Asphalt pavement quick repair device and use method thereof

By designing a fast repair device for asphalt pavement with telescopic cylinder and grinding cylinder, the problems of low repair efficiency and waste of raw materials in the prior art are solved, and rapid and efficient pavement repair and raw material saving effect are achieved.

CN115852801BActive Publication Date: 2025-04-22SHANDONG JIAOTONG UNIV
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Patent Information

Application Number
CN202310124466.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-16
Publication Date
2025-04-22
Estimated Expiration
2043-02-16

AI Technical Summary

Technical Problem

The existing repair devices cannot effectively realize the opening of the pavement, resulting in low efficiency in repairing asphalt pavement and waste of raw materials, and causing unnecessary damage to the pavement.

Method used

A rapid repair device for asphalt pavement including support plate, support rod, telescopic cylinder and grinding cylinder is designed. Through the combined structure of telescopic cylinder and grinding cylinder, the opening and filling of pavement surfaces of different widths is achieved.

Benefits of technology

It realizes rapid and efficient repair of asphalt pavement, saves raw materials, reduces damage to the pavement, and facilitates subsequent repair work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a rapid repair device for asphalt pavement and a method for using the device, comprising a support plate and a support rod, wherein the support plate is fixedly connected with a plurality of support legs, the two ends of the support rod are rotatably connected with the support legs, the support legs are rotatably connected with walking wheels, the support plate is also connected with a filling mechanism for filling the gaps in the asphalt pavement, the support rod is fixedly connected with a grinding cylinder, the surface of the grinding cylinder is provided with a plurality of grinding nails, the two ends of the grinding cylinder are slidably connected with a telescopic cylinder that moves in the horizontal direction, the telescopic cylinder is provided with a plurality of sliding holes, the sliding holes are slidably connected with telescopic nails, the telescopic nail sleeve is provided with a spring, one end of the spring is connected with the telescopic nail, and the other end of the spring is connected with the telescopic cylinder. The device is easy to operate, and can be used to make seams in the pavement according to the required width of the pavement, so as to facilitate the subsequent repair work, thereby achieving the purpose of fast and efficient, saving raw materials, and will not cause unnecessary damage to the pavement, so as to realize the rapid repair work of the pavement.
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Description

Technical Field

[0001] The invention relates to the technical field of road surface repair, and in particular to an asphalt road surface quick repair device and a use method thereof. Background Art

[0002] Asphalt pavement refers to various types of pavement paved with road asphalt materials mixed into mineral materials. This improves the ability of paving aggregate to resist damage to the road surface caused by driving and natural factors, making the road surface smooth, dust-free, waterproof and durable. Asphalt pavement is the most widely used high-grade pavement in road construction and has become the pavement with the largest paved area in China.

[0003] With the use of asphalt pavement, when defects appear on the asphalt pavement, the asphalt pavement is usually repaired at the foundation pit with a repair device to realize the reuse of the asphalt pavement. However, in actual repair, due to the different crushing conditions of each pavement, the width and size of the repair required are also different. It is necessary to grind the pavement into gaps of different widths to achieve the purpose of fast and efficient, saving raw materials, and not causing unnecessary damage to the pavement. The existing repair device cannot well realize the cracking work of the pavement, which is not conducive to the subsequent asphalt pavement repair work. Summary of the invention

[0004] In order to solve the above problems existing in the prior art, a quick repair device for asphalt pavement and a method for using the same are provided.

[0005] The technical solution adopted by the present invention to solve its technical problem is:

[0006] The present invention proposes an asphalt pavement quick repair device, comprising a support plate and a support rod, wherein the support plate is fixedly connected to a plurality of support legs, both ends of the support rod are rotatably connected to the support legs, the support legs are rotatably connected to walking wheels, the support plate is also connected to a filling mechanism for filling gaps in the asphalt pavement, the support rod is fixedly connected to a grinding cylinder, a plurality of grinding nails are arranged on the surface of the grinding cylinder, a telescopic cylinder that moves in a horizontal direction is slidably connected to both ends of the grinding cylinder, the telescopic cylinder is provided with a plurality of sliding holes; a telescopic nail is slidably connected in the sliding hole, the telescopic nail sleeve is provided with a spring, one end of the spring is connected to the telescopic nail, and the other end of the spring is connected to the telescopic cylinder.

[0007] Preferably, a cavity is defined in the telescopic cylinder, the cavity is communicated with the sliding hole, and the spring is located in the cavity.

