Elastic support assembly, elastic pad, assembly method thereof and furniture
By using a combined structure of elastic module layer and support in the elastic pad, the problem of insufficient collapse and comfort in the edge area of the existing elastic pad is solved, and higher comfort and convenient use and storage are achieved.
Patent Information
- Application Number
- CN202211635666.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-19
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2042-12-19
AI Technical Summary
After using the existing elastic pads for a period of time, especially the edge areas, they are prone to collapse, which is relatively average in comfort, and are costly, inconvenient to transport and take up a large space.
An elastic support assembly including an elastic module layer and a support body is adopted, and the support body is inserted between the elastic modules in the edge area along the circumferential direction of the elastic module layer to form an elastic pad.
Effectively improves the comfort of the elastic pad, especially the support comfort of the edge area, avoids the feeling of collapse, reduces costs, and simplifies handling and storage.
Smart Images

Figure CN115844162B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of elastic pads, in particular to an elastic support component, an elastic pad assembly method, an elastic pad and a piece of furniture. Background Art
[0002] Furniture such as beds and sofa beds are essential components of people's lives. Most of the existing beds and sofa beds are provided with elastic pads. The elastic pads have a certain elasticity. When people lie on the beds and sofa beds, the elastic pads can provide a certain elastic support, which has a certain degree of comfort compared to hard pads.
[0003] Existing elastic pads are usually one-piece, non-detachable and closed overall pads formed by a whole bottom layer, a spring layer, a sponge superimposed layer and a closed side surround, that is, the spring layer is arranged on the bottom layer, the sponge superimposed layer is arranged on the spring layer, and the closed side surround is connected between the sponge superimposed layer and the bottom layer to form a closed space.
[0004] However, in actual use, when people sit on such elastic pads, they usually feel that at least the edge of the elastic pads has a sense of collapse, especially after using it for a period of time, this feeling is particularly obvious. Therefore, the existing elastic pads usually have a relatively ordinary comfort. In addition, the existing elastic pads are not only expensive, but also inconvenient to carry in actual use, and take up a large space when stored. Summary of the invention
[0005] In view of at least some of the problems existing in the above prior art, an object of the present invention is to effectively improve the comfort of the elastic pad, especially to effectively improve the support comfort of the edge area of the elastic pad.
[0006] In order to achieve the above-mentioned objectives, in a first aspect, the present invention provides an elastic support component, which can be configured to form an elastic pad, and the elastic support component includes an elastic module layer and a plurality of support bodies, wherein the elastic module layer includes a plurality of elastic modules arranged in the lateral direction of the elastic pad; and the plurality of support bodies are at least inserted between the elastic modules located in the edge area of the elastic module layer along the circumferential direction of the elastic module layer.
[0007] In this technical solution, since the elastic support assembly includes multiple support bodies, and the multiple support bodies are at least inserted between the elastic modules located in the edge area of the elastic module layer along the circumferential direction of the elastic module layer, in actual use, when the user sits on the elastic pad, the elastic module will be compressed. At this time, the support body will provide effective support in at least the edge area of the elastic pad. Therefore, when the elastic support assembly is assembled to form the elastic pad, the comfort of the elastic pad can be effectively improved, especially the support comfort of the edge area of the elastic pad can be effectively improved, thereby avoiding a sense of collapse in at least the edge area of the elastic pad after a period of use.
[0008] In some embodiments, a plurality of the support bodies are inserted between all the elastic modules in the outermost circle of the elastic module layer.
[0009] In some embodiments, when the elastic module is assembled to form an elastic pad and is not compressed by an external force, the height of the elastic module is greater than the height of the support body.
[0010] In some embodiments, the support body is an elastic support body.
[0011] In some embodiments, the support body includes an outer support portion, an inner support portion, and an intermediate connection portion connecting the outer support portion and the inner support portion, wherein the intermediate connection portion is engaged with an outer surface of an adjacent elastic module.
[0012] In some embodiments, the support body at the corner of the elastic module layer includes two outer support portions and one inner support portion, wherein the two outer support portions are respectively connected to the same inner support portion through their respective corresponding intermediate connection portions to form an angle structure.
[0013] In some embodiments, the middle connecting portion is formed as a middle supporting portion, and the outer supporting portion, the middle supporting portion and the inner supporting portion are formed as one body.
[0014] In some embodiments, in the circumferential direction of the elastic module layer, both side surfaces of the support body are respectively engaged with the shapes of the outer surfaces of the adjacent elastic modules in an adaptive manner.
[0015] In some implementations, the elastic module is a conical module with a small end facing upward and a large end facing downward, and the support body is a support body with a large end facing upward and a small end facing downward.
[0016] In some embodiments, the intermediate connecting portion is formed as a connecting piece.
[0017] In some embodiments, the elastic module is a conical module with a small end facing upward and a large end facing downward, and the outer supporting portion and the inner supporting portion are conical supporting portions with a large end facing upward and a small end facing downward.
[0018] In some embodiments, the support body includes an outer cloth tube and an inner cloth tube connected by a connecting cloth piece, an outer spring and an inner spring, wherein the outer spring is arranged in the outer cloth tube to form the outer support portion, and the inner spring is arranged in the inner cloth tube to form the inner support portion.
[0019] In some embodiments, the elastic module layer includes a plurality of elastic module units, each of the elastic module units includes a support plate and a plurality of the elastic modules mounted on the support plate.
