A superhigh pressure pump safety monitoring system and method

The ultra-high-pressure pump safety monitoring system, which collects and analyzes multi-dimensional data, solves the problem in existing technologies of being unable to predict the operating trends of ultra-high-pressure pumps in advance, realizes real-time status monitoring and remote control, and ensures the continuous and stable operation of ultra-high-pressure pumps.

CN115822941BActive Publication Date: 2025-10-21SHENYANG ALL-POWERFUL SCI & TECH CO LTD +2
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Patent Information

Application Number
CN202211434101.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-16
Publication Date
2025-10-21
Estimated Expiration
2042-11-16

AI Technical Summary

Technical Problem

Existing detection methods for ultra-high pressure pumps lack multi-dimensional three-dimensional detection and cannot predict operating trends in advance, resulting in an alarm only after a fault occurs, and the stability of continuous operation cannot be guaranteed.

Method used

The vibration monitoring module, temperature monitoring module and ultrasonic detection module are used to collect data in real time, and the central processing unit is combined to perform multi-dimensional data analysis to determine the operating status of the pump, and the real-time display is displayed through the display module. The alarm module and remote monitoring module are set for timely switching.

Benefits of technology

It realizes real-time status monitoring and prediction of ultra-high pressure pumps, ensures continuous and stable operation, provides remote monitoring and alarm functions, and improves the accuracy of equipment status judgment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a kind of ultrahigh pressure pump safety monitoring system and method, system includes high pressure oil pump, booster, central processing unit module and with central processing unit module electric connection vibration monitoring module, temperature monitoring module, ultrasonic detection module, memory module and display module;Memory module has the vibration frequency data and temperature distribution data of high pressure oil pump in storage, also store the acoustic image data of booster;And the three kinds of data include normal, with disease, fault three data range;Central processing unit module is used to receive vibration monitoring module, temperature monitoring module and the data transmission of ultrasonic detection module, and with the same type data stored in memory module is compared, and according to comparison result produces normal, with disease, fault three kinds of discriminant data;The application can monitor the running state of ultrahigh pressure pump in real time, the running state of ultrahigh pressure pump is displayed in real time, and whether ultrahigh pressure pump is judged to be normal.
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Description

Technical Field

[0001] The present invention relates to the technical field of ultra-high pressure water pump applications, and in particular to an ultra-high pressure pump safety monitoring system and method. Background Art

[0002] Ultrahigh-pressure pumps are designed to operate continuously 24 / 7 under ultrahigh-pressure conditions, with multiple pumps operating redundantly. If the active ultrahigh-pressure pump fails, the backup pump will be activated, resulting in interruptions in the continuous ultrahigh-pressure output. This makes it impossible to guarantee the continuity and stability of the system's ultrahigh-pressure output. Therefore, a safety monitoring system is required to predict the status of the active ultrahigh-pressure pump, allowing for timely switching to the backup pump and achieving seamless pressure output.

[0003] Existing detection methods for ultra-high pressure pumps are usually temperature and pressure measurements, and these are discrete detection methods. There is no multi-dimensional detection method, no corresponding multi-dimensional data model to analyze and judge the detection data. It is impossible to predict the operation and development trend of the ultra-high pressure pump in advance, and it is impossible to provide fault repair data in advance and analyze and judge the repair solution. It can only serve as an alarm after a fault occurs, and cannot guarantee the continuous operation of the ultra-high pressure pump. Therefore, there is an urgent need for an ultra-high pressure pump safety monitoring system to monitor the operating status of the ultra-high pressure pump in real time and ensure its safe operation. Summary of the Invention

[0004] The purpose of the present invention is to provide an ultra-high pressure pump safety monitoring system and method, which can monitor the operating status of the ultra-high pressure pump in real time, display the operating status of the ultra-high pressure pump in real time, and determine whether the ultra-high pressure pump is operating normally.

