An automated continuous sausage processing equipment
By designing automated continuous intestinal processing equipment, and using transmission mechanisms and multiple automation mechanisms to achieve automated separation and recycling of sausage processing, the problem of high labor intensity in the prior art is solved, production efficiency and yield rate are improved, and costs are reduced.
Patent Information
- Application Number
- CN202211688019.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-27
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2042-12-27
AI Technical Summary
The existing sausage manufacturing industry relies on manual operation of single-piece assembly furnaces, which leads to high labor intensity, difficulty in recruiting and high labor costs, and requires automated processing to improve efficiency and reduce costs.
An automated continuous intestinal processing equipment is designed, including a transmission mechanism, an automatic rod feeding mechanism, a feed grabbing mechanism, an automatic rod removal mechanism, an automatic rod pulling mechanism and a material grab recovery mechanism, which realizes the automatic separation and recycling of the hanging rod and sausages. Combined with the worm gear and worm transmission mechanism and partition design, it ensures independent operation and efficient transmission of the processing area.
It realizes automation of sausage processing, reduces labor costs, improves production efficiency, ensures high hygiene standards and yield rates, has strong adaptability, and flexibly adjusts the processing line length and regional configuration.
Smart Images

Figure CN115843853B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of food processing, in particular to an automated continuous sausage processing device. Background Art
[0002] In my country, sausages belong to the meat products industry and occupy nearly one-third of the overall meat products market. In the existing technology, sausage manufacturing mainly relies on corresponding smoke-cooking furnaces, steaming and drying furnaces, cooking furnaces, drying furnaces, cooling furnaces, etc. for processing and manufacturing. At present, the above-mentioned single-unit assembled furnaces are widely used at home and abroad. During operation, workers manually place the hanging rods with a series of sausages into the furnace body of the corresponding process, take them out after completion, and transfer them to the furnace body of the next process. Therefore, most of the current meat products industry is still a labor-intensive traditional industry, facing the problems of difficulty in recruiting and employing workers and high labor costs.
[0003] To solve this problem, we can only replace people with machines and gradually realize automation in the production process of enterprises. Therefore, it is necessary to design an automatically operated sausage processing line to improve efficiency, increase output, reduce production costs and enhance market competitiveness. Summary of the Invention
[0004] To solve the above technical problems, the present invention relates to an automated continuous sausage processing device, which has a simple and reliable structure, effectively solves the above technical problems, and is suitable for popularization and use. To achieve the above purpose, the present invention is implemented through the following technical solutions:
[0005] An automated continuous sausage processing device comprises a processing line, wherein the processing line comprises a unit box, wherein several of the unit boxes are spliced in sequence, and the internal cavity of the unit box is a processing cavity; a transmission mechanism, wherein the transmission mechanism is used to allow a hanging rod with sausages to pass through the processing line; an automatic rod feeding mechanism, wherein the automatic rod feeding mechanism is used to feed the hanging rod to a loading station; a loading grabbing mechanism, wherein the loading grabbing mechanism is used to transfer the hanging rod with sausages located at the loading station to the input end of the transmission mechanism; an automatic rod stripping mechanism, wherein the automatic rod stripping mechanism is used to separate the hanging rod from the transmission mechanism and drop it into the unloading station; an automatic rod extraction mechanism, wherein the automatic rod extraction mechanism is used to remove the hanging rod from the unloading station and separate it from the sausage; a material grabbing and recovery mechanism, wherein there are two material grabbing and recovery mechanisms respectively installed at the feed end and the discharge end of the processing line; and a recovery conveyor line, wherein the material grabbing and recovery mechanism is used to transport the hanging rod from the discharge end of the processing line to the feed end side of the processing line.
[0006] The transmission belt is wound around the first synchronous pulley and the second synchronous pulley, and the output shaft of the driving motor is connected to the first synchronous pulley, and the driving motor is used to drive the connected first synchronous pulley to rotate. The two adjusting plates are relatively arranged on the side surfaces of the first support frame, and the second synchronous pulley is located between the two adjusting plates. The adjusting plate is provided with a waist-shaped hole, and the support shaft end portion of the second synchronous pulley is located in the waist-shaped hole. One side of the adjusting plate is provided with a threaded hole connected to the waist-shaped hole, and the adjusting screw is connected to the threaded hole and The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.
[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: the feeding and grasping mechanism includes a first frame, a connecting rod drive assembly, and a first clamping jaw assembly, the connecting rod drive assembly is installed on the top of the first frame and connected to the first clamping jaw assembly, the connecting rod drive assembly is used to drive the first clamping jaw assembly to transfer between the feeding station and the input end of the transmission mechanism, the first clamping jaw assembly includes, the first clamping jaw assembly includes two oppositely arranged support plates, one side of each support plate is provided with a bracket, a first cylinder is fixedly installed on the bracket, the piston rod of the first cylinder is downward and connected to the driving rod, a limit rod is installed at the lower part of the driving rod, and the axis of the limit rod is aligned with the driving rod Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion. The swing arm ends up being rotated with the push of a button bar, and the button bar passes through the bottom end of the swing arm.
[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the transmission mechanism includes a second frame, a main chain, and a feeding horizontal conveyor, the second frame is docked with the first frame, the feeding horizontal conveyor is installed on the inner side of the second frame, the feeding horizontal conveyor includes two relatively arranged feeding chains and guard rails, the two guard rails are arranged on the outside of the two feeding chains, and the chain links of the feeding chain are evenly spaced with protrusions, and the protrusions are used to push the hanging rod to move horizontally with the feeding chain. The two main chains are relatively arranged and located on the outside of the feeding horizontal conveyor, and the main chain is used to make the hanging rod with sausages pass through the processing line, and the two main chains are provided with The guide section is used to guide the hanging rod into or out of the limiting slot, and the main chain is provided with a vertical upward section on the second frame and is used to support the hanging rod at the transmission end of the loading horizontal conveyor through the card plate.
[0009] The lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of
[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: the automatic rod-pulling mechanism includes a second support frame, the support frame is provided with a second linear displacement component, the structure of the second linear displacement component is the same as the structure of the first linear displacement component, a positioning block is provided above the support rod of the second linear displacement component, the positioning block is used to place the hanging rod and is provided with an arc groove matching the shape of the hanging rod, the support rod is also provided with a first hinge seat and a second hinge seat, the second hinge seat is located between the first hinge seat and the positioning block, the first hinge seat is connected to the tail end of the second cylinder, the piston rod end of the second cylinder is rotatably connected to the end of one side arm of a V-shaped block, the tip of the V-shaped block is rotatably connected to the second hinge seat, the second cylinder is used to drive the piston rod to extend, the V-shaped block can rotate and press the hanging rod on the positioning block, the side arm of the V-shaped block close to the positioning block is connected with a pressure block, and the pressure block is provided with a trapezoidal groove matching the hanging rod.
