A building casting process

By designing a casting device that utilizes gravity and mechanical rotation, stones are penetrated into the concrete, the problem of difficulty in stones being penetrated during concrete pouring is solved, the strength of concrete is improved and the fluidity is ensured, combined with waterproof paint protection, The standardization and quality of concrete construction have been achieved.

CN115822263BActive Publication Date: 2024-12-27HEBEI QITANG CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202211558335.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-06
Publication Date
2024-12-27
Estimated Expiration
2042-12-06

AI Technical Summary

Technical Problem

During the concrete pouring process, it is difficult for stones to penetrate into the concrete effectively, resulting in poor concrete flow and the lack of appropriate equipment to solve this problem.

Method used

A casting device was designed to crush the stones through door-shaped blocks, spindles, motors and other mechanical components using gravity and rotation, and then sprinkle them on the upper layer of concrete, and smash the stones into concrete through the gravity of door-shaped blocks. Inside, ensure even distribution of stones.

Benefits of technology

The strength of concrete is effectively improved and the concrete is protected through waterproof paint, solving the problem of stones being penetrated into the concrete, ensuring the flowability and strength of concrete.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of construction, and more specifically to a construction pouring process. The process comprises the following steps: S1: pouring concrete to a pouring position through a pipeline; S2: crushing stones through a pouring device and sprinkling them on the upper layer of concrete; S3: smashing the stones on the upper layer into the interior of the concrete through a pouring device; S4: waiting for the concrete to solidify, and applying a layer of waterproof paint on the upper side of the concrete. The waterproof paint is asphalt paint. The stones are limestone. The pouring device comprises a gate-shaped block, a stopper and a flat plate, the outer end of the flat plate is integrally formed with a stopper, and the gate-shaped block is slidably connected to the flat plate. The pouring device also comprises a main shaft and a connecting seat, the middle part of the main shaft is fixedly connected with the connecting seat, the flat plate is connected to the connecting seat by screws, and a plurality of flat plates are provided. The stones on the upper layer are smashed into the interior of the concrete through the pouring device, so as to facilitate the stones to be driven into the concrete.
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Description

Technical Field

[0001] The invention relates to the field of construction, and more particularly to a construction pouring process. Background Art

[0002] Concrete is the most commonly used material in construction projects, and the quality of concrete construction will directly affect the quality of construction projects. Cast-in-place concrete is an important part of construction projects, and it is very necessary to pour it in accordance with the construction process. When pouring concrete, sometimes it is necessary to add stones to the concrete, but if the stones are mixed with the concrete in advance, it will cause the concrete to flow poorly in the pipe. Therefore, it is necessary to drive the stones into the concrete during pouring, but nowadays there is a lack of equipment for driving stones into the concrete during pouring. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a construction casting process, which has the beneficial effect of smashing the upper layer of stones into the interior of concrete through a casting device, making it easier to drive the stones into the concrete.

[0004] A building pouring process comprises the following steps:

[0005] S1: pouring concrete to the pouring position through the pipe;

[0006] S2: crush the stones through the pouring device and sprinkle them on the upper layer of concrete;

[0007] S3: Use a pouring device to smash the upper layer of stones into the interior of the concrete;

[0008] S4: Wait for the concrete to solidify and apply a layer of waterproof paint on the upper side of the concrete.

[0009] The waterproof paint is asphalt paint.

[0010] The stone is limestone. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0012] Figure 1 It is a flow chart of a building pouring process;

[0013] Figure 2 Schematic diagram of the pouring device Figure 1 ;

[0014] Figure 3 Schematic diagram of the pouring device Figure 2 ;

[0015] Figure 4 Schematic diagram of the pouring device Figure 3 ;

[0016] Figure 5 Schematic diagram of the pouring device Figure 4 ;

[0017] Figure 6 The main frame structure diagram Figure 1 ;

[0018] Figure 7 The main frame structure diagram Figure 2 ;

[0019] Figure 8 The structure of the gate block is shown in Figure 1. Figure 1 ;

[0020] Fig. 9 The structure of the gate block is shown in Figure 1. Figure 2 ;

[0021] Fig.10 The structure of the arc box Figure 1 ;

[0022] Fig.11 The structure of the arc box Figure 2 ;

[0023] Fig.12 It is a structural schematic diagram of an H-shaped frame;

[0024] In the figure: main frame 101; motor I 102; main shaft 103; connecting seat 104; elliptical ring 105; swing rod 106; motor II 107; toggle rod 108;

