14. The lead screw 17 is inserted into the via hole on the transfer trolley base 15, and a positioning nut is screwed on the lead screw 17; specifically, the positioning nut is arranged on the upper and lower sides of the transfer trolley base 15, and the installation position of the positioning nut on the lead screw 17 is adjusted by rotating the positioning nut, so as to adjust the height of the lead screw 17 extending out of the transfer trolley base 15.
[0153] The support structure between the slide rail frame 14 and the transfer trolley base 15 is a screw rod 17 and a positioning nut, and the height adjustment of the slide rail frame 14 can be completed by adjusting the position of the positioning nut on the screw rod 17, so that the slide rail frame 14 can be connected with the slide rail 5 in the grouting tank.
[0154] Further, the tank body 1 is provided with a gas pipeline interface 7; the gas pipeline interface 7 is connected with a vacuum pump; the vacuum pump can extract the gas in the grouting tank, so that the grouting tank is in a negative pressure state. At the same time when the gas in the grouting tank is extracted, the slurry in the slurry tank is affected by the negative pressure and enters the grouting tank through the grouting interface 8, and is distributed to each sand box 25 through the distribution pipeline 9 and the flow distributor, so that the synchronous grouting of the multiple sand boxes 25 is realized.
[0155] Further, the tank body 1 is further provided with a pressure gauge 10, which is used for monitoring the air pressure in the grouting tank.
[0156] Further, the port of the tank body 1 is provided with an annular sealing strip 11; when the sealing cover 2 is covered with the tank body 1, the sealing strip 11 is in contact with the sealing cover 2 and is sealed.
[0157] As shown in Figure 5 , the tank body 1 is provided with a sealing groove, and a D-shaped annular sealing strip 11 is arranged in the groove; the sealing strip 11 is made of silicone rubber. The sealing strip 11 should be higher than the sealing groove plane by 5mm.
[0158] Further, the tank body 1 is provided with an observation window 6, and the material of the observation window is organic glass; the observation window 6 is used for observing whether the sand box 25 in the grouting tank is grouted.
[0159] Further, the transfer trolley is provided with a transfer trolley handle 27; the transfer trolley handle 27 is fixedly installed at the end of the transfer trolley base 15, and is used for facilitating the displacement of the transfer trolley.
[0160] In one specific embodiment of the present application, the grouting tank and the transfer trolley are improved:
[0161] In order to realize the effective connection of the slide rail frame 14 and the slide rail 5 and ensure the smooth transfer of the sliding platform between the slide rail 5 and the slide rail frame 14, the present application realizes the effective connection of the slide rail 5 and the slide rail frame 14 by arranging a positioning pin 28 and a positioning hole 501.
[0162] As shown in Figure 12 , Figure 13As shown, the end of the slide rail frame 14 is fixedly provided with a positioning pin 28, and the end of the slide rail 5 is provided with a positioning hole 501, and the positioning pin 28 and the positioning hole 501 are matched. When the positioning pin 28 is inserted into the positioning hole 501, the abutment of the slide rail 5 and the slide rail frame 14 on the transfer trolley is completed. Further, in order to realize that the sliding platform is fixed to the slide rail 5 during grouting, the sliding platform can slide along the slide rail 5 after grouting is completed. The embodiment is provided with a locking and positioning assembly at both ends of the slide rail 5, as shown. Figure 14
[0163] As shown in the drawings, Figure 14 The locking and positioning assembly comprises a locking pin 502, a fixed plate 503 and a first spring 506. Specifically, the slide rail 5 is provided with a locking pin mounting hole 505, which is perpendicular to the positioning hole 501. The locking pin 502 is slidingly installed in the locking pin mounting hole 505, and the locking pin 502 protrudes from the side surface of the slide rail 5. The first spring 506 is also arranged in the locking pin mounting hole 505. The end of the locking pin mounting hole 505 is fixedly installed with the fixed plate 503 by welding, and the first spring 506 is arranged between the locking pin 502 and the fixed plate 503. Specifically, the two ends of the first spring 506 are welded and fixed with the locking pin 502 and the fixed plate 503, respectively.