[0011] On the basis of the above scheme and as a preferred scheme of the above scheme: the material grabbing and recovery mechanism includes a mounting plate, a rotating shaft, a third cylinder, a fourth cylinder, a first connecting block, a second connecting block, a fixed rod, a sliding rod, a first push rod, a second push rod, and a recovery conveyor line. The side of the mounting plate is provided with two first bearing seats arranged opposite to each other up and down. The rotating shaft is rotatably connected to the bearings in the two first bearing seats. The rotating shaft is vertically arranged. The tail end of the third cylinder is rotatably connected to the third frame. The piston rod of the third cylinder is connected to the rotating shaft through the first connecting block. One end of the second connecting block is connected to the rotating shaft. The third cylinder is used to drive the rotating shaft to rotate. The top ends of the two sliding rods are fixedly connected to the lifting plate, and the second connecting block is provided with a sliding sleeve slidably connected to the sliding rod. The top ends of the two sliding rods are connected through the top plate, and a second clamping jaw assembly is provided on one side of the fixed rod. The second clamping jaw assembly has the same structure as the first clamping jaw assembly, and the first push rod and the second push rod are respectively connected to the mounting plate, and the first push rod and the second push rod are used to limit the rotation of the second connecting block.
[0012] On the basis of the above scheme and as a preferred scheme of the above scheme: partitions are symmetrically provided on the front and back sides of each unit box body, and corresponding feeding holes are provided at the bottom of the two partitions, and the feeding holes are communicated with the internal cavity of the unit box body, and an air duct is provided inside the partition, and the bottom end of the air duct is communicated with the feeding hole, and the top end of the air duct is used to dock with the exhaust device located on the top of the unit box body, the partition includes a frame, the feeding hole is provided at the bottom of the frame, the air duct is installed inside the frame, and a baffle is provided on both sides of the frame, and the air duct includes an upper tube body, a guide tube body, and the like arranged in sequence from top to bottom. The air duct is located between the reinforcing cross bars on both sides, and the reinforcing cross bars are provided with limit grooves that match the shape of the air duct. The frame also includes an upper fixed cross bar and a lower fixed cross bar. The tube body of the upper tube passes through the through hole of the upper fixed cross bar, and the bottom end of the lower tube body is located on the inner side of the groove of the lower fixed cross bar, and the air outlet of the lower tube body is connected to the through hole of the lower fixed cross bar.
[0013] On the basis of the above scheme and as a preferred scheme of the above scheme: it also includes a worm gear transmission mechanism, the worm gear transmission mechanism includes a worm, a first rotating shaft, a worm wheel, and a driving sprocket, the outer side of each of the unit boxes is provided with a mounting box, the worm is longitudinally arranged in the mounting box, the worm is evenly spaced and provided with a plurality of spiral tooth segments, the two ends of the first rotating shaft are respectively fixedly connected to the worm wheel and the driving sprocket, the first rotating shaft is transversely arranged and rotatably passes through the unit box, the worm wheel, the first rotating shaft, and the driving sprocket are coaxially arranged, the spiral tooth segment of each worm is meshed with a worm wheel, the driving sprocket is used to install a main chain, the main chain is located inside the unit box, and a second rotating shaft and a driven sprocket are also provided inside the unit box, and several of the driven sprockets are connected to several driving chain The wheels are staggered up and down, one end of the second rotating shaft is rotatably connected to the unit box body, and the other end of the second rotating shaft is fixedly connected to the driven sprocket, the main chain is arranged in a continuous wave shape and is wound around each driving sprocket and the driven sprocket, a plurality of second bearing seats evenly spaced are provided in the installation box, the worm is connected to the second bearing seat through a bearing, the installation box is provided with an opening on the side away from the unit box body, the opening of the installation box is provided with a cover plate, one end of the cover plate is rotatably connected to the installation box through a hinge assembly, and a handle is provided on the outside of the cover plate, the worm gear transmission mechanism also includes a limiting sleeve, the first rotating shaft passes through the through hole of the limiting sleeve, the first rotating shaft rotates with the inner wall of the limiting sleeve, and the limiting sleeve is installed in the through hole of the side plate of the unit box body.
[0014] The present invention also relates to a working method of an automated continuous sausage processing device, comprising performing the following steps:
[0015] S1, the support rod of the automatic rod feeding mechanism is in the initial position, the hanging rod is placed above the support rod of the automatic rod feeding mechanism and supported by the limit block, the conveyor belt of the first linear displacement assembly starts to run and carries the pallet to the side of the upper feeding station until the hanging rod moves to the loading station located on the inner side of the first frame, and a number of sausages in series are hung on the hanging rod at the loading station;
[0016] S2, the connecting rod drive assembly drives the first clamping jaw assembly to move to the loading station, the first cylinder of the first clamping jaw assembly drives the driving rod to rise, so that the two clamping blocks move together to clamp the two ends of the hanging rod, and then the first clamping jaw assembly drives the second clamping jaw assembly to move to the input end of the loading horizontal conveyor. At the same time, the support rod of the automatic rod feeding mechanism is reset under the drive of the first linear displacement assembly;
[0017] S3, the first clamping jaw assembly places the hanging rod at the input end of the horizontal feeding conveyor. The hanging rod is pushed by the protrusions on the feeding chain of the horizontal conveyor to move horizontally and approach the vertical upward section of the main chain. When the hanging rod moves to the end of the feeding chain of the horizontal conveyor, the clamping plates on the vertical upward section of the main chain lift the hanging rod from both sides from bottom to top, and the two ends of the hanging rod pass through the limit slots of the clamping plates on both sides.
[0018] S4, the worm gear transmission mechanism continues to operate and transmits the power of the drive device to the main chain, causing the main chain to continue to operate. The hanging rod moves with the main chain and passes through each unit box arranged in sequence in the processing line. The hanging rod moves along a wavy path in the unit box and passes through the cooking and drying area, smoking area, and cooling area of the processing line in sequence until it reaches the discharge station;
[0019] S5, the hanging rod moves with the main chain to the downward section located inside the third frame and running obliquely downward. When the hanging rod moves with the downward section of the main chain, it is blocked by the stripping plate when passing through the stripping plate and falls into the stripping trough from the inlet expanded outward from the top of the stripping plate. At this time, the positioning block of the automatic rod withdrawal mechanism is located on one side of the stripping plate, the pressure block of the V-shaped block is in a raised state, and the hanging rod falls into the stripping trough of the stripping plate while one end of the hanging rod falls on the arc groove of the positioning block.
[0020] S6, a sausage discharge conveyor line is preset under the stripping plate. The second cylinder of the automatic rod extraction mechanism drives the piston rod to extend and rotate the V-shaped block until the pressing block presses the hanging rod on the positioning block. The second linear displacement component drives the clamped hanging rod to move to the side away from the discharge station so that the hanging rod is extracted and the sausage falls onto the discharge conveyor line and is sent away, completing the separation and transmission of the hanging rod and the sausage;
[0021] S7, the material grabbing and recycling mechanism at the discharge end can clamp the hanging rod located on the positioning block through its second clamping claw assembly, and the third cylinder can drive the rotating shaft to rotate to adjust the angular position of the hanging rod. The hanging rod is transferred to the recovery conveyor line and moved toward the feed end of the processing line. The material grabbing and recycling mechanism at the feed end transfers the hanging rod to the limit block of the automatic feeding mechanism at the initial position;
[0022] S8, repeat steps S1-S7.