[0020] In some embodiments, each of the support plates includes two opposite splicing side edges and two opposite stop ends, wherein each of the stop ends serves as a stop protrusion protruding in an outward arc shape, so that the interval between the stop protrusions of adjacent support plates serves as a stop recess; each of the splicing side edges is formed with a plurality of positioning openings arranged at intervals along the extension direction of the splicing side edges, so that the remaining portion of each of the splicing side edges is formed into a plurality of positioning sections arranged at intervals along the extension direction of the splicing side edges.
[0021] In some embodiments, the plurality of support plates can be spliced together along the lateral direction of the elastic pad via a splicing structure therebetween.
[0022] In a second aspect, the present invention provides an elastic pad, comprising a cushion layer and any of the elastic support components described in the first aspect above, wherein the cushion layer can be laid on a plurality of the elastic modules of the elastic support component.
[0023] In this way, after the cushion layer is laid on the elastic module and covers all the elastic modules, the user can lie or sit on the elastic cushion. As described in the first aspect above, the support body will provide effective support in at least the edge area of the elastic cushion. Therefore, the support comfort of the elastic cushion, especially the edge area of the elastic cushion, is effectively improved, avoiding a sense of collapse in at least the edge area of the elastic cushion after a period of use.
[0024] In some embodiments, a plurality of receiving holes for receiving corresponding elastic modules are formed on the lower surface of the cushion layer, and at least the upper end of each elastic module is received in the corresponding receiving hole.
[0025] In some embodiments, the elastic pad further comprises a base, wherein the elastic module layer is disposed on the base.
[0026] In some embodiments, a positioning structure is disposed on the upper surface of the base, and the positioning structure holds the elastic module layer in position.
[0027] In some embodiments, the positioning structure includes a circle of positioning flanges formed on the outer edge of the upper surface of the base, and the elastic module layer is positioned in the positioning flanges.
[0028] In some embodiments, at least one inner circumferential surface of the positioning flange includes a plurality of spaced positioning protrusions, and positioning recesses are formed between adjacent positioning protrusions; and at least one corresponding outer circumferential surface of the elastic module layer includes a plurality of stop protrusions, and stop recesses are formed between adjacent stop protrusions; wherein the shape of the positioning protrusion fits in the stop recess, and the shape of the stop protrusion fits in the positioning recess.
[0029] In some embodiments, when the elastic module layer includes a plurality of elastic module units, and each of the elastic module units includes a support plate and a plurality of the elastic modules mounted on the support plate, both ends of each of the support plates serve as the stop protrusions, and the intervals between adjacent support plates serve as the stop recesses.
[0030] In some embodiments, the positioning structure includes a positioning block formed on an upper surface of the base, and the positioning block cooperates with a corresponding positioning opening of the elastic module layer.
[0031] In some embodiments, the elastic pad serves as an elastic mattress.
[0032] In a third aspect, the present invention provides an elastic pad assembly method, comprising: providing an elastic module layer, the elastic module layer comprising a plurality of elastic modules arranged in a lateral direction of the elastic pad; inserting a plurality of support bodies at least between the elastic modules located in an edge area of the elastic module layer along a circumferential direction of the elastic module layer; and laying a pad layer on the plurality of elastic modules.
[0033] In this technical solution, since a plurality of support bodies are inserted at least between the elastic modules located in the edge area of the elastic module layer along the circumferential direction of the elastic module layer, when the user sits on the elastic pad, the elastic module will be compressed. At this time, the support bodies will provide effective support in at least the edge area of the elastic pad. Therefore, the comfort of the elastic pad can be effectively improved, especially the support comfort of the edge area of the elastic pad can be effectively improved, thereby avoiding a feeling of collapse in at least the edge area of the elastic pad after a period of use.
[0034] In some embodiments, the support body is clamped between all elastic modules in the outermost circle.
[0035] In some embodiments, at least the upper end of each of the elastic modules is received in a corresponding receiving hole on the lower surface of the cushion layer.
[0036] In some embodiments, the plurality of supports are elastic supports.
[0037] In some embodiments, a base having a positioning structure is provided, and the elastic module layer is disposed on the base through the positioning structure.
[0038] In a fourth aspect, the present invention provides an elastic pad, which is assembled by any of the elastic pad assembly methods described in the third aspect. In this way, the comfort of the elastic pad can be effectively improved, especially the support comfort of the edge area of the elastic pad can be effectively improved, and the feeling of collapse of at least the edge area of the elastic pad after a period of use can be avoided.
[0039] In some embodiments, the elastic pad serves as an elastic mattress.
[0040] In a fifth aspect, the present invention provides a piece of furniture, comprising the elastic pad provided in any of the second and fourth aspects above.
[0041] In addition, the furniture includes but is not limited to beds, sofas, chairs, sofa beds, upholstered benches, etc.
[0042] It will be apparent that elements or features described above in the context of a single embodiment may be used alone or in combination in other embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] In the drawings, the sizes and proportions do not represent the sizes and proportions of actual products. The drawings are merely illustrative, and some non-essential elements or features are omitted for clarity.
[0044] Figure 1 Schematic diagram of the three-dimensional structure of the first supporting body of the elastic pad according to the present invention.
[0045] Figure 2 yes Figure 1 Schematic diagram of the top view structure of the support body.
[0046] Figure 3 yes Figure 1 A schematic diagram of the supporting body viewed from above.
[0047] Figure 4 FIG. 1 is a schematic diagram exemplarily showing the three-dimensional structure of a first elastic module unit of the elastic module layer of the elastic pad according to the present invention.