[0005] To achieve the above objectives, according to one aspect of the present invention, there is provided an ultra-high pressure pump safety monitoring system, comprising a high-pressure oil pump and a supercharger connected to the high-pressure oil pump, and further comprising: a central processing unit module and a vibration monitoring module, a temperature monitoring module, an ultrasonic detection module, a memory module, and a display module electrically connected to the central processing unit module;

[0006] The vibration monitoring module is used to collect vibration data of the oil inlet and outlet of the high-pressure oil pump and transmit the collected vibration data to the central processing unit module;

[0007] The temperature monitoring module is used to collect temperature distribution data on the left and right sides of the high-pressure oil pump and transmit the collected temperature distribution data to the central processing module;

[0008] The ultrasonic detection module performs high-frequency scanning on both sides of the supercharger and transmits the acoustic image data obtained from the scanning to the central processing module;

[0009] The memory module stores vibration frequency data and temperature distribution data of the high-pressure oil pump, and also stores acoustic image data of the supercharger; the vibration frequency data, temperature distribution data, and acoustic image data stored in the memory module include three data ranges: normal, faulty, and faulty;

[0010] The central processing unit module is used to receive data transmitted by the vibration monitoring module, temperature monitoring module and ultrasonic detection module, and compare them with the same type of data stored in the memory module, and generate three types of judgment data: normal, diseased and faulty according to the comparison results, and display them externally through the display module.

[0011] Optionally, the oil inlet of the high-pressure oil pump is connected to an oil inlet pipe, and the oil outlet of the high-pressure oil pump is connected to an oil outlet pipe. The vibration monitoring module includes an oil inlet vibration frequency sensor and an oil outlet vibration frequency sensor. The oil inlet vibration frequency sensor is installed at one end of the oil inlet pipe connected to the oil inlet of the high-pressure oil pump, and the oil outlet vibration frequency sensor is installed at one end of the oil outlet pipe connected to the oil outlet of the high-pressure oil pump.

[0012] Optionally, the temperature monitoring module includes a left infrared temperature detector and a right infrared temperature detector, and the left infrared temperature detector and the right infrared temperature detector are symmetrically arranged on the left and right sides of the high-pressure oil pump.

[0013] Optionally, the ultrasonic detection module includes a left ultrasonic detector and a right ultrasonic detector, and the left ultrasonic detector and the right ultrasonic detector are respectively arranged on the left and right sides of the supercharger.

[0014] Optionally, an alarm module is further included, which is electrically connected to the central processing unit module. When the central processing unit module determines that the high-pressure oil pump and the supercharger are in a diseased or faulty state, the alarm module is controlled to sound an alarm.

[0015] Optionally, the alarm module includes an audible and visual alarm and a GSM alarm. The audible and visual alarm is set at at least two locations, one at the high-pressure oil pump and the other in the control room where the central processing unit module, memory module and display module are placed; the GSM alarm is used to make calls to a preset telephone number and send messages for remote alarm.

[0016] Optionally, it also includes a wireless communication module and a remote monitoring module. The wireless communication module is used to connect the central processing unit module and the remote monitoring module. The remote monitoring module has a display function. The central processing unit module can transmit the content displayed by the display module to the remote monitoring module through the wireless communication module.

[0017] Optionally, it also includes an ambient temperature detection module and an operating time module, both of which are electrically connected to the central processing unit module. The ambient temperature detection module is used to detect the ambient temperature at the high-pressure oil pump and transmit the detected ambient temperature to the central processing unit module; the operating time module is used to record the operating time of the high-pressure oil pump and the supercharger, and transmit the recorded operating time to the central processing unit module.

[0018] Optionally, the temperature distribution data of the high-pressure oil pump stored in the memory module is divided into multiple groups according to the ambient temperature of the high-pressure oil pump, and when the central processing unit module compares the temperature data of the high-pressure oil pump, the comparison is performed in groups according to the ambient temperature of the high-pressure oil pump; the vibration frequency data of the high-pressure oil pump and the acoustic image data of the supercharger stored in the memory module are divided into multiple groups according to the operating time of the high-pressure oil pump and the supercharger, and when the central processing unit module compares the vibration data of the high-pressure oil pump and the acoustic image data of the supercharger, the comparison is performed in groups according to the operating time of the high-pressure oil pump and the supercharger.

