Roll-to-roll bonding reinforcement machine
By designing a roll-to-roll bonding reinforcement machine, the automated production of lithium battery FPC boards has been realized, solving the problems of low efficiency and instability caused by manual operation, improving production efficiency and product quality, and adapting to the intelligent production of various FPC flexible board products.
Patent Information
- Application Number
- CN202211623305.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-16
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2042-12-16
AI Technical Summary
The current production of lithium battery FPC board reinforcement sheets relies on manual operation, resulting in low production efficiency, unstable product quality, and high labor costs.
The roll-to-roll bonding and reinforcing machine is designed and uses mechatronics equipment for automated production, including a marble platform, adsorption platform, material clamping and conveying module, Z-axis servo motor, etc., to realize automatic loading and unloading, bonding and inspection, and positioning and program control through CCD camera.
It improves the automation level of lithium battery FPC board production, reduces labor costs, improves product quality and production efficiency, enables the detection of various defective products, and adapts to the intelligent production of various FPC flexible board products.
Smart Images

Figure CN115884523B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of flexible printed circuit boards (FPCBs) for new energy lithium batteries, and in particular to a roll-to-roll bonding reinforcement machine. Background Technology
[0002] The reinforcing sheets on lithium battery FPC boards are currently manufactured primarily by manual labor, using FPC sheet material as the lamination method. This results in low production efficiency, inconsistent and low-quality products, and requires a large amount of manual work. Therefore, a roll-to-roll lamination reinforcing machine has been proposed. Summary of the Invention
[0003] To overcome the shortcomings mentioned above, the present invention aims to provide a technical solution that can solve the above problems.
[0004] A roll-to-roll bonding and reinforcing machine includes a machine frame and a machine protective cover covering the surface of the machine frame. A marble platform is horizontally arranged on the left side of the machine frame surface, and an adsorption platform is horizontally arranged on the surface of the marble platform. A support frame is vertically arranged on the side of the marble platform, and the bottom end of the support frame is set on the machine table. A feeding roller is rotatably arranged on the side of the support frame, and a stripping platform is horizontally arranged on the right side of the top of the support frame. Marble columns are vertically arranged on the left and right sides of the marble platform surface, and a Y-axis linear module is horizontally arranged on the top of the marble columns. An X-axis linear module is horizontally arranged on the top of the Y-axis linear module. A first moving table is vertically arranged on the side of the X-axis linear module, and a connecting plate is vertically arranged on the front side of the first moving table. A moving frame is vertically arranged on the front side of the connecting plate, and a bearing seat is arranged at the bottom of the moving frame, and a suction nozzle is arranged at the bottom of the bearing seat.
[0005] Preferably, vertical plates are respectively installed on the left and right sides of the bottom of the adsorption platform, and the bottom of the plates are connected to the surface of the machine tool frame. An air inlet pipe is installed in the middle of the bottom of the adsorption platform, and the other end of the air inlet pipe is connected to the machine tool frame.
[0006] Preferably, a clamping and conveying module is arranged laterally on both sides of the adsorption platform, and the bottom end of the clamping and conveying module is fixed on the machine tool frame. A second moving stage is arranged laterally on the surface of the clamping and conveying module, and the second moving stage moves on the surface of the clamping and conveying module. A second driving cylinder is arranged on the surface of the second moving stage, and the second driving cylinder is electrically connected to the clamping and conveying module. The second moving stage is driven to move on the clamping and conveying module by the second driving cylinder. A third driving cylinder is arranged at the top of the second driving cylinder, and a clamping plate is driven on the side of the third driving cylinder.
[0007] Preferably, a Z-axis servo motor is provided at the top of the connecting plate, and the bottom of the Z-axis servo motor is driven to move the moving frame on the connecting plate. An R-axis rotary motor is provided at the top of the moving frame, and the R-axis rotary motor is driven to rotate the bearing seat at the bottom of the moving frame.
[0008] Preferably, a transition wheel is provided on the side of the feeding roller, and the transition wheel rolls on the support frame. The transition wheel carries the auxiliary material on the feeding roller to the stripping platform. A pressure roller is provided on the left side of the bottom end of the support frame, and the pressure roller rolls on the bottom end of the support frame. A first receiving roller is provided on the side of the pressure roller, and the first receiving roller rolls on the support frame. The first receiving roller collects the waste material stripped from the stripping platform. A pulling motor is provided on the right side of the bottom end of the support frame, and the pulling motor is connected to both the feeding roller and the first receiving roller.
[0009] Preferably, the support frame has a base plate on its side, and a support column is vertically arranged on the surface of the base plate. A light source is horizontally arranged at the top of the support column, and a camera is electrically arranged at the bottom of the light source.
[0010] Preferably, a support platform is provided laterally on the side of the adsorption platform, and the support platform is laterally positioned on the surface of the machine tool frame. A guide shaft is vertically positioned on the surface of the support platform, and a fixing plate is provided laterally at the top of the guide shaft. A first driving cylinder is provided at the top of the fixing plate, and a lower pressure plate is driven at the bottom of the first driving cylinder. The lower pressure plate moves on the guide shaft. A guide sleeve is provided at the connection between the lower pressure plate and the guide shaft, and the guide shaft passes through the guide sleeve. The lower pressure plate moves up and down on the guide shaft through the guide sleeve.
[0011] Preferably, a first fixed frame is provided on the outer left side of the machine tool frame, and a first seated bearing is provided at the top of the first fixed frame. A first air shaft is provided laterally inside the first seated bearing, and the first air shaft rolls on the first fixed frame through the first seated bearing. A first stepper motor is provided at the bottom of the first fixed frame, and the first stepper motor is driven to the first air shaft.
[0012] Preferably, a second fixed frame is provided on the outer right side of the machine tool frame, and a second seated bearing is provided at the top of the second fixed frame. A second air shaft is transversely arranged inside the second seated bearing, and the second air shaft rolls on the second fixed frame through the second seated bearing. A second take-up roller is sleeved on the side of the second air shaft, and the second take-up roller and the second air shaft rotate coaxially, and the product is wound up through the second take-up roller.
[0013] Preferably, a support plate is vertically arranged on the side of the second bearing with a seat, and a second stepper motor is horizontally arranged on the top of the support plate. A first gear is driven on the side of the second stepper motor and is located on the side of the support plate. A second gear is sleeved on the side of the second air shaft and is located on the side of the support plate. The first gear and the second gear mesh with each other.
[0014] Compared with existing technologies, the advantages of this invention are: it saves labor costs, improves product quality, and increases production efficiency in the production of software accessories for lithium battery FPC boards; it employs multiple methods to detect defective products, adapts to common FPC flexible board reinforcement sheet products on the market, and transforms the original manual operation process into machine operation through intelligent operation, replacing manual labor. All film application processes are automated, including automatic loading and unloading. CCD camera captures and positions the film; the program controls all actions, achieving automated production.
[0015] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of a roll-to-roll reinforcement machine;
[0018] Figure 2 This is another structural schematic diagram of a roll-to-roll bonding and reinforcing machine;
[0019] Figure 3 This is a structural diagram of the marble platform;
[0020] Figure 4 This is a structural schematic diagram of the connecting plate;
[0021] Figure 5 This is a schematic diagram of the structure of the first support platform;
[0022] Figure 6 This is a structural schematic diagram of the base plate;
[0023] Figure 7 This is a schematic diagram of the adsorption platform.
[0024] Figure 8 This is a schematic diagram of the support platform.
[0025] Figure 9 This is a schematic diagram of the material clamping and conveying module.
[