Manufacturing method of on-site cast plastic runway with molded pattern

Abstract

The present invention relates to a manufacturing method of a cast-in-place plastic runway with molded patterns, belonging to the technical field of plastic runways, and comprising the following steps: (1) laying the bottom rubber layer of the plastic runway on-site; (2) cutting a shaping mold according to the size and shape of the bottom rubber layer of the plastic runway, pre-laying it on the bottom rubber layer, and making the shaping mold cover the entire predetermined surface layer for later use; (3) taking component A and component B, stirring, pouring the obtained mixed glue liquid onto the shaping mold pre-laid on the bottom rubber layer, smearing it into the holes of the shaping mold, demolding, and after natural curing at normal temperature, forming an anti-slip layer. The manufacturing method of the present invention is simple in operation and easy to popularize. The mold adopts commercially available molded products, the materials are easy to obtain and the cost is low, and the construction cost is extremely low. It is a major technical breakthrough in the field of production and construction of cast-in-place plastic runways. Compared with existing varieties, the number and area of anti-slip contact points are increased, and the anti-slip effect is good.

Description

Technical Field

[0001] The present invention relates to a method for manufacturing an on-site cast plastic runway with molded patterns, and belongs to the technical field of plastic runways. Background Art

[0002] Plastic runways are mainly divided into on-site cast type and factory prefabricated on-site bonded type. For the factory prefabricated on-site bonded type rubber runway, the adopted process route is: using vulcanized rubber to prepare finished coils with anti-slip patterns in the factory in advance through embossing and vulcanization, and then bonding them on-site. Its advantages are that the patterns are uniform and beautiful, the performance is stable, and the use effect is good, which has been unanimously recognized by the international sports community and has also become one of the preferred venues for international major competitions; however, its disadvantages are high cost, and when the prefabricated coils in the factory are bonded on-site, it is easy to have problems such as delamination and uneven joints, and the adaptability to the foundation is not good. For the on-site cast type, liquid synthetic materials are mixed and paved on-site and cured on-site. Its advantages are on-site casting and molding, good adaptability to the foundation and site, easy construction and paving, and low cost; its disadvantages are: during the implementation process, a firm, uniform, and beautiful anti-slip pattern cannot be made on-site. All along, due to different on-site conditions, especially there are certain uncertain errors in the site flatness, the sizes and shapes of the paving areas of the runway are different, and it is very difficult to manually mold the patterns on-site, especially in the case of local protrusions or local depressions in the bottom rubber layer and the special-shaped areas at the corners of the site, which is almost impossible to achieve. At present, there is no complete on-site cast plastic runway with manually molded patterns globally.

[0003] The existing methods for manufacturing the anti-slip layer on the surface of on-site cast plastic runways mainly include: particle sticking method, particle spraying method, and self-knurling spraying method.

[0004] The particle sticking method is to first pave a layer of glue solution about 1-3 mm thick on the bottom rubber layer, and then, before the glue solution is cured, evenly sprinkle the particles on the surface of the glue solution. After the glue solution is completely cured, some particles are naturally bonded to the surface of the glue layer. After removing the unbonded particles, a granular anti-slip surface layer is formed. The disadvantage of the particle sticking method is that some particles are not firmly bonded and there will be a phenomenon of particle shedding;

[0005] The particle spraying method is to spray a mixture of rubber particles and plastic on the bottom rubber layer of the plastic runway, so that the glue solution wraps the particles and distributes on the bottom rubber layer. After the glue layer is cured, an anti-slip layer is formed; the disadvantage of the particle spraying method is that due to the irregular spraying, it is very difficult to make the particle spraying uniform, the anti-slip performance is non-uniform, and the aesthetics is poor.

[0006] The spraying self-texturing method involves spraying a plasticizable glue solution on the base glue layer of a plastic runway. After the glue solution lands on the base glue layer, it naturally forms convex granules. After the glue layer cures, an anti-slip layer is formed. The disadvantage is that due to the irregular spraying method, it is difficult to make the surface layer uniform, resulting in poor aesthetics and anti-slip performance.