[0019] According to a second aspect of the present invention, a method for monitoring the safety of an ultra-high pressure pump is provided, which is implemented using the ultra-high pressure pump safety monitoring system described above and specifically comprises the following steps:

[0020] S100: Storing vibration frequency data and temperature distribution data of the high-pressure oil pump and acoustic image data of the supercharger in a memory module; classifying the stored vibration frequency data, temperature distribution data, and acoustic image data into three data ranges: normal, faulty, and faulty;

[0021] S200: Install vibration monitoring modules at the oil inlet and outlet of the high-pressure oil pump, install temperature monitoring modules on the left and right sides of the high-pressure oil pump, and install ultrasonic detection modules on the left and right sides of the supercharger;

[0022] S300: Acquire vibration frequency data of the oil inlet and outlet of the high-pressure oil pump through the vibration monitoring module, acquire temperature distribution data on the left and right sides of the high-pressure oil pump through the temperature monitoring module, and acquire acoustic image data on the left and right sides of the supercharger through the ultrasonic detection module. The vibration monitoring module, the temperature monitoring module, and the ultrasonic detection module transmit the acquired data to the central processing unit module;

[0023] S400: The central processing unit module compares the received vibration frequency data, temperature distribution data and acoustic image data with the same type of data stored in the memory module, and generates three types of judgment data: normal, defective and faulty according to the comparison results, and displays them externally through the display module.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. The present invention can monitor the operating status of the ultra-high pressure pump in real time, display the operating status of the ultra-high pressure pump in real time, and determine whether the ultra-high pressure pump is operating normally.

[0026] 2. The present invention is provided with a wireless communication module and a remote monitoring module. The central processing unit module can transmit the content displayed by the display module to the remote monitoring module through the wireless communication module, thereby facilitating remote monitoring of the operating status of the ultra-high pressure pump.

[0027] 3. The present invention is provided with an ambient temperature detection module and an operating time module, which are respectively used to detect the ambient temperature of the high-pressure oil pump and the operating time of the high-pressure oil pump and the supercharger; at the same time, the temperature distribution data of the high-pressure oil pump stored in the memory module is divided into multiple groups according to the ambient temperature of the high-pressure oil pump, and the vibration frequency data of the high-pressure oil pump and the acoustic image data of the supercharger stored in the memory module are divided into multiple groups according to the operating time of the high-pressure oil pump and the supercharger. When the central processing unit module compares the data, the comparison is performed in groups; in this way, the influence of the ambient temperature of the high-pressure oil pump and the influence of different degrees of machine wear of the high-pressure oil pump and the supercharger due to different operating times are taken into account; the judgment result obtained by the central processing unit module after comparison is more accurate, and the equipment operating status seen by the staff on the display module is more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 Schematic diagram of the monitoring structure of the high-pressure oil pump of the present invention;

[0029] Figure 2 Schematic diagram of the monitoring structure of the supercharger of the present invention;

[0030] Figure 3 This is a control structure block diagram of the first embodiment of the present invention;

[0031] Figure 4 This is a control structure block diagram of the second embodiment of the present invention;

[0032] Figure 5 The figure is a flow chart of a method for safety monitoring of an ultra-high pressure pump according to an embodiment of the present invention.

[0033] Figure numerals: 1. High-pressure oil pump; 2. Oil inlet vibration frequency sensor; 3. Oil outlet vibration frequency sensor; 4. Left infrared temperature detector; 5. Right infrared temperature detector; 6. Oil inlet pipe; 7. Oil outlet pipe; 8. Left ultrasonic detector; 9. Right ultrasonic detector; 10. Supercharger. DETAILED DESCRIPTION

[0034] In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0035] The following is a further description with reference to the accompanying drawings and specific embodiments:

[0036] Example 1

[0037] This embodiment provides an ultra-high pressure pump safety monitoring system, such as Figure 1 、 Figure 2 and Figure 3 As shown, it includes a high-pressure oil pump 1, a supercharger 10 connected to the high-pressure oil pump 1, a central processing unit module, and a vibration monitoring module, a temperature monitoring module, an ultrasonic detection module, a memory module, a display module and an alarm module electrically connected to the central processing unit module.