[0164] Further, as shown in the drawings, Figure 15 The middle part of the locking pin 502 is provided with a trapezoidal sliding groove 504. The trapezoidal sliding groove 504 is communicated with the positioning hole 501, and the trapezoidal sliding groove 504 has an inclined surface, which is opposite to the positioning hole 501.
[0165] During installation, the two ends of the first spring 506 are welded and fixed with the locking pin 502 and the fixed plate 503 to form an integral body. Then, the locking pin 502 and the first spring 506 are inserted into the locking pin mounting hole 505. Finally, the fixed plate 503 is welded and fixed with the slide rail 5. The sliding installation of the locking pin 502 in the locking pin mounting hole 505 is completed. When the locking pin 502 protrudes from the slide rail 5, the sliding of the sliding platform relative to the slide rail 5 can be blocked.
[0166] When the sliding platform is placed inside the grouting tank and the grouting tank is grouting the sand box 25, the locking pins 502 on both sides of the slide rail 5 can position the sliding platform, limit the sliding of the sliding platform, and keep the position accuracy during the grouting process. When the locking pin 502 is pressed into the inside of the locking pin mounting hole 505 by the positioning pin 28, the first spring 506 is in a compressed state, and at this time, the locking pin 502 releases the positioning of the sliding platform, and the sliding platform can slide along the slide rail 5 to the slide rail frame 14, and then the sand box 25 after grouting is transferred to the transfer trolley.
[0167] The embodiment achieves the locking and positioning of the sliding platform and the sand box 25 by the locking pin during the grouting, and the locking pin 502 releases the limiting effect on the sliding platform when the sliding rail frame 14 and the sliding rail 5 are connected.
[0168] Further, considering that the residual slurry will be left on the inner wall surface of the drainage pipe 20 during the slurry flowing out of the drainage pipe 20, the residual slurry will solidify after a certain period of time, causing the blockage of the drainage pipe 20. Therefore, the drainage pipe 20 needs to be replaced regularly.
[0169] In a specific embodiment of the present application, in order to realize the quick disassembly and installation of the drainage pipe 20, the specific structure of the drainage device is improved on the basis of the embodiment 1 or the embodiment 2:
[0170] Specifically, the inner diameter of the drainage pipe 20 is the same as the outer diameter of the drainage device interface 19; the drainage pipe 20 is connected with the interface branch pipe 192 of the drainage device interface 19 through the plug-in connection, and is fastened through the lock catch assembly or the snap ring assembly.
[0171] 1 When fastened through the lock catch assembly:
[0172] As shown in Figure 16 , Figure 17 , the inner recessed clamping groove 193 is arranged on the interface branch pipe 192 of the drainage device interface 19, and the end of the drainage pipe 20 is provided with the lock catch assembly; when the drainage pipe 20 is plugged with the drainage device interface 19, the clamping block 203 of the lock catch assembly is clamped into the clamping groove 193, so as to realize the reliable connection between the drainage pipe 20 and the drainage device interface 19, and prevent the drainage pipe 20 from being separated from the drainage device interface 19.
[0173] Specifically, the lock catch assembly comprises a pressing block 201, a first fixed ring 202, a clamping block 203, a second spring 204 and a top rod 205.
[0174] As shown in Figure 16 , Figure 17 , the first fixed ring 202 is adhesively fixed at the end of the drainage pipe 20, and the side surface of the first fixed ring 202 is provided with a clamping block mounting groove; the clamping block 203 and the second spring 204 are arranged side by side in the clamping block mounting groove, and the convex round top end of the clamping block 203 protrudes from the inner wall surface of the first fixed ring 202. The pressing block 201 is arranged outside the first fixed ring 202; one end of the top rod 205 is fixedly connected with the clamping block 203, and the other end penetrates through the second spring 204 and the first fixed ring 202 and is fixedly connected with the pressing block 201. One end of the second spring 204 is fixedly connected with the clamping block 203, and the other end abuts against the end surface of the clamping block mounting groove.