[0007] The on-site casting type plastic runway has good adaptability to the foundation and low cost, making it the most widely paved type of plastic runway. However, as mentioned above, the anti-slip layer pattern of the plastic runway made by the on-site casting method has irregular convex and concave patterns and non-uniform anti-slip performance. How to make a regular, uniform, non-detachable, beautiful and practical anti-slip layer pattern for a plastic runway is a difficult problem in the plastic runway industry. Industry manufacturers at home and abroad have made unremitting explorations but have not found an effective solution.

[0008] After years of exploration and experimentation, the inventor of the present invention has invented a manufacturing method for an on-site casting type plastic runway with molded patterns. The convex and concave patterns that make up the anti-slip layer on the surface of the plastic runway are arranged in an orderly manner, with similar shapes, similar sizes, beautiful and neat appearance, and good anti-slip effect. The method is easy to operate and suitable for mechanized construction. Summary of the Invention

[0009] One of the purposes of the present invention is to provide an on-site casting type plastic runway with molded patterns. The convex and concave patterns that make up the anti-slip layer on the surface of the plastic runway are arranged in an orderly manner, with similar shapes, similar sizes, beautiful and neat appearance, and good anti-slip effect. The method is easy to operate and suitable for mechanized construction.

[0010] To achieve the above object of the present invention, the following technical solutions are adopted:

[0011] An on-site casting type plastic runway with molded patterns, characterized in that: it includes a base glue layer of the plastic runway and a surface anti-slip layer. The surface anti-slip layer is provided with patterns composed of orderly arranged independent or bottom-connected convex granules or concave pits. The convex granules are prism-shaped convex granules, round pile-shaped convex granules or bean-shaped convex granules, and the concave pits are bean shell-shaped concave pits.

[0012] Preferably, the height of the protrusion of the prism-shaped convex granules or round pile-shaped convex granules is 2 - 4 mm, and the radial dimension is 3 - 6 mm.

[0013] Preferably, the height of the protrusion of the prism-shaped convex granules or round pile-shaped convex granules is 3 mm, and the radial dimension is 4 mm.

[0014] Preferably, the height of the protrusion of the bean-shaped convex granules is 1.0 - 2.5 mm, and the radial dimension is 2 - 4 mm.

[0015] Preferably, the height of the protrusion of the bean-shaped convex granules is 2 mm, and the radial dimension is 2.5 mm.

[0016] Preferably, the depth of the concavity of the shell-shaped pit is 1.0 - 2.5 mm, and the radial dimension is 2 - 4 mm.

[0017] Preferably, the depth of the concavity of the shell-shaped pit is 1.5 mm, and the radial dimension is 3 mm.

[0018] Another object of the present invention is to provide a method for manufacturing the above-mentioned on-site cast plastic runway with molded patterns.

[0019] In order to achieve the above object of the present invention, the following technical solutions are adopted:

[0020] A method for manufacturing an on-site cast plastic runway with molded patterns, comprising the following steps:

[0021] (1) On-site paving the bottom rubber layer of the plastic runway;

[0022] (2) On the bottom rubber layer of the plastic runway, cut the shaping mold according to the size and shape of the bottom rubber layer of the plastic runway, and pre-lay it on the bottom rubber layer so that the shaping mold covers the entire predetermined surface layer for later use;

[0023] (3) Take component A and component B, place them in a stirring container, stir until uniform, pour the obtained mixed glue into the shaping mold pre-laid on the bottom rubber layer, smear it into the holes of the shaping mold, and use the straight through holes of the shaping mold to shape the glue. After shaping is completed and before the glue solidifies, demold. After demolding, let it cure naturally at room temperature to form an anti-slip layer.

[0024] Preferably, step (3) is as follows: First, take component A and put it into a stirring container, add 0.1% of tap water based on the amount of component A as a foaming agent, stir evenly, then add component B into the stirring container, stir evenly, and smear the glue in the stirring container into the holes of the shaping mold pre-laid on the bottom rubber layer to perform primary shaping on the glue. After shaping is completed, do not remove the mold, and the glue in the holes will slowly foam naturally to form bean-shaped convex grains, and wait for it to cure naturally to form an anti-slip layer.

[0025] Preferably, step (3) is as follows: Take component A and component B, place them in a stirring container, stir until uniform, pour the glue into the shaping mold, smear it into the holes of the shaping mold pre-laid on the bottom rubber layer with an iron trowel. After all the holes of the shaping mold are filled with glue, then use one side of the iron trowel perpendicular to the mold and press it on the scraping surface of the mold, and the glue in the center of the hole will be scraped out. Then, before the glue solidifies, demold. After demolding, let the shaped glue cure naturally at room temperature to form an anti-slip layer.