[0038] like Figure 1 and Figure 3 As shown, the oil inlet of the high-pressure oil pump 1 is connected to the oil inlet pipe 6, and the oil outlet of the high-pressure oil pump 1 is connected to the oil outlet pipe 7. The vibration monitoring module includes an oil inlet vibration frequency sensor 2 and an oil outlet vibration frequency sensor 3. The oil inlet vibration frequency sensor 2 is installed at the end of the oil inlet pipe 6 connected to the oil inlet of the high-pressure oil pump 1, and the oil outlet vibration frequency sensor 3 is installed at the end of the oil outlet pipe 7 connected to the oil outlet of the high-pressure oil pump 1. The oil inlet vibration frequency sensor 2 and the oil outlet vibration frequency sensor 3 are used to collect the vibration frequency of the oil inlet and oil outlet at the oil inlet and oil outlet of the high-pressure oil pump 1 respectively, collect and store the vibration data at a collection speed of 20 vibration frequencies per second, and transmit the collected vibration data to the central processing unit module. The temperature monitoring module includes a left infrared temperature detector 4 and a right infrared temperature detector 5. The left infrared temperature detector 4 and the right infrared temperature detector 5 are symmetrically arranged on the left and right sides of the high-pressure oil pump 1. The left infrared temperature detector 4 and the right infrared temperature detector 5 are used to collect the temperature distribution on the left and right sides of the high-pressure oil pump 1 respectively, store them at a frequency of 10 frames per second, and transmit the collected temperature distribution data to the central processing unit module.

[0039] like Figure 2 and Figure 3As shown, the ultrasonic detection module includes a left ultrasonic detector 8 and a right ultrasonic detector 9, which are respectively positioned on the left and right sides of the supercharger 10. The left ultrasonic detector 8 and the right ultrasonic detector 9 perform high-frequency scanning of the supercharger 10 on both sides, respectively, and record acoustic image data of the supercharger 10, storing it at a frequency of 10 frames per second. The resulting acoustic image data is then transmitted to the central processing unit module.

[0040] The memory module stores the vibration frequency data and temperature distribution data of the high-pressure oil pump 1, and the vibration frequency data and temperature distribution data are stored in the form of a vibration frequency graph and a temperature distribution graph, respectively. The memory module also stores the acoustic image data of the supercharger, and stores it in the form of an acoustic image graph. Moreover, the vibration frequency data, temperature distribution data and acoustic image data stored in the memory module include three data ranges: normal, diseased and faulty. The various data stored in the memory module, including the three data ranges of normal, diseased and faulty, are collected, sorted, summarized and optimized based on the actual operating experience of the high-pressure oil pump 1 and the supercharger 10. The various data stored in the memory module can be continuously modified and improved, and the division of the three data ranges of normal, diseased and faulty can also be continuously modified and improved. The central processing unit module is used to receive the vibration frequency graph, infrared imaging graph, and ultrasonic imaging graph transmitted by the vibration monitoring module, temperature monitoring module, and ultrasonic detection module, and compare them with the vibration frequency graph, temperature distribution graph, and acoustic imaging graph stored in the memory module. Based on the comparison results, the central processing unit module generates three types of judgment data: normal, faulty, and faulty. After the judgment data is generated, it is displayed to the outside through the display module. In this way, the operating status of the high-pressure oil pump 1 and the supercharger 10 can be clearly understood through the display module. The display module often uses a display.

[0041] In this embodiment, the alarm module includes an audible and visual alarm and a GSM alarm. The audible and visual alarm can emit both audible and visual alarm signals at the same time, and has the advantage of a good alarm effect. The audible and visual alarm is set in two places, one is located at the high-pressure oil pump 1, which is used for on-site alarm, and the other is located in the control room where the central processing unit module, memory module and display module are placed, which is used to alarm the centralized control personnel. The GSM alarm is used to make calls to preset telephone numbers and send messages for remote alarms. When the central processing unit module determines that the high-pressure oil pump 1 and the supercharger 10 are in a sick or faulty state, it controls the audible and visual alarm and the GSM alarm to enter the site, centralized control and remote alarm.