[0023] Compared with the prior art, the present invention has the following outstanding and beneficial technical effects: through the cooperation of the corresponding transmission mechanism, automatic feeding rod mechanism, loading and grabbing mechanism, automatic rod stripping mechanism, automatic rod extraction mechanism, material grabbing and recycling mechanism and recycling conveyor line, the hanging rod with sausages can pass through the processing line, and the hanging rod and the sausages can be automatically separated and the hanging rod can be recycled and reused at the end of the transmission. The whole process saves manpower, improves efficiency, reduces the labor intensity of workers, and saves labor costs. In addition, the various processing areas in this equipment are separated and separately set, which can realize the independent operation of functions such as drying and steaming, and the corresponding temperature and humidity can be set and controlled separately. The products are processed in a flow-type manner in the processing line without contact with personnel, ensuring strict high hygiene standards. The air flow in the furnace is consistent and the product moves back and forth, so the finished product rate is higher than that of a single furnace. The specific processing line length and area configuration can also be customized and adjusted according to customer process requirements, with good adaptability and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a top view of the whole equipment;
[0025] Figure 2 It is a front view schematic diagram of the whole equipment;
[0026] Figure 3 It is a schematic diagram of the material end on the processing line;
[0027] Figure 4 It is a schematic diagram of the feeding and grabbing mechanism;
[0028] Figure 5 is a schematic diagram of the transmission mechanism;
[0029] Figure 6 It is a schematic diagram of the automatic rod-tripping mechanism;
[0030] Figure 7 It is a schematic diagram of the card board structure;
[0031] Figure 8 It is a schematic diagram of the automatic rod feeding mechanism;
[0032] Figure 9 This is a schematic diagram of the discharge end of the processing line;
[0033] Figure 10 It is a schematic diagram of the worm gear transmission structure;
[0034] Figure 11 This is a schematic diagram of the material grabbing and recycling mechanism;
[0035] Figure 12 It is a schematic diagram of the automatic rod extraction mechanism;
[0036] Figure 13 It is a schematic diagram of the interior of the unit box;
[0037] Figure 14 It is a schematic diagram of the unit box structure;
[0038] Figure 15 It is the overall schematic diagram of the partition;
[0039] Figure 16 This is a schematic diagram of the interior of the partition. DETAILED DESCRIPTION
[0040] In order to make the objectives, technical solutions and advantages of this application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments. However, the specific implementation methods and embodiments described below are only for illustrative purposes and are not intended to limit the present invention.
[0041] In the description of this application, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.
[0042] In my country, sausages belong to the meat products industry and occupy nearly one-third of the overall meat products market. In the existing technology, sausage manufacturing mainly relies on corresponding smoke-cooking furnaces, steaming and drying furnaces, cooking furnaces, drying furnaces, cooling furnaces, etc. for processing and manufacturing. At present, the above-mentioned single-unit assembled furnaces are widely used at home and abroad. During operation, workers manually place the hanging rods with a series of sausages into the furnace body of the corresponding process, take them out after completion, and transfer them to the furnace body of the next process. Therefore, most of the current meat products industry is still a labor-intensive traditional industry, facing the problems of difficulty in recruiting and employing workers and high labor costs.
[0043] To solve this problem, we can only replace people with machines and gradually realize automation in the production process of the enterprise. Therefore, it is necessary to design an automatically operated sausage processing line 1 to improve efficiency, increase output, reduce production costs and enhance market competitiveness.
[0044] In order to solve the above technical problems, Figure 1-16 As shown, the present invention relates to an automated continuous sausage processing equipment, including a processing line 1, wherein the processing line 1 includes a unit box 101, and the processing line 1 is composed of several unit boxes 101 spliced in sequence. Corresponding processing equipment can be installed in the cavity of each unit box 101 to serve as a smoking furnace, a steaming and drying furnace, a steaming furnace, a drying furnace, a cooling furnace and other processing furnace bodies. According to the conventional sausage processing process, the processing line 1 can be finally divided into a steaming and drying area, a smoking area and a cooling area. The production line length and area configuration can be customized according to the customer's process requirements, and only the number of corresponding unit boxes 101 needs to be changed.
[0045] The present equipment also includes a transmission mechanism 2, which is used to allow the hanging rod 4 with sausages hung on it to pass through the processing line 1; an automatic rod feeding mechanism 3, which is used to feed the hanging rod 4 to the loading station; a loading grabbing mechanism 5, which is used to transfer the hanging rod 4 located at the loading station and with sausages hung on it to the input end of the transmission mechanism 2; an automatic rod removing mechanism 6, which is used to separate the hanging rod 4 from the transmission mechanism 2 and make it fall into the unloading station; an automatic rod pulling mechanism 7, which is used to remove the hanging rod 4 from the unloading station and separate it from the sausage; a material grabbing and recovery mechanism 8, which has two material grabbing and recovery mechanisms and is respectively installed at the feed end and the discharge end of the processing line 1; and a recovery conveyor line 9, which is used to transport the hanging rod 4 from the discharge end of the processing line 1 to the feed end side of the processing line 1.
[0046] Specifically, the automatic rod feeding mechanism 3 includes a first support frame 301, on which a first linear displacement assembly 302 is provided, and the first linear displacement assembly 302 includes a transmission belt 3021, a support plate 3022, a support rod 3023, a drive motor, a first synchronous pulley 3024, a second synchronous pulley 3025, an adjusting screw 3026, an adjusting plate 3027, a pressing plate 3028, and a guide wheel assembly 3029. The first synchronous pulley 3024 and the second synchronous pulley 3025 are respectively arranged at both ends of the first support frame 301, the transmission belt 3021 is wound around the first synchronous pulley 3024 and the second synchronous pulley 3025, and the output shaft of the drive motor is connected to the first synchronous pulley 3024 The driving motor is used to drive the connected first synchronous pulley 3024 to rotate. The two adjusting plates 3027 are relatively arranged on the sides of the first support frame 301. The second synchronous pulley 3025 is located between the two adjusting plates 3027. The adjusting plate 3027 is provided with a waist-shaped hole. The end of the support shaft of the second synchronous pulley 3025 is located in the waist-shaped hole. One side of the adjusting plate 3027 is provided with a threaded hole connected to the waist-shaped hole. The adjusting screw 3026 is connected to the threaded hole and one end thereof is tightly pressed against the end of the support shaft. The position of the support shaft can be adjusted by rotating the adjusting screw 3026, thereby adjusting the distance between the second synchronous pulley 3025 and the first synchronous pulley 3024. Corresponding tension adjustment can be performed in this way.
[0047] The lifting mechanism 3021 is a kind of lifting mechanism that is used to lift the lifting platform 3022 and the lifting platform 3023. The lifting mechanism 3021 is a kind of lifting mechanism that is used to lift the lifting platform 3022 and the lifting platform 3023. The lifting mechanism 3021 is a kind of lifting mechanism that is used to lift the lifting platform 3022 and the lifting platform 3023. The lifting mechanism 3021 is a kind of lifting mechanism that is used to lift the lifting platform 3022 and the lifting platform 3023. 04 cooperate with each other to accurately position and support the hanging rod 4, facilitating subsequent loading. The bottom of the support plate 3022 is provided with at least one set of guide wheel assemblies 3029. The guide wheel assembly 3029 includes a fixed plate symmetrically arranged below the support plate 3022. The conveyor belt 3021 is located between the two fixed plates. Each side of the fixed plate is provided with a rotatable upper guide wheel and a lower guide wheel. The first support frame 301 is also provided with two guide rods. The two guide rods are symmetrically arranged on both sides of the conveyor belt 3021. The guide rods are located between a set of upper and lower guide wheels. The upper and lower guide wheels have grooves corresponding to the guide rods. Therefore, the upper and lower guide wheels can cooperate with the guide rods. When the support plate 3022 moves linearly with the conveyor belt 3021, the cooperation between the guide wheels and the guide rods plays a guiding role, ensuring its movement accuracy. This device can realize automatic loading of the hanging rod 4. The cooperation between the guide wheel assembly 3029 and the conveyor belt 3021 ensures the movement accuracy during loading, and the support is stable and the positioning is accurate.