[0026] Preferably, in step (3), the shaping mold is a plastic mesh belt with hexagonal straight through holes to make prism-shaped convex grains or bean-shaped convex grains.

[0027] Preferably, the mesh diameter of the plastic mesh belt with hexagonal straight through holes is 3-10 mm, the spacing is 0.5-3 mm, and the thickness is 1-4 mm.

[0028] Preferably, in step (3), the shaping mold is a plastic soft rubber plate with orderly distributed round holes for making round pile-shaped convex grains.

[0029] Preferably, the hole diameter of the plastic soft rubber plate is 3-6 mm, the spacing is 1-6 mm, and the thickness is 2-4 mm.

[0030] Preferably, in step (3), the shaping mold is a plastic mesh belt with hexagonal straight through holes for making bean shell-shaped pits.

[0031] Preferably, the mesh diameter of the plastic mesh belt with hexagonal straight through holes is 3-5 mm, the spacing is 1-2 mm, and the thickness is 1-2 mm.

[0032] Advantages of the present invention:

[0033] The manufacturing method of the on-site casting type plastic runway with molded patterns of the present invention uses a shaping mold made of a soft material, which is a mesh belt or a hole belt, including a soft plastic mesh belt or a plastic soft rubber plate. According to the actual situation on site, through on-site cutting, a shaping mold suitable for different construction areas with different shapes, sizes, etc. can be prepared, without being restricted by the construction area. Moreover, the soft shaping mold can fit well on the surface of the base glue, and there is no influence of the local flatness error of the base on the height, depth, and shape of the molded pattern. The operation is simple and easy to popularize. The shaping mold uses commercially available molded products, the materials are easily available and the cost is low, and the construction cost is low. It is a major technical breakthrough in the field of on-site casting type plastic runway production and construction; the anti-slip layer on the surface of the made plastic runway has orderly arranged concave and convex parts, similar shapes, similar sizes, beautiful and neat. The made runway has anti-slip convex grains with consistent height and is firmly combined with the base glue. Compared with existing varieties, the number and area of anti-slip contact points are increased, and the anti-slip effect is good; the shaping glue prepared by the present invention has good shaping effect, is resistant to aging and wear, has good compatibility with the base glue layer, is firmly bonded, and has a lower viscosity, which is suitable for on-site construction operations; all raw materials required for production are maturely sold products in the market, and the production process is simple and safe.

[0034] To make the purpose, technical solution and advantages of the present invention clearer, the following further details the present invention with reference to the accompanying drawings and specific embodiments, but it does not mean limiting the protection scope of the present invention. Description of the drawings

[0035] Figure 1-1 It is a top view structural schematic diagram of the on-site casting type plastic runway with prism pile-shaped convex grain patterns made in Embodiment 1 of the present invention.

[0036] Figure 1-2 It is a schematic cross-sectional structure diagram of a on-site cast plastic runway with pyramid-shaped convex grain patterns made in Embodiment 1 of the present invention.

[0037] Figure 2-1 It is a schematic top view structure diagram of a on-site cast plastic runway with bean-shaped convex grain patterns made in Embodiment 2 of the present invention.

[0038] Figure 2-2 It is a schematic cross-sectional structure diagram of a on-site cast plastic runway with bean-shaped convex grain patterns made in Embodiment 2 of the present invention.

[0039] Figure 3-1 It is a schematic top view structure diagram of a on-site cast plastic runway with round pile-shaped convex grain patterns made in Embodiment 3 of the present invention.

[0040] Figure 3-2 It is a schematic cross-sectional structure diagram of a on-site cast plastic runway with round pile-shaped convex grain patterns made in Embodiment 3 of the present invention.

[0041] Figure 4-1 It is a schematic top view structure diagram of a on-site cast plastic runway with bean shell-shaped concave pit patterns made in Embodiment 4 of the present invention.

[0042] Figure 4-2 It is a schematic cross-sectional structure diagram of a on-site cast plastic runway with bean shell-shaped concave pit patterns made in Embodiment 4 of the present invention.