[0048] Figure 5 yes Figure 4 Schematic diagram of the partially cutaway structure of the elastic module unit.
[0049] Figure 6 Yes Figure 4 Schematic diagram of how the elastic module unit is assembled to the base of the elastic pad.
[0050] Figure 7 yes Figure 6 A schematic cross-sectional structural diagram of a position of the base of the elastic pad.
[0051] Figure 8 yes Figure 6 A further structural diagram of .
[0052] Fig. 9 is in accordance with Figure 6 As shown, multiple Figure 4 Schematic diagram of the three-dimensional structure in which the elastic module unit is assembled to the base of the elastic pad.
[0053] Fig.10 It is a schematic diagram of a method of inserting a plurality of first support bodies between elastic modules.
[0054] Fig.11 is in accordance with Fig.10 A schematic diagram of a three-dimensional structure in which a plurality of first support bodies are inserted between elastic modules in a manner as described above.
[0055] Fig.12 Schematic diagram of the three-dimensional structure of the cushion layer of the elastic cushion according to the present invention.
[0056] Fig.13 yes Fig.12 Schematic diagram of the inner structure of the cushion layer.
[0057] Fig.14 Schematic diagram showing the three-dimensional structure of the first elastic pad according to the present invention.
[0058] Fig.15 yes Fig.14 Exploded state diagram of the elastic pad.
[0059] Fig.16 Schematic diagram of the three-dimensional structure of the second supporting body of the elastic pad according to the present invention.
[0060] Fig.17 FIG. 1 is a schematic diagram exemplarily showing the three-dimensional structure of a support body at a corner of an elastic module layer in the second support body of the elastic pad according to the present invention.
[0061] Fig.18 yes Fig.16 A schematic cross-sectional view of a support body is shown, showing the spring inside the support body.
[0062] Fig.19Is multiple Fig.16 The three-dimensional structure schematic diagram of the support bodies stacked together is shown.
[0063] Fig. 20 FIG. 1 is a schematic diagram exemplarily showing the three-dimensional structure of a second elastic module unit of the elastic module layer of the elastic pad according to the present invention.
[0064] Fig.21 yes Fig. 20 Schematic diagram of the partially cutaway structure of the elastic module unit.
[0065] Fig. 22 yes Fig.21 Schematic diagram of the top view structure of the elastic module unit.
[0066] Fig.23 Yes Fig. 20 Schematic diagram of another way of assembling the elastic module unit onto the elastic pad base.
[0067] Fig.24 yes Fig.23 A further structural diagram of .
[0068] Fig.25 is in accordance with Fig.23 As shown, multiple Fig. 20 Schematic diagram of a three-dimensional structure in which an elastic module unit is assembled onto another base of an elastic pad.
[0069] Fig.26 It is a schematic diagram of a method of inserting a plurality of second support bodies between elastic modules.
[0070] Fig. 27 is in accordance with Fig.26 A schematic diagram of a three-dimensional structure in which a plurality of second support bodies are inserted between elastic modules in a manner as described above.
[0071] Fig.28 is a schematic diagram showing a three-dimensional structure of a second elastic pad according to the present invention, wherein the cushion layer used in the second elastic pad is Fig.12 and Fig.13 The underlay shown is the same.
[0072] Fig.29 yes Fig.28 Exploded state diagram of the elastic pad.
[0073] Description of Reference Numerals
[0074] 1-elastic support assembly, 2-elastic pad, 3-elastic module layer, 4-support body, 5-elastic module, 6-outer support part, 7-inner support part, 8-middle connecting part, 9-side surface, 10-connecting cloth piece, 11-outer cloth tube, 12-inner cloth tube, 13-outer spring, 14-inner spring, 15-elastic module unit, 16-support plate, 17-pad, 18-accommodating hole, 19-base, 20-positioning flange, 21-positioning protrusion, 22-positioning recess, 23-stop protrusion, 24-stop recess, 25-positioning port, 26-joining side, 27-positioning block, 28-stop end, 29-positioning section, 51-accommodating cloth tube, 52-support spring. DETAILED DESCRIPTION
[0075] Next, the elastic support assembly, elastic pad, assembly method thereof and furniture of the present invention will be described in detail with reference to the accompanying drawings. What is described here is only a preferred embodiment of the present invention, and those skilled in the art can think of other ways to implement the present invention based on the preferred embodiment, and the other ways also fall within the scope of the present invention.
[0076] In a first aspect, the present invention provides an elastic support assembly 1, which can be configured to form an elastic pad 2. Figure 1-Figure 11 The first embodiment of the elastic support assembly 1, and Figure 16-Figure 27 A second embodiment of the elastic support component 1 is shown, which includes an elastic module layer 3 and a plurality of support bodies 4, wherein the elastic module layer 3 includes a plurality of elastic modules 5 arranged in the lateral direction of the elastic pad, and the plurality of support bodies 4 are inserted at least between the elastic modules 5 located in the edge area of the elastic module layer 3 along the circumferential direction of the elastic module layer 3.
[0077] In the elastic support component 1, since the elastic support component 1 includes multiple support bodies 4, and the multiple support bodies 4 are at least inserted between the elastic modules 5 located in the edge area of the elastic module layer 3 along the circumferential direction of the elastic module layer 3, the elastic support component 1 is assembled into an elastic pad 2. In actual use of the elastic pad 2, when the user sits on the elastic pad 2, the elastic module 5 will be compressed. At this time, the support body 4 will provide effective support in at least the edge area of the elastic pad 2. Therefore, when the elastic support component 1 is assembled to form the elastic pad 2, the comfort of the elastic pad 2 can be effectively improved, especially the support comfort of the edge area of the elastic pad 2 can be effectively improved, so as to avoid a sense of collapse in at least the edge area of the elastic pad 2 after a period of use.