[0048] It is further preferred in this embodiment that the feeding and grasping mechanism 5 includes a first frame 501, a connecting rod drive assembly 502, and a first clamping jaw assembly 503. The connecting rod drive assembly 502 is installed on the top of the first frame 501 and is connected to the first clamping jaw assembly 503. The connecting rod drive assembly 502 includes a rotatable first rotating plate 5021, a second rotating plate 5022 and a connecting rod assembly 5023 connected thereto. The connecting rod assembly 5023 is connected to a mounting bracket 5024, and an adjusting cylinder 5025 is connected to one side of the mounting bracket 5024. The connecting rod drive assembly 502 is used to drive the first clamping jaw assembly 503 to move between the feeding station and the transmission mechanism 2. The first clamping jaw assembly 503 includes two relatively arranged support plates 5031, the support plates 5031 are rotatably connected to the mounting bracket 5024, and a cross bar is connected between the two support plates 5031. The adjusting cylinder 5025 is rotatably connected to the cross bar and can drive the two support plates 5031 to rotate through the cross bar to achieve angle adjustment. A bracket 5032 is provided on one side of each support plate 5031, and a first cylinder 5034 is fixedly installed on the bracket 5032. The piston rod of the first cylinder 5034 is downward and connected to a driving rod 5035. A limiting rod 5036 is installed at the lower part of the driving rod 5035. The axis of 5036 is perpendicular to the axis of the driving rod 5035. A limiting sleeve 5033 is further provided on the side of the support plate 5031. The two limiting sleeves 5033 are symmetrically arranged on both sides of the driving rod 5035. Each limiting sleeve is rotatably connected to a movable plate 5037. A clamping block 5038 is provided at the bottom of the movable plate 5037. A protrusion is provided on one side of the movable plate 5037. The protrusions of two adjacent movable plates 5037 are staggered. The protrusions are provided with guide grooves. The limiting rod 5036 passes through the guide grooves of the two staggered protrusions. The first cylinder 5034 is used to drive the driving rod 5035 to rise. When lowering, the movable plate 5037 rotates around the axial direction of the limiting sleeve. A guide seat 5039 is also installed on the side of the support plate 5031. The guide seat 5039 is provided with a guide hole that matches the driving rod 5035. The driving rod 5035 passes through the guide hole. When the first cylinder 5034 drives the driving rod 5035 to move downward, the two movable plates 5037 open to both sides so that the clamping block 5038 can be opened, so that the first clamping jaw assembly 503 can put down the hanging rod 4. The two movable plates 5037 are brought together to enable the two clamping blocks 5038 to clamp the hanging rod 4. The driving rod 5035 is guided and positioned by the setting of the guide seat 5039.
[0049] In this embodiment, it is further preferred that the transmission mechanism 2 includes a second frame 201, a main chain 202, and a loading horizontal conveyor 203. The second frame 201 is docked with the first frame 501, and the loading horizontal conveyor 203 is installed on the inner side of the second frame 201. The loading horizontal conveyor 203 includes two relatively arranged loading chains 2031 and guard rails 2032. The two guard rails 2032 are arranged on the outside of the two loading chains 2031. The guard rails 2032 are arranged on the outside of the two loading chains 2031. The spacing of 032 is adapted to the length of the hanging rod 4, and the chain links of the feeding chain 2031 are evenly spaced with protrusions 2033. When the hanging rod 4 is placed on the feeding horizontal conveyor 203 by the feeding grabbing mechanism 5, the protrusions 2033 are used to push the hanging rod 4 to move horizontally with the feeding chain 2031. The two main chains 202 are arranged opposite to each other and are located on the outside of the feeding horizontal conveyor 203. The main chain 202 is used to make the hanging rod 4 with sausages hanging on it pass through the processing line 1. The two main chains 202 are arranged opposite to each other and are located on the outside of the feeding horizontal conveyor 203. The main chain 202 is used to make the hanging rod 4 with sausages hanging on it pass through the processing line 1. The main chain 202 is provided with a plurality of corresponding card plates 204, one end of the card plate 204 is fixedly connected to the chain link of the main chain 202, and the card plate 204 is provided with a limit slot. When the hanging rod 4 moves with the main chain 202, the two ends of the hanging rod 4 pass through the limit slots of the card plates 204 on both sides respectively. The limit slot of the card plate 204 includes a supporting section 2041, and the two ends of the supporting section 2041 extend to form a hook section 2042 and a guide section 2043 respectively. The supporting section 2041 is used to support the hanging rod 4 when the hanging rod 4 moves horizontally with the chain, the hook section 2042 is used to support the hanging rod 4 when the hanging rod 4 moves downward with the chain, and the guide section 2043 is used to guide the hanging rod 4 into or out of the limit slot. The main chain 202 is provided with a vertical upward section on the second frame 201 and is used to support the hanging rod 4 located at the transmission end of the loading horizontal conveyor 203 through the card plate 204, so that the hanging rod 4 can pass through the processing line 1 with the main chain 202.
[0050] It is further preferred in this embodiment that the automatic rod-removing mechanism 6 includes a third frame 601, and the third frame 601 is docked at the discharge end of the processing line 1. The main chain 202 is provided with a downward section that runs obliquely downward in the third frame 601. The third frame 601 is also provided with two symmetrically arranged stripping plates 602. The stripping plates 602 are located below the downward section of the main chain 202. The stripping plates 602 are provided with a stripping trough. The top of the stripping trough is provided with an outward-expanded inlet. The setting of the inlet facilitates the hanging rod 4 to enter the stripping trough. The stripping plate 602 is used to make the hanging rod 4 that moves with the main chain 202 fall into the stripping trough when it moves obliquely downward with the main chain 202 and passes through the stripping plate 602, thereby completing separation from the clamping plate 204, and realizing automatic rod-removing separation without the need for additional manpower.
[0051] The automatic stripping mechanism 6 also includes a fixed seat 603, and the stripping plate 602 is connected to the fixed seat 603 by bolt connection, which is convenient for disassembly. The vertical plate body of the fixed seat 603 fits with the stripping plate 602 to ensure the support stability of the stripping plate. One end of the fixed seat 603 is fixedly connected to the third frame, and a guide plate 604 is fixedly installed on the horizontal plate body of the 603. The guide plate 604 is located between the stripping plate 602 and the frame. A guide portion is provided on the top of the guide plate 604, and the guide portion is inclined toward the outside of the third frame. When the hanging rod 4 separates from the clamping plate 204 and falls downward into the stripping trough, the end of the hanging rod 4 is guided by the guide portion, so that the two ends of the hanging rod 4 are limited by the guide plate 604 to ensure the accuracy of the falling rod position.