[0042] The present invention operates as follows: An ultra-high-pressure pump comprises a high-pressure oil pump 1 and a supercharger 10. The present invention utilizes infrared thermal imaging technology to measure and obtain a temperature distribution map, or infrared image, of the high-pressure oil pump 1, and ultrasonic imaging technology to measure and obtain an ultrasonic image of the supercharger 10. Simultaneously, a vibration frequency map of the oil inlet and outlet of the high-pressure oil pump 1 is measured and obtained. The present invention stores the vibration frequency map and temperature distribution map of the high-pressure oil pump 1 in a memory module, along with an acoustic image map of the supercharger. The vibration frequency data, temperature distribution data, and acoustic image data stored in the memory module include three data ranges: normal, faulty, and malfunctioning. The central processing unit module compares the received vibration frequency map, infrared image map, and ultrasonic image map with the vibration frequency map, temperature distribution map, and acoustic image map stored in the memory module. Based on the overlap between the received and stored data, the operating status of the high-pressure oil pump 1 and supercharger 10 is determined. The operating status of the high-pressure oil pump 1 and supercharger 10 is also categorized as normal, faulty, and malfunctioning. The central processing unit module displays the operating status of the high-pressure oil pump 1 and the supercharger 10 to the outside through the display module, so that the staff can clearly know the operating status of the high-pressure oil pump 1 and the supercharger 10 through the display module.

[0043] Therefore, the present invention can monitor the operating status of the ultra-high pressure pump in real time, display the operating status of the ultra-high pressure pump in real time, and determine whether the ultra-high pressure pump is operating normally.

[0044] Example 2

[0045] This embodiment provides an ultra-high pressure pump safety monitoring system, such as Figure 1 、 Figure 2 and Figure 4 As shown, it includes a high-pressure oil pump 1, a supercharger 10 connected to the high-pressure oil pump 1, a central processing unit module, a vibration monitoring module, a temperature monitoring module, an ultrasonic detection module, a memory module, a display module, an alarm module, a wireless communication module, a remote monitoring module, an ambient temperature detection module and a running time module, wherein the vibration monitoring module, the temperature monitoring module, the ultrasonic detection module, the memory module, the display module, the alarm module, the ambient temperature detection module and the running time module are all electrically connected to the central processing unit module.

[0046] like Figure 1 and Figure 4As shown, the oil inlet of the high-pressure oil pump 1 is connected to the oil inlet pipe 6, and the oil outlet of the high-pressure oil pump 1 is connected to the oil outlet pipe 7. The vibration monitoring module includes an oil inlet vibration frequency sensor 2 and an oil outlet vibration frequency sensor 3. The oil inlet vibration frequency sensor 2 is installed at the end of the oil inlet pipe 6 connected to the oil inlet of the high-pressure oil pump 1, and the oil outlet vibration frequency sensor 3 is installed at the end of the oil outlet pipe 7 connected to the oil outlet of the high-pressure oil pump 1. The oil inlet vibration frequency sensor 2 and the oil outlet vibration frequency sensor 3 are used to collect the vibration frequency of the oil inlet and oil outlet at the oil inlet and oil outlet of the high-pressure oil pump 1 respectively, collect and store the vibration data at a collection speed of 20 vibration frequencies per second, and transmit the collected vibration data to the central processing unit module. The temperature monitoring module includes a left infrared temperature detector 4 and a right infrared temperature detector 5. The left infrared temperature detector 4 and the right infrared temperature detector 5 are symmetrically arranged on the left and right sides of the high-pressure oil pump 1. The left infrared temperature detector 4 and the right infrared temperature detector 5 are used to collect the temperature distribution on the left and right sides of the high-pressure oil pump 1 respectively, store them at a frequency of 10 frames per second, and transmit the collected temperature distribution data to the central processing unit module.