[0175] In implementation, the interface branch pipe 192 is inserted with the drainage pipe 20, and the clamping block 203 is extruded into the clamping block mounting groove during the insertion process, and the second spring 204 is compressed; when the clamping block 203 slides in the clamping block mounting groove, the pressing block 201 and the top rod 205 are synchronized with the displacement of the clamping block 203. Until the clamping block 203 is aligned with the clamping groove 193, the clamping block 203 is clamped into the clamping groove 193 under the elastic force of the second spring 204, and the fastening connection of the interface branch pipe 192 and the drainage pipe 20 is realized. When it is necessary to disassemble the drainage pipe 20, the pressing block 201 is only pulled outward, the clamping block 203 is moved out of the clamping groove 193, and the drainage pipe 20 is pulled downward, so that the drainage pipe 20 can be disassembled from the interface branch pipe 192.
[0176] 2) When fastened by the clamping ring assembly:
[0177] As shown in Figure 18 , Figure 19 , a plurality of linear grooves 194 are arranged on the outer surface of the interface branch pipe 192, and a plurality of linear ribs 206 are arranged on the inner wall surface of the drainage pipe 20; when the drainage pipe 20 is inserted with the drainage device interface 19, the linear ribs 206 are clamped into the linear grooves 194. Further, after the drainage pipe 20 is inserted with the drainage device interface 19, the clamping and fixing are performed by the clamping ring assembly.
[0178] Specifically, as shown in Figure 19 , the clamping ring assembly comprises a second fixed ring 207, a clamping ring 208, a third spring 209 and a floating ball 2010.
[0179] The second fixed ring 207 is sleeved on the outside of the drainage pipe 20 and is adhesively fixed with the drainage pipe 20. The upper end of the drainage pipe 20 is further sleeved with the third spring 209 and the clamping ring 208; the clamping ring 208 is arranged outside the plurality of linear ribs 206; the third spring 209 is arranged between the clamping ring 208 and the second fixed ring 207. The upper end of the drainage pipe 20 is provided with the embeddedly mounted floating ball 2010, and the floating ball 2010 protrudes from the surface of the drainage pipe 20. The floating ball 2010 can float left and right in the drainage pipe 20, and the clamping ring 208 is in extrusion contact with the floating ball 2010 when the third spring 209 is not compressed.
[0180] When the clamping ring 208 contacts the floating ball 2010, the floating ball 2010 is displaced in the axial direction of the drainage pipe 20, and when the clamping ring 208 does not contact the floating ball 2010, the floating ball 2010 can be displaced to the outer surface of the drainage pipe 20. When the drainage pipe 20 is inserted with the interface branch pipe 192, the linear ribs 206 are clamped into the linear grooves 194, and the clamping ring 208 is clamped on the outside of the drainage pipe 20, and the interface branch pipe 192 is pressed by the floating ball 2010, so that the drainage pipe 20 is clamped on the interface branch pipe 192.
[0181] When the drainage tube 20 is installed, the clamping ring 208 is pressed down and the third spring 209 is compressed at the same time, so that the floating ball 2010 is exposed above the clamping ring 208; the drainage tube 20 is inserted into the interface branch pipe 192, and the linear convex rib 206 is clamped into the linear groove 194; the interface branch pipe 192 extrudes the floating ball 2010 outward. When the clamping ring 208 is loosened, the clamping ring 208 is clamped and fixed on the outside of the drainage tube 20 under the elastic force of the third spring 209, and at the same time, the floating ball 2010 is extruded inward, so that the drainage tube 20 and the interface branch pipe 192 are extruded and fixed. When the drainage tube 20 is disassembled, the clamping ring 208 is pressed down and the third spring 209 is compressed at the same time, the clamping ring 208 moves down to below the floating ball 2010, the pressing force on the drainage tube 20 and the interface branch pipe 192 is eliminated, and the drainage tube 20 is pulled down to separate from the interface branch pipe 192.