[0052] The present embodiment is further preferred in that the automatic rod-drawing mechanism 7 includes a second support frame 701, on which a second linear displacement assembly 702 is provided, and the structure of the second linear displacement assembly 702 is the same as that of the first linear displacement assembly 302, and a positioning block 703 is provided above the support rod 3023 of the second linear displacement assembly 702, and the positioning block 703 is used to place the hanging rod 4 and is provided with an arc groove matching the shape of the hanging rod 4, and the support rod 3023 is also provided with a first hinge seat 704 and a second hinge seat 705, and the second hinge seat 705 is located between the first hinge seat 704 and the positioning block 703, and the first hinge seat 704 is connected to the tail end of the second cylinder 706, and the piston rod end of the second cylinder 706 is rotatably connected to the end of one side arm of a V-block 707, and the tip of the V-block 707 is rotatably connected to the second hinge seat 705, and the second cylinder 706 is used to drive the piston rod to extend when the V-block 707 The hanging rod 4 on the positioning block 703 can be rotated and pressed. The side arm of the V-shaped block 707 close to the positioning block 703 is connected with a pressing block 708. The pressing block 708 is provided with a trapezoidal groove that cooperates with the hanging rod 4. The second linear displacement mechanism can drive the positioning block 703 to move. When the positioning block 703 is located at the blanking station and is ready to be taken over, the piston rod of the second cylinder 706 is retracted and the pressing block 708 is not pressed on the positioning block 703. When the automated processing line 1 with sausages is sent out of the hanging rod 4 and After it reaches the designated unloading station, one side end of the hanging rod 4 is located on the positioning block 703. At this time, the piston rod of the second cylinder 706 extends to make the V-block 707 rotate and finally press the pressure block 708 on the end of the hanging rod 4. The pressure block 708 cooperates with the positioning block 703 to clamp the hanging rod 4. The second linear displacement component 702 drives the hanging rod 4 to leave the blanking station and completes the automatic rod withdrawal operation. No worker intervention is required, and the hanging rod 4 can be quickly separated from the sausage, which is efficient, simple and effective in structure.
[0053] In this embodiment, it is further preferred that the material grabbing and recycling mechanism 8 includes a mounting plate 801, a rotating shaft 802, a third cylinder 803, a fourth cylinder 804, a first connecting block 805, a second connecting block 806, a fixed rod 807, a sliding rod 808, a first push rod 809, a second push rod 810, and a recycling conveyor line 9. The side of the mounting plate 801 is provided with two first bearing seats 811 arranged opposite to each other in an upper and lower direction. The rotating shaft 802 is rotatably connected to the bearings in the two first bearing seats 811. The rotating shaft 802 is connected to the bearings in the two first bearing seats 811. 02 is arranged vertically, the tail end of the third cylinder 803 is rotatably connected to the third frame, the piston rod of the third cylinder 803 is connected to the rotating shaft 802 through the first connecting block 805, and one end of the second connecting block 806 is connected to the rotating shaft 802, the third cylinder 803 is used to drive the rotating shaft 802 to rotate and drive the second connecting block 806 to rotate, the rotation angle of the second connecting block 806 is ninety degrees, the fourth cylinder 804 is fixed on one side of the second connecting block 806, the fourth cylinder 804 The piston rod is downward and connected to the lifting plate 812, the fixed rod 807 is installed below the lifting plate 812, the two sliding rods 808 are arranged in parallel and pass through the second connecting block 806, the bottom end of the sliding rod 808 is fixedly connected to the lifting plate 812, the second connecting block 806 is provided with a sliding sleeve that is slidably connected to the sliding rod 808, the top ends of the two sliding rods 808 are connected through the top plate, and when the fourth cylinder 804 drives the lifting plate 812 to move up and down, the sliding rod 808 can slide up and down along the sliding sleeve, and the sliding rod 808 and the sliding sleeve are connected. The cooperation plays a guiding role to improve the supporting capacity of the lifting plate 812 while ensuring the lifting and lowering movement accuracy. A second clamping jaw assembly 813 is provided on one side of the fixed rod 807. The second clamping jaw assembly 813 has the same structure as the first clamping jaw assembly 503. Through the cooperation of the third cylinder 803 and the fourth cylinder 804, the second clamping jaw assembly 813 can be transferred between the recovery conveyor line 9 and the automatic rod withdrawal mechanism 7. The second clamping jaw assembly 813 can clamp the hanging rod 4 and operate automatically to replace workers to clamp and move materials.
[0054] The first push rod 809 and the second push rod 810 are respectively connected to the mounting plate 801. The first push rod 809 and the second push rod 810 are used to limit the rotation of the second connecting block 806. When the second connecting block 806 switches between two position states, it is limited and supported by the first push rod 809 and the second push rod 810 respectively.
[0055] The material grabbing and recovery mechanism 8 located at the discharge end can transfer the hanging rod 4 on the positioning block 703 of the automatic rod pulling mechanism 7 to the recovery conveyor line 9 and rotate it ninety degrees. The recovery conveyor line 9 is used to transport the hanging rod 4 to the feed end side of the processing line 1. The material grabbing and recovery mechanism 8 located at the feed end can clamp the hanging rod 4 and transfer it to the limit block 304 of the automatic rod feeding mechanism 3, and cooperate with each other to complete the recovery of the hanging rod 4.
[0056] It is further preferred in this embodiment that partitions 102 are symmetrically provided on the front and rear sides of each of the unit boxes 101, and corresponding feed holes 103 are provided at the bottom of the two partitions 102. The feed holes 103 are connected to the internal cavity of the unit box 101. The feed holes 103 are used for the transmission equipment in the processing line 1 to pass through so that the sausages can pass through each unit box 101 with the transmission equipment.
[0057] Taking into account the need for sausages to pass through the adjacent furnace bodies, the chambers of the two are connected, and the resulting problem is that the gas flow between different processing furnaces is prone to cross-flavoring, which will affect the processing quality of the sausages. In order to solve this technical problem, it is further preferred in this embodiment that an air duct 1021 is provided inside the partition 102, and the bottom end of the air duct 1021 is connected to the feed hole 103, and the top end of the air duct 1021 is used to connect to the exhaust device located on the top of the unit box 101. The partition 102 includes a frame 1022, and the feed hole 103 is provided at the bottom of the frame 1022. The air duct 1021 is installed inside the frame 1022, and a baffle 1023 is provided on both sides of the frame 1022. The air duct 1021 includes an upper tube body, a guide tube body, and a lower tube body arranged in sequence from top to bottom. The upper tube body and the lower tube body are both rectangular tube bodies, and the guide tube body has a trapezoidal structure with a small top and a large bottom. The upper end of the guide tube body is connected to the upper tube body, and the lower end of the guide tube body is connected to the lower tube body. The frame 1022 also includes a plurality of reinforcing cross bars 1024. The air duct 1021 is located between the reinforcing cross bars 1024 on both sides. The reinforcing cross bars 1024 are provided with limiting grooves that match the shape of the air duct 1021. The frame 1022 also includes an upper fixed cross bar 1025 and a lower fixed cross bar 1026. The tube body of the upper tube body passes through the through hole of the upper fixed cross bar 1025, and the bottom end of the lower tube body is located inside the groove of the lower fixed cross bar 1026 and the air outlet of the lower tube body is connected to the through hole of the lower fixed cross bar 1026. When the fan of the exhaust device is working, the air flow can be led out from the filter hole through the air duct 1021, thereby avoiding the occurrence of odor between the two adjacent unit boxes 101, ensuring the final processing quality of the sausage, and since the ventilation hole area is reduced when the air flow moves from the lower tube body to the upper tube body, the flow rate can be increased, thereby improving the exhaust efficiency.