[0043] Names of main components:

[0044] 1-1 Pyramid-shaped convex grains 1-2 First surface anti-slip layer

[0045] 1-3 First plastic runway bottom glue layer 2-1 Bean-shaped convex grains

[0046] 2-2 Second surface anti-slip layer 2-3 Second plastic runway bottom glue layer

[0047] 3-1 Round pile-shaped convex grains 3-2 Third surface anti-slip layer

[0048] 3-3 Third plastic runway bottom glue layer 4-1 Bean shell-shaped concave pits

[0049] 4-2 Fourth surface anti-slip layer 4-3 Fourth plastic runway bottom glue layer Specific implementation manners

[0050] Unless otherwise specified, the raw materials used in the specific implementation manners of the present invention are all general raw materials that can be purchased on the market. The equipment and methods used are all existing general equipment and methods in the field, and the detection methods used are all existing general detection methods in the field.

[0051] Embodiment 1

[0052] A manufacturing method of a cast-in-place plastic runway with molded patterns, comprising the following steps:

[0053] (1) Preparation of two-component plasticizing glue

[0054] According to the selection ratio of -NCO / -OH less than 1.6, first use toluene diisocyanate (TDI) and polyether for end-capping reaction, and then use diphenylmethane diisocyanate (MDI) and polyether for addition reaction to generate a prepolymer with low free toluene diisocyanate (TDI). Then add chlorinated paraffin to reduce its reaction activity, that is, component A is made;

[0055] Preparation of component B: Add a solid plasticizer to component B to make the mixed glue solution after mixing component B and component A plasticizable. The plasticizer is a mixture of clay and nano calcium carbonate, and the preferred ratio is clay:nano calcium carbonate = 1:5;

[0056] After adding the plasticizer, when in use, it will increase the viscosity of the mixed glue solution after mixing component B and component A, making it difficult to operate. In order to reduce the material viscosity, dioctyl carbonate is added to component B to reduce the material viscosity;

[0057] Preparation of two-component plasticizing glue: When in use, mix component A and component B, and it can be used;

[0058] The specific preparation method of the two-component plasticizing glue in this Example 1 is as follows:

[0059] 1. Preparation of component A

[0060] Main raw materials:

[0061] Polyether 2000: Polyether 2020D sold by Hangjin Technology Co., Ltd. or Polyether C220 sold by Shandong Yinuowei Polyurethane Co., Ltd.;

[0062] Toluene diisocyanate (TDI): TDI8020 sold by BASF Shanghai Coating Co., Ltd. or Cangzhou Dahua Co., Ltd.;

[0063] Liquefied diphenylmethane diisocyanate (MDI): MIPS sold by BASF Shanghai Coating Co., Ltd., or MDI-50 sold by Wanhua Chemical Group Co., Ltd.

[0064] Chlorinated paraffin: 52# medium and long chain chlorinated paraffin sold by Wuhan Gedian Chemical Factory or 52# chlorinated paraffin sold by Song County Hengli Plastic Auxiliary Co., Ltd.

[0065] Basic formula (unit: kg)

[0066]

[0067] Preparation method of Component A: Under stirring, add polyether 2000 and TDI into the reaction kettle. While maintaining the stirring state, raise the temperature to 100 ± 2 °C and keep reacting for 3 hours. Then cool down to 70 ± 2 °C. Under the stirring state, add MDI, raise the temperature to 80 ± 2 °C, and keep reacting for 2 hours to form a prepolymer. Then add chlorinated paraffin, stir well, put it into a barrel, seal it and store it for later use to obtain Component A;

[0068] Preparation method of Component B:

[0069] Main raw materials

[0070] Polyether 3000: Polyether 3030D sold by Hangjin Technology Co., Ltd. or Polyether C230 sold by Shandong Yinuowei Polyurethane Co., Ltd.

[0071] Polyether 330N: Polyether 330N sold by Hangjin Technology Co., Ltd. or Polyether F330N sold by Shandong Yinuowei Polyurethane Co., Ltd.

[0072] Polyether 4000: Polyether 4020D sold by Hangjin Technology Co., Ltd. or Polyether C240A sold by Shandong Yinuowei Polyurethane Co., Ltd.

[0073] Polyether 403: Polyether 403 sold by Hangjin Technology Co., Ltd.