[0182] Further, the lower end of the clamping ring 208 is provided with a protruding conical ring, the outer surface of the upper end of the drainage tube 20 is provided with a conical surface, and the conical ring of the clamping ring 208 is fitted with the conical surface; when the conical ring is fitted with the conical surface, the clamping ring 208 extrudes the floating ball 2010; as shown in Figure 20 .
[0183] Specifically, the installation mode of the floating ball 2010 is that the side surface of the drainage tube 20 is provided with a ball installation groove, and the diameter of the ball installation groove is greater than the diameter of the floating ball 2010, and the port width of the ball installation groove is less than the diameter of the floating ball; that is, the side surface of the ball installation groove is a circular arc surface, and the central angle corresponding to the circular arc surface is 90°-120°.
[0184] Compared with the prior art, the technical scheme provided by the present application has at least the following beneficial effects:
[0185] 1. The continuous grouting system for gypsum mold investment casting provided by the present application comprises a grouting tank, a transfer trolley, a sliding platform and a drainage device, the grouting tank is a cylindrical tank body, both ends of which are provided with arc-shaped sealing covers 2, sealing strips 11 and opening and closing mechanisms 3, the bottom of the tank body 1 is provided with a support 4, the inside of the tank body 1 is provided with a sliding rail 5, both sides of the tank body 1 are provided with observation windows 6 and gas pipeline interfaces 7, the upper part of the tank body 1 is provided with a grouting interface 8, a shunt pipeline 9 and a pressure gauge 10, and the shunt pipeline 9 extends inward of the tank body 1 as a discharge port.
[0186] 2. The continuous grouting system for gypsum mold investment casting provided by the present application is provided with a height-adjustable sliding rail frame on the transfer trolley, which can be flatly butted with the sliding rail 5 inside the grouting tank. The sliding platform is provided with a pulley 18 at the bottom, which can slide between the grouting tank and the transfer trolley, and the sliding platform is provided with a sand box 25 as a grouting work area. The drainage device is composed of a drainage device interface 19 and a drainage tube 20, the drainage device interface 19 is connected with the discharge port of the shunt pipeline 9, and the drainage tube 20 can extend to the mouth of the sand box 25; the drainage device has double outlets, which can simultaneously grout multiple sand boxes.
[0187] 3. The continuous grouting system for gypsum pattern investment casting of the present application, which utilizes double-open door tank, transfer trolley, sliding platform and double-outlet drainer, can realize continuous operation of grouting, without intermediate waiting process, without repeated material flow route, with simple operation, and can simultaneously pour multiple groups of sand boxes, greatly improving the operation efficiency.
[0188] The above merely provides the preferred but non-restrictive embodiment of the present application, and the protection scope of the present application should not be limited thereto, and any person skilled in the art can easily think of the changes or replacements within the technical scope disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A continuous grouting method with self-positioning function, characterized in that, The method comprises the following steps: Step S1: placing the sliding platform on the transfer trolley, placing the sand box (25) on the sliding platform, sliding the sliding platform from the transfer trolley to the slide rail (5) of the grouting tank, and closing the grouting tank; Step S2: starting the grouting tank, and pouring the slurry into the sand box (25) through the flow guide; Step S3: opening the grouting tank, sliding the sliding platform and the sand box (25) after grouting from the slide rail (5) to the transfer trolley, and transferring through the transfer trolley; In steps S1 and S3, two slide rails (5) are arranged side by side in the tank body (1) of the grouting tank; the transfer trolley comprises a transfer trolley base (15) and a slide rail frame (14); the slide rail frame (14) is arranged above the transfer trolley base (15); when the slide rail frame (14) is aligned with the slide rail (5), the sliding platform can slide between the slide rail (5) and the slide rail frame (14); In step S1, the process of sliding the sliding platform from the transfer trolley to the grouting tank is as follows: Step S11: inserting the positioning pin (28) at the end of the slide rail frame (14) into the positioning insertion hole (501) of the slide rail (5) to make the slide rail frame (14) of the transfer trolley butt joint with the slide rail (5); Step S12: after the positioning pin (28) is inserted into the positioning insertion