A separator for a reciprocating compressor
By designing the reciprocating motion of the main sealing tube and the reciprocating screw, combined with the fixed discharge mechanism, the problem of condensate accumulation was solved, realizing automatic discharge of condensate and stability of gas pressure, thus improving the operating efficiency of the compressor.
Patent Information
- Application Number
- CN202210207762.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-04
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2042-03-04
AI Technical Summary
In the prior art, after prolonged use, condensate accumulates in the gas-liquid separator of a reciprocating compressor, making it impossible to effectively remove impurities and liquid, thus affecting the compressor's performance.
Design a separator comprising a main sealing tube, a fixed ring, an isolation tube, a reciprocating screw, and a scraper ring. The reciprocating motion enables automatic discharge of condensate, and the intermittent, timed discharge is combined with a fixed discharge mechanism to ensure stable gas pressure.
It enables timely cleaning and automatic discharge of condensate, avoiding the impact of liquid accumulation on compressor performance, and maintaining the stability of gas flow and the efficient operation of the compressor.
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Figure CN115839328B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of compressor accessories, in particular to a separator for reciprocating compressor. BACKGROUND
[0002] In the Chinese patent with application number 201920674466.8, a gas-liquid separator and a compressor are proposed, wherein the gas-liquid separator comprises: a shell provided with a gas-liquid separation cavity; an inlet provided at one end of the shell and communicated with the gas-liquid separation cavity; an outlet provided at the other end of the shell and communicated with the gas-liquid separation cavity; a flow guide pipe provided in the gas-liquid separation cavity, extending out from the outlet towards the inlet, and communicated with the outlet, and spaced apart from the inlet; at least one air passage structure is provided on the peripheral wall of the flow guide pipe or the end wall facing away from the inlet, and the air passage structure is communicated with the gas-liquid separation cavity and the inner cavity of the flow guide pipe; an impurity adsorption device comprising at least one first impurity adsorption structure is provided in the gas-liquid separation cavity. By providing the flow guide pipe, the liquid refrigerant and impurities are prevented from being directly discharged to the outlet, improving the gas-liquid separation effect. At the same time, by providing the impurity adsorption device, the impurities are hindered, preventing the impurities from entering the compressor, and the flow resistance of the refrigerant is not increased due to the setting of the filter screen, improving the performance of the compressor.
[0003] In the above technical solution, an indirect isolation method is used to avoid the direct linear transportation of impurities in the flowing gas, and a blocking method is used for transportation. However, after long-term use and accumulation, the internal condensed liquid will accumulate, causing the impurities and condensed liquid to be transported to the pipeline again, which will not achieve the effect of removing impurities and liquid. SUMMARY
[0004] The present application aims to solve the problems in the background art and provides a separator for reciprocating compressor which can automatically discharge accumulated liquid.
[0005] The technical scheme of the present application is: a separator for a reciprocating compressor, comprising a main sealing pipe and a pair of fixed rings fixed inside the main sealing pipe, an insulation pipe fixedly connected between the two fixed rings, a cooling liquid inlet pipe and a cooling liquid outlet pipe connected to the outside of the insulation pipe and communicated with the outside of the main sealing pipe, a rectangular plate fixed to the inside of each fixed ring, a reciprocating screw rod rotatably connected between the two rectangular plates, a reciprocating nut movably sleeved on the reciprocating screw rod, a scraping ring fixedly connected to the inner wall of the insulation pipe through the establishing plate, the left end of the reciprocating screw rod penetrating through the left rectangular plate and the inner left wall of the main sealing pipe and extending to the outside of the main sealing pipe, a motor fixed to the left side of the main sealing pipe, the output shaft of the motor fixedly connected with the left end of the reciprocating screw rod, a flow guide pipe communicated with the lower side of the insulation pipe and penetrating through the inner wall of the main sealing pipe, a buffer tank fixedly connected with the main sealing pipe and arranged on the lower side of the insulation pipe, a discharge pipe communicated with the lower end of the buffer tank, and a constant discharge mechanism arranged in the buffer tank.
[0006] Preferably, the left end of the main sealing pipe is connected with an inlet joint, and the outer circumferential surface of the main sealing pipe is connected with an outlet joint located on the left side of the insulation pipe.
[0007] Preferably, a pair of heat insulation rings for reducing heat conduction are fixedly sleeved on the insulation pipe and connected with the inner wall of the main sealing pipe.