[0078] In addition, in some embodiments, if necessary, the support body 4 can be inserted between the elastic modules 5 in the middle area of the elastic module layer 3 surrounded by the edge area, which can improve the supporting performance of the middle area of the elastic pad 2.
[0079] In addition, in some embodiments, reference Fig.11 and Fig. 27 A plurality of support bodies 4 are inserted between all the elastic modules 5 of the outermost circle of the elastic module layer 3. In this way, while improving the supporting performance of the edge area of the elastic pad 2, the number of components of the elastic pad can be simplified as much as possible, thereby improving the convenience of assembly.
[0080] In addition, in some embodiments, reference Figure 11-Figure 15 When the elastic module 5 is assembled to form the elastic pad 2 and is not compressed by external force, the height of the elastic module 5 is greater than the height of the support body 4. In this way, when the user sits on the elastic pad 2, the elastic module 5 is first compressed. When the height of the elastic module 5 is compressed to the same as that of the support body 4, the support body 4 will begin to provide support. At this time, the elastic support performance of at least the edge area of the elastic pad 2 can be further improved through the joint support of the elastic module 5 and the support body 4. It should be noted that at this time, the support body 4 can be an elastic support body, or it can be a hard support body.
[0081] In addition, in some embodiments, the support body 4 may be an elastic support body. In this case, as described above, the elastic module 5 and the support body 4 may have different heights. Alternatively, the elastic module 5 and the support body 4 may have the same height. For example, when the elastic module 5 is assembled to form the elastic pad 2 and is not compressed by an external force, the elastic module 5 and the support body 4 may have the same height. In this way, when the user sits on the elastic pad 2, the elastic module 5 and the support body 4 will be compressed at the same time and provide elastic support at the same time.
[0082] In addition, in the elastic support assembly 1, the support body 4 can have a variety of structural types. No matter what structural type the support body 4 adopts, as long as it can be inserted between the elastic modules 5 to provide support.
[0083] For example, in some embodiments, reference Figure 1 and Fig.16 The support body 4 includes an outer support portion 6, an inner support portion 7, and an intermediate connection portion 8 connecting the outer support portion 6 and the inner support portion 7, wherein the intermediate connection portion 8 is engaged with the outer surface of the adjacent elastic module 5. In this way, by engaging the intermediate connection portion 8 with the outer surface of the adjacent elastic module 5, the outer support portion 6 and the inner support portion 7 can be stably and reliably positioned under the clamping action of the adjacent elastic module 5, so that when the user sits on the elastic pad 2, even if a local area of the elastic pad 2 undergoes an allowable lateral movement due to pressure, the support body 4 can provide good, reliable and stable support.
[0084] In addition, in some embodiments, in order to provide more stable and reliable support at the corners of the elastic module layer 3, reference Fig.17 The support body 4 at the corner of the elastic module layer 3 includes two outer support parts 6 and one inner support part 7, wherein the two outer support parts 6 are respectively connected to the same inner support part 7 through their respective corresponding intermediate connection parts 8 to form an angle structure. In this way, the two outer support parts 6 and one inner support part 7 will form three stable support points, thereby better providing stable and reliable support at the corner of the elastic module layer 3.
[0085] In addition, in some embodiments, all the support bodies 4 can be connected together along the circumferential direction of the elastic module layer 3 using connecting strips (such as cloth strips, cloth tapes or elastic strips or elastic tapes). For example, at least one connecting strip can be used to surround the outer side of the elastic module layer 3 to connect the outer side surfaces of all the support bodies 4 together, which can further enhance the overall stability of all the support bodies 4.
[0086] In addition, in some embodiments, reference Figure 1 , Figure 2 and Figure 3 , the middle connecting portion 8 is formed as a middle supporting portion, and the outer supporting portion 6, the middle supporting portion and the inner supporting portion 7 are formed as one body. In this way, the middle supporting portion not only engages with the outer surface of the adjacent elastic module 5, but also can provide effective support, so that the outer supporting portion 6, the middle supporting portion and the inner supporting portion 7 formed as one body can further enhance stable and reliable support.
[0087] In addition, in order to further improve the supporting performance, in the circumferential direction of the elastic module layer 3, the two side surfaces 9 of the support body 4 are respectively adaptively engaged with the shape of the outer surface of the adjacent elastic module 5. In this way, the two side surfaces 9 of the support body 4 will completely fit the outer surface of the adjacent elastic module 5, thereby further improving the supporting performance of the support body 4.
[0088] In addition, in the elastic support assembly 1, the elastic module 5 can have a variety of shapes. For example, the elastic module 5 can be a body of equal diameter extending in the height direction, such as a cylinder or a square cylinder. Figure 4 and Figure 5 ,as well as Fig. 20 and Fig.21 The elastic module 5 is a conical module with a small end facing upward and a large end facing downward, and correspondingly, the support body 4 is a support body with a large end facing upward and a small end facing downward. For example, Figure 1-Figure 3 The size of the first support body 4 shown increases from bottom to top, and forms Figure 2 and Figure 3 The waist shape shown.
[0089] In addition, in some embodiments, reference Figure 16-18The middle connecting portion 8 is formed as a connecting piece, so that the structure of the second supporting body 4 can be further simplified.