hole (501), the positioning pin (28) is in contact with the slope surface of the trapezoidal sliding groove (504) on the locking pin (502); the positioning pin (28) continues to displace along the positioning insertion hole (501), and at the same time pushes the locking pin (502) to retract into the locking pin mounting hole (505); the blocking of the sliding platform by the locking pin (502) is released; Step S13: sliding the sliding platform along the slide rail frame (14) and the slide rail (5) to transfer the sliding platform from the transfer trolley to the inside of the grouting tank; In step S12, when the positioning pin (28) on the slide rail frame (14) is inserted into the positioning insertion hole (501): the positioning pin (28) slides along the slope surface, thereby being able to push the slope surface to displace, thereby pushing the locking pin (502) to retract into the locking pin mounting hole (505) while compressing the first spring (506); when the locking pin (502) retracts into the locking pin mounting hole (505), the sliding platform can slide along the slide rail (5); In step S13, after the sliding platform is transferred to the grouting tank, the transfer trolley is separated from the grouting tank, and the positioning pin (28) is pulled out of the positioning insertion hole (501): when the positioning pin (28) is removed from the positioning insertion hole (501), the locking pin (502) is reset under the elastic force of the first spring (506), the locking pin (502) protrudes from the side surface of the slide rail (5) under the pushing of the first spring (506), and the sliding platform is positioned, so that the sliding platform does not slide during grouting.
2. The continuous grouting method with self-positioning function according to claim 1, characterized in that, In step S1, the sand box (25) is provided with a positioning block (26), and the upper surface of the sliding platform is provided with a plurality of positioning grooves; the positioning block (26) at the bottom of the sand box (25) is clamped into the positioning groove of the sliding platform, and the installation of the sand box (25) on the sliding platform is completed.
3. The continuous grouting method with self-positioning function according to claim 2, characterized in that, In step S2, the grouting tank is provided with a grouting interface (8) and a shunt pipeline (9).
4. The continuous grouting method with self-positioning function according to claim 3, characterized in that, The shunt pipeline (9) communicates with the grouting interface (8), the slurry enters the shunt pipeline (9) through the grouting interface (8) for shunting; the shunt pipeline (9) is provided with a plurality of discharge ports; the discharge port extends to the inside of the tank body (1); the discharge port is provided with a flow inducer.
5. The continuous grouting method with self-positioning function according to claim 4, characterized in that, In the step S2, after the slurry enters the grouting tank through the grouting interface (8), the slurry is shunted to a plurality of flow pipes (20) through the shunt pipeline (9) and the flow inducer interface (19).
6. The continuous grouting method with self-positioning function according to claim 5, characterized in that, In the step S2, a plurality of sandboxes (25) are arranged on the sliding platform in an array; the flow pipe (20) extends to the port of the sandbox (25); the slurry flows out of the flow pipe (20) and enters the sandbox (25).
7. The continuous grouting method with self-positioning function according to claim 6, characterized in that, The bottom of the sliding platform is provided with a pulley (18); the pulley (18) rolls along the slide rail (5) and the slide rail frame (14), so that the sliding platform slides between the transfer trolley and the grouting tank.
8. The continuous grouting method with self-positioning function according to claim 7, characterized in that, In the step S2, the tank body (1) is provided with an observation window (6); during the grouting process, the operator observes whether the sandbox (25) is grouted through the observation window (6).
9. The continuous grouting method with self-positioning function according to claim 1, characterized in that, In the step S3, the slide rail frame (14) is provided with a latch hole (22), and the sliding platform is provided with a latch (24); after the sliding platform slides to the transfer trolley, the latch (24) on the sliding platform is inserted into the latch hole (22) on the slide rail frame (14), so that the sliding platform is fixed on the transfer trolley, and then the transfer trolley is pushed to displace the sandbox (25) after grouting to transfer the sandbox (25).
Citation Information
Patent Citations
Continuous grouting system for gypsum mold investment casting
CN115780744A
Large gypsum grouting system
CN210587048U
Vacuum tank device for lost wax mold casting
CN214321706U
Adjusting curing box capable of automatically processing mortar blocks
CN216099572U