[0025] Gate block 201; connecting piece 202; pressing part 203; additional block 204; stopper 205; convex shaft 206; flat piece 207;

[0026] Arc box 301; strip hole 302; baffle 303; round rod 304; convex plate 305; connecting beam 306; convex strip 307; side frame 308; casting pipe 309;

[0027] H-shaped frame 401; pressing wheel 402; crushing teeth 403; side seat 404; hydraulic cylinder 405; vertical bar 406; motor III 407. DETAILED DESCRIPTION

[0028] A building pouring process comprises the following steps:

[0029] S1: pouring concrete to the pouring position through the pipe;

[0030] S2: crush the stones through the pouring device and sprinkle them on the upper layer of concrete;

[0031] S3: Use a pouring device to smash the upper layer of stones into the interior of the concrete;

[0032] S4: Wait for the concrete to solidify and apply a layer of waterproof paint on the upper side of the concrete.

[0033] The waterproof paint is asphalt paint.

[0034] The stone is limestone.

[0035] like Figure 8-9 As shown, this example can achieve the effect of smashing the stone into the concrete through the gravity of the gate-shaped block 201.

[0036] Since the pouring device includes the gate block 201, the stopper 205 and the flat sheet 207, the stopper 205 is integrally formed at the outer end of the flat sheet 207, and the gate block 201 is slidably connected to the flat sheet 207. When pouring concrete, the concrete is poured to the pouring position, and then stones are sprinkled on the upper side of the concrete. Then, when the flat sheet 207 is vertically arranged and the stopper 205 is at the lower end of the flat sheet 207, the gate block 201 moves downward along the gate block 201 by its own gravity, and the stones are smashed into the concrete by the gravity of the gate block 201 to improve the concrete strength. The stopper 205 can prevent the gate block 201 from separating from the flat sheet 207.

[0037] like Figure 6-7 As shown, this example can achieve the effect of continuously smashing stones into the concrete.

[0038] Since the casting device also includes a main shaft 103 and a connecting seat 104, a connecting seat 104 is welded to the middle part of the main shaft 103, and a flat plate 207 is connected to the connecting seat 104 by screws. A plurality of flat plates 207 are provided, and a plurality of flat plates 207 and a plurality of groups of gate-shaped blocks 201 and flat plates 207 are installed on the connecting seat 104, and then the main shaft 103 is driven to rotate about its own axis, and the connecting seat 104 and a plurality of flat plates 207 rotate with the main shaft 103. When the flat plate 207 rotates to the upper side of the main shaft 103, the corresponding gate-shaped block 201 slides toward the main shaft 103 due to the action of gravity. When the flat plate 207 rotates to the lower side of the main shaft 103, the gate-shaped block 201 slides away from the main shaft 103 due to the action of gravity. At this time, the stone is smashed into the concrete through the gate-shaped block 201, and the main shaft 103 is continuously driven to rotate. The plurality of gate-shaped blocks 201 continuously beat the concrete, and then the stone is continuously smashed into the concrete.

[0039] like Figure 6-7 As shown, this example can achieve the effect of driving the main shaft 103 to rotate on the main frame 101 through the motor I102.

[0040] Since the casting device also includes a main frame 101 and a motor I102, the two ends of the main shaft 103 are rotatably connected to the two ends of the lower part of the main frame 101 through bearings respectively, the motor I102 is connected to the main frame 101 through screws, and the output shaft of the motor I102 is connected to one end of the main shaft 103 through a coupling, and then the main shaft 103 can be driven to rotate on the main frame 101 through the motor I102.

[0041] like Figure 8-9 As shown, this example can achieve the effect of hammering the stone into the concrete through the two pressing parts 203 with larger volumes.

[0042] Since the casting device also includes a connecting piece 202, a pressing part 203 and an additional block 204, two pressing parts 203 are integrally formed on the gate-shaped block 201, the connecting piece 202 is connected to the gate-shaped block 201 by screws, and two additional blocks 204 are welded to the connecting piece 202, and the two additional blocks 204 are respectively located on both sides of the pressing part 203. When the gate-shaped block 201 hits the concrete, the stone is hit into the concrete through the two larger pressing parts 203, and the connecting piece 202 can install the additional block 204 at the pressing part 203 to expand the area of ​​the pressing part 203.

