Multi-position suction mechanism, functional head, intelligent platform system and suction and discharge method

By arranging the first adapter module on the suction body, the independent material taking and vacuum breaking of the suction tube are realized, which solves the problem that the traditional suction mechanism cannot be independently controlled and expands the scope of application.

CN115849004BActive Publication Date: 2025-10-03DONGGUAN ANDA AUTOMATIC EQUIP
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Patent Information

Application Number
CN202211643949.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-20
Publication Date
2025-10-03
Estimated Expiration
2042-12-20

AI Technical Summary

Technical Problem

The traditional multi-position suction mechanism cannot realize independent material removal and independent vacuum breaking of the suction tube, and its scope of application is limited.

Method used

Several first adapter modules corresponding to the suction pipes are arranged on the suction body. Each adapter module includes a first air path and a second air path, which are connected to the suction pipe through a first channel to realize the switching between negative pressure and positive pressure states, and independently control the material taking and vacuum breaking of the suction pipe.

Benefits of technology

The independent material removal and vacuum breaking of the suction tube are realized, which expands the scope of application and is suitable for production scenarios that require independent control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a multi-position material suction mechanism, a functional head, an intelligent platform system, and a material suction and discharge method. The multi-position material suction mechanism includes a material suction body, which includes a first body, a second body, and a plurality of material suction pipes. The second body is provided with a plurality of first drive mechanisms, which can drive the material suction pipe to move up and down. The first body is provided with a plurality of first adapter modules corresponding to the material suction pipes. The first adapter module has a first air path that can be connected to an external negative pressure device and a second air path connected to an external positive pressure device. The first adapter module is connected to the material suction pipe through a first channel. The external negative pressure device, the first air path, and the first channel are connected to form a negative pressure state inside the material suction pipe; the external positive pressure device, the second air path, and the first channel are connected in sequence, and a negative pressure state is formed inside the material suction pipe. The present invention can realize the functions of independent material taking, independent vacuum breaking, independent lifting, and simultaneous rotation of the material suction pipe, and has a wide range of applications.
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Description

Technical Field

[0001] The present invention relates to the field of automated production technology, and in particular to a multi-position material suction mechanism, a functional head, an intelligent platform system, and a material suction and discharge method. Background Art

[0002] The suction mechanism is an automated device used to suck materials, usually used in product production and assembly. It mainly includes a suction pipe and a drive mechanism. When the suction pipe is working, the drive mechanism drives the suction pipe to move.

[0003] However, in traditional multi-position suction mechanisms, multiple suction tubes generally adopt the setting of simultaneous material extraction and vacuum breaking, which cannot be applied to production scenarios that require independent material extraction and independent vacuum breaking, and has a small scope of application. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the present invention provides a multi-position suction mechanism, a functional head, an intelligent platform system and a suction and discharge method, which can realize independent material taking and vacuum breaking of the suction tube and has a wide range of applications.

[0005] To achieve the above object, the present invention adopts the following technical solutions:

[0006] A multi-position material suction mechanism includes a material suction body provided with a plurality of material suction pipes and a first adapter module corresponding one to each of the material suction pipes, the first adapter module having a first air path connectable to an external negative pressure device and a second air path connectable to an external positive pressure device;

[0007] The first adapter module is connected to the suction pipe through the first channel. When the external negative pressure device, the first air path and the first channel are connected, a negative pressure state is formed inside the suction pipe; when the external positive pressure device, the second air path and the first channel are connected, a positive pressure state is formed inside the suction pipe; by arranging a number of first adapter modules corresponding to the suction pipes on the suction body, each first adapter module includes a first air path and a second air path, and the first adapter module is connected to the suction pipe through the first channel. When the external negative pressure device, the first air path and the first channel are connected, a negative pressure state is formed inside the suction pipe, and the suction pipe takes materials independently; when the external positive pressure device, the second air path and the first channel are connected, a positive pressure state is formed inside the suction pipe, and the suction pipe breaks the vacuum independently, so that it can be applied to production scenarios that require independent material taking and independent vacuum breaking, and has a wide range of applications.

[0008] As a preferred solution, a second adapter module is arranged between the first adapter module and the external positive pressure device. The second adapter module has a third air path that can be connected to the external positive pressure device and a fourth air path connected to the atmosphere. The second adapter module is connected to the second air path through a second channel.

[0009] As a preferred solution, the suction body includes a first body, the first adapter module and the second adapter module are both arranged on the first body, a negative pressure main chamber is formed in the first body, the negative pressure main chamber is connected to an external negative pressure device, and the first air path is connected to the negative pressure main chamber.

[0010] As a preferred solution, a number of negative pressure sub-cavities corresponding to the suction pipes are formed in the first main body, the first channel is connected to the corresponding negative pressure sub-cavity, the upper end of the suction pipe can be movably arranged in the negative pressure sub-cavity, and the outer side wall of the suction pipe is provided with a connecting hole, and the suction pipe is connected to the negative pressure sub-cavity through the connecting hole.