[0047] like Figure 2 and Figure 4 As shown, the ultrasonic detection module includes a left ultrasonic detector 8 and a right ultrasonic detector 9, which are respectively positioned on the left and right sides of the supercharger 10. The left ultrasonic detector 8 and the right ultrasonic detector 9 perform high-frequency scanning of the supercharger 10 on both sides, respectively, and record acoustic image data of the supercharger 10, storing it at a frequency of 10 frames per second. The resulting acoustic image data is then transmitted to the central processing unit module.

[0048] The memory module stores vibration frequency data and temperature distribution data for the high-pressure oil pump 1, stored in the form of a vibration frequency graph and a temperature distribution graph, respectively. The memory module also stores acoustic image data for the supercharger, stored in the form of an acoustic image graph. Furthermore, the vibration frequency data, temperature distribution data, and acoustic image data stored in the memory module include three data ranges: normal, defective, and faulty. The central processing unit module is configured to receive the vibration frequency graph, infrared image graph, and ultrasonic image graph transmitted by the vibration monitoring module, temperature monitoring module, and ultrasonic detection module, and compare them with the vibration frequency graph, temperature distribution graph, and acoustic image graph stored in the memory module. Based on the comparison results, the CPU module generates three types of discrimination data: normal, defective, and faulty. Once the discrimination data is generated, it is displayed to the user via the display module. This allows personnel to clearly understand the operating status of the high-pressure oil pump 1 and supercharger 10 through the display module, which often utilizes a display.

[0049] In this embodiment, the alarm module includes an audible and visual alarm and a GSM alarm. The audible and visual alarm can emit both audible and visual alarm signals at the same time, and has the advantage of a good alarm effect. The audible and visual alarm is set in two places, one is located at the high-pressure oil pump 1, which is used for on-site alarm, and the other is located in the control room where the central processing unit module, memory module and display module are placed, which is used to alarm the centralized control personnel. The GSM alarm is used to make calls to preset telephone numbers and send messages for remote alarms. When the central processing unit module determines that the high-pressure oil pump 1 and the supercharger 10 are in a sick or faulty state, it controls the audible and visual alarm and the GSM alarm to enter the site, centralized control and remote alarm.

[0050] like Figure 4 As shown, the wireless communication module is used to connect the central processing unit module and the remote monitoring module. The wireless communication module can be any one or more of a 4G communication module, a 5G communication module, a Bluetooth module, a WiFi module, a GSM module, a CDMA module, and a ZigBee module. The remote monitoring module can be any one or more of a mobile phone, an iPad, or a computer. The central processing unit module can transmit the content displayed by the display module to the remote monitoring module via the wireless communication module, facilitating remote monitoring of the ultra-high pressure pump's operating status.

[0051] In this embodiment, the ambient temperature detection module uses a temperature sensor or thermometer, which is installed at the installation location of the high-pressure oil pump 1, and is used to detect the ambient temperature at the high-pressure oil pump 1 and transmit the detected ambient temperature to the central processing unit module. The operating time module is used to record the operating time of the high-pressure oil pump 1 and the supercharger 10, and transmit the recorded operating time to the central processing unit module. The temperature distribution data of the high-pressure oil pump 1 stored in the memory module is divided into multiple groups according to the ambient temperature of the high-pressure oil pump 1. When the central processing unit module compares the temperature data of the high-pressure oil pump 1, it performs group comparison according to the ambient temperature of the high-pressure oil pump 1. The vibration frequency data of the high-pressure oil pump 1 and the acoustic image data of the supercharger 10 stored in the memory module are divided into multiple groups according to the operating time of the high-pressure oil pump 1 and the supercharger 10. When the central processing unit module compares the vibration data of the high-pressure oil pump 1 and the acoustic image data of the supercharger 10, it performs group comparison according to the operating time of the high-pressure oil pump 1 and the supercharger 10.