[0043] like Figure 6-9 As shown, this example can achieve the effect that when the flat plate 207 rotates to a horizontal state, the gate-shaped block 201 slides on the flat plate 207 and approaches the main shaft 103.

[0044] Since the casting device also includes a connecting seat 104 and a convex shaft 206, the elliptical ring 105 is welded to the front of the main frame 101, the elliptical ring 105 is vertically arranged, and the convex shaft 206 is welded to the front side of the gate-shaped block 201, and the front of the convex shaft 206 is located at the inner ring of the elliptical ring 105. The upper and lower ends of the elliptical ring 105 have a larger spacing than the left and right ends. When the flat plate 207 rotates to a horizontal state, due to the limiting effect of the elliptical ring 105 on the convex shaft 206, the gate-shaped block 201 slides on the flat plate 207 and approaches the main shaft 103, and then waits for the flat plate 207 to rotate to the lower side of the main shaft 103, and the gate-shaped block 201 can be lowered by gravity and hit the concrete.

[0045] like Figure 10-11 As shown, this example can achieve the effect of evenly and extensively spreading the stones on the upper side of the concrete.

[0046] Since the casting device also includes an arc box 301, bar holes 302, baffles 303, round rods 304, convex plates 305 and connecting beams 306, a plurality of bar holes 302 are evenly distributed on the bottom of the arc box 301, convex plates 305 are welded at the front and rear ends of the arc box 301, circular through holes are arranged on the convex plates 305, two round rods 304 are respectively inserted into the two circular through holes, baffles 303 are welded at the upper and lower ends of each round rod 304, a compression spring I is welded on the baffle 303 located on the lower side, and the compression spring I is located on the lower side of the convex plate 305, a connecting beam 306 is welded on the upper part of each round rod 304, and the two connecting beams 306 are connected to the main frame 101 by screws. The stones to be sprinkled on the upper side of the concrete need to be placed in the arc box 301, and after being crushed in the arc box 301, they are sprinkled on the concrete through multiple strip holes 302. The two convex plates 305 can be tilted back and forth, left and right, and move vertically on the two round rods 304, so that the arc box 301 can shake in multiple directions on the two round rods 304, thereby evenly and widely sprinkling the stones on the upper side of the concrete. The two compression springs I can help the arc box 301 return to its original position.

[0047] like Figure 10-11 As shown, this example can achieve the effect of the pouring pipe 309 spreading concrete over a large area.

[0048] Since the pouring device also includes a side frame 308 and a pouring pipe 309, the side frame 308 is welded to the right side of the arc box 301, and the pouring pipe 309 is welded to the side frame 308. The pouring pipe 309 can be connected to the external concrete through a pipeline, and the side frame 308 and the pouring pipe 309 will swing in all directions with the arc box 301, and then the pouring pipe 309 will spread the concrete over a large area.

[0049] The casting device also includes an H-shaped frame 401, a pressure wheel 402, crushing teeth 403, a side seat 404, a hydraulic cylinder 405, a vertical bar 406 and a motor III407. The side seat 404 is welded to the right side of the arc box 301, and the vertical bar 406 is vertically slidably connected to the side seat 404. The upper part of the vertical bar 406 is connected to the motor III407 by screws, and the output shaft of the motor III407 is connected to the H-shaped frame 401 by screws. The lower part of the H-shaped frame 401 is rotatably connected to the pressure wheel 402 through a bearing, and a plurality of crushing teeth 403 are evenly distributed on the pressure wheel 402. The pressure wheel 402 is pressed in the arc box 301, and the hydraulic cylinder 405 is connected to the side seat 404 by screws. The lower end of the hydraulic cylinder 405 is connected to the compression spring II by screws, and the lower end of the compression spring II is welded to the lower part of the vertical bar 406.

[0050] like Fig.12 As shown, this example can achieve the effect of continuously crushing the stones in the arc box 301 through the multiple crushing teeth 403 on the pressure wheel 402.

[0051] When the hydraulic cylinder 405 is extended and retracted, the vertical bar 406 can be driven to slide on the side seat 404 through the compression spring II, thereby driving the H-shaped frame 401 and the pressure wheel 402 to press the stones in the arc box 301 through the elastic force of the compression spring II, and then the motor III407 drives the H-shaped frame 401 to swing back and forth, thereby driving the pressure wheel 402 to roll back and forth, and the stones in the arc box 301 are continuously crushed by the multiple crushing teeth 403 on the pressure wheel 402. The crushed stones are spilled out from the multiple bar holes 302.