[0011] As a preferred solution, the suction body also includes a second body, the suction tube is movably connected to the second body, and the second body is provided with a plurality of first driving mechanisms corresponding to the suction tubes one by one, and the first driving mechanisms can drive the suction tube to move up and down.

[0012] As a preferred solution, the first driving mechanism includes a cylinder body, in which a piston cavity for accommodating a piston head is formed. The upper end of the suction pipe extends upward through the piston head and the cylinder body, and the suction pipe is connected to the piston head. The piston head can drive the suction pipe to move up and down.

[0013] As a preferred solution, the second main body is provided with a third adapter module corresponding one-to-one to the suction tube, and the third adapter module has a fifth air path that can be connected to an external positive pressure device. The third adapter module is connected to the piston chamber through a third channel. When the external positive pressure device, the fifth air path, the third channel and the piston chamber are connected, the piston head drives the suction tube to move up and down.

[0014] A functional head comprises the multi-position material suction mechanism, wherein the functional head is provided with a second driving mechanism that drives the material suction body to move up and down.

[0015] An intelligent platform system comprises the functional head.

[0016] A material suction and discharge method, wherein the material suction and discharge method adopts the multi-position material suction mechanism according to claim 1, and the material suction and discharge method adopts the following steps:

[0017] Step 1: Connect the suction tube to the first channel on the first adapter module;

[0018] Step 2: Connect the second channel on the second adapter module to the second air path on the first adapter module; connect the third air path on the second adapter module to an external positive pressure device; and connect the first air path on the first adapter module to an external negative pressure device;

[0019] Step 3: The first air path is opened and the second air path is closed. Air passes through the suction pipe, the first channel, and the first air path in sequence to reach the external negative pressure device, so that a negative pressure state is formed inside the suction pipe, and the suction pipe absorbs the material;

[0020] Step 4: The second and third air paths are connected, and the first air path is closed. The gas output by the external positive pressure device passes through the third air path, the second channel, the second air path, and the first channel in sequence to reach the suction pipe, so that a positive pressure state is formed inside the suction pipe, and the vacuum inside the suction pipe is broken to release the sucked material;

[0021] Step 5: Connect the second and fourth gas paths, close the first and third gas paths, and connect the atmosphere, the fourth gas path, the second channel, the second gas path, the first channel, and the suction pipe in sequence, so that the inside of the suction pipe forms a normal pressure state;

[0022] Step 6: Repeat steps 3 to 5 to allow the suction pipe to cycle through the suction and discharge cycles.

[0023] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, by arranging a number of first adapter modules corresponding to the suction pipes on the suction body, each first adapter module includes a first air path and a second air path, and the first adapter module is connected to the suction pipe through the first channel. When the external negative pressure device, the first air path and the first channel are connected, a negative pressure state is formed inside the suction pipe, and the suction pipe takes materials independently; when the external positive pressure device, the second air path and the first channel are connected, a positive pressure state is formed inside the suction pipe, and the suction pipe breaks the vacuum independently, so that it can be applied to production scenarios that require independent material taking and independent vacuum breaking, and has a wide range of applications.

[0024] In order to more clearly illustrate the structural features, technical means and specific objectives and functions achieved by the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments: BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the assembly structure of an embodiment of the present invention;

[0026] Figure 2 It is a structural schematic diagram of another perspective of an embodiment of the present invention;

[0027] Figure 3 It is an exploded schematic diagram of an embodiment of the present invention;

[0028] Figure 4 yes Figure 3 A partial enlarged schematic diagram of part A;

[0029] Figure 5 is a cross-sectional view of an embodiment of the present invention;

[0030] Figure 6 is a schematic assembly diagram of a first main body, a first adapter module, and a second adapter module according to an embodiment of the present invention;

[0031] Figure 7 yes Figure 6 Schematic diagram from another perspective;

[0032] Figure 8 This is a structural diagram of the material suction body without the first body according to an embodiment of the present invention;

[0033] Figure 9 yes Figure 8 sectional view of

[0034] Figure 10 yes Figure 9 A partial enlarged schematic diagram of part B;

[0035] Figure 11 yes Figure 9 A partial enlarged schematic diagram of part C in the middle;

[0036] Figure 12 1 is a schematic diagram of the connection between the first adapter module, the second adapter module, the third adapter module, the first drive mechanism, and the suction pipe according to an embodiment of the present invention;

[0037] Figure 13 Schematic diagram of the gas path connection structure of an embodiment of the present invention;

[0038] Figure 14 It is an intelligent platform system according to an embodiment of the present invention.

