A high-reliability filling device for preventing precipitation of milk
By designing a milk filling equipment containing multiple components, the problems of precipitation and container adaptability during the milk filling process are solved, and an efficient and reliable milk filling process is achieved.
Patent Information
- Application Number
- CN202211645023.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-21
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2042-12-21
AI Technical Summary
Existing milk filling machines are prone to milk precipitation during the filling process, and it is not convenient to apply to milk storage containers of different sizes.
A filling device including a base, a PLC controller, a filling barrel, a lifting drive assembly, a spiral transmission assembly, a transmission structure, a lifting and transport assembly and a stirring assembly are designed. The device achieves equidistant transmission through a spiral transmission assembly, the bottom support structure and the lifting drive assembly adapt to containers of different sizes, and the agitating assembly prevents milk from precipitating.
It improves the anti-precipitation effect of milk, realizes the application of milk storage containers of different sizes, and enhances the reliability and flexibility of filling equipment.
Smart Images

Figure CN115806266B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of milk processing equipment, and particularly relates to a filling equipment with high reliability for preventing precipitation of milk. Background Art
[0002] The production process of dairy products generally includes raw milk inspection, batching, constant volume, temporary storage, sterilization, filling, packaging, inspection, and leaving the factory after passing the inspection. Among them, the filling machine is a common one in dairy product processing equipment. The function of the filling machine is to fill the sterilized dairy products into containers, and then enter the next packaging process. When the existing filling machine is filling, due to the presence of more substances in milk, precipitation is likely to occur after long-term placement. And when transporting the milk storage containers, it is not convenient to position and fill the milk storage containers with the filling machine and not convenient to fill milk storage containers of different sizes. Summary of the Invention
[0003] (1) Technical Problems to be Solved
[0004] The purpose of the present invention is to provide a filling equipment with high reliability for preventing precipitation of milk in order to solve the above problems.
[0005] (2) Technical Solutions
[0006] To achieve the above purpose, the present invention provides the following technical solutions:
[0007] A filling equipment with high reliability for preventing precipitation of milk provided by the present invention includes a base and a PLC controller. Above the base is provided a filling barrel. Between the base and the filling barrel is provided a lifting drive assembly for driving the filling barrel to move up and down. At the bottom side of the filling barrel is provided a perfusion pipe structure. Below the perfusion pipe structure is provided a spiral transmission assembly for equidistantly transporting milk storage containers. At both ends of the spiral transmission assembly along its transmission direction are respectively provided transmission structures for moving and transporting milk storage containers. Between both ends of the spiral transmission assembly along its transmission direction and the two transmission structures is also provided a lifting and transferring assembly for transferring the milk storage containers between them. Inside the filling barrel is provided a stirring assembly. On the outer side wall of the bottom of the filling barrel are connected more than two milk liquid adding pipes.
[0008] Further, two spiral transmission components are provided and are symmetrically distributed centered on the filling barrel. The spiral transmission component includes spiral transmission rib plates. The spiral directions between the spiral transmission rib plates of the two spiral transmission components are opposite to each other. On one side of the two spiral transmission rib plates away from each other, there are support rods. Both ends of the support rods are fixedly connected with shaft support plates. Both ends of the spiral transmission rib plates are rotatably connected to the two shaft support plates through bearings. One shaft end of the spiral transmission rib plate is driven to rotate by a first motor fixedly arranged on the shaft support plate. On both the upper and lower sides of each spiral transmission rib plate, there are two limiting edge rods symmetrically distributed centered on it. Both ends of the two limiting edge rods are fixedly connected with second guide rods. On the support rod, there are first support ears corresponding to the second guide rods one by one. Second guide sliding holes for guiding and sliding in cooperation with the second guide rods are opened on the first support ears;
[0009] On the upper side of the base, there are two second supports distributed on both sides of the filling barrel. On the two second supports, there are second electric telescopic rods corresponding to the two support rods one by one. The push rod head ends of the second electric telescopic rods are fixedly connected to the middle positions of the support rods. On both sides of the second electric telescopic rods, there are two first guide rods symmetrically distributed centered on it. One ends of the two first guide rods are fixedly connected to the support rods. On the upper side of the base, there are first supports corresponding to the two first guide rods one by one. The other ends of the two first guide rods are slidably connected to the first guide sliding holes opened at the corresponding positions of the first supports. The output ends of the PLC controller are respectively electrically connected to the input ends of the first motor and the second electric telescopic rod.