[0074] Chlorinated paraffin: Chlorinated paraffin No. 52 sold by Wuhan Gedian Chemical Plant or Chlorinated paraffin No. 52 sold by Songxian Hengli Plastic Auxiliary Co., Ltd.

[0075] 300-mesh talc powder: 400-mesh talc powder sold by Yixian Yonghua Ore Rock Powder Factory

[0076] 400-mesh kaolin: 400-mesh kaolin sold by Ningbo Jiahe New Materials Technology Co., Ltd.

[0077] Nano calcium carbonate: Nano calcium carbonate SP200 sold by Shanxi Lanhua Nano Materials Co., Ltd.

[0078] Dimethyl carbonate: Anhydrous dimethyl carbonate sold by Tianjin Shengtongtai Chemical Co., Ltd.

[0079] Iron oxide red: Iron oxide red 101 sold by Yangzhou United Anbang Pigment Chemical Co., Ltd.

[0080] Antioxidant 1010: Antioxidant 1010 sold by Nanjing Hualiming Industry and Trade Co., Ltd.

[0081] Ultraviolet absorber UV531: Anti-ultraviolet agent UV531 sold by Nanjing Hualiming Industry and Trade Co., Ltd.

[0082] 3,3'-Dichloro-4,4'-diaminodiphenylmethane (MOCA): Powdered MOCA sold by Binhai Xingguang Chemical Co., Ltd.

[0083] Bismuth naphthenate: Bismuth naphthenate with a content of 20% sold by Tianjin Aokelong Chemical Co., Ltd.

[0084] Preparation method:

[0085] Basic formula (unit: kg)

[0086]

[0087]

[0088] Preparation method:

[0089] Put kaolin, nano calcium carbonate, and talcum powder into the drying oven and dry at 110 ± 5 °C for 4 hours to make its water content reach below 0.5‰ for later use.

[0090] Add polyether, chlorinated paraffin, and dimethyl carbonate to the mixing kettle, stir evenly, and while stirring, add MOCA, heat to 95 ± 2 °C and stir for 30 minutes to completely dissolve MOCA, then add antioxidant and ultraviolet light absorber, and continue to stir for 10 minutes.

[0091] Add the dried talcum powder and iron oxide red, stir evenly, and grind with a colloid mill to below 100 microns for later use.

[0092] Take 230 kg of the above materials, pour them into the mixing tank of a high-speed mixer, add 20 kg of kaolin and 100 kg of nano calcium carbonate, stir in the high-speed mixer at a speed of 1500 revolutions per minute for 10 minutes, turn on the mixer, scrape the powder that has not been stirred into the mixing tank from the edge of the mixer, continue to stir at a speed of 1500 revolutions per minute for 10 minutes, and use the discharging machine to press the above materials into the packaging barrel and seal for later use, which is Component B.

[0093] 2. When in use, mix Component A and Component B in a ratio of 1:3.

[0094] 3. When preparing Component B of other colors, remove iron oxide red and add pigments of other colors.

[0095] (2) On-site preparation of a plastic runway with a ribbed convex pattern.

[0096] 1. Lay the bottom glue layer of the plastic runway on-site and let it cure naturally at room temperature. Its thickness is determined according to the total thickness of the runway to be laid. For a standard 13-mm plastic runway, it is 10 mm.

[0097] 2. First, on the primer layer of the plastic runway, cut a shaping mold according to the size and shape of the primer layer, and pre-lay it on the primer layer so that the mold covers the entire predetermined surface layer for later use. The shaping mold used in this Example 1 is a commercially available plastic mesh belt with hexagonal straight through holes for protective nets, with a mesh hole diameter of 6 mm, a spacing of 1 mm, and a thickness of 2 mm;