[0039] Description of the accompanying drawings:

[0040] 10- base 101- slide rail 11- second drive mechanism

[0041] 111-screw rod 112-first motor 12-positive pressure main pipe

[0042] 121-first positive pressure air hole 122-second positive pressure air hole 123-port

[0043] 13-negative pressure main pipe 131-first negative pressure air hole 132-second negative pressure air hole

[0044] 20-Suction body 30-First body 31-First adapter module

[0045] 311-Active cavity 312-Active plug 32-Second adapter module

[0046] 33-first positive pressure main chamber 34-negative pressure main chamber 35-negative pressure sub-chamber

[0047] 40-second main body 401-second positive pressure main chamber 41-third adapter module

[0048] 42-rotation drive mechanism 421-synchronous belt 422-rotation drive unit

[0049] 43- clearance groove 44- first bearing 45- second bearing

[0050] 50-first driving mechanism 51-cylinder 511-second connecting hole

[0051] 512 - second sealing ring 52 - piston cavity 521 - inner cavity

[0052] 522 - driving chamber 53 - piston head 531 - first connecting hole

[0053] 532-first sealing ring 533-limiting member 54-pressure spring

[0054] 60-suction pipe 601-first connecting pipe 602-second connecting pipe

[0055] 603-limiting groove 604-connecting hole 61-synchronous pulley

[0056] 611-accommodation groove 612-avoidance hole 613-first connection part

[0057] 62-spline sleeve 621-sleeve hole 63-second connecting part

[0058] 64-Suction head 70-Intelligent platform system

[0059] A1-first channelA2-second channelA3-third channel

[0060] B1-first gas path B2-second gas path B3-third gas path

[0061] B4-Fourth gas path B5-Fifth gas path B6-Sixth gas path

[0062] P0-atmosphere P1-external negative pressure device P2-external positive pressure device DETAILED DESCRIPTION

[0063] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the present invention.

[0064] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0065] like Figure 1-13 As shown, the present invention discloses a functional head, comprising a machine base 10 and a multi-position material suction mechanism and a second drive mechanism 11 provided on the machine base 10. The multi-position material suction mechanism comprises a material suction body 20, which is movably mounted on the machine base 10 up and down. The second drive mechanism 11 drives the material suction body 20 to move up and down.

[0066] Specifically, the machine base 10 is provided with a vertically arranged slide rail 101, and the material suction body 20 is provided with a slide groove (not shown). The slide groove cooperates with the slide rail 101 to enable the material suction body 20 to be slidably connected to the machine base 10 up and down. The second driving mechanism 11 includes a screw rod 111 and a first motor 112. The first motor 112 is installed on the front side of the machine base 10. The screw rod 111 is rotatably connected to the material suction body 20. The first motor 112 drives the screw rod 111 to rotate so that the screw rod 111 drives the material suction body 20 to move up and down.

[0067] The suction body 20 is provided with a plurality of suction pipes 60 and a first adapter module 31 corresponding to the suction pipes 60. Specifically, the plurality of suction pipes 60 extend vertically and are distributed in a ring shape, and the lower ends of the suction pipes 60 are connected to a suction head 64. For example, the number of the suction pipes 60 is four. The first adapter module 31 has a first air path B1 that can be connected to the external negative pressure device P1 and a second air path B2 that can be connected to the external positive pressure device P2.

[0068] The first adapter module 31 is connected to the suction pipe 60 through the first channel A1. When the external negative pressure device P1, the first air path B1 and the first channel A1 are connected, a negative pressure state is formed inside the suction pipe 60; when the external positive pressure device P2, the second air path B2 and the first channel A1 are connected, a positive pressure state is formed inside the suction pipe 60.

[0069] An active cavity 311 is provided in the first adapter module 31, and the first channel A1, the first gas path B1 and the second gas path B2 are all connected to the active cavity 311. A movable plug 312 is provided in the active cavity 311, and the movable plug 312 can switch between the first gas path B1 and the second gas path B2, so that the first channel A1 can be selectively connected to the first gas path B1 and the second gas path B2.

[0070] A second adapter module 32 is arranged between the first adapter module 31 and the external positive pressure device. Specifically, the second adapter module 32 is arranged on the suction body 20. The internal structure of the second adapter module 32 is the same as the internal structure of the first adapter module 31. The second adapter module 32 has a third air path B3 that can be connected to the external positive pressure device P2 and a fourth air path B4 connected to the atmosphere P0. The second adapter module 32 is connected to the second air path B2 through a second channel A2.

[0071] In the present invention, there are three states inside the suction pipe 60: 1. When the external negative pressure device P1, the first air circuit B1, the first channel A1, and the suction pipe 60 are connected in sequence, a negative pressure is formed inside the suction pipe 60, thereby sucking the material; 2. When the external positive pressure device P2, the third air circuit B3, the second channel A2, the second air circuit B2, the first channel A1, and the suction pipe 60 are connected in sequence, a positive pressure state is formed inside the suction pipe 60, and the vacuum inside the suction pipe 60 can be broken to release the sucked material; 3. When the atmosphere P0, the fourth air circuit B4, the second channel A2, the second air circuit B2, the first channel A1, and the suction pipe 60 are connected in sequence, the inside of the suction pipe 60 is in a normal pressure state, and at this time the suction pipe 60 does not suck the material and does not break the vacuum.