[0008] Preferably, a guide rod is fixed between the two rectangular plates, the establishing plate is movably sleeved on the guide rod, and the guide rod and the reciprocating screw rod are jointly fixedly sleeved with a flow guide member located at the right end of the guide rod for flow guiding.
[0009] Preferably, the constant discharge mechanism comprises a fixed frame plate fixed in the buffer tank, a connecting fixed rod penetratingly arranged on the fixed frame plate, a sealing piston one fixed to the lower end of the connecting fixed rod and capable of sliding in the discharge pipe, a sealing piston two fixed to the upper end of the connecting fixed rod and capable of sliding in the flow guide pipe, and a transmission assembly arranged on the buffer tank and used for driving the connecting fixed rod to reciprocate up and down.
[0010] Preferably, the transmission assembly comprises a long connecting rod penetrating through the outside of the buffer tank, a biasing rod fixed to one end of the long connecting rod located on the inside of the buffer tank, a positioning shaft fixed to the right side of the biasing rod, a connecting main member movably sleeved on the positioning shaft and fixedly connected with the connecting fixed rod, and the left end of the long connecting rod is transmissionally connected with the reciprocating screw rod through a synchronous transmission assembly.
[0011] Preferably, a sliding groove for the positioning shaft to slide is formed in one side of the connecting main member, and the positioning shaft is located in the sliding groove.
[0012] Preferably, the buffer tank is connected to a level tube for displaying the liquid level inside the buffer tank.
[0013] Compared with the prior art, the present invention has the following beneficial technical effects:
[0014] The coolant is transferred through the partition effect formed by the isolation tube and the fixed ring. In conjunction with the scraping action of the scraping ring connected to the plate on the reciprocating nut on the reciprocating screw, the condensate in the isolation tube is cleaned in time and can be easily guided to the bottom of the isolation tube and discharged into the buffer tank through the guide tube. In the fixed discharge assembly, the up and down movement of the connecting rod is realized through a multi-stage structural design, which enables intermittent timed discharge. At the same time, when discharging liquid from the buffer tank, the guide tube is sealed by the sealing piston, which reduces the direct discharge of gas from the main sealing tube and maintains the internal pressure stability. Attached Figure Description
[0015] Figure 1 A schematic diagram of one embodiment of the present invention is provided;
[0016] Figure 2 for Figure 1 The left view;
[0017] Figure 3 for Figure 2 A cross-sectional view along the AA direction;
[0018] Figure 4 for Figure 3 A three-dimensional image;
[0019] Figure 5 for Figure 4 Enlarged structural diagram at point B.
[0020] Reference numerals: 1. Main sealing pipe; 2. Fixing ring; 3. Isolation pipe; 4. Heat insulation ring; 5. Coolant inlet pipe; 6. Coolant outlet pipe; 7. Rectangular plate; 8. Reciprocating screw; 9. Reciprocating nut; 10. Establishment plate; 11. Scraper ring; 12. Guide rod; 13. Flow guide; 14. Buffer tank; 15. Flow guide pipe; 16. Discharge pipe; 17. Fixing frame plate; 18. Connecting rod; 19. Sealing piston one; 20. Sealing piston two; 21. Connecting main component; 22. Long connecting rod; 23. Offset rod; 24. Positioning shaft; 25. Synchronous transmission assembly; 26. Motor; 27. Outlet connector; 28. Inlet connector; 29. Liquid level pipe. Detailed Implementation
[0021] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0022] Example 1
[0023] likeFigures 1-4 As shown, the application provides a separator for reciprocating compressor, which comprises a main sealing pipe 1 and a pair of fixed rings 2 fixed inside the main sealing pipe 1, an insulation pipe 3 fixedly connected between the two fixed rings 2, a pair of heat insulation rings 4 fixedly sleeved on the insulation pipe 3 and connected with the inner wall of the main sealing pipe 1 for reducing heat conduction, a cooling liquid inlet pipe 5 and a cooling liquid outlet pipe 6 respectively connected with the outer side of the insulation pipe 3 and communicated with the outside of the main sealing pipe 1, a rectangular plate 7 fixed on the inner side of each fixed ring 2, a reciprocating screw rod 8 rotatably connected between the two rectangular plates 7, a guide rod 12 fixed between the two rectangular plates 7, an establishing plate 10 movably sleeved on the guide rod 12, a guide member 13 fixedly sleeved on the guide rod 12 and the reciprocating screw rod 8 and located at the right end of the guide rod 12 for guiding flow, a reciprocating nut 9 movably sleeved on the reciprocating screw rod 8, a scraping ring 11 fixedly connected with the inner wall of the insulation pipe 3 through the establishing plate 10, the left end of the reciprocating screw rod 8 penetrating through the left rectangular plate 7 and the inner left wall of the main sealing pipe 1 and extending to the outside of the main sealing pipe 1, a motor 26 fixed on the left side of the main sealing pipe 1, the output shaft of the motor 26 fixedly connected with the left end of the reciprocating screw rod 8, a flow guide pipe 15 penetrating through the inner wall of the main sealing pipe 1 and communicated with the lower side of the insulation pipe 3, a buffer tank 14 fixedly connected with the main sealing pipe 1 and located at the lower side of the flow guide pipe 15, a liquid level pipe 29 communicated with the outside of the buffer tank 14 and used for displaying the liquid level inside the buffer tank 14, and a discharge pipe 16 communicated with the lower end of the buffer tank 14 and provided with a valve at the lower end thereof. The inside of the buffer tank 14 is provided with a constant discharge mechanism. The left end of the main sealing pipe 1 is communicated with an inlet connector 28, and the outer circumferential surface of the main sealing pipe 1 is communicated with an outlet connector 27 located at the left side of the insulation pipe 3.