[0052] The casting device also includes a swing rod 106, a motor II107, a toggle rod 108 and a convex strip 307. The toggle rod 108 is welded on the main shaft 103. The convex strip 307 is welded on the left side of the arc box 301. The toggle rod 108 can toggle the convex strip 307 when it rotates clockwise. The front side of the main frame 101 is connected to the motor II107 by screws. The swing rod 106 is connected to the output shaft of the motor II107. The right end of the swing rod 106 can be pressed on the convex plate 305 on the front side.

[0053] like Figure 6-7 As shown, this example can achieve the effect of driving the arc box 301 to shake forward and backward and left and right to scatter the stones forward and backward and left and right.

[0054] When the motor I102 drives the main shaft 103 to rotate, it will drive the toggle rod 108 to rotate clockwise, and the toggle rod 108 will continuously press the convex strip 307, thereby driving the arc box 301 to swing left and right to scatter the stones left and right. The motor II107 drives the swing rod 106 to rotate, and the swing rod 106 presses the convex plate 305 on the front side, thereby driving the arc box 301 to swing back and forth to scatter the stones back and forth.

Claims

1. A building casting process, characterized in that: The following steps are involved: S1: pouring concrete to the pouring position through the pipe; S2: crush the stones through the pouring device and sprinkle them on the upper layer of concrete; S3: Use a pouring device to smash the upper layer of stones into the interior of the concrete; S4: Wait for the concrete to solidify and apply a layer of waterproof paint on the upper side of the concrete; The waterproof paint is asphalt paint; The stone is limestone; The casting device comprises a gate-shaped block (201), a stopper (205) and a flat plate (207); the stopper (205) is integrally formed at the outer end of the flat plate (207); and the gate-shaped block (201) is slidably connected to the flat plate (207); The casting device further comprises a main shaft (103) and a connecting seat (104); the middle part of the main shaft (103) is fixedly connected to the connecting seat (104); a flat sheet (207) is connected to the connecting seat (104) by screws; and a plurality of flat sheets (207) are provided; The casting device also includes a main frame (101) and a motor I (102), two ends of a main shaft (103) are rotatably connected to two ends of a lower portion of the main frame (101), the main frame (101) is fixedly connected to the motor I (102), and an output shaft of the motor I (102) is fixedly connected to one end of the main shaft (103); The pouring device further comprises a connecting piece (202), a pressing part (203) and an additional block (204); the gate-shaped block (201) is provided with two pressing parts (203); the connecting piece (202) is connected to the gate-shaped block (201) by screws; the connecting piece (202) is fixedly connected with two additional blocks (204); the two additional blocks (204) are respectively located on both sides of the pressing part (203); The casting device also includes a connecting seat (104) and a convex shaft (206). The elliptical ring (105) is fixedly connected to the front part of the main frame (101). The elliptical ring (105) is vertically arranged. The front side of the gate-shaped block (201) is fixedly connected to the convex shaft (206). The front part of the convex shaft (206) is located in the inner circle of the elliptical ring (105).

2. A building casting process according to claim 1, characterized in that: The casting device further comprises an arc box (301), strip holes (302), a baffle (303), a round rod (304), a convex plate (305) and a connecting beam (306); a plurality of strip holes (302) are evenly distributed on the bottom of the arc box (301); the front and rear ends of the arc box (301) are fixedly connected with the convex plate (305); the convex plate (305) is provided with circular through holes; two round rods (304) are respectively inserted into the two circular through holes; the upper and lower ends of each round rod (304) are fixedly connected with a baffle (303); a compression spring I is welded on the baffle (303) located at the lower side; the compression spring I is located at the lower side of the convex plate (305); the upper part of each round rod (304) is fixedly connected with a connecting beam (306); and the two connecting beams (306) are fixedly connected to the main frame (101).

3. A building casting process according to claim 2, characterized in that: The pouring device further comprises a side frame (308) and a pouring pipe (309); the right side of the arc box (301) is fixedly connected with the side frame (308); and the pouring pipe (309) is fixedly connected with the side frame (308).

Citation Information

Patent Citations

  • Jackstone-type rockfill concrete construction method

    CN101144279A

  • Construction method using pump concrete

    CN104153577A

  • Mechanical small-sized tamping machine for road building construction

    CN107366213A

  • Building concrete pouring and vibrating auxiliary system

    CN112127634A

  • Paving device utilizing cobblestones

    CN112281589A