[0010] Further, the spiral transmission component further includes a bottom support structure arranged below the spiral transmission rib plate. The bottom support structure includes a bottom support plate. The outer shape of the bottom support plate is rectangular. The length direction of the bottom support plate is consistent with the axial direction of the spiral transmission rib plate. At the lower sides of both ends of the bottom support plate along its length direction, there are first lifting rods. The lower ends of the two first lifting rods are slidably connected to the first lifting sliding holes opened at the corresponding positions of the first supports. A first locking bolt for abutting and locking the first lifting rod is threadedly connected to the outer side wall of the first support. A first electric telescopic rod is fixedly arranged on the second support. The push rod head end of the first electric telescopic rod faces upward and is fixedly connected with a mounting plate. On the upper side of the mounting plate, there are several bottom support rods evenly distributed along the width direction of the bottom support plate. Through rod grooves for sliding up and down in cooperation with the bottom support rods one by one are opened on the bottom support plate. The through rod grooves are arranged directly below the perfusion pipe structure. The output end of the PLC controller is electrically connected to the input end of the first electric telescopic rod.
[0011] Further, the lifting drive assembly includes two groups of second lifting rods symmetrically distributed around the filling barrel. Each group includes more than two second lifting rods parallel to each other axially. The lower end of each second lifting rod is fixedly connected to the base, and the upper ends of these second lifting rods are fixedly connected to each other with a top plate. The top plate is located directly above the filling barrel. A hydraulic cylinder is fixedly arranged on the top plate, and the push rod head end of the hydraulic cylinder faces downward and is fixedly connected to the top side of the filling barrel. Second supporting ears for guiding and sliding in cooperation with the second lifting rods are fixedly arranged on both outer sides of the filling barrel. The output end of the PLC controller is electrically connected to the input end of the hydraulic cylinder.
[0012] Further, the transmission structure includes a conveyor belt. Support rods are fixedly arranged on both sides of the conveyor belt along its transmission direction. The lower ends of the support rods are fixedly connected to the first support, and a U-shaped limit baffle is fixedly arranged at the top ends of the support rods.
[0013] Further, the lifting and transporting assembly includes an outer sleeve ring. The outer shape of the outer sleeve ring is circular. A turntable is rotatably connected inside the outer sleeve ring through a bearing. More than four second cylinders are fixedly arranged along the circumferential direction of the upper side edge of the turntable. The push rod head end of the second cylinder passes through the lower surface of the turntable and is fixedly connected to a U-shaped clamping plate. First cylinders are fixedly arranged on both sides of the U-shaped clamping plate. The push rod head end of the first cylinder faces inside the U-shaped clamping plate and is fixedly connected to an arc-shaped bottle mouth clamping plate.
[0014] Further, a first gear is fixedly arranged on the outer side of the upper part of the turntable. A second gear is meshed and connected to one side of the first gear. A second motor for driving the second gear to rotate is fixedly arranged on the upper side of the outer sleeve ring. Both sides of the outer sleeve ring are fixedly arranged on the top side of the first support. The output end of the PLC controller is electrically connected to the input ends of the first cylinder, the second cylinder, and the second motor respectively.
[0015] Further, the outer shape of the filling barrel is cylindrical. The inside of the filling barrel is hollow and the bottom is in the shape of a cone with a wider upper part and a narrower lower part. The stirring assembly includes a third motor fixedly arranged on the top of the filling barrel. The output shaft end of the third motor is fixedly connected to a rotating shaft. The central axis of the rotating shaft and the central axis of the filling barrel are coaxial. Two or more scraping bottom plates evenly distributed at equal angles around its axis are fixedly connected to the bottom end of the rotating shaft. A number of stirring rods are fixedly connected to the rotating shaft above the scraping bottom plates. The output end of the PLC controller is electrically connected to the input end of the third motor.
[0016] Further, the perfusion tube structure includes a perfusion tube. The upper end of the perfusion tube is fixedly connected to the bottom end of the filling barrel. An electromagnetic valve, a limit stop, a spring, and a sliding ring are respectively arranged on the perfusion tube in the vertical direction. The limit stop is fixedly arranged on the outer side of the perfusion tube. The sliding ring is slidably arranged on the outer side of the perfusion tube. The spring is slidably sleeved on the outer side of the perfusion tube between the limit stop and the sliding ring. The output end of the PLC controller is electrically connected to the input end of the electromagnetic valve.