[0090] In addition, in some embodiments, the elastic module 5 is a conical module with a small end facing upward and a large end facing downward, and the outer support portion 6 and the inner support portion 7 are conical support portions with a large end facing upward and a small end facing downward, and are connected by a connecting piece.
[0091] In addition, in the elastic support assembly 1, the outer support portion 6 and the inner support portion 7 can have various types, for example, the outer support portion 6 and the inner support portion 7 can be solid, such as an elastic solid. For another example, the outer support portion 6 and the inner support portion 7 can be hollow. For example, referring to FIG. Figure 16-18 The support body 4 includes an outer cloth tube 11 and an inner cloth tube 12 connected by a connecting cloth sheet 10, an outer spring 13 and an inner spring 14, wherein the outer spring 13 is arranged in the outer cloth tube 11 to form an outer support portion 6, and the inner spring 14 is arranged in the inner cloth tube 12 to form an inner support portion 7. In this way, the cloth tube can be formed into a hollow body, and when stored, a plurality of such support bodies 4 can be nested and stacked together in sequence, referring to Fig.19 , thereby improving the convenience of storing the elastic support component, facilitating transportation, and effectively reducing storage space.
[0092] In addition, in some embodiments, the elastic module 5 can be a solid body, for example, a rubber body. In other embodiments, the elastic module 5 can be a hollow body, for example, Figure 4 and Figure 5 The elastic module 5 includes a accommodating cloth tube 51 and a supporting spring 52. The supporting spring 52 is arranged in the accommodating cloth tube 51 to provide elastic support, and the accommodating cloth tube 51 makes the elastic module 5 form a hollow body, which can not only provide stable and reliable support, but also reduce the weight of the elastic module 5. When storing, it is only necessary to nest and stack a plurality of elastic modules 5 in sequence, thereby improving the convenience of storage of the elastic support assembly, facilitating transportation, and effectively reducing storage space.
[0093] In addition, in some embodiments, the elastic module layer 3 can be an integral component. In addition, in some embodiments, reference Figure 4-Figure 9 as well as Figure 20-Figure 25 The elastic module layer 3 includes a plurality of elastic module units 15, each elastic module unit 15 includes a support plate 16 and a plurality of elastic modules 5 mounted on the support plate 16. In this way, when in use, it is only necessary to splice the plurality of support plates 16, and when storing, it is only necessary to store the plurality of elastic module units 15, thereby improving the convenience of assembling and storing the elastic pad 2.
[0094] In addition, in some embodiments, the plurality of support plates 16 can be spliced together along the lateral direction of the elastic pad through the splicing structure between them, and the connection of the splicing structure can further improve the stability of the splicing of the plurality of elastic module units 15. In addition, the splicing structure can be of various types, and no matter what structure the splicing structure adopts, as long as it can connect the plurality of elastic module units 15 together, for example, the splicing structure can include a clamping column and a rotating buckle, or include matching splicing grooves and splicing protrusions.
[0095] In addition, in some embodiments, the splicing side edge 26 of the support plate 16 may be a straight structure in its extension direction, which can be referred to as Figure 4 .
[0096] In some other embodiments, reference Fig. 20 Each support plate 16 includes two opposite splicing side edges 26 and two opposite stopper ends 28, wherein each stopper end 28 serves as a stopper protrusion 23 protruding outward in an arc shape, so that the interval between the stopper protrusions 23 of adjacent support plates 16 serves as a stopper recess 24; each splicing side edge 26 is formed with a plurality of positioning openings 25 arranged at intervals along the extending direction of the splicing side edge, so that the remaining portion of each splicing side edge 26 is formed into a plurality of positioning sections 29 arranged at intervals along the extending direction of the splicing side edge. In this way, referring to Figure 23-Figure 25 During assembly, each stopper end 28 will be matched with the corresponding positioning recess 22 of the one-circle positioning flange 20 of the base 19 of the elastic pad 2, and the stopper recess 24 will be matched with the corresponding positioning protrusion 21 of the one-circle positioning flange 20 of the base 19 of the elastic pad 2. Fig.23 In the length direction of the elastic pad), the positioning opening 25 of the outer side joint edge 26 of each outermost support plate 16 will be aligned with the corresponding positioning protrusion 21 (for example, Fig.23 The positioning section 29 is adapted to the shape of the base 19 of the elastic pad 2, and the positioning section 29 is adapted to the corresponding positioning recess 22 (for example Fig.23 The width side of the base 19 is adapted to the shape.
[0097] In a second aspect, the present invention provides an elastic pad 2, referring to Fig.14 and Fig.15 ,as well as Fig.28 and Fig.29 The elastic pad 2 includes a cushion layer 17 and any of the elastic support components 1 described in the first aspect above, wherein the cushion layer 17 can be laid on multiple elastic modules 5 of the elastic support component 1.
[0098] In this way, after the cushion layer 17 is laid on the elastic module 5 and covers all the elastic modules 5, the user can lie or sit on the elastic pad 2. As described in the first aspect above, the support body 4 will provide effective support in at least the edge area of the elastic pad 2. Therefore, the support comfort of the elastic pad, especially the edge area of the elastic pad, is effectively improved, avoiding a sense of collapse in at least the edge area of the elastic pad after a period of use.