[0024] The working principle of the embodiment one is that, in use, the inlet connector 28 and the outlet connector 27 are installed with the pipes corresponding in position, the cooling liquid inlet pipe 5 and the cooling liquid outlet pipe 6 are installed, and the cooling liquid is discharged through the cooling liquid outlet pipe 6. When the compressor works, the mixed steam input through the inlet connector 28 is cooled by the cooling liquid between the insulation pipe 3 and the main sealing pipe 1, so that the steam is condensed into water droplets. The flow guide member 13 guides the flow as much as possible to be close to the inner wall of the insulation pipe 3, the motor 26 is connected with power supply, the output shaft of the motor 26 drives the reciprocating screw rod 8 to rotate, the reciprocating nut 9 on the reciprocating screw rod 8 reciprocates, the scraping ring 11 connected with the establishing plate 10 on the reciprocating nut 9 scrapes and cleans the inner wall of the insulation pipe 3, the condensed water droplets are collected under the action of the scraping ring 11, flow to the bottom of the insulation pipe 3, flow to the buffer tank 14 under the action of the flow guide pipe 15, and the storage amount inside can be observed through the liquid level pipe 29. The valve on the discharge pipe 16 realizes the accumulation effect and accelerates the condensation and water removal of the steam.
[0025] Embodiment two
[0026] As Figures 3-5 shown, the present application proposes a separator for reciprocating compressor, based on embodiment one, the present embodiment further comprises: the fixed row mechanism comprises a fixed frame plate 17 fixed in the inside of the buffer tank 14, the fixed frame plate 17 is provided with a connecting fixed rod 18 penetrating through, the lower end of the connecting fixed rod 18 is fixed with a sealing piston one 19 which can slide in the discharge pipe 16, the upper end of the connecting fixed rod 18 is fixed with a sealing piston two 20 which can slide in the flow guide pipe 15, the sealing piston one 19 and the sealing piston two 20 are both embedded with rubber sealing rings. The buffer tank 14 is provided with a transmission assembly for driving the connecting fixed rod 18 to reciprocate up and down; the transmission assembly comprises a long connecting rod 22 penetrating through the outside of the buffer tank 14, the long connecting rod 22 is movably sleeved with a support plate fixed on the main body sealing pipe 1. The long connecting rod 22 is fixed with a biasing rod 23 at the inside of the buffer tank 14, the right side of the biasing rod 23 is fixed with a positioning shaft 24, the positioning shaft 24 is movably sleeved with a connecting main part 21 fixedly connected with the connecting fixed rod 18, the left end of the long connecting rod 22 is drivingly connected between the synchronous transmission assembly 25 and the reciprocating screw rod 8, the synchronous transmission assembly 25 can be a belt transmission assembly or a chain wheel transmission assembly, the chain wheel transmission assembly is adopted in the present embodiment.