[0098] Take 1 kg of the above-mentioned Component A and 3 kg of Component B, place them in a barrel-shaped container used as a mixing barrel, directly stir the glue liquid with an electric stirrer until it is evenly mixed, pour the above-mentioned mixed glue liquid onto the mold, and use an iron trowel to smear it into the holes of the shaping mold pre-laid on the primer layer of the plastic runway. The holes of the shaping mold shape the glue liquid. After shaping and before the glue liquid cures, demold. After demolding, evenly arranged and distributed prism-shaped convex grains with a diameter of 6 mm, a height of 2 mm, and a spacing of 1 mm are left on the surface of the primer layer. The shaped glue liquid cures naturally at room temperature to form a prism-shaped convex grain anti-slip layer; As Figure 1-1 shown, it is a top view structural schematic diagram of a site-cast plastic runway with prism-shaped convex grain patterns made in Example 1 of the present invention; As Figure 1-2 shown, it is a cross-sectional structural schematic diagram of a site-cast plastic runway with prism-shaped convex grain molded patterns made in Example 1 of the present invention; Among them, 1-1 is the prism-shaped convex grain, 1-2 is the first surface anti-slip layer, and 1-3 is the first plastic runway primer layer; The site-cast plastic runway with prism-shaped convex grain molded patterns made in Example 1 of the present invention includes a first plastic runway primer layer 1-3 and a first surface anti-slip layer 1-2. Patterns composed of prism-shaped convex grains 1-1 are arranged on the first surface anti-slip layer 1-2. The raised height of the prism-shaped convex grains 1-1 is 2 mm, the bottom diameter is 6 mm, the bottom spacing is 1 mm, the thickness of the first plastic runway primer layer 1-3 is 10 mm, and the thickness of the first surface anti-slip layer 1-2 is 3 mm.

[0099] Example 2

[0100] Construct a plastic runway with bean-shaped convex grains on-site:

[0101] Pave the primer layer of the plastic runway on-site and let it cure naturally at room temperature. For a standard 13-mm plastic runway, its thickness is 10 mm.

[0102] First, on the primer layer of the plastic runway, cut a shaping mold according to the size and shape of the primer layer, and pre-lay it on the primer layer so that the mold covers the entire predetermined surface layer for later use. The shaping mold used in this Example 2 is a commercially available plastic mesh belt with hexagonal straight through holes for protective nets, with a mesh hole diameter of 3 mm, a spacing of 1 mm, and a thickness of 1 mm;

[0103] Take the two-component plastic molding glue prepared in the above Example 1, according to the mixing ratio of 1:2.5. First, take 1 kg of Component A and put it into a barrel-shaped container as a stirring barrel, add 0.1% of tap water based on the amount of Component A as a foaming agent, stir evenly, then add 2.5 kg of Component B into the stirring barrel, and stir the glue solution with an electric stirrer until evenly mixed. Apply the above glue solution into the straight through holes of the plastic molding die pre-laid on the bottom glue layer. The straight through holes of the plastic molding die perform a primary molding on the glue solution. After the molding is completed, the glue solution in the holes will slowly and naturally foam and protrude within 5 to 20 minutes, forming bean-shaped convex grains arranged evenly and orderly in a shape similar to an inverted half bean grain with a bottom spacing of 1 mm, a bottom diameter of 3 mm, and a height of about 2 mm. Wait for it to naturally cure to form a bean-shaped convex grain anti-slip layer; as Figure 2-1 shown, is a top view structural schematic diagram of a site-cast plastic runway with bean-shaped convex grain molded patterns made in Example 2 of the present invention; as Figure 2-2 shown, is a cross-sectional structural schematic diagram of a site-cast plastic runway with bean-shaped convex grain patterns made in Example 2 of the present invention; wherein, 2-1 are bean-shaped convex grains, 2-2 is the second surface anti-slip layer, and 2-3 is the second plastic runway bottom glue layer; the site-cast plastic runway with bean-shaped convex grain molded patterns made in Example 2 of the present invention includes a second plastic runway bottom glue layer 2-3 and a second surface anti-slip layer 2-2. The second surface anti-slip layer 2-2 is arranged with patterns composed of bean-shaped convex grains 2-1. The protruding height of the bean-shaped convex grains 2-1 is 2 mm, the bottom diameter is 3 mm, the bottom spacing is 1 mm, the thickness of the second plastic runway bottom glue layer 2-3 is 10 mm, and the thickness of the second surface anti-slip layer 2-2 is 3 mm.

[0104] Example 3

[0105] Construct a plastic runway with round pile-shaped convex grains on-site:

[0106] Lay the plastic runway bottom glue layer on-site and let it cure naturally at room temperature. Its thickness is determined according to the total thickness of the runway to be laid. For a standard 13-mm plastic runway, it is 11.5 mm.