[0052] Compared to Example 1, this embodiment takes into account the impact of the ambient temperature of the high-pressure oil pump 1 when comparing its temperature distribution. It also considers the impact of the varying degrees of wear and tear on the high-pressure oil pump 1 and supercharger 10 due to their different operating times when comparing the vibration frequencies at the oil inlet and outlet of the high-pressure oil pump 1 and the acoustic image of the supercharger 10. This makes the judgment results drawn by the central processing unit module more accurate, and the equipment operating status displayed by the operator on the display module more precise.

[0053] Example 3

[0054] like Figure 5 As shown, an embodiment of the present invention provides an ultra-high pressure pump safety monitoring method, which is implemented by applying the ultra-high pressure pump safety monitoring system provided by Example 1 or Example 2, and includes the following steps:

[0055] S100: Storing the vibration frequency data and temperature distribution data of the high-pressure oil pump 1 and the acoustic image data of the supercharger in the memory module. The stored vibration frequency data, temperature distribution data, and acoustic image data are divided into three data ranges: normal, defective, and faulty.

[0056] S200: Install vibration monitoring modules at the oil inlet and outlet of high-pressure oil pump 1, using a vibration frequency sensor. Install temperature monitoring modules on both sides of high-pressure oil pump 1, using infrared temperature detectors. Install ultrasonic detection modules on both sides of supercharger 10, using ultrasonic detectors.

[0057] S300: Obtain vibration frequency data of the oil inlet and outlet of the high-pressure oil pump 1 through the vibration monitoring module, obtain temperature distribution data on the left and right sides of the high-pressure oil pump 1 through the temperature monitoring module, and obtain acoustic image data on the left and right sides of the supercharger 10 through the ultrasonic detection module. The vibration monitoring module, temperature monitoring module, and ultrasonic detection module transmit the obtained data to the central processing unit module.

[0058] S400: The central processing unit module compares the received vibration frequency data, temperature distribution data and acoustic image data with the same type of data stored in the memory module, and generates three types of judgment data: normal, defective and faulty according to the comparison results, and displays them externally through the display module.

[0059] The above is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An ultra-high pressure pump safety monitoring system, comprising a high pressure oil pump (1) and a supercharger (10) connected to the high pressure oil pump (1), characterized in that: Also includes: A central processing unit module and a vibration monitoring module, a temperature monitoring module, an ultrasonic detection module, a memory module and a display module electrically connected to the central processing unit module; The vibration monitoring module is used to collect vibration data of the oil inlet and oil outlet of the high-pressure oil pump (1), and transmit the collected vibration data to the central processing unit module; The temperature monitoring module is used to collect temperature distribution data on the left and right sides of the high-pressure oil pump (1), and transmit the collected temperature distribution data to the central processing unit module; The ultrasonic detection module performs high-frequency scanning on both sides of the supercharger (10) and transmits acoustic image data obtained from the scanning to the central processing unit module; The memory module stores vibration frequency data and temperature distribution data of the high-pressure oil pump (1), and also stores acoustic image data of the supercharger; the vibration frequency data, temperature distribution data and acoustic image data stored in the memory module include three data ranges: normal, diseased and faulty; The central processing unit module is used to receive data transmitted by the vibration monitoring module, the temperature monitoring module and the ultrasonic detection module, and compare them with the same type of data stored in the memory module, and generate three types of discrimination data: normal, defective and faulty according to the comparison results, and display them externally through the display module; The oil inlet of the high-pressure oil pump (1) is connected to an oil inlet pipe (6), and the oil outlet of the high-pressure oil pump (1) is connected to an oil outlet pipe (7). The vibration monitoring module includes an oil inlet vibration frequency sensor (2) and an oil outlet vibration frequency sensor (3). The oil inlet vibration frequency sensor (2) is installed at one end of the oil inlet pipe (6) connected to the oil inlet of the high-pressure oil pump (1), and the oil outlet vibration frequency sensor (3) is installed at one end of the oil outlet pipe (7) connected to the oil outlet of the high-pressure oil pump (1). The temperature monitoring module comprises a left infrared temperature detector (4) and a right infrared temperature detector (5), wherein the left infrared temperature detector (4) and the right infrared temperature detector (5) are symmetrically arranged on the left and right sides of the high-pressure oil pump (1); The ultrasonic detection module comprises a left ultrasonic detector (8) and a right ultrasonic detector (9), and the left ultrasonic detector (8) and the right ultrasonic detector (9) are respectively arranged on the left and right sides of the supercharger (10).