[0072] It can be understood that the suction body 20 includes a first body 30, the screw rod 111 is rotatably connected to the first body 30, the first adapter module 31 and the second adapter module 32 are both arranged on the first body 30, and a first positive pressure main chamber 33 and several first positive pressure branch channels (not shown) are formed in the first body 30, the third air path B3 is connected to the first positive pressure main chamber 33, and the second channel A2 is connected to the second air path B2 through the corresponding first positive pressure branch channels. Specifically, a vertically extending positive pressure main pipe 12 is provided on the machine base 10, and the positive pressure main pipe 12 can be moved up and down in the first positive pressure main chamber 33, and a first positive pressure air hole 121 is provided on the outer side wall of the lower end of the positive pressure main pipe 12, and the positive pressure main pipe 12 is connected to the first positive pressure main chamber 33 through the first positive pressure air hole 121, and the upper end of the positive pressure main pipe 12 is provided with a second positive pressure air hole 122 connected to the external positive pressure device P2.

[0073] It can be understood that a negative pressure main chamber 34 and several negative pressure flow channels (not shown) are formed in the first main body 30, and the first air path B1 is connected to the negative pressure main chamber 34 through the corresponding negative pressure flow channels. Specifically, the machine base 10 is provided with a vertically extending negative pressure main pipe 13, and the negative pressure main pipe 13 can be moved up and down in the negative pressure main chamber 34, and the outer side wall of the lower end of the negative pressure main pipe 13 is provided with a first negative pressure air hole 131. The negative pressure main pipe 13 is connected to the negative pressure main chamber 34 through the first negative pressure air hole 131, and the upper end of the negative pressure main pipe 13 is provided with a second negative pressure air hole 132 connected to the external negative pressure device P1.

[0074] It can be understood that a number of negative pressure sub-cavities 35 corresponding to the suction pipes 60 are formed in the first main body 30, the first channel A1 is connected to the corresponding negative pressure sub-cavity 35, the upper end of the suction pipe 60 is movably arranged in the negative pressure sub-cavity 35, and the outer side wall of the upper end of the suction pipe 60 is provided with a connecting hole 604, and the suction pipe 60 is connected to the negative pressure sub-cavity 35 through the connecting hole 604.

[0075] The suction body 20 of the present invention also includes a second body 40, the upper end of the second body 40 is connected to the lower end of the first body 30, and the second body 40 can move up and down with the first body 30, the suction pipe 60 is movably connected to the second body 40, and the second body 40 is provided with a plurality of first driving mechanisms 50 corresponding to the suction pipes 60 one by one, and the first driving mechanism 50 can drive the suction pipe 60 to move up and down.

[0076] The first driving mechanism 50 includes a cylinder body 51, which is integrally connected to the second main body 40. A piston chamber 52 for accommodating a piston head 53 is formed in the cylinder body 51. The upper end of the suction pipe 60 passes through the piston head 53 and the cylinder body 51 and extends upward into the negative pressure sub-chamber 35. The piston head 53 is movable up and down in the piston chamber 52. The suction pipe 60 is connected to the piston head 53, and the piston head 53 can drive the suction pipe 60 to move up and down.

[0077] It should be noted that the cylinder 51 and the second body 40 in the present invention may also be arranged in a separate manner.

[0078] Specifically, the piston head 53 is provided with a first connecting hole 531, and the upper end of the cylinder body 51 is provided with a second connecting hole 511. The upper end of the suction pipe 60 passes through the first connecting hole 531 and the second connecting hole 511 in sequence and extends upward into the negative pressure sub-chamber 35. The suction pipe 60 is movably connected to the first connecting hole 531 and the second connecting hole 511. A limiting member 533 is provided on the piston head 53, and a limiting groove 603 is provided on the circumferential outer wall of the suction pipe 60. The limiting groove 603 is annularly arranged, and the limiting member 533 extends into the limiting groove 603. The limiting member 533 cooperates with the limiting groove 603 so that the piston head 53 can drive the suction pipe 60 to move up and down, and the suction pipe 60 can rotate relative to the piston head 53.

[0079] The suction pipe 60 is movably connected to the upper end of the cylinder body 51. It can be understood that the suction pipe 60 and the lower end of the cylinder body 51 are also movably connected, which will not be repeated here.