[0017] (III) Beneficial Effects
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0019] 1. By introducing milk into the filling barrel through the milk filling tube and impacting it, and cooperating with the stirring assembly to stir the milk inside the filling barrel, the anti-precipitation effect of the milk is greatly improved, and the filling reliability is enhanced;
[0020] 2. When the spiral transmission assembly transports the milk storage containers, the milk storage containers are distributed between the pitches of the spiral transmission ribs, realizing the equidistant transmission of the milk storage containers, so as to cooperate with the perfusion tube structure to achieve the positioning filling of the milk storage containers;
[0021] 3. The bottom support structure can realize the sliding support of the bottom of the milk storage container. When the milk storage container moves to directly below the perfusion tube structure, the push rod of the first electric telescopic rod extends to drive the bottom support rod to move upward, realizing the upward drive of the milk storage container and cooperating with the perfusion tube structure for perfusion;
[0022] 4. When the conveyor belt moves and transports the milk storage containers, the limit baffle can block and limit the milk storage containers, facilitating the positioning lifting and transportation by the lifting and transferring assembly;
[0023] 5. The lifting drive assembly and the bottom support structure cooperate to adjust the distance between the bottom support structure and the perfusion tube structure, and the distance between the two spiral transmission assemblies can be driven by the second electric telescopic rod, suitable for filling milk storage containers of different sizes;
[0024] 6. Through the mutual cooperation and coordination of the filling barrel, the spiral transmission assembly, the lifting drive assembly, the transmission structure, the lifting and transferring assembly, the stirring assembly, the perfusion tube structure, etc., functions such as the equidistant perfusion of the milk storage containers and the filling of milk storage containers of different sizes can be realized, forming an indivisible whole. Description of the Drawings
[0025] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0026] Figure 1 is the front view structural schematic diagram of the present invention;
[0027] Figure 2 is the present invention Figure 1 's left view structural schematic diagram;
[0028] Figure 3 is the present invention Figure 1 's A-A sectional view structural schematic diagram;
[0029] Figure 4 is the present invention Figure 2 's partial enlarged structural schematic diagram at B;
[0030] Figure 5 is the present invention Figure 3 's partial enlarged structural schematic diagram at C;
[0031] Figure 6 is the present invention Figure 3 's partial enlarged structural schematic diagram at D;
[0032] Figure 7 is the present invention Figure 3 's partial enlarged structural schematic diagram at E;
[0033] Figure 8 is the present invention Figure 1 's three-dimensional structural schematic diagram;
[0034] Figure 9 is the present invention Figure 8 's partial enlarged structural schematic diagram at F.
[0035] The description of the reference numerals is as follows: 1. Base; 1a. First support; 1b. Second support; 2. Filling barrel; 2a. Milk filling pipe; 3. Screw transmission assembly; 301. Screw transmission rib plate; 302. Base support structure; 302a. Base plate; 302b. First electric telescopic rod; 302c. First lifting rod; 302d. Mounting plate; 302e. Base rod; 302f. Through rod groove; 303. First motor; 304. Support rod; 305. Second electric telescopic rod; 306. First guide rod; 307. Limit edge rod; 308. Second guide rod; 309. First ear; 310. Shaft support plate; 4. Lifting drive assembly; 4a. Hydraulic cylinder; 4b. Top plate; 4c. Second lifting rod; 4d. Second ear; 5. Transmission structure; 5a. Support rod; 5b. Limit baffle; 5c. Transmission belt; 6. Lifting and transferring assembly; 601. Outer sleeve ring; 602. First cylinder; 603. First gear; 604. Second cylinder; 605. Second gear; 606. U-shaped clamp; 607. Bottle mouth clamp; 608. Turntable; 609. Second motor; 7. Stirring assembly; 7a. Third motor; 7b. Rotating shaft; 7c. Stirring rod; 7d. Scraping bottom plate; 8. Filling pipe structure; 8a. Filling pipe; 8b. Limit block; 8c. Solenoid valve; 8d. Slip ring; 8e. Pressure sensor; 8f. Spring; 9. PLC controller. Detailed implementation manners
[0036] In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation manners obtained by those of ordinary skill in the art without creative efforts shall fall within the scope protected by the present invention.