[0058] Taking into account that the chain required for the entire equipment production line is long, the use of an ordinary chain transmission structure will lead to problems such as chain tension transition and chain easy falling off, and the high failure rate of damage affects the operating stability and smoothness of the equipment. In order to solve this technical problem, it is further preferred in this embodiment that a worm gear transmission mechanism 10 is also included, and the worm gear transmission mechanism 10 includes a worm 1001, a first rotating shaft 1002, a worm wheel 1003, and a driving sprocket 1004. The outer side surface of each unit box body 101 is provided with an installation box 1005, and the worm 1001 is longitudinally arranged in the installation box 1005, and the worm 1001 is spaced apart. A plurality of spiral tooth segments are evenly provided, and the two ends of the first rotating shaft 1002 are fixedly connected to the worm wheel 1003 and the driving sprocket 1004 respectively. The first rotating shaft 1002 is arranged horizontally and rotatably passes through the unit box 101. The worm wheel 1003, the first rotating shaft 1002, and the driving sprocket 1004 are coaxially arranged. The spiral tooth segment of each worm 1001 is engaged with a worm wheel 1003. The driving sprocket 1004 is used to install the main chain 202. The main chain 202 is located inside the unit box 101. The unit box 101 is also provided with a second rotating shaft 1006 and a driven sprocket 1007. The driven sprocket 1007 and the plurality of driving sprockets 1004 are arranged alternately up and down, one end of the second rotating shaft 1006 is rotatably connected to the unit box 101, and the other end of the second rotating shaft 1006 is fixedly connected to the driven sprocket 1007, the main chain 202 is arranged in a continuous wave shape and is wound around each driving sprocket 1004 and the driven sprocket 1007, the installation box 1005 is provided with a plurality of second bearing seats 1008 arranged evenly at intervals, the worm 1001 is connected to the second bearing seat 1008 through a bearing, the installation box 1005 is provided with an opening on the side away from the unit box 101, and the installation box 1005 is provided with a plurality of second bearing seats 1008 arranged evenly at intervals. A cover plate is provided at the opening of 005, one end of the cover plate is rotatably connected to the installation box 1005 through a hinge assembly, a handle is provided on the outside of the cover plate, and the worm gear transmission mechanism 10 also includes a limiting sleeve, the first rotating shaft 1002 passes through the through hole of the limiting sleeve, the first rotating shaft 1002 rotates with the inner wall of the limiting sleeve, and the limiting sleeve is installed in the side plate through hole of the unit box 101. Since each set of active sprockets 1004 is independently driven through the cooperation of the worm wheel 1003 and the worm 1001, it ensures that the main chain 202 has almost no tension, the damage rate is extremely low, and the risk of chain falling off due to excessive tension is avoided.
[0059] The present invention also relates to a working method of an automated continuous sausage processing device, comprising performing the following steps:
[0060] S1: The support rod 3023 of the automatic rod feeding mechanism 3 is in the initial position. The hanging rod 4 is placed above the support rod 3023 of the automatic rod feeding mechanism 3 and supported by the limit block 304. The conveyor belt 3021 of the first linear displacement assembly 302 starts to run and carries the pallet 3022 to the side of the upper feeding station until the hanging rod 4 moves to the loading station located inside the first frame 501, docks with the sausage filling equipment, and hangs a number of sausages in series on the hanging rod 4 located at the loading station.
[0061] S2, the connecting rod driving assembly 502 drives the first clamping jaw assembly 503 to move to the loading station, and the first cylinder 5034 of the first clamping jaw assembly 503 drives the driving rod 5035 to rise, so that the two clamping blocks 5038 move together to clamp the two ends of the hanging rod 4. Then, the first clamping jaw assembly 503 drives the second clamping jaw assembly 813 to move to the input end of the loading horizontal conveyor 203. At the same time, the support rod 3023 of the automatic rod feeding mechanism 3 is reset under the drive of the first linear displacement assembly 302;
[0062] S3, the first clamping jaw assembly 503 places the hanging rod 4 on the input end of the loading horizontal conveyor 203, and the hanging rod 4 is pushed by the protrusion 2033 on the loading chain 2031 of the horizontal conveyor to move horizontally and approach the vertical upward section of the main chain 202. When the hanging rod 4 moves to the transmission end of the loading chain 2031 of the horizontal conveyor, the clamping plate 204 on the vertical upward section of the main chain 202 lifts the hanging rod 4 from both sides from bottom to top, and the two ends of the hanging rod 4 pass through the limit slots of the clamping plates 204 on both sides;
[0063] S4, the worm gear transmission mechanism 10 continues to operate and transmits the power of the driving device to the main chain 202, causing the main chain 202 to continue to operate. The hanging rod 4 moves with the main chain 202 and passes through each unit box 101 arranged in sequence in the processing line 1. The hanging rod 4 moves along a wavy path in the unit box 101 and passes through the cooking and drying zone, smoking zone, and cooling zone in the processing line 1 in sequence until it reaches the discharge station;
[0064] S5, the hanging rod 4 moves with the main chain 202 to the downward section that runs downwardly at an angle on the inner side of the third frame 601. When the hanging rod 4 moves with the downward section of the main chain 202, it is blocked by the stripping plate 602 when passing through the stripping plate and falls into the stripping trough from the inlet expanded from the top of the stripping plate 602. At this time, the positioning block 703 of the automatic rod-drawing mechanism 7 is located on one side of the stripping plate, and the pressing block 708 of the V-shaped block 707 is in a raised state. The hanging rod 4 falls into the stripping trough of the stripping plate 602, and one end of the hanging rod 4 falls on the arc groove of the positioning block 703.
[0065] S6, a sausage discharge conveyor line is preset below the stripper plate 602, and the second cylinder 706 of the automatic rod extraction mechanism 7 drives the piston rod to extend and rotates the V-shaped block 707 until the pressing block 708 presses the hanging rod 4 located on the positioning block 703, and the second linear displacement component 702 drives the clamped hanging rod 4 to move to the side away from the discharge station so that the hanging rod 4 is extracted and the sausage falls onto the discharge conveyor line and is sent away, completing the separation and transmission of the hanging rod 4 and the sausage;
[0066] S7, the material grabbing and recycling mechanism 8 at the discharge end can clamp the hanging rod 4 located on the positioning block 703 through its second clamping claw assembly 813, and the third cylinder 803 can drive the rotating shaft 802 to rotate to adjust the angular position of the hanging rod 4. The hanging rod 4 is transferred to the recovery conveyor line 9 and moves toward the feed end of the processing line 1. The hanging rod 4 is transferred to the limit block 304 of the automatic feeding mechanism 3 at the initial position through the material grabbing and recycling mechanism 8 at the feed end;
[0067] S8, repeat steps S1-S7.