[0080] The suction pipe 60 includes a first connecting pipe 601 and a second connecting pipe 602 that are connected to each other. The upper end of the first connecting pipe 601 is threadedly connected to the lower end of the second connecting pipe 602. The upper end of the second connecting pipe 602 extends into the negative pressure chamber 35. The second connecting pipe 602 is movably connected to the first connecting hole 531 and the second connecting hole 511. The limiting groove 603 is provided on the second connecting pipe 602.

[0081] It should be noted that, in the present invention, the suction pipe 60 and the first connecting hole 531 can also be connected in a fastening manner. When the suction pipe 60 moves up and down, the first connecting pipe 601, the second connecting pipe 602 and the piston head 53 move up and down synchronously; when the suction pipe 60 rotates, the first connecting pipe 601, the second connecting pipe 602 and the piston head 53 rotate synchronously.

[0082] A first sealing ring 532 is provided between the inner wall of the first connecting hole 531 and the outer wall of the suction pipe 60, and a second sealing ring 512 is provided between the inner wall of the second connecting hole 511 and the outer wall of the suction pipe 60; by providing the first sealing ring 532 and the second sealing ring 512, air tightness is ensured to avoid air leakage between the first connecting hole 531 and the second connecting hole 511.

[0083] The second main body 40 is provided with a third adapter module 41 corresponding to the suction pipe 60 one by one. The internal structure of the second adapter module 32 is the same as that of the first adapter module 31. The third adapter module 41 has a fifth air path B5 that can be communicated with the external positive pressure device P2 and a sixth air path B6 connected to the atmosphere P0. The third adapter module 41 is connected to the piston chamber 52 through the third channel A3. When the external positive pressure device P2, the fifth air path B5, the third channel A3 and the piston chamber 52 are connected, the piston head 53 drives the suction pipe 60 to move up and down. Specifically, the piston head 53 separates the piston chamber 52 into an inner cavity 521 and a driving cavity 522. The inner cavity 521 is located below the driving cavity 522. The third channel A3 is communicated with the driving cavity 522. The inner cavity 521 is connected to the atmosphere P0. 0 is connected, and a pressure spring 54 is provided in the inner cavity 521 so that the piston head 53 always has a tendency to move upward. The upper end of the pressure spring 54 abuts against the piston head 53, and the lower end of the pressure spring 54 abuts against the bottom of the inner cavity 521; when the external positive pressure device P2, the fifth air path B5, the third channel A3, and the driving chamber 522 are connected, the gas in the driving chamber 522 pushes the piston head 53 to move downward, and the piston head 53 drives the suction pipe 60 to move downward; when the atmosphere P0, the sixth air path B6, the third channel A3, and the driving chamber 522 are connected, the pressure spring 54 pushes the piston head 53 to move upward, and the piston head 53 drives the suction pipe 60 to move upward. When the piston head 53 moves upward, the gas in the driving chamber 522 is compressed, so that the gas in the driving chamber 522 is discharged into the atmosphere P0 through the third channel A3 and the sixth air path B6 in sequence.

[0084] A second positive pressure main chamber 401 and several second positive pressure branch channels (not shown) are formed in the second main body 40. The second positive pressure main chamber 401 is located directly below the first positive pressure main chamber 33. The lower end of the positive pressure main pipe 12 is provided with a port 123 connected to the second positive pressure main chamber 401. The port 123 allows the gas output by the external positive pressure device P2 to enter the positive pressure main pipe 12 and then enter the second positive pressure main chamber 401 from the port 123. The fifth air path B5 is connected to the second positive pressure main chamber 401 through the corresponding second positive pressure branch channels.

[0085] The second main body 40 is provided with a rotation drive mechanism 42, which can drive the plurality of suction pipes 60 to rotate synchronously around their own central axis. Specifically, the rotation drive mechanism 42 includes a synchronous belt 421 and a rotation drive unit 422 for driving the synchronous belt 421 to rotate. The rotation drive unit 422 is installed on the front side of the second main body 40, and the rotation drive unit 422 is located below the first motor 112. Specifically, the rotation drive unit 422 is a second motor. The plurality of suction pipes 60 are all provided with a synchronous pulley 61, and the synchronous belt 421 and the synchronous pulley 61 transmit power. Dynamic connection, so that the synchronous pulley 61 can drive all the suction pipes 60 to rotate synchronously; by setting a rotating drive mechanism 42 composed of a synchronous belt 421 and a rotation drive unit 422, the rotation drive unit 422 drives the synchronous belt 421 to drive all the suction pipes 60 to rotate synchronously, so that the material can be synchronously adjusted and positioned at an angle, which is more efficient, and a single synchronous belt 421 is used, and all synchronous pulleys 61 are connected to the same synchronous belt 421 for transmission, so that the power transmission loss is small, the power transmission is more stable, and the rotation deviation between each synchronous pulley 61 is small and the precision is high, thereby improving the synchronous positioning accuracy of the material.