[0099] In addition, in some embodiments, reference Fig.12 and Fig.13 A plurality of receiving holes 18 for receiving the corresponding elastic modules 5 are formed on the lower surface of the cushion layer 17, and at least the upper end of each elastic module 5 is received in the corresponding receiving hole 18. In this way, the stability of the cushion layer 17 can be further improved through the receiving and positioning of each elastic module 5 and each receiving hole 18. At the same time, the cushion layer 17 can also effectively restrict the movement of all the elastic modules 5 in the lateral direction of the balance pad 2 by its integrity, which can further improve the balance and support comfort of the elastic pad 2.
[0100] In addition, in some embodiments, the elastic support assembly 1 can directly serve as a bottom layer to contact the ground or other surfaces. Figure 8 The elastic pad 2 further includes a base 19, wherein the elastic module layer 3 is arranged on the base 19. In this way, the supporting performance of the elastic pad 2 can be further improved through the base 19. In addition, the base 19 can be a hard base, or can be an elastic base.
[0101] In addition, in some embodiments, the elastic module layer 3 can be directly placed on the base 19. In addition, in some embodiments, a positioning structure is provided on the upper surface of the base 19, and the positioning structure keeps the elastic module layer 3 in position. Through the positioning structure, the stability of the elastic support assembly 1 set on the base 18 can be further improved.
[0102] In addition, in the elastic pad 2, the positioning structure can have various types, for example, the positioning structure can be Velcro, and the elastic module layer 3 can be attached to the upper surface of the base 19 by Velcro. Figure 6-Figure 8 The positioning structure includes a circle of positioning flanges 20 formed on the outer edge of the upper surface of the base 19, and the elastic module layer 3 is positioned in the positioning flanges 20. For example, when the elastic module layer 3 includes a plurality of elastic module units 15, each elastic module unit 15 includes a support plate 16 and a plurality of elastic modules 5 installed on the support plate 16, it is only necessary to place each support plate 16 in the positioning flanges 20 and contact them in sequence to complete the assembly of the plurality of elastic module units 15.
[0103] In addition, in some embodiments, reference Fig.23 and Fig.24 At least one inner peripheral surface of the positioning flange 20 includes a plurality of spaced positioning protrusions 21, and a positioning recess 22 is formed between adjacent positioning protrusions 21. The positioning protrusions 21 and the positioning recess 22 can have various shapes, such as square protrusions and square recesses, or pointed protrusions and arc recesses; at least one corresponding outer peripheral surface of the elastic module layer 3 includes a plurality of stop protrusions 23, and a stop recess 24 is formed between adjacent stop protrusions 23; wherein, the positioning protrusions 21 are adaptively matched in shape in the stop recess 24, and the stop protrusions 23 are adaptively matched in shape in the positioning recess 22. In this way, the reliability of the positioning of the elastic module layer 3 can be significantly improved.
[0104] In addition, in some embodiments, reference Figure 23-Figure 25 When the elastic module layer 3 includes a plurality of elastic module units 15, and each elastic module unit 15 includes a support plate 16 and a plurality of elastic modules 5 mounted on the support plate 16, both ends of each support plate 16 serve as stop protrusions 23, and the interval between adjacent support plates 16 serves as stop recesses 24. In this way, during assembly, it is only necessary to clamp each support plate 16 in sequence.
[0105] In addition, in some embodiments, reference Fig.23 and Fig.24 , the positioning structure includes a positioning block 27 formed on the upper surface of the base 19, and the positioning block 27 cooperates with the corresponding positioning opening 25 of the elastic module layer 3. For example, when the elastic module layer 3 is a single integral component, an opening is formed on the elastic module layer 3 as the positioning opening 25. During assembly, the positioning block 27 only needs to be snap-fitted into the corresponding positioning opening 25. Alternatively, when the elastic module layer 3 includes a plurality of elastic module units 15, and each elastic module unit 15 includes a support plate 16 and a plurality of elastic modules 5 mounted on the support plate 16, a positioning opening 25 is formed on the splicing side of each support plate 16. During assembly, the positioning openings 25 of adjacent support plates 16 will be snap-fitted with the corresponding same positioning block 27.
[0106] The number of positioning blocks 27 can be set according to actual needs. Fig.24 In the embodiment, two rows of positioning blocks 27 are formed on the upper surface of the base 19 .
[0107] In addition, the elastic pad 2 can be used in any desired application. For example, the elastic pad 2 can be used as an outdoor pad and an indoor pad. For example, the elastic pad 2 can be used as an elastic mattress, a sofa pad, a chair pad, and a bench pad.
[0108] In a third aspect, the present invention provides an elastic pad assembly method, which comprises: providing an elastic module layer 3, the elastic module layer 3 comprising a plurality of elastic modules 5 arranged in the lateral direction of the elastic pad; inserting a plurality of support bodies 4 at least between the elastic modules 5 located in the edge area of the elastic module layer 3 along the circumferential direction of the elastic module layer 3; and laying a pad layer 17 on the plurality of elastic modules 5.
[0109] Since multiple support bodies 4 are inserted at least between the elastic modules 5 located in the edge area of the elastic module layer 3 along the circumferential direction of the elastic module layer 3, when the user sits on the elastic pad, the elastic module 3 will be compressed. At this time, the support bodies 4 will provide effective support in at least the edge area of the elastic pad 2. Therefore, the comfort of the elastic pad can be effectively improved, especially the support comfort of the edge area of the elastic pad can be effectively improved, avoiding the collapse of at least the edge area of the elastic pad after a period of use.