[0068] Through the cooperation of the corresponding transmission mechanism 2, automatic rod feeding mechanism 3, material loading and grabbing mechanism 5, automatic rod stripping mechanism 6, automatic rod extraction mechanism 7, material grabbing and recycling mechanism 8 and recycling conveyor line 9, the hanging rod 4 with sausages can pass through the processing line 1, and the hanging rod 4 can be automatically separated from the sausages and the hanging rod 4 can be recycled and reused at the end of the transmission. The whole process saves manpower, improves efficiency, reduces the labor intensity of workers, and saves labor costs. In addition, the various processing areas in this equipment are separated and separately set to realize independent operation of functions such as drying and steaming, and the corresponding temperature and humidity can be set and controlled separately. The product moves up and down in the processing line 1 for flow processing, and no contact with personnel can ensure strict high hygiene standards. The consistent air flow in the furnace and the reciprocating motion of the product have a higher yield rate than a single furnace. The specific length of the processing line 1 and the regional configuration can also be customized and adjusted according to the customer's process requirements, with good adaptability and flexibility.
[0069] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made by technicians in the relevant technical field based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automated continuous sausage processing equipment, characterized by: include A processing line, wherein the processing line includes a unit box, a plurality of the unit boxes are sequentially spliced, and the internal cavity of the unit box is a processing chamber; a conveying mechanism for allowing the hanging rods with sausages hung thereon to pass through the processing line; An automatic rod feeding mechanism, which is used to feed the hanging rod to the loading station; A feeding and grabbing mechanism, which is used to transfer the hanging rod with sausages hung on it at the feeding station to the input end of the transmission mechanism; An automatic rod-dropping mechanism, which is used to separate the hanging rod from the transmission mechanism and drop it into the unloading station; An automatic rod extraction mechanism, which is used to remove the hanging rod from the unloading station and separate it from the sausages; A material grabbing and recycling mechanism, wherein two of the material grabbing and recycling mechanisms are installed at the feed end and the discharge end of the processing line respectively; A recycling conveyor line is used to convey the hanging rods from the discharge end of the processing line to the feed end of the processing line; The transmission belt is wound around the first synchronous pulley and the second synchronous pulley, and the output shaft of the driving motor is connected to the first synchronous pulley, and the driving motor is used to drive the connected first synchronous pulley to rotate. The two adjusting plates are relatively arranged on the side surfaces of the first support frame, and the second synchronous pulley is located between the two adjusting plates. The adjusting plate is provided with a waist-shaped hole, and the support shaft end end of the second synchronous pulley is located in the waist-shaped hole. One side of the adjusting plate is provided with a threaded hole connected to the waist-shaped hole, and the adjusting screw is connected to the threaded hole and one end thereof abuts against the end of the support shaft. The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.
2. The automated continuous sausage processing equipment according to claim 1, characterized in that: The feeding and grabbing mechanism includes a first frame, a connecting rod drive assembly, and a first clamping jaw assembly, the connecting rod drive assembly is installed on the top of the first frame and connected to the first clamping jaw assembly, the connecting rod drive assembly is used to drive the first clamping jaw assembly to transfer between the feeding station and the input end of the transmission mechanism, the first clamping jaw assembly includes two oppositely arranged support plates, one side of each support plate is provided with a bracket, a first cylinder is fixedly installed on the bracket, the piston rod of the first cylinder is downward and connected to the driving rod, a limiting rod is installed at the lower part of the driving rod, the axis of the limiting rod is perpendicular to the axis of the driving rod, and the side of the support plate is also A limiting sleeve is provided, and the two limiting sleeves are symmetrically arranged on both sides of the driving rod, and each limiting sleeve is rotatably connected to a movable plate, and a clamping block is provided at the bottom of the movable plate, and a protrusion is provided on one side of the movable plate. The protrusions of two adjacent movable plates are staggered, and the protrusions are provided with guide grooves, and the limiting rod passes through the guide grooves of the two staggered protrusions. The first cylinder is used to make the movable plate rotate around the axial direction of the limiting sleeve when driving the driving rod to rise and fall. A guide seat is also installed on the side of the support plate, and the guide seat is provided with a guide hole matching the driving rod, and the driving rod passes through the guide hole.
3. The automated continuous sausage processing equipment according to claim 2, characterized in that: The transmission mechanism includes a second frame, a main chain, and a loading horizontal conveyor. The second frame is docked with the first frame, and the loading horizontal conveyor is installed on the inner side of the second frame. The loading horizontal conveyor includes two relatively arranged loading chains and guard rails. The two guard rails are arranged on the outside of the two loading chains. The chain links of the loading chains are evenly spaced with protrusions, and the protrusions are used to push the hanging rod to move horizontally with the loading chain. The two main chains are relatively arranged and located on the outside of the loading horizontal conveyor. The main chain is used to make the hanging rod with sausages pass through the processing line. The two main chains are provided with a number of corresponding card plates. One end of the card plate is fixedly connected to the chain link of the main chain, and the card plate is provided with a limit slot. When the hanging rod moves with the main chain, the two ends of the hanging rod respectively pass through the limit slots of the card plates on both sides. The limit slot of the card plate includes a supporting section, and the two ends of the supporting section are respectively extended to form a hook section and a guide section. The supporting section is used to support the hanging rod when the hanging rod moves horizontally with the chain, and the hook section is used to support the hanging rod when the hanging rod moves downward with the chain. The guide section is used to guide the hanging rod into or out of the limit slot, and the main chain is provided with a vertical upward section on the second frame and is used to support the hanging rod at the transmission end of the feeding horizontal conveyor through the card plate.
4. The automated continuous sausage processing equipment according to claim 3, characterized in that: The lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of 5. The automated continuous sausage processing equipment according to claim 4, characterized in that: The automatic rod-pulling mechanism includes a second support frame, a second linear displacement component is provided on the support frame of the second support frame, and the structure of the second linear displacement component is the same as that of the first linear displacement component, a positioning block is provided above the support rod of the second linear displacement component, the positioning block is used to place the hanging rod and is provided with an arc groove matching the shape of the hanging rod, and the support rod of the second linear displacement component is also provided with a first hinge seat and a second hinge seat, the second hinge seat is located between the first hinge seat and the positioning block, the first hinge seat is connected to the tail end of the second cylinder, the piston rod end of the second cylinder is rotatably connected to the end of one side arm of a V-shaped block, the tip of the V-shaped block is rotatably connected to the second hinge seat, and the second cylinder is used to drive the piston rod to extend so that the V-shaped block can rotate and press the hanging rod on the positioning block, and the side arm of the V-shaped block close to the positioning block is connected with a pressure block, and the pressure block is provided with a trapezoidal groove matching the hanging rod.