[0086] A spline sleeve 62 is provided between the synchronous pulley 61 and the suction pipe 60, and the suction pipe 60 can move up and down relative to the spline sleeve 62, and the suction pipe 60, the spline sleeve 62 and the synchronous pulley 61 can rotate synchronously. The spline sleeve 62 is provided with a socket hole 621 for the suction pipe 60 to pass through, and the inner side wall of the socket hole 621 is formed with a spline groove (not shown) extending up and down, and the outer side wall of the suction pipe 60 is formed with spline teeth (not shown), and the spline groove and the spline teeth cooperate so that the suction pipe 60 can move up and down relative to the spline sleeve 62; by providing the spline sleeve 62, the spline sleeve 62 is used to indirectly connect the synchronous pulley 61 and the suction pipe 60, and the spline sleeve 62 can be made of wear-resistant material to reduce the wear of the spline sleeve 62 and the suction pipe 60 during long-term relative movement, thereby improving the cooperation stability and service life of the two.

[0087] The synchronous pulley 61 is provided with a receiving groove 611 , the spline sleeve 62 is installed in the receiving groove 611 , and a avoidance hole 612 for the suction pipe 60 to pass downward is formed at the bottom of the receiving groove 611 , and the opening of the receiving groove 611 is upward.

[0088] The lower end of the synchronous pulley 61 is formed with a first connecting portion 613 protruding downward, and the avoidance hole 612 passes through the lower surface of the first connecting portion 613. The first connecting portion 613 is rotatably connected to the first bearing 44 on the second main body 40. A second connecting portion 63 is provided above the spline sleeve 62. The second connecting portion 63 is connected to the second bearing 45 on the second main body 40. The upper end of the spline sleeve 62 abuts against the lower end of the second connecting portion 63, so that the spline sleeve 62, the second connecting portion 63 and the second bearing 45 can rotate synchronously. Specifically, the second The connecting part 63 is an annular connecting plate, and the suction pipe 60 is passed through the annular connecting plate; by setting the first connecting part 613 and the second connecting part 63, the first connecting part 613 can be embedded in the first bearing 44 and rotatably connected to the inner ring of the first bearing 44, and the upper surface of the second connecting part 63 abuts the lower surface of the inner ring of the second bearing 45, so that the second connecting part 63 and the inner ring of the second bearing 45 can rotate synchronously, and the upper end of the spline sleeve 62 abuts the lower end of the second connecting part 63, thereby realizing the rotational connection between the synchronous pulley 61 and the second main body 40, which facilitates the assembly and disassembly of the synchronous pulley 61.

[0089] The outer wall of the second body 40 is formed with a circumferentially extending clearance groove 43, and the synchronous belt 421 is arranged in the clearance groove 43. The synchronous belt 421 is arranged around the second body 40. By providing the circumferentially extending clearance groove 43, the synchronous belt 421 can be arranged around the second body 40 in the clearance groove 43, and the spatial layout is reasonable, so that the synchronous belt 421 and the second body 40 are compactly installed and occupy a small space.

[0090] like Figure 14 As shown, the present invention further discloses an intelligent platform system 70, including the functional head, and the intelligent platform system 70 is a material taking device or an assembly device.

[0091] Working principle of the present invention:

[0092] 1. The suction pipe 60 moves downward: The gas output by the external positive pressure device P2 passes through the second positive pressure air hole 122, the positive pressure main pipe 12, the port 123, the second positive pressure main chamber 401, the second positive pressure branch channel (not shown), the fifth air path B5, the third channel A3, and the drive chamber 522 in sequence, so that the gas in the drive chamber 522 pushes the piston head 53 to move downward, and the piston head 53 drives the suction pipe 60 to move downward;

[0093] 2. The suction pipe 60 moves upward: the external positive pressure device P2 stops supplying air, the pressure spring 54 pushes the piston head 53 upward, and the piston head 53 drives the suction pipe 60 upward. When the piston head 53 moves upward, the gas in the driving chamber 522 is compressed, so that the gas in the driving chamber 522 is discharged into the atmosphere P0 through the third channel A3 and the sixth gas path B6 in sequence.

[0094] 3. Material extraction through the suction pipe 60: Air passes through the suction head 64, the suction pipe 60, the first channel A1, the first air path B1, the negative pressure diversion channel (not shown), the negative pressure main chamber 34, the first negative pressure air hole 131, the negative pressure main pipe 13, the second negative pressure air hole 132, and the external negative pressure device P1 in sequence, creating a negative pressure state inside the suction pipe 60, thereby causing the suction head 64 to absorb the material;

[0095] 4. Breaking the vacuum in the suction pipe 60: The gas output by the external positive pressure device P2 passes through the second positive pressure air hole 122, the positive pressure main pipe 12, the first positive pressure air hole 121, the first positive pressure main chamber 33, the first positive pressure branch channel (not shown), the third air path B3, the second channel A2, the second air path B2, the first channel A1, the suction pipe 60, and the suction head 64 in sequence, forming a positive pressure state inside the suction pipe 60, breaking the vacuum inside the suction pipe 60, and thus releasing the sucked material;