[0107] First, on the blue plastic runway bottom glue layer, cut the plastic molding die according to the size and shape of the bottom glue layer, pre-lay it on the bottom glue layer, and make the plastic molding die cover the entire predetermined surface layer for later use; the plastic molding die used in this Example 3 is a commercially available plastic soft rubber plate for desktop protection, and evenly punch out orderly distributed round holes with a hole diameter of 3 mm, a spacing of 3 mm, and a thickness of 1.5 mm;

[0108] Take the two-component plasticizing glue prepared in the above-mentioned Example 1, and according to the ratio of 1:3, take 1 kg of Component A and 3 kg of Component B and place them in a bucket-shaped container used as a stirring barrel. Use an electric stirrer to directly stir the glue liquid until it is evenly stirred. Then, use an iron trowel to apply the above glue liquid into the round holes of the plastic mold pre-laid on the primer layer. The round holes of the plastic mold shape the glue liquid. After shaping and before the glue liquid cures, demold. After demolding, the plasticizing glue liquid cures naturally at room temperature to form a blue-bottomed red round pile-shaped convex grain anti-slip layer with a bottom diameter of 3 mm, a spacing of 3 mm, and a height of 1.5 mm; as Figure 3-1 shown, it is a top view structural schematic diagram of the on-site cast plastic runway with round pile-shaped convex grain molded patterns made in Example 3 of the present invention; as Figure 3-2 shown, it is a cross-sectional structural schematic diagram of the on-site cast plastic runway with round pile-shaped convex grain patterns made in Example 3 of the present invention; among them, 3-1 is a red columnar convex grain, 3-2 is the third surface anti-slip layer, and 3-3 is the third plastic runway primer layer; the on-site cast plastic runway with round pile-shaped convex grain molded patterns made in Example 3 of the present invention includes the third plastic runway primer layer 3-3 and the third surface anti-slip layer 3-2. The third surface anti-slip layer 3-2 is arranged with patterns composed of red round pile-shaped convex grains 3-1. The raised height of the red round pile-shaped convex grains 3-1 is 1.5 mm, the bottom diameter is 3 mm, the bottom spacing is 3 mm, the thickness of the third plastic runway primer layer 3-3 is 11.5 mm, and the thickness of the third surface anti-slip layer 3-2 is 1.5 mm.

[0109] Example 4

[0110] On-site production of a plastic runway with bean shell-shaped pits:

[0111] On-site lay the primer layer of the plastic runway and let it cure naturally at room temperature. Its thickness is determined according to the total thickness of the runway to be laid. For a standard 13-mm plastic runway, it is 10 mm.

[0112] First, on the primer layer of the plastic runway, cut the plastic mold according to the size and shape of the primer layer, pre-lay it on the primer layer, and make the mold cover the entire predetermined surface layer for later use; the plastic mold used in this Example 4 is a commercially available plastic mesh belt with hexagonal straight through holes for protective nets, with a mesh hole diameter of 4 mm, a spacing of 1 mm, and a thickness of 1 mm;

[0113] Take the two-component plasticizing glue prepared in the above Example 1, according to the mixing ratio of 1:3, take 1 kg of component A and 3 kg of component B and place them in a bucket-shaped container as a stirring bucket. Use an electric stirrer to directly stir the glue liquid until it is evenly stirred. Pour the above glue liquid onto a plastic mold pre-laid on the base glue layer, and use an iron trowel to smear it into the straight through holes of the mold. After all the straight through holes of the plastic mold are filled with the glue liquid, then use the iron trowel. While perpendicular to the mold, press on the scraping glue surface of the plastic mold. The glue liquid in the center of the hole will be scraped out, and the glue liquid will accumulate at the intervals of the plastic mold. Then, before the glue liquid cures, perform demolding. After demolding, a pit with a central depression depth of 2 mm in the shape of a bean shell will be left on the base glue layer. The plasticized glue liquid cures naturally at room temperature to form a non-slip layer with bean shell-shaped pits; as Figure 4-1 shown, it is a top view structural schematic diagram of a site-cast plastic runway with bean shell-shaped pit molded patterns made in Example 4 of the present invention; as Figure 4-2 shown, it is a cross-sectional structural schematic diagram of a site-cast plastic runway with bean shell-shaped pit patterns made in Example 4 of the present invention; wherein, 4-1 is a bean shell-shaped pit, 4-2 is a fourth surface non-slip layer, and 4-3 is a fourth plastic runway base glue layer; the site-cast plastic runway with bean shell-shaped pit molded patterns made in Example 4 of the present invention includes a fourth plastic runway base glue layer 4-3 and a fourth surface non-slip layer 4-2. The fourth surface non-slip layer 4-2 is arranged with patterns composed of bean shell-shaped pits 4-1. The central depression depth of the bean shell-shaped pits is 2 mm. The thickness of the fourth plastic runway base glue layer 4-3 is 10 mm, and the thickness of the fourth surface non-slip layer 4-2 is 3 mm.