6. The automated continuous sausage processing equipment according to claim 5, characterized in that: The material grabbing and recycling mechanism includes a mounting plate, a rotating shaft, a third cylinder, a fourth cylinder, a first connecting block, a second connecting block, a fixed rod, a sliding rod, a first push rod, a second push rod, and a recycling conveyor line. The side surface of the mounting plate is provided with two first bearing seats arranged opposite to each other up and down. The rotating shaft is rotatably connected to the bearings in the two first bearing seats, and the rotating shaft is vertically arranged. The tail end of the third cylinder is rotatably connected to the third frame, and the piston rod of the third cylinder is connected to the rotating shaft through the first connecting block. One end of the second connecting block is connected to the rotating shaft, and the third cylinder is used to drive the rotating shaft to rotate and drive the second connecting block to rotate. The fourth cylinder is fixedly arranged on one side of the second connecting block, the piston rod of the fourth cylinder is facing downward and connected to the lifting plate, the fixed rod is installed under the lifting plate, the two sliding rods are arranged in parallel and pass through the second connecting block, the bottom end of the sliding rod is fixedly connected to the lifting plate, the second connecting block is provided with a sliding sleeve slidably connected to the sliding rod, the top ends of the two sliding rods are connected through the top plate, and a second clamping jaw assembly is provided on one side of the fixed rod, the second clamping jaw assembly has the same structure as the first clamping jaw assembly, the first push rod and the second push rod are respectively connected to the mounting plate, and the first push rod and the second push rod are used to limit the rotation of the second connecting block.
7. The automated continuous sausage processing equipment according to claim 6, characterized in that: The front and rear sides of each unit box are symmetrically provided with partitions, and the bottoms of the two partitions are provided with corresponding feeding holes, which are connected to the internal cavity of the unit box. An air duct is provided inside the partition, and the bottom end of the air duct is connected to the feeding hole, and the top end of the air duct is used to dock with the exhaust device located on the top of the unit box. The partition includes a frame, the feeding hole is provided at the bottom of the frame, the air duct is installed inside the frame, and a baffle is provided on both sides of the frame. The air duct includes an upper tube body, a guide tube body, and a lower tube body arranged in sequence from top to bottom. The tube body and the lower tube body are both rectangular tube bodies. The guide tube body is a trapezoidal structure with a small upper part and a large lower part. The upper end of the guide tube body is connected to the upper tube body, and the lower end of the guide tube body is connected to the lower tube body. The frame also includes a plurality of reinforcing cross bars. The air duct is located between the reinforcing cross bars on both sides. The reinforcing cross bars are provided with limiting grooves matching the shape of the air duct. The frame also includes an upper fixed cross bar and a lower fixed cross bar. The tube body of the upper tube body passes through the through hole of the upper fixed cross bar. The bottom end of the lower tube body is located on the inner side of the groove of the lower fixed cross bar and the air outlet of the lower tube body is connected to the through hole of the lower fixed cross bar.
8. The automated continuous sausage processing equipment according to claim 7, characterized in that: The worm gear transmission mechanism also includes a worm gear transmission mechanism including a worm, a first rotating shaft, a worm wheel, and a driving sprocket. The outer side surface of each unit box body is provided with a mounting box, the worm is longitudinally arranged in the mounting box, and the worm is evenly spaced and provided with a plurality of spiral tooth segments. The two ends of the first rotating shaft are respectively fixedly connected to the worm wheel and the driving sprocket. The first rotating shaft is arranged transversely and rotatably passes through the unit box body. The worm wheel, the first rotating shaft, and the driving sprocket are coaxially arranged, and the spiral tooth segment of each worm is meshed with a worm wheel. The driving sprocket is used to install a main chain, and the main chain is located inside the unit box body. A second rotating shaft and a driven sprocket are also provided inside the unit box body. Several of the driven sprockets and several driving sprockets are staggered up and down. One end of the second rotating shaft is rotatably connected to the unit box body, and the other end of the second rotating shaft is fixedly connected to the driven sprocket, and the main chain is arranged in a continuous wave shape and is wound around each driving sprocket and the driven sprocket. A plurality of second bearing seats evenly spaced are provided in the installation box, and the worm is connected to the second bearing seat through a bearing, and an opening is provided on the side of the installation box away from the unit box body, and a cover plate is provided at the opening of the installation box, one end of the cover plate is rotatably connected to the installation box through a hinge assembly, and a handle is provided on the outside of the cover plate. The worm gear transmission mechanism also includes a limiting sleeve, and the first rotating shaft passes through the through hole of the limiting sleeve, and the first rotating shaft rotates with the inner wall of the limiting sleeve, and the limiting sleeve is installed in the through hole of the side plate of the unit box body.
9. A method for operating the automated continuous sausage processing equipment according to claim 8, characterized in that: The following steps will be performed, S1, the support rod of the automatic rod feeding mechanism is in the initial position, the hanging rod is placed above the support rod of the automatic rod feeding mechanism and supported by the limit block, the conveyor belt of the first linear displacement assembly starts to run and carries the pallet to the side of the upper feeding station until the hanging rod moves to the loading station located on the inner side of the first frame, and a number of sausages in series are hung on the hanging rod at the loading station; S2, the connecting rod drive assembly drives the first clamping jaw assembly to move to the loading station, the first cylinder of the first clamping jaw assembly drives the driving rod to rise, so that the two clamping blocks move together to clamp the two ends of the hanging rod, and then the first clamping jaw assembly drives the second clamping jaw assembly to move to the input end of the loading horizontal conveyor. At the same time, the support rod of the automatic rod feeding mechanism is reset under the drive of the first linear displacement assembly; S3, the first clamping jaw assembly places the hanging rod at the input end of the horizontal feeding conveyor. The hanging rod is pushed by the protrusions on the feeding chain of the horizontal conveyor to move horizontally and approach the vertical upward section of the main chain. When the hanging rod moves to the end of the feeding chain of the horizontal conveyor, the clamping plates on the vertical upward section of the main chain lift the hanging rod from both sides from bottom to top, and the two ends of the hanging rod pass through the limit slots of the clamping plates on both sides. S4, the worm gear transmission mechanism continues to operate and transmits the power of the drive device to the main chain, causing the main chain to continue to operate. The hanging rod moves with the main chain and passes through each unit box arranged in sequence in the processing line. The hanging rod moves along a wavy path in the unit box and passes through the cooking and drying area, smoking area, and cooling area of the processing line in sequence until it reaches the discharge station; S5, the hanging rod moves with the main chain to the downward section located inside the third frame and running obliquely downward. When the hanging rod moves with the downward section of the main chain, it is blocked by the stripping plate when passing through the stripping plate and falls into the stripping trough from the inlet expanded outward from the top of the stripping plate. At this time, the positioning block of the automatic rod withdrawal mechanism is located on one side of the stripping plate, the pressure block of the V-shaped block is in a raised state, and the hanging rod falls into the stripping trough of the stripping plate while one end of the hanging rod falls on the arc groove of the positioning block. S6, a sausage discharge conveyor line is preset under the stripping plate. The second cylinder of the automatic rod extraction mechanism drives the piston rod to extend and rotate the V-shaped block until the pressing block presses the hanging rod on the positioning block. The second linear displacement component drives the clamped hanging rod to move to the side away from the discharge station so that the hanging rod is extracted and the sausage falls onto the discharge conveyor line and is sent away, completing the separation and transmission of the hanging rod and the sausage; S7, the material grabbing and recycling mechanism at the discharge end can clamp the hanging rod located on the positioning block through its second clamping claw assembly, and the third cylinder can drive the rotating shaft to rotate to adjust the angular position of the hanging rod. The hanging rod is transferred to the recovery conveyor line and moved toward the feed end of the processing line. The material grabbing and recycling mechanism at the feed end transfers the hanging rod to the limit block of the automatic feeding mechanism at the initial position; S8, repeat steps S1-S7.
Citation Information
Patent Citations
Production line for the manufacture of sausage-shaped products
CN101151976A