[0096] 5. The suction pipe 60 is not working: the atmosphere P0, the fourth air path B4, the second channel A2, the second air path B2, the first channel A1, the suction pipe 60, and the suction head 64 are connected in sequence, so that the interior of the suction pipe 60 is at normal pressure. At this time, the suction pipe 60 does not absorb material and does not break the vacuum;

[0097] 6. Assemble the product: The second drive mechanism 11 drives the suction body 20 to move downward, so that the first body 30, the second body 40, the rotary drive mechanism 42 and the suction pipe 60 move downward synchronously, the first drive mechanism 50 drives the corresponding suction pipe 60 to move downward, the suction head 64 absorbs the material, the first drive mechanism 50 drives the suction pipe 60 to move upward again, the suction pipe 60 drives the material to move upward, the second motor drives the synchronous belt 421 to rotate, the synchronous belt 421 drives all the synchronous pulleys 61 to rotate at the same time, all the suction pipes 60 rotate around their own central axis at a certain angle, so that the material completes the angle adjustment and positioning, the product moves to the bottom of the suction pipe 60, the suction pipe 60 breaks the vacuum and assembles the material onto the product.

[0098] It should be noted that all the first adapter modules 31 in the present invention can work independently, so that the suction pipe 60 can independently take out materials and break vacuum.

[0099] It should also be noted that all the first drive mechanisms 50 in the present invention can work synchronously or independently, so that several suction tubes 60 can work synchronously or independently, and multiple materials can be assembled onto the product at one time, or the materials can be assembled onto the product separately in sequence.

[0100] The present invention further discloses a material suction and discharge method, which adopts the multi-position material suction mechanism and adopts the following steps:

[0101] Step 1: Connect the suction pipe 60 to the first channel A1 on the first adapter module 31;

[0102] Step 2: Connect the second channel A2 on the second adapter module 32 to the second air path B2 on the first adapter module 31; connect the third air path B3 on the second adapter module 32 to the external positive pressure device P2; and connect the first air path B1 on the first adapter module 31 to the external negative pressure device P1;

[0103] Step 3: Open the first air path B1 and close the second air path B2. Air passes through the suction head 64, the suction pipe 60, the first channel A1, and the first air path B1 in sequence to reach the external negative pressure device P1, creating a negative pressure state inside the suction pipe 60, and the suction pipe 60 sucks the material.

[0104] Step 4: The second and third air paths B2 and B3 are opened, and the first air path B1 is closed. The gas output by the external positive pressure device P2 passes through the third air path B3, the second channel A2, the second air path B2, and the first channel A1 in sequence to reach the suction pipe 60, creating a positive pressure state inside the suction pipe 60, breaking the vacuum inside the suction pipe 60 and allowing the sucked material to be released.

[0105] Step 5: The second air path B2 and the fourth air path B4 are opened, and the first air path B1 and the third air path B3 are closed. The atmosphere P0, the fourth air path B4, the second channel A2, the second air path B2, the first channel A1, and the suction pipe 60 are connected in sequence, so that the interior of the suction pipe 60 is in a normal pressure state.

[0106] Step 6: Repeat steps 3 to 5 to allow the suction pipe 60 to cycle through the suction and discharge of materials.

[0107] In summary, the present invention provides a plurality of first adapter modules 31 corresponding to the suction pipe 60 on the suction body 20, each of the first adapter modules 31 includes a first air path B1 and a second air path B2, and the first adapter module 31 is connected to the suction pipe 60 through the first channel A1. When the external negative pressure device P1, the first air path B1 and the first channel A1 are connected, a negative pressure state is formed inside the suction pipe 60, and the suction pipe 60 takes the material independently; when the external positive pressure device P2, the second air path B2 and the first channel A1 are connected, a positive pressure state is formed inside the suction pipe 60. In a positive pressure state, the suction pipe 60 breaks the vacuum independently, so it can be used in production scenarios that require independent material removal and independent vacuum breaking, and has a wide range of applications; at the same time, the present invention sets a second adapter module 32 to realize that the interior of the suction pipe 60 has three states of negative pressure, positive pressure and normal pressure, corresponding to the three production scenarios of suction, vacuum breaking and non-operation; a number of first drive mechanisms 50 and a third adapter module 41 are set to realize the independent lifting of the suction pipe 60; a rotating drive mechanism 42 is set to realize the synchronous rotation of a number of suction pipes 60, so as to realize the synchronous angle adjustment and positioning of the materials.