[0008] Preferably, an inner cylinder is rotatably arranged in the cavity, two ends of the inner cylinder are rotatably connected to the telescopic cylinder, and a plurality of top blocks are fixedly connected to the outer surface of the inner cylinder.

[0009] Preferably, the top block further comprises an inclined surface and a horizontal surface, and a plurality of inclined surfaces are staggered, and the lengths of the horizontal surfaces corresponding to different top blocks are different.

[0010] Preferably, the top block is arranged between the telescopic pin and the inner cylinder, and when the telescopic pin contacts the horizontal plane, the telescopic pin and the grinding pin are flush with each other in height.

[0011] Preferably, in the initial state, a gap is left between the telescopic nail located in the telescopic cylinder and the corresponding top block. At this time, under the action of the spring, this part of the telescopic nail is located in the telescopic cylinder.

[0012] Preferably, the telescopic cylinder is rotatably connected to a traveling gear, an inner ring of the traveling gear is provided with a threaded groove, and the threaded groove is threadedly connected to the support rod.

[0013] Preferably, the telescopic cylinder is rotatably connected to a rotating shaft, and fixed sleeves are provided with small gears and power wheels at both ends of the rotating shaft, and one end of the rotating shaft extending out of the telescopic cylinder is fixedly connected to a toggle block; the inner cylinder is fixedly connected to a large gear, the small gear is meshed with the large gear, and the power wheel is meshed with the traveling gear.

[0014] Preferably, the support plate is fixedly connected to a connecting plate and a motor, the motor includes an output shaft, the support leg is rotatably connected to the support shaft, the support shaft is fixedly connected to a cleaning wheel, the output shaft and the support shaft are provided with belts, the support rod and the output shaft are provided with belts, and the support leg is also connected to a collection box.

[0015] The present invention also proposes a method for using the asphalt pavement quick repair device, which uses the asphalt pavement quick repair device described above and includes the following steps:

[0016] S1: The rotating shaft is driven to rotate by the toggle block, the rotating shaft drives the pinion gear and the power wheel to rotate, the power wheel drives the travel gear to rotate, and the pinion gear drives the inner cylinder to rotate through the large gear;

[0017] S2: The traveling gear rotates around the support rod, thereby driving the telescopic cylinder to move away from the grinding cylinder. At the same time, the inner cylinder drives the top block to rotate. Under the action of the top block, the telescopic pin that has moved out of the telescopic cylinder moves away from the inner cylinder. At this time, the spring corresponding to the telescopic pin located outside the telescopic cylinder is compressed.

[0018] S3: As the shaft rotates, the telescopic cylinder moves out to a specified length according to the width of the road surface to be repaired. At this time, the telescopic nails on the outside of the telescopic cylinder are in contact with the horizontal plane, and the telescopic nails on the outside of the telescopic cylinder are flush with the grinding nails.

[0019] S4: Connect the connecting plate to the vehicle, and the vehicle drives the supporting plate to move. Under the action of the grinding nails and the telescopic nails, the road surface is cracked. The materials generated by the cracking enter the collection box, and the filling mechanism fills the gaps in the asphalt road surface to complete the repair of the asphalt road surface.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The present invention is provided with a telescopic cylinder. When the traveling gear rotates, due to the threaded connection between the traveling gear and the supporting rod, the telescopic cylinder can be driven to move in the direction away from the grinding cylinder. According to the required width of the road surface repair, the telescopic cylinder can be moved out to different lengths. At the same time, when the rotating shaft rotates, it can drive the inner cylinder to rotate, and the inner cylinder can drive the top block to rotate. The top blocks at different positions can drive different telescopic nails to extend, so that the telescopic nails moved out of the telescopic cylinder are pushed out under the action of the top blocks. At this time, this part of the telescopic nails is flush with the grinding nails, and the seam opening work of roads of different widths can be carried out, which is convenient for the subsequent repair work, so as to achieve the purpose of fast and efficient, saving raw materials, and will not cause unnecessary damage to the road surface, thereby realizing the rapid repair of the road surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0023] Figure 1 It is the overall front view of the present invention;

[0024] Figure 2 yes Figure 1 A cross-sectional view of the structure of the middle grinding cylinder;

[0025] Figure 3 yes Figure 1 Sectional view of the structure of the middle grinding cylinder (in working state);

[0026] Figure 4 yes Figure 2 Schematic diagram of the structure of the middle inner cylinder.