[0110] In addition, in some embodiments of the elastic pad assembly method, the support body 4 can be inserted between the elastic modules 5 in the middle area surrounded by the edge area of the elastic module layer 3, so that the support performance of the middle area of the elastic pad 2 can be improved. In addition, in some embodiments of the elastic pad assembly method, the support body 4 can be clamped between all the elastic modules 5 in the outermost circle. In this way, while improving the support performance of the edge area of the elastic pad 2, the number of components of the elastic pad can be simplified as much as possible, and the convenience of assembly can be improved.
[0111] In addition, in some embodiments of the elastic pad assembly method, at least the upper end of each elastic module 5 is accommodated in the corresponding accommodation hole 18 on the lower surface of the cushion layer 17. In this way, the stability of the cushion layer 17 can be further improved through the accommodation and positioning of each elastic module 5 and each accommodation hole 18. At the same time, the cushion layer 17 can also use its integrity to effectively restrict the movement of all elastic modules 5 in the lateral direction of the balance pad 2, which can further improve the balance and support comfort of the elastic pad 2.
[0112] In addition, in some embodiments of the elastic pad assembly method, the plurality of supports 4 may be hard supports, or may be elastic supports, and the elastic supports may be sponge supports or rubber supports.
[0113] In addition, in some embodiments of the elastic pad assembly method, a base 19 with a positioning structure is provided, and the elastic module layer 3 is arranged on the base 19 through the positioning structure. In this way, the support performance of the elastic pad 2 can be further improved through the base 19. In addition, the base 19 can be a hard base, or it can be an elastic base. At the same time, the stability of the elastic support assembly 1 arranged on the base 18 can be further improved through the positioning structure.
[0114] In a fourth aspect, the present invention provides an elastic pad, which is assembled by any of the elastic pad assembly methods described in the third aspect above. In this way, the comfort of the elastic pad can be effectively improved, especially the support comfort of the edge area of the elastic pad can be effectively improved, and the feeling of collapse of at least the edge area of the elastic pad after a period of use can be avoided.
[0115] In addition, the elastic pad 2 can be used in any desired application. For example, the elastic pad 2 can be used as an outdoor pad and an indoor pad. For example, the elastic pad 2 can be used as an elastic mattress, a sofa pad, a chair pad, and a bench pad.
[0116] In a fifth aspect, the present invention provides a piece of furniture, which comprises the elastic pad 2 described in any of the second and fourth aspects. Thus, as described above, through the elastic pad 2, the furniture can have good stability and comfort while reducing the cost, thereby improving the overall quality.
[0117] The protection scope of the present invention is limited only by the claims. With the help of the teachings of the present invention, those skilled in the art will easily recognize that alternative structures of the structures disclosed in the present invention can be used as feasible alternative embodiments, and the embodiments disclosed in the present invention can be combined to generate new embodiments, which also fall within the scope of the appended claims.
Claims
1. An elastic support assembly, wherein the elastic support assembly (1) can be configured to form an elastic pad (2), characterized in that: The elastic support assembly (1) comprises: An elastic module layer (3), the elastic module layer (3) comprising a plurality of elastic module units (15), each of the elastic module units (15) comprising a support plate (16) and a plurality of the elastic modules (5) mounted on the support plate (16) in a transverse direction of the elastic pad, the plurality of the support plates (16) being capable of being spliced in sequence; A plurality of support bodies (4), wherein the plurality of support bodies (4) are inserted at least between the elastic modules (5) located in the edge region of the elastic module layer (3) along the circumferential direction of the elastic module layer (3); When the elastic module (5) is assembled to form an elastic pad (2) and is not compressed by an external force, the height of the elastic module (5) is greater than the height of the support body (4); The elastic module (5) is a conical module with its small end facing upward and its large end facing downward, and the support body (4) comprises an outer support portion (6), an inner support portion (7), and an intermediate connection portion (8) connecting the outer support portion (6) and the inner support portion (7), so that the support body (4) is a support body with its large end facing upward and its small end facing downward, wherein the intermediate connection portion (8) is engaged with the outer surface of the adjacent elastic module (5).
2. The elastic support assembly according to claim 1, characterized in that: The plurality of support bodies (4) are inserted between all the elastic modules (5) in the outermost circle of the elastic module layer (3).
3. The elastic support assembly according to claim 1, characterized in that: The support body (4) is an elastic support body.
4. The elastic support assembly according to claim 1, characterized in that: The support body (4) located at the corner of the elastic module layer (3) comprises two outer support portions (6) and one inner support portion (7), wherein the two outer support portions (6) are respectively connected to the same inner support portion (7) through the corresponding intermediate connection portions (8) to form an angle structure.
5. The elastic support assembly according to claim 1, characterized in that: The intermediate connecting portion (8) is formed as an intermediate supporting portion, and the outer supporting portion (6), the intermediate supporting portion and the inner supporting portion (7) are formed as one body.
6. The elastic support assembly according to claim 5, characterized in that: In the circumferential direction of the elastic module layer (3), the two side surfaces (9) of the support body (4) are respectively engaged with the shapes of the outer surfaces of the adjacent elastic modules (5) in an adaptive manner.
7. The elastic support assembly according to claim 1, characterized in that: The intermediate connecting portion (8) is formed as a connecting piece.
8. The elastic support assembly according to claim 7, characterized in that: The outer supporting portion (6) and the inner supporting portion (7) are conical supporting portions with the larger end facing upward and the smaller end facing downward.
9. The elastic support assembly according to claim 7, characterized in that: The support body (4) comprises an outer cloth tube (11) and an inner cloth tube (12), an outer spring (13) and an inner spring (14) connected by a connecting cloth piece (10), wherein the outer spring (13) is arranged in the outer cloth tube (11) to form the outer support portion (6), and the inner spring (14) is arranged in the inner cloth tube (12) to form the inner support portion (7).