[0037] See Figures 1-9 As shown, the present invention provides a highly reliable filling device for preventing precipitation of milk, including a base 1 and a PLC controller 9. A filling barrel 2 is arranged above the base 1, and a lifting drive assembly 4 for driving the filling barrel 2 to lift up and down is arranged between the base 1 and the filling barrel 2. See the attached instruction Figure 1 and 8As shown in the figure, the lifting drive assembly 4 includes two groups of second lifting rods 4c symmetrically distributed with the filling barrel 2 as the center. Each group includes more than two second lifting rods 4c parallel to each other axially. The lower end of each second lifting rod 4c is fixedly connected to the base 1. The upper ends of these second lifting rods 4c are fixedly connected to each other with a top plate 4b. The top plate 4b is located directly above the filling barrel 2. A hydraulic cylinder 4a is fixedly arranged on the top plate 4b. The push rod head end of the hydraulic cylinder 4a is fixedly connected downward to the top side of the filling barrel 2. Second support ears 4d for guiding and sliding in cooperation with the second lifting rods 4c are fixedly arranged on both outer sides of the filling barrel 2. The output end of the PLC controller 9 is electrically connected to the input end of the hydraulic cylinder 4a. Through the above specific structural design, the telescopic movement of the push rod of the hydraulic cylinder 4a can drive the filling barrel 2 to move up and down along the axis of the second lifting rod 4c, so as to realize the adjustment of the height position of the perfusion pipe structure 8 and adjust the filling barrel 2 with different height dimensions.
[0038] See the attached drawings in the specification Figure 3 and 5 As shown in the figure, a perfusion pipe structure 8 is arranged on the bottom side of the filling barrel 2. The perfusion pipe structure 8 includes a perfusion pipe 8a. The upper end of the perfusion pipe 8a is fixedly connected to the bottom end of the filling barrel 2. An electromagnetic valve 8c, a limit stop 8b, a spring 8f and a slip ring 8d are respectively arranged on the perfusion pipe 8a in the up and down direction. The limit stop 8b is fixedly arranged on the outer side of the perfusion pipe 8a. The slip ring 8d is slidably arranged on the outer side of the perfusion pipe 8a. The spring 8f is slidably sleeved on the outer side of the perfusion pipe 8a between the limit stop 8b and the slip ring 8d. The output end of the PLC controller 9 is electrically connected to the input end of the electromagnetic valve 8c. Further, the electromagnetic valve 8c can also adopt an electromagnetic flowmeter with on-off control function and flow measurement. A pressure sensor 8e is arranged on the lower side of the slip ring 8d. When the pressure sensor 8e detects the abutting pressure of the bottle mouth of the milk storage container, the PLC controller 9 can realize the feedback control of the electromagnetic valve 8c.
[0039] Below the perfusion tube structure 8, there is a spiral transmission assembly 3 for equidistant transmission of milk storage containers. There are two spiral transmission assemblies 3 symmetrically distributed with the filling bucket 2 as the center. The spiral transmission assembly 3 includes spiral transmission rib plates 301. The spiral directions between the spiral transmission rib plates 301 of the two spiral transmission assemblies 3 are opposite to each other. On one side of the two spiral transmission rib plates 301 away from each other, there are support rods 304. Both ends of the support rod 304 are fixedly connected with shaft support plates 310. The two ends of the spiral transmission rib plate 301 are rotationally connected to the two shaft support plates 310 through bearings. One shaft end of the spiral transmission rib plate 301 is driven to rotate by a first motor 303 fixedly arranged on the shaft support plate 310. On the upper and lower sides of each spiral transmission rib plate 301, there are two limit edge bars 307 symmetrically distributed with it as the center. Both ends of the two limit edge bars 307 are fixedly connected with second guide rods 308. On the support rod 304, there are first ears 309 corresponding one-to-one to the second guide rods 308. Second guide sliding holes for guiding and sliding in cooperation with the second guide rods 308 are opened on the first ears 309;
[0040] See the attached Figure 1 , 2 , 6, 7 and 9. On the upper side of the base 1, there are two second supports 1b distributed on both sides of the filling bucket 2. On the two second supports 1b, there are second electric telescopic rods 305 corresponding one-to-one to the two support rods 304 respectively. The push rod head end of the second electric telescopic rod 305 is fixedly connected to the middle position of the support rod 304. On both sides of the second electric telescopic rod 305, there are two first guide rods 306 symmetrically distributed with it as the center. One end of the two first guide rods 306 is fixedly connected to the support rod 304. On the upper side of the base 1, there are first supports 1a corresponding one-to-one to the two first guide rods 306. The other ends of the two first guide rods 306 are slidably connected to the first guide sliding holes opened at the corresponding positions of the first supports 1a. The output ends of the PLC controller 9 are respectively electrically connected to the input ends of the first motor 303 and the second electric telescopic rod 305.