[0114] The manufacturing method of the site-cast plastic runway with molded patterns of the present invention uses a plastic mold made of a soft material, which is a mesh belt or a perforated belt, including a soft plastic mesh belt or a plastic soft rubber plate. It can be prepared according to the actual situation on site by on-site cutting to prepare plastic molds suitable for different construction areas with different shapes, sizes, etc. It is not restricted by the construction area, and the soft plastic mold can fit well on the surface of the base glue. There is no influence of the local flatness error of the foundation on the height, depth, and shape of the molded patterns. The operation is simple and easy to popularize. The plastic mold uses commercially available molded products, the materials are easy to obtain, the cost is low, and the construction cost is low. It is a major technical breakthrough in the field of production and construction of site-cast plastic runways; the surface non-slip layer of the produced plastic runway is arranged with concave and convex in an orderly manner, with similar shapes, similar sizes, beautiful and neat. The anti-slip convex particles of the produced runway have the same height and are firmly combined with the base glue. Compared with existing varieties, the number and area of anti-slip contact points are increased, and the anti-slip effect is good; the plasticizing glue prepared by the present invention has good plasticizing effect, is resistant to aging and wear, has good compatibility with the base glue layer, is firmly bonded, and has a lower viscosity, which is suitable for on-site construction operations; all raw materials required for production are maturely sold products in the market, and the production process is simple and safe.

[0115] In the above-described specific embodiments, the object, technical solution, and beneficial effects of the present invention have been further described in detail, but the present invention is not limited thereto. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. Method for manufacturing a cast-in-place plastic runway with molded patterns, comprising the following steps: (1) Paving the base glue layer of the plastic runway on-site; (2) On the base glue layer of the plastic runway, cut a shaping mold according to the size and shape of the base glue layer of the plastic runway, and pre-lay it on the base glue layer so that the shaping mold covers the entire predetermined surface layer for later use; (3) First, take component A and put it into a stirring container, add 0.1% of tap water based on the amount of component A as a foaming agent, stir evenly, then add component B into the stirring container, and apply the glue liquid in the stirring container into the holes of the shaping mold pre-laid on the base glue layer to perform a primary shaping on the glue liquid. After the shaping is completed, do not remove the mold, and the glue liquid in the holes will slowly foam naturally to form bean-shaped convex grains, and wait for it to cure naturally to form an anti-slip layer; the shaping mold is a plastic mesh belt with hexagonal straight through holes or a plastic soft rubber plate with orderly distributed round holes; The preparation of component A includes the following steps: according to a selection ratio of -NCO / -OH less than 1.6, first carry out a capping reaction with toluene diisocyanate and polyether, then carry out an addition reaction with diphenylmethane diisocyanate and polyether to generate a prepolymer with low free toluene diisocyanate, and then add chlorinated paraffin to reduce its reaction activity, that is, component A is made; The preparation of component B includes the following steps: add a solid plasticizer to component B so that the mixed glue liquid after mixing component B and component A has plasticity, and the plasticizer is a mixture of clay and nano calcium carbonate, and the dosage ratio of clay to nano calcium carbonate is 1:

5.

2. The manufacturing method of the on-site cast plastic runway with molded patterns according to claim 1, characterized in that: The mesh hole diameter of the plastic mesh belt with hexagonal straight through holes is 3-10 mm, the spacing is 0.5-3 mm, and the thickness is 1-4 mm.

3. The manufacturing method of the on-site casting plastic runway with molded patterns according to claim 1, characterized in that: The hole diameter of the plastic soft rubber plate is 3-6 mm, the spacing is 1-6 mm, and the thickness is 2-4 mm.

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