10. The elastic support assembly according to claim 1, characterized in that: Each of the support plates (16) comprises two opposite splicing side edges (26) and two opposite stop end portions (28), wherein: Each of the stop end portions (28) serves as a stop protrusion (23) protruding outward in an arc shape, so that the interval between the stop protrusions (23) of adjacent support plates (16) serves as a stop recess (24); Each of the splicing side edges (26) is formed with a plurality of positioning openings (25) arranged at intervals along the extension direction of the splicing side edges, so that the remaining portion of each of the splicing side edges (26) is formed into a plurality of positioning segments (29) arranged at intervals along the extension direction of the splicing side edges.
11. The elastic support assembly according to claim 1, characterized in that: The plurality of support plates (16) can be spliced together along the transverse direction of the elastic pad via a splicing structure therebetween.
12. An elastic pad, characterized in that: It comprises a cushion layer (17) and the elastic support component (1) according to any one of claims 1 to 11, wherein the cushion layer (17) can be laid on a plurality of the elastic modules (5) of the elastic support component (1).
13. The elastic pad according to claim 12, characterized in that A plurality of receiving holes (18) for receiving corresponding elastic modules (5) are formed on the lower surface of the cushion layer (17), and at least the upper end of each elastic module (5) is received in the corresponding receiving hole (18).
14. The elastic pad according to claim 12, characterized in that The elastic pad (2) further comprises a base (19), wherein the elastic module layer (3) is arranged on the base (19).
15. The elastic pad according to claim 14, characterized in that A positioning structure is provided on the upper surface of the base (19), and the positioning structure keeps the elastic module layer (3) in position.
16. The elastic pad according to claim 15, characterized in that The positioning structure comprises a circle of positioning flanges (20) formed on the outer edge of the upper surface of the base (19), and the elastic module layer (3) is positioned in the positioning flanges (20).
17. The elastic pad according to claim 16, characterized in that At least one inner circumferential surface of the positioning flange (20) comprises a plurality of spaced positioning protrusions (21), and positioning recesses (22) are formed between adjacent positioning protrusions (21); At least one corresponding outer peripheral surface of the elastic module layer (3) comprises a plurality of stop protrusions (23), and stop recesses (24) are formed between adjacent stop protrusions (23); The positioning protrusion (21) is adaptively matched in shape in the stop recess (24), and the stop protrusion (23) is adaptively matched in shape in the positioning recess (22).
18. The elastic pad according to claim 17, characterized in that When the elastic module layer (3) includes a plurality of elastic module units (15), and each of the elastic module units (15) includes a support plate (16) and a plurality of the elastic modules (5) mounted on the support plate (16), the two ends of each of the support plates (16) serve as the stop protrusions (23), and the intervals between adjacent support plates (16) serve as the stop recesses (24).
19. The elastic pad according to claim 15, characterized in that The positioning structure comprises a positioning block (27) formed on the upper surface of the base (19), and the positioning block (27) cooperates with a corresponding positioning opening (25) of the elastic module layer (3).
20. The elastic pad according to any one of claims 12 to 19, characterized in that: The elastic pad serves as an elastic mattress.
21. A method for assembling an elastic pad, characterized in that: include: Providing an elastic module layer (3), the elastic module layer (3) comprising a plurality of elastic module units (15), each of the elastic module units (15) comprising a support plate (16) and a plurality of the elastic modules (5) mounted on the support plate (16) in the transverse direction of the elastic pad, and the plurality of the support plates (16) can be spliced in sequence; A plurality of support bodies (4) are inserted at least between the elastic modules (5) located in the edge region of the elastic module layer (3) along the circumferential direction of the elastic module layer (3); when the elastic modules (5) are assembled to form an elastic pad (2) and are not compressed by external force, the height of the elastic module (5) is greater than the height of the support body (4); the elastic module (5) is a conical module with a small end facing upward and a large end facing downward, and the support body (4) comprises an outer support portion (6), an inner support portion (7), and an intermediate connection portion (8) connecting the outer support portion (6) and the inner support portion (7), so that the support body (4) is a support body with a large end facing upward and a small end facing downward, wherein the intermediate connection portion (8) is engaged with the outer surface of the adjacent elastic module (5); The cushion layer (17) is laid on the plurality of elastic modules (5).
22. The elastic pad assembly method according to claim 21, characterized in that: The support body (4) is clamped between all the elastic modules (5) in the outermost circle.
23. The elastic pad assembly method according to claim 21, characterized in that: At least the upper end of each elastic module (5) is accommodated in a corresponding accommodation hole (18) on the lower surface of the cushion layer (17).
24. The elastic pad assembly method according to claim 21, characterized in that: The plurality of support bodies (4) are elastic support bodies.
25. The elastic pad assembly method according to any one of claims 21 to 24, characterized in that: A base (19) having a positioning structure is provided, and the elastic module layer (3) is arranged on the base (19) through the positioning structure.
26. An elastic pad, characterized in that: The elastic pad is assembled by the elastic pad assembly method described in any one of claims 21-25.
27. The elastic pad according to claim 26, characterized in that The elastic pad serves as an elastic mattress.
28. A piece of furniture, characterized in that: The piece of furniture comprises the elastic pad (2) according to any one of claims 12-20 and 26-27.
Citation Information
Patent Citations
Elastic module balancing pad, elastic pad and furniture
CN115191785A
Composite spring mattress
CN213786431U