[0027] Description of reference numerals:

[0028] 1 grinding cylinder; 2 grinding pin; 3 rotating seat; 4 telescopic pin; 5 spring; 6 inner cylinder; 7 top block; 71 inclined surface; 8 telescopic cylinder; 9 large gear; 10 walking gear; 11 support rod; 12 scale; 13 connecting seat; 14 power wheel; 141 toggle block; 15 small gear; 16 supporting leg; 17 supporting plate; 18 connecting plate; 19 motor; 20 belt; 21 cleaning wheel; 22 collecting box; 23 rotating shaft. DETAILED DESCRIPTION

[0029] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0030] like Figure 1-4 As shown, this embodiment proposes an asphalt pavement quick repair device, including a support plate 17 and a support rod 11, the support plate 17 is fixedly connected to a plurality of support legs 16, the support legs 16 are rotatably connected to running wheels, and the support plate 17 can be driven to move by the running wheels.

[0031] The support plate 17 is also connected to a connecting plate 18, which is connected to a hook. The hook can be used to connect to the vehicle, and the vehicle can drive the support plate 17 to move through the connecting plate 18. The support plate 17 is also connected to a counterweight block, which can provide sufficient downward pressure to facilitate the opening of a crack in the road surface.

[0032] The two ends of the support rod 11 are fixedly connected with a connecting seat 13, and the connecting seat 13 is rotatably connected to the support leg 16. The support plate 17 is also connected with a filling mechanism for filling the gaps in the asphalt pavement. The filling mechanism adopts a conventional filling mechanism. The filling mechanism can realize the falling of the asphalt material, and the pavement can be opened according to the required width of the pavement. The gaps opened are then filled by the filling mechanism, so as to achieve the purpose of fast and efficient, saving raw materials, and will not cause unnecessary damage to the pavement, thereby realizing the rapid repair of the pavement.

[0033] The support rod 11 is fixedly connected with a grinding cylinder 1, which is arranged at the middle part of the support rod 11. A plurality of grinding pins 2 are arranged on the surface of the grinding cylinder 1. Both ends of the grinding cylinder 1 are slidably connected with telescopic cylinders 8 that move horizontally.

[0034] The support rod 11 is provided with a scale 12 on its surface. Through the scale 12 , the width of the cracked road surface can be adjusted as required. Under the action of the scale 12 , the length of the telescopic cylinder 8 extending out of the grinding cylinder 1 can be easily adjusted.

[0035] The telescopic cylinder 8 is provided with a plurality of sliding holes, in which the telescopic nail 4 is slidably connected. The telescopic nail 4 is sleeved with a spring 5, one end of the spring 5 is connected to the telescopic nail 4, and the other end of the spring 5 is connected to the telescopic cylinder 8.

[0036] A cavity is defined in the telescopic cylinder 8 , the cavity is communicated with the sliding hole, and the spring 5 is located in the cavity.

[0037] An inner cylinder 6 is rotatably arranged in the cavity, and both ends of the inner cylinder 6 are rotatably connected to telescopic cylinders 8. A plurality of top blocks 7 are fixedly connected to the outer surface of the inner cylinder 6.

[0038] The top block 7 further includes an inclined surface 71 and a horizontal surface. Several inclined surfaces 71 are staggered, and the lengths of the horizontal surfaces corresponding to different top blocks 7 are different.

[0039] The top block 7 is arranged between the telescopic nail 4 and the inner cylinder 6. When the telescopic nail 4 contacts the horizontal plane, the telescopic nail 4 and the grinding nail 2 are flush with each other in height.

[0040] When the inner cylinder 6 rotates, the top blocks 7 at different positions drive different telescopic nails 4 to extend. The telescopic nails 4 located outside the telescopic cylinder 8 have slid onto the horizontal plane via the inclined surface 71, and this part of the telescopic nails 4 can slide on the horizontal plane.

[0041] The spring 5 is used for resetting the telescopic pin 4. When the telescopic cylinder 8 moves into the grinding cylinder 1, the top block 7 is no longer in contact with the telescopic pin 4. Under the action of the spring 5, the telescopic pin 4 can be moved into the telescopic cylinder 8, thereby not affecting the normal movement of the telescopic cylinder 8.

[0042] In the initial state, a gap is left between the telescopic nail 4 located in the telescopic cylinder 8 and the corresponding top block 7 . At this time, under the action of the spring 5 , the part of the telescopic nail 4 is located in the telescopic cylinder 8 .

[0043] The telescopic cylinder 8 is rotatably connected to a traveling gear 10, and a threaded groove is provided on the inner ring of the traveling gear 10. The threaded groove is threadedly connected to the support rod 11. When the traveling wheel 10 rotates, since the telescopic cylinder 8 and the grinding cylinder 1 can only slide, the telescopic cylinder 8 can be driven to slide in or out relative to the grinding cylinder 1.