[0041] The spiral transmission assembly 3 further includes a bottom support structure 302 disposed below the spiral transmission rib plate 301. The bottom support structure 302 includes a bottom support plate 302a. The outer shape of the bottom support plate 302a is rectangular. The length direction of the bottom support plate 302a is consistent with the axial direction of the spiral transmission rib plate 301. At the lower sides of both ends of the bottom support plate 302a along its length direction, first lifting rods 302c are fixedly connected. The lower ends of the two first lifting rods 302c are slidably connected to first lifting slide holes formed at corresponding positions of the first support 1a. A first locking bolt for abutting and locking the first lifting rod 302c is threadedly connected to the outer side wall of the first support 1a. A first electric telescopic rod 302b is fixedly provided on the second support 1b. The push rod head end of the first lifting rod 302c faces upward and is fixedly connected to a mounting disc 302d. A plurality of bottom support rods 302e evenly distributed along the width direction of the bottom support plate 302a are fixedly connected to the upper side of the mounting disc 302d. Through rod grooves 302f corresponding to and cooperating with the bottom support rods 302e for vertical sliding are formed in the bottom support plate 302a. The through rod grooves 302f are disposed directly below the perfusion tube structure 8. The output end of the PLC controller 9 is electrically connected to the input end of the first electric telescopic rod 302b.
[0042] At both ends of the spiral transmission assembly 3 along its transmission direction, transmission structures 5 for moving and transmitting the milk storage container are respectively provided. The transmission structure 5 includes a transmission belt 5c. Support rods 5a are fixedly provided on both sides of the transmission belt 5c along its transmission direction. The lower ends of the support rods 5a are fixedly connected to the first support 1a. A U-shaped limit baffle 5b is fixedly provided at the top of the support rods 5a. A lifting and transferring assembly 6 for transferring the milk storage container between the two is further provided between both ends of the spiral transmission assembly 3 along its transmission direction and the two transmission structures 5. A stirring assembly 7 is provided inside the filling barrel 2. More than two milk liquid adding pipes 2a are connected to the outer side wall of the bottom of the filling barrel 2. Further, the outer shape of the filling barrel 2 is cylindrical. The tube axis of the milk liquid adding pipe 2a is inclined with respect to the central axis of the filling barrel 2. The milk outlet of the milk liquid adding pipe 2a faces obliquely upward inside the filling barrel 2. When the milk liquid adding pipe 2a adds the liquid into the filling barrel 2, the milk inside the filling barrel 2 will be impacted, which plays a certain role in preventing precipitation, and can make the milk inside the filling barrel 2 rotate in one direction, cooperating with the stirring assembly 7 to realize the segmentation and stirring of the milk inside the filling barrel 2, greatly improving the anti-precipitation effect of the milk. Through the above specific structural design, when the transmission belt 5c moves and transmits the milk storage container, the limit baffle 5b can block and limit the milk storage container, facilitating the positioning, lifting and transferring of the lifting and transferring assembly 6.
[0043] The lifting and transfer assembly 6 includes an outer sleeve ring 601. The outer shape of the outer sleeve ring 601 is circular. A turntable 608 is rotatably connected inside the outer sleeve ring 601 through a bearing. Four or more second cylinders 604 are fixedly arranged along the circumferential direction of the upper side edge of the turntable 608. The push rod head end of the second cylinder 604 passes through the lower surface of the turntable 608 and is fixedly connected to a U-shaped clamp 606. First cylinders 602 are fixedly arranged on both sides of the U-shaped clamp 606. The push rod head end of the first cylinder 602 faces inside the U-shaped clamp 606 and is fixedly connected to an arc-shaped bottle mouth clamp 607.
[0044] A first gear 603 is fixedly arranged on the outer side of the upper part of the turntable 608. A second gear 605 is meshed and connected to one side of the first gear 603. A second motor 609 for driving the second gear 605 to rotate is fixedly arranged on the upper side of the outer sleeve ring 601. Both sides of the outer sleeve ring 601 are fixedly arranged on the top side of the first support 1a. The output end of the PLC controller 9 is electrically connected to the input ends of the first cylinder 602, the second cylinder 604, and the second motor 609 respectively.