[0027] Based on the working principle of embodiment two: when the separator is separating water, due to long-time condensation accumulation, the buffer tank 14 will store condensed water, after the motor 26 is connected to the power supply, the condensed water in the isolation pipe 3 is accumulated, and is guided through the flow guide pipe 15, the output shaft of the motor 26 drives the reciprocating screw rod 8 to rotate, the reciprocating screw rod 8 drives the long connecting rod 22 through the synchronous transmission assembly 25, the fixed biasing rod 23 on the long connecting rod 22 drives the positioning shaft 24 to make circular motion, the positioning shaft 24 makes the connecting main part 21 realize up and down reciprocation through the sliding through slot of the connecting main part 21, and then the sealing piston two 20 on the connecting fixed rod 18 slides in the flow guide pipe 15, the sealing piston one 19 slides in the discharge pipe 16, and when the connecting fixed rod 18 is in the middle section of the stroke, the sealing piston one 19 in the discharge pipe 16 and the sealing piston two 20 in the flow guide pipe 15 are both blocked, so that the buffer tank 14 is in airtight state, and the air pressure in the main body sealing pipe 1 is stable.
[0028] The above specific embodiments are only several preferred embodiments of the present application, based on the technical solutions of the present application and the related inspiration of the above embodiments, the person skilled in the art can make various alternative improvements and combinations on the above specific embodiments.
Claims
1. A separator for a reciprocating compressor, characterized by, The utility model provides a kind of cooling device, including main body sealing pipe (1) and a pair of fixed ring (2) fixed in main body sealing pipe (1) inside, two described fixed ring (2) are fixedly connected with insulation pipe (3) between, the outside of main body sealing pipe (1) is respectively connected with cooling liquid inlet pipe (5) and cooling liquid outlet pipe (6) located insulation pipe (3) outside, the inside of each described fixed ring (2) is fixed with rectangular plate (7), rotatingly connected with reciprocating screw rod (8) between two described rectangular plate (7), reciprocating screw nut (9) is movably sleeved on reciprocating screw rod (8), reciprocating screw nut (9) is fixedly connected with scraping ring (11) by establishing plate (10) with insulation pipe (3) inner wall is combined, the left end of reciprocating screw rod (8) is through left rectangular plate (7) and the inner left wall of main body sealing pipe (1) and extends to the outside of main body sealing pipe (1), the left side of main body sealing pipe (1) is fixed with motor (26), the output shaft of motor (26) is fixedly connected with the left end of reciprocating screw rod (8), the lower side of insulation pipe (3) is connected with the flow guide pipe (15) through the inner wall of main body sealing pipe (1), the lower side of flow guide pipe (15) is provided with the buffer tank (14) fixedly connected with main body sealing pipe (1), the lower end of buffer tank (14) is connected with discharge pipe (16), the inside of buffer tank (14) is provided with fixed row mechanism; The described fixed row mechanism includes fixed frame plate (17) fixed in the inside of buffer tank (14), the connecting fixed rod (18) is provided through on fixed frame plate (17), the lower end of the connecting fixed rod (18) is fixed with the sealing piston one (19) that can slide in discharge pipe (16), the upper end of the connecting fixed rod (18) is fixed with the sealing piston two (20) that can slide in flow guide pipe (15), buffer tank (14) is provided with transmission assembly for driving the up-and-down reciprocating motion of the connecting fixed rod (18); The left end of the main body sealing pipe (1) is connected with the inlet joint (28), and the outer circumferential surface of the main body sealing pipe (1) is connected with the outlet joint (27) located on the left side of the insulation pipe (3); The insulation pipe (3) is fixedly sleeved with a pair of heat insulation rings (4) connected with the inner wall of the main body sealing pipe (1) for reducing heat conduction; Two described rectangular plate (7) are fixed with guide rod (12), and the establishing plate (10) is movably sleeved on the guide rod (12), and the guide rod (12) is fixedly sleeved with the flow guide piece (13) located on the right end portion of the guide rod (12) for flow guiding together with the reciprocating screw rod (8); The transmission assembly includes a long connecting rod (22) penetrating through the outside of the buffer tank (14), one end of the long connecting rod (22) inside the buffer tank (14) is fixed with a biasing rod (23), the right side of the biasing rod (23) is fixed with a positioning shaft (24), the connecting main part (21) fixedly connected with the connecting fixed rod (18) is movably sleeved on the positioning shaft (24), and the left end of the long connecting rod (22) is drivingly connected between the reciprocating screw rod (8) through the synchronous transmission assembly (25). The connecting main piece (21) is provided with a sliding through slot on one side for positioning the sliding of the shaft (24), and the shaft (24) is located in the sliding through slot.
2. A separator for a reciprocating compressor according to claim 1, wherein The outside of the buffer tank (14) is connected with a liquid level pipe (29) for displaying the liquid level inside the buffer tank (14).
Citation Information
Patent Citations
Gas-liquid separator and compressor
CN210602365U
Separator for reciprocating compressor
CN217682176U