[0108] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made to the above embodiments based on the technical practice of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A functional head, characterized in that: It includes a machine base and a multi-position material suction mechanism and a second driving mechanism provided on the machine base, wherein the multi-position material suction mechanism includes a material suction body, the material suction body is movably mounted on the machine base, and the second driving mechanism drives the material suction body to move up and down; The suction body is provided with a plurality of suction pipes and a first adapter module corresponding to the suction pipes one by one, and the first adapter module has a first air path, a second air path, and a first channel; A second adapter module is provided between the first adapter module and the external positive pressure device, the second adapter module having a third gas path, a fourth gas path, and a second channel, the fourth gas path being in communication with the atmosphere; When the external negative pressure device, the first air path, and the first channel are connected in sequence, a negative pressure state is formed inside the suction pipe; when the external positive pressure device, the third air path, the second channel, the second air path, and the first channel are connected in sequence, a positive pressure state is formed inside the suction pipe; Wherein, the suction body includes a first body, the first adapter module and the second adapter module are both arranged on the first body, a positive pressure main chamber and a plurality of positive pressure branch channels are formed in the first body, the third air path is connected to the positive pressure main chamber, and the second channels are connected to the second air path through corresponding positive pressure branch channels respectively, a vertically extending positive pressure main pipe is provided on the machine base, the positive pressure main pipe can be moved up and down in the positive pressure main chamber, the lower end of the positive pressure main pipe is connected to the positive pressure main chamber through a first positive pressure air hole, and the upper end of the positive pressure main pipe is provided with a second positive pressure air hole connected to an external positive pressure device; A negative pressure main cavity and several negative pressure flow channels are formed in the first main body. The first air path is connected to the negative pressure main cavity through the corresponding negative pressure flow channels. A vertically extending negative pressure main pipe is provided on the machine base. The negative pressure main pipe can move up and down in the negative pressure main cavity. The lower end of the negative pressure main pipe is connected to the negative pressure main cavity through a first negative pressure air hole, and the upper end of the negative pressure main pipe is provided with a second negative pressure air hole connected to an external negative pressure device.

2. The multi-position suction mechanism according to claim 1, characterized in that: A plurality of negative pressure sub-cavities corresponding to the suction pipes are formed in the first main body, the first channel is connected to the corresponding negative pressure sub-cavity, the upper end of the suction pipe is movably arranged in the negative pressure sub-cavity, and the outer side wall of the suction pipe is provided with a connecting hole, and the suction pipe is connected to the negative pressure sub-cavity through the connecting hole.

3. The multi-position suction mechanism according to claim 1, characterized in that: The suction body also includes a second body, the suction pipe is movably connected to the second body, and the second body is provided with a plurality of first driving mechanisms corresponding to the suction pipes one by one, and the first driving mechanisms can drive the suction pipe to move up and down.

4. The multi-position suction mechanism according to claim 3, characterized in that: The first driving mechanism includes a cylinder body, in which a piston cavity for accommodating a piston head is formed. The upper end of the suction pipe extends upward through the piston head and the cylinder body, and the suction pipe is connected to the piston head. The piston head can drive the suction pipe to move up and down.

5. The multi-position suction mechanism according to claim 4, characterized in that: The second main body is provided with a third adapter module corresponding one-to-one to the suction tube. The third adapter module has a fifth air path that can be connected to an external positive pressure device. The third adapter module is connected to the piston chamber through a third channel. When the external positive pressure device, the fifth air path, the third channel and the piston chamber are connected, the piston head drives the suction tube to move up and down.

6. An intelligent platform system, characterized in that: Comprising the functional head as claimed in claim 1.

7. A material suction and discharge method, characterized in that: The material suction and discharge method adopts the multi-position material suction mechanism according to claim 1, and the material suction and discharge method adopts the following steps: Step 1: Connect the suction tube to the first channel on the first adapter module; Step 2: Connect the second channel on the second adapter module to the second gas path on the first adapter module; Connect the third gas path on the second adapter module to an external positive pressure device; Connecting the first air path on the first adapter module to an external negative pressure device; Step 3: The first air path is opened and the second air path is closed. Air passes through the suction pipe, the first channel, and the first air path in sequence to reach the external negative pressure device, so that a negative pressure state is formed inside the suction pipe, and the suction pipe absorbs the material; Step 4: The second and third air paths are connected, and the first air path is closed. The gas output by the external positive pressure device passes through the third air path, the second channel, the second air path, and the first channel in sequence to reach the suction pipe, so that a positive pressure state is formed inside the suction pipe, and the vacuum inside the suction pipe is broken to release the sucked material; Step 5: Connect the second and fourth gas paths, close the first and third gas paths, and connect the atmosphere, the fourth gas path, the second channel, the second gas path, the first channel, and the suction pipe in sequence, so that the inside of the suction pipe forms a normal pressure state; Step 6: Repeat steps 3 to 5 to allow the suction pipe to cycle through the suction and discharge cycles.

Citation Information

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