2. The ultra-high pressure pump safety monitoring system according to claim 1, characterized in that: In addition, an alarm module is included, and the alarm module is electrically connected to the central processing unit module. When the central processing unit module determines that the high-pressure oil pump (1) and the supercharger (10) are in a diseased or faulty state, the alarm module is controlled to sound an alarm.

3. The ultra-high pressure pump safety monitoring system according to claim 2, characterized in that: The alarm module comprises an audible and visual alarm and a GSM alarm. The audible and visual alarm is provided at at least two locations, one at the high-pressure oil pump (1) and the other in a control room where a central processing unit module, a memory module and a display module are placed. The GSM alarm is used to make a call to a preset telephone number and send a message for remote alarm.

4. The ultra-high pressure pump safety monitoring system according to claim 1, characterized in that: It also includes a wireless communication module and a remote monitoring module. The wireless communication module is used to connect the central processing unit module and the remote monitoring module. The remote monitoring module has a display function. The central processing unit module can transmit the content displayed by the display module to the remote monitoring module through the wireless communication module.

5. The ultra-high pressure pump safety monitoring system according to claim 1, characterized in that: In addition, it also includes an ambient temperature detection module and an operating time module, both of which are electrically connected to the central processing unit module. The ambient temperature detection module is used to detect the ambient temperature at the high-pressure oil pump (1) and transmit the detected ambient temperature to the central processing unit module; the operating time module is used to record the operating time of the high-pressure oil pump (1) and the supercharger (10), and transmit the recorded operating time to the central processing unit module.

6. The ultra-high pressure pump safety monitoring system according to claim 5, characterized in that: The temperature distribution data of the high-pressure oil pump (1) stored in the memory module is divided into a plurality of groups according to the ambient temperature of the high-pressure oil pump (1), and when the central processing unit module compares the temperature data of the high-pressure oil pump (1), the comparison is performed in groups according to the ambient temperature of the high-pressure oil pump (1); the vibration frequency data of the high-pressure oil pump (1) and the acoustic image data of the supercharger (10) stored in the memory module are divided into a plurality of groups according to the operating time of the high-pressure oil pump (1) and the supercharger (10), and when the central processing unit module compares the vibration data of the high-pressure oil pump (1) and the acoustic image data of the supercharger (10), the comparison is performed in groups according to the operating time of the high-pressure oil pump (1) and the supercharger (10).

7. A method for monitoring the safety of an ultra-high pressure pump, implemented by using an ultra-high pressure pump safety monitoring system according to any one of claims 1 to 6, characterized in that: The specific steps include: S100: storing vibration frequency data and temperature distribution data of the high-pressure oil pump (1) and acoustic image data of the supercharger in a memory module; dividing the stored vibration frequency data, temperature distribution data and acoustic image data into three data ranges: normal, defective and faulty; S200: a vibration monitoring module is provided at the oil inlet and the oil outlet of the high-pressure oil pump (1), a temperature monitoring module is provided on the left and right sides of the high-pressure oil pump (1), and an ultrasonic detection module is provided on the left and right sides of the supercharger (10); S300: Obtain vibration frequency data of the oil inlet and outlet of the high-pressure oil pump (1) through the vibration monitoring module, obtain temperature distribution data of the left and right sides of the high-pressure oil pump (1) through the temperature monitoring module, obtain acoustic image data of the left and right sides of the supercharger (10) through the ultrasonic detection module, and the vibration monitoring module, the temperature monitoring module and the ultrasonic detection module transmit the obtained data to the central processing unit module; S400: The central processing unit module compares the received vibration frequency data, temperature distribution data and acoustic image data with the same type of data stored in the memory module, and generates three types of judgment data: normal, defective and faulty according to the comparison results, and displays them externally through the display module.

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