[0045] The filling barrel 2 has a cylindrical shape. The inside of the filling barrel 2 is hollow and the bottom is in the shape of a frustum of a cone with an upper wide and lower narrow shape. The stirring assembly 7 includes a third motor 7a fixedly arranged on the top of the filling barrel 2. The output shaft end of the third motor 7a is fixedly connected to a rotating shaft 7b. The central axis of the rotating shaft 7b and the central axis of the filling barrel 2 are coaxial. Two or more scraping bottom plates 7d are fixedly connected to the bottom end of the rotating shaft 7b and are evenly distributed at equal angles around its axis. A plurality of stirring rods 7c are fixedly connected to the rotating shaft 7b above the scraping bottom plates 7d. The output end of the PLC controller 9 is electrically connected to the input end of the third motor 7a.
[0046] Working principle:
[0047] During use, one of the two transfer structures 5 is used to transfer an empty milk storage container to one end of the spiral transfer assembly 3. After the empty milk storage container is equidistantly transferred to the perfusion pipe structure 8 by the spiral transfer assembly 3 for perfusion, the other of the two transfer structures 5 is used to transfer the filled milk storage container to the next process for capping;
[0048] When the lifting and transferring component 6 between the spiral transmission component 3 and the transmission structure 5 performs lifting and transferring, the output shaft of the second motor 609 of the lifting and transferring component 6 rotates. The rotation of the output shaft of the second motor 609 drives the second gear 605 to rotate. The rotation of the second gear 605 drives the engaged first gear 603 to rotate. The rotation of the first gear 603 drives the turntable 608 to rotate. The rotation of the turntable 608 drives the second cylinder 604 fixedly arranged thereon to rotate. Each second cylinder 604 is a lifting station. When one of the second cylinders 604 rotates to be located above the milk storage container of the transmission structure 5, the push rod head end of the second cylinder 604 extends to drive the U-shaped clamp 606 to move downward. When the bottle mouth of the milk storage container is located between the two bottle mouth clamps 607, the push rods of the two first cylinders 602 extend, so as to drive the bottle mouth clamps 607 to approach each other, realizing the clamping and positioning of the bottle mouth of the milk storage container. Then, the push rod of the second cylinder 604 retracts, driving the milk storage container to move upward. Then, the second motor 609 drives the bottle mouth clamp 607 to clamp the milk storage container and rotate it to the spiral transmission rib 301. The push rod of the second cylinder 604 extends to place the milk storage container down again. Then, the push rod of the first cylinder 602 retracts, and the two bottle mouth clamps 607 move away from each other, realizing the loosening of the bottle mouth of the milk storage container. The spiral transmission component 3 can continue to transmit the milk storage container;
[0049] When the spiral transmission component 3 transports the milk storage container, the milk storage containers are distributed between the pitches of the spiral transmission rib plates 301 to achieve equidistant transmission of the milk storage containers, so as to cooperate with the perfusion pipe structure 8 to achieve positioning filling of the milk storage containers. After filling, it is transported by the spiral transmission component 3 to another transmission structure 5 for transmission to the next process. The output shafts of the first motors 303 of the two spiral transmission components 3 rotate simultaneously, thereby driving the two spiral transmission rib plates 301 to rotate simultaneously. The simultaneous rotation of the two spiral transmission rib plates 301 realizes the transmission drive of the milk storage containers. At this time, the limit retaining rod 307 can limit the two side edges of the milk storage container to realize the moving and guiding transmission of the milk storage container and prevent the milk storage container from tipping over. The bottom support structure 302 can realize sliding support for the bottom of the milk storage container. When the milk storage container moves to directly below the perfusion pipe structure 8, the push rod of the first electric telescopic rod 302b extends to drive the bottom support rod 302e to move upward. The bottom support rod 302e moves upward and protrudes through the upper port of the rod passing groove 302f to lift the milk storage container, so that the lower end of the perfusion pipe 8a is inserted into the bottle mouth of the milk storage container. The PLC controller 9 controls the opening of the solenoid valve 8c to achieve filling of the milk storage container. Further, a pressure sensor 8e is provided on the lower side of the slip ring 8d. When the pressure sensor 8e detects the abutting pressure of the bottle mouth of the milk storage container, it can realize the feedback control of the PLC controller 9 on the solenoid valve 8c. The solenoid valve 8c uses an electromagnetic flowmeter, which has both on-off control function and flow measurement function. After perfusion is completed, the first electric telescopic rod 302b of the bottom support structure 302 drives the bottom support rod 302e to retract, and then the spiral transmission component 3 continues to drive the milk storage container to move.
[0050] As described above, the above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A high-reliability filling device for preventing precipitation of milk, characterized in that: It includes a base (1) and a PLC controller (9). Above the base (1), there is a filling barrel (2). Between the base (1) and the filling barrel (2), there is a lifting drive assembly (4) for driving the filling barrel (2) to move up and down. At the bottom side of the filling barrel (2), there is a perfusion pipe structure (8). Below the perfusion pipe structure (8), there is a spiral transmission assembly (3) for equidistant transmission of milk storage containers. At both ends of the spiral transmission assembly (3) along its transmission direction, there are transmission structures (5) for moving and transmitting the milk storage containers. Between both ends of the spiral transmission assembly (3) along its transmission direction and the two transmission structures (5), there is also a lifting and transfer assembly (6) for transferring the milk storage containers between them. Inside the filling barrel (2), there is a stirring assembly (7). On the outer side wall of the bottom of the filling barrel (2), there are connected more than two milk liquid adding pipes (2a); There are two spiral transmission assemblies (3) symmetrically distributed with the filling barrel (2) as the center. The spiral transmission assembly (3) includes spiral transmission rib plates (301). The helix directions between the spiral transmission rib plates (301) of the two spiral transmission assemblies (3) are opposite to each other. On one side of the two spiral transmission rib plates (301) away from each other, there are support rods (304). Both ends of the support rod (304) are fixedly connected with shaft support plates (310). Both ends of the spiral transmission rib plate (301) are rotatably connected to the two shaft support plates (310) through bearings. One shaft end of the spiral transmission rib plate (301) is driven to rotate by a first motor (303) fixedly arranged on the shaft support plate (310). On both the upper and lower sides of each spiral transmission rib plate (301), there are two limit edge bars (307) symmetrically distributed with it as the center. Both ends of the two limit edge bars (307) are fixedly connected with second guide rods (308). On the support rod (304), there are fixedly arranged first ear plates (309) corresponding one by one to the second guide rods (308). On the first ear plate (309), there are second guide sliding holes for guiding and sliding in cooperation with the second guide rods (308); On the upper side of the base (1), two second supports (1b) are fixedly arranged on both sides of the filling barrel (2). On the two second supports (1b), second electric telescopic rods (305) corresponding to the two support rods (304) one by one are fixedly arranged. The push rod head end of the second electric telescopic rod (305) is fixedly connected to the middle position of the support rod (304). On both sides of the second electric telescopic rod (305), two first guide rods (306) symmetrically distributed with it as the center are arranged. One end of the two first guide rods (306) is fixedly connected to the support rod (304). On the upper side of the base (1), first supports (1a) corresponding to the two first guide rods (306) one by one are arranged. The other ends of the two first guide rods (306) are slidably connected to the first guide sliding holes opened at the corresponding positions of the first supports (1a). The output end of the PLC controller (9) is electrically connected to the input ends of the first motor (303) and the second electric telescopic rod (305); The spiral transmission assembly (3) further includes a bottom support structure (302) arranged below the spiral transmission rib plate (301). The bottom support structure (302) includes a bottom support plate (302a). The outer shape of the bottom support plate (302a) is rectangular. The length direction of the bottom support plate (302a) is consistent with the axial direction of the spiral transmission rib plate (301). At the lower sides of both ends of the bottom support plate (302a) along its length direction, first lifting rods (302c) are fixedly connected. The lower ends of the two first lifting rods (302c) are slidably connected to the first lifting sliding holes opened at the corresponding positions of the first supports (1a). A first locking bolt for abutting and locking the first lifting rod (302c) is threadedly connected to the outer side wall of the first support (1a). A first electric telescopic rod (302b) is fixedly arranged on the second support (1b). The push rod head end of the first lifting rod (302c) faces upward and is fixedly connected to an installation disc (302d). On the upper side of the installation disc (302d), a plurality of bottom support rods (302e) evenly distributed along the width direction of the bottom support plate (302a) are fixedly connected. Through rod grooves (302f) for corresponding up-and-down sliding cooperation with the bottom support rods (302e) one by one are opened on the bottom support plate (302a). The through rod grooves (302f) are arranged directly below the perfusion pipe structure (8). The output end of the PLC controller (9) is electrically connected to the input end of the first electric telescopic rod (302b).
2. The highly reliable filling equipment for preventing precipitation of milk according to claim 1, Characterized in that: The lifting drive assembly (4) includes two groups of second lifting rods (4c) symmetrically distributed around the filling barrel (2). Each group includes more than two second lifting rods (4c) parallel to each other axially. The lower end of each second lifting rod (4c) is fixedly connected to the base (1). The upper ends of these second lifting rods (4c) are fixedly connected to each other with a top plate (4b). The top plate (4b) is located directly above the filling barrel (2). A hydraulic cylinder (4a) is fixedly arranged on the top plate (4b). The push rod head end of the hydraulic cylinder (4a) is fixedly connected downward to the top side of the filling barrel (2). Second supporting ears (4d) for guiding and sliding in cooperation with the second lifting rods (4c) are fixedly arranged on both outer sides of the filling barrel (2). The output end of the PLC controller (9) is electrically connected to the input end of the hydraulic cylinder (4a).
3. The high-reliability filling equipment for preventing sedimentation of milk according to claim 1, characterized in that: The transmission structure (5) includes a conveyor belt (5c). Support rods (5a) are fixedly arranged on both sides of the conveyor belt (5c) along its transmission direction. The lower ends of the support rods (5a) are fixedly connected to the first support (1a). A U-shaped limit baffle (5b) is fixedly arranged at the top ends of the support rods (5a).
4. The high-reliability filling equipment for preventing sedimentation of milk according to claim 1, characterized in that: The lifting and transferring assembly (6) includes an outer sleeve ring (601). The outer shape of the outer sleeve ring (601) is circular. A turntable (608) is rotatably connected inside the outer sleeve ring (601) through a bearing. More than four second cylinders (604) are fixedly arranged along the circumferential direction on the upper side edge of the turntable (608). The push rod head end of the second cylinder (604) passes through the lower surface of the turntable (608) and is fixedly connected to a U-shaped clamping plate (606). First cylinders (602) are fixedly arranged on both sides of the U-shaped clamping plate (606). The push rod head end of the first cylinder (602) faces inside the U-shaped clamping plate (606) and is fixedly connected to an arc-shaped bottle mouth clamping plate (607).
5. The high-reliability filling equipment for preventing sedimentation of milk according to claim 4, characterized in that: A first gear (603) is fixedly arranged on the outer side of the upper part of the turntable (608). A second gear (605) is meshed and connected to one side of the first gear (603). A second motor (609) for driving the second gear (605) to rotate is fixedly arranged on the upper side of the outer sleeve ring (601). Both sides of the outer sleeve ring (601) are fixedly arranged on the top side of the first support (1a). The output end of the PLC controller (9) is electrically connected to the input ends of the first cylinder (602), the second cylinder (604), and the second motor (609) respectively.
6. The high-reliability filling equipment for preventing sedimentation of milk according to claim 4, characterized in that: The outer shape of the filling barrel (2) is cylindrical, the interior of the filling barrel (2) is hollow and the bottom is in the shape of a frustum of a cone with a wider upper part and a narrower lower part. The stirring assembly (7) includes a third motor (7a) fixedly arranged at the top of the filling barrel (2). The output shaft end of the third motor (7a) is fixedly connected to a rotating shaft (7b). The central axis of the rotating shaft (7b) and the central axis of the filling barrel (2) are coaxial. The bottom end of the rotating shaft (7b) is fixedly connected to several scraping bottom plates (7d) with more than two evenly distributed at equal angles around its axis. Several stirring rods (7c) are fixedly connected to the rotating shaft (7b) above the scraping bottom plates (7d). The output end of the PLC controller (9) is electrically connected to the input end of the third motor (7a).
7. The highly reliable filling equipment for preventing precipitation of milk according to claim 1, characterized in that: The perfusion pipe structure (8) includes a perfusion pipe (8a). The upper end of the perfusion pipe (8a) is fixedly connected to the bottom end of the filling barrel (2). An electromagnetic valve (8c), a limit stop (8b), a spring (8f) and a slip ring (8d) are respectively arranged on the perfusion pipe (8a) in the up-and-down direction. The limit stop (8b) is fixedly arranged on the outer side of the perfusion pipe (8a). The slip ring (8d) is slidably arranged on the outer side of the perfusion pipe (8a). The spring (8f) is slidably sleeved on the outer side of the perfusion pipe (8a) between the limit stop (8b) and the slip ring (8d). The output end of the PLC controller (9) is electrically connected to the input end of the electromagnetic valve (8c).
Citation Information
Patent Citations
Electronic metering granular sauce filling machine
CN109250672A
Intelligent filling equipment and filling method thereof
WO2020087980A1