[0044] The telescopic cylinder 8 is rotatably connected to a rotating shaft 23, and pinions 15 and power wheels 14 are fixedly sleeved at both ends of the rotating shaft 23. One end of the rotating shaft 23 extending from the telescopic cylinder 8 is fixedly connected to a toggle block 141. The toggle block 141 is specifically a polygonal structure, which can be cooperated with the toggle block 141 through a wrench, thereby driving the toggle block 141 to rotate. A hexagonal threaded hole is also provided in the toggle block 141, and the toggle block 141 can be driven to rotate through corresponding tools.

[0045] The inner cylinder 6 is fixedly connected with a large gear 9, a small gear 15 meshes with the large gear 9, and a power wheel 14 meshes with a traveling gear 10. The diameter of the large gear 9 is larger than the diameter of the power wheel 14. In actual operation, according to the height of the inclined surface 71 of the top block 7, a large gear 9 with a suitable gear ratio can be relatively arranged, so that when the telescopic nail 4 moves out of the grinding cylinder 1, the telescopic nail 4 will contact the top block 7, and at this time, the inner cylinder 6 rotates, and the telescopic nail 4 will be driven to extend through the top block 7.

[0046] The support plate 17 is fixedly connected to the connecting plate 18 and the motor 19, the motor 19 includes an output shaft, the support leg 16 is rotatably connected to the support shaft, the support shaft is fixedly connected to the cleaning wheel 21, the output shaft and the support shaft are provided with a belt 20, the support rod 11 and the output shaft are provided with a belt 20, and the support leg 16 is also connected to the collection box 22.

[0047] The motor 19 can drive the output shaft to rotate, and the output shaft can drive the two belts 20 to rotate, thereby driving the grinding cylinder 1 and the cleaning wheel 21 to rotate.

[0048] The present invention also proposes a method for using the asphalt pavement quick repair device, which also includes the asphalt pavement quick repair device of the above item, including the following steps:

[0049] S1: The rotating shaft 23 is driven to rotate by the toggle block 141, the rotating shaft 23 drives the pinion 15 and the power wheel 14 to rotate, the power wheel 14 drives the travel gear 10 to rotate, and the pinion 15 drives the inner cylinder 6 to rotate through the large gear 9;

[0050] S2: The traveling gear 10 rotates around the supporting rod 11, thereby driving the telescopic cylinder 8 to move away from the grinding cylinder 1. At the same time, the inner cylinder 6 drives the top block 7 to rotate. Under the action of the top block 7, the telescopic nail 4 that has moved out of the telescopic cylinder 8 moves away from the inner cylinder 6. At this time, the spring 5 corresponding to the telescopic nail 4 located outside the telescopic cylinder 8 is compressed.

[0051] S3: As the rotating shaft 23 rotates, the telescopic cylinder 8 is moved out to a specified length according to the width of the road surface to be repaired. At this time, the telescopic nail 4 located outside the telescopic cylinder 8 contacts the horizontal plane, and the telescopic nail 4 located outside the telescopic cylinder 8 is flush with the grinding nail 2.

[0052] S4: Connect the connecting plate 18 to the vehicle, and the vehicle drives the supporting plate 17 to move. Under the action of the grinding nails 2 and the telescopic nails 4, the road surface is cracked, and the material produced by the cracking enters the collecting box 22. The filling mechanism fills the gap in the asphalt road surface to complete the repair of the asphalt road surface.

[0053] It should be noted that when the traveling gear 10 rotates, due to the threaded connection between the traveling gear 10 and the support rod 11, the telescopic cylinder 8 can be driven to move in the direction away from the grinding cylinder 1. According to the required width of the road surface repair, the telescopic cylinder 8 can be moved out to different lengths. At the same time, when the rotating shaft 24 rotates, it can drive the inner cylinder 6 to rotate, and the inner cylinder 6 can drive the top block 7 to rotate. The top blocks 7 at different positions can drive different telescopic nails 4 to extend, so that the telescopic nails 4 moved out of the telescopic cylinder 8 are pushed out under the action of the top block 7. At this time, this part of the telescopic nails 4 is flush with the grinding nails 2, and the seam opening work of roads of different widths can be carried out, which is convenient for the subsequent repair work, so as to achieve the purpose of fast and efficient, saving raw materials, and will not cause unnecessary damage to the road surface, thereby realizing the rapid repair of the road surface.

[0054] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An asphalt pavement quick repair device, comprising a support plate (17) and a support rod (11), wherein the support plate (17) is fixedly connected to a plurality of support legs (16), both ends of the support rod (11) are rotatably connected to the support legs (16), the support legs (16) are rotatably connected to running wheels, and the support plate (17) is also connected to a filling mechanism for filling gaps in the asphalt pavement, characterized in that: The support rod (11) is fixedly connected to a grinding cylinder (1), a surface of the grinding cylinder (1) is provided with a plurality of grinding pins (2), both ends of the grinding cylinder (1) are slidably connected to telescopic cylinders (8) that move in a horizontal direction, the telescopic cylinder (8) being provided with a plurality of sliding holes; a telescopic pin (4) is slidably connected in the sliding hole, the telescopic pin (4) being sleeved with a spring (5), one end of the spring (5) being connected to the telescopic pin (4), and the other end of the spring (5) being connected to the telescopic cylinder (8); The telescopic cylinder (8) has a cavity therein, the cavity is in communication with the sliding hole, and the spring (5) is located in the cavity; An inner cylinder (6) is rotatably arranged in the cavity, two ends of the inner cylinder (6) are rotatably connected to the telescopic cylinder (8), and a plurality of top blocks (7) are fixedly connected to the outer surface of the inner cylinder (6); The top block (7) further comprises an inclined surface (71) and an arc surface, wherein a plurality of inclined surfaces (71) are arranged in a staggered manner, and the arc surfaces corresponding to different top blocks (7) have different lengths; The top block (7) is arranged between the telescopic pin (4) and the inner cylinder (6), and when the telescopic pin (4) contacts the arc surface, the telescopic pin (4) and the grinding pin (2) are flush with each other in height; In the initial state, a gap is left between the telescopic pin (4) located in the telescopic cylinder (8) and the corresponding top block (7). At this time, under the action of the spring (5), the telescopic pin (4) is located in the telescopic cylinder (8); The telescopic cylinder (8) is rotatably connected to a traveling gear (10), the inner ring of the traveling gear (10) is provided with a thread groove, and the thread groove is threadedly connected to the support rod (11); The telescopic cylinder (8) is rotatably connected to a rotating shaft (23), and a small gear (15) and a power wheel (14) are fixedly sleeved at both ends of the rotating shaft (23), and one end of the rotating shaft (23) extending out of the telescopic cylinder (8) is fixedly connected to a toggle block (141); the inner cylinder (6) is fixedly connected to a large gear (9), the small gear (15) meshes with the large gear (9), and the power wheel (14) meshes with the travel gear (10); The support plate (17) is fixedly connected to a connecting plate (18) and a motor (19); the motor (19) comprises an output shaft; the support leg (16) is rotatably connected to the support shaft; the support shaft is fixedly connected to a cleaning wheel (21); a belt (20) is sleeved on the output shaft and the support shaft; a belt (20) is sleeved on the support rod (11) and the output shaft; and the support leg (16) is further connected to a collection box (22).

2. A method for using an asphalt pavement quick repair device, characterized in that: The asphalt pavement quick repair device according to claim 1 comprises the following steps: S1: The rotating shaft (23) is driven to rotate by the toggle block (141), the rotating shaft (23) drives the pinion gear (15) and the power wheel (14) to rotate, the power wheel (14) drives the travel gear (10) to rotate, and the pinion gear (15) drives the inner cylinder (6) to rotate through the large gear (9); S2: The traveling gear (10) rotates around the supporting rod (11), thereby driving the telescopic cylinder (8) to move in a direction away from the grinding cylinder (1). At the same time, the inner cylinder (6) drives the top block (7) to rotate. Under the action of the top block (7), the telescopic pin (4) that has moved out of the telescopic cylinder (8) moves in a direction away from the inner cylinder (6). At this time, the spring (5) corresponding to the telescopic pin (4) located outside the telescopic cylinder (8) is compressed. S3: As the rotating shaft (23) rotates, the telescopic cylinder (8) is moved out to a specified length according to the width of the road surface to be repaired. At this time, the telescopic nail (4) located outside the telescopic cylinder (8) contacts the arc surface, and the telescopic nail (4) located outside the telescopic cylinder (8) is flush with the grinding nail (2). S4: The connecting plate (18) is connected to the vehicle, and the vehicle drives the supporting plate (17) to move. Under the action of the grinding nails (2) and the telescopic nails (4), the road surface is cracked, and the material generated by the cracking enters the collecting box (22). The filling mechanism fills the gap in the asphalt road surface, and the asphalt road surface is repaired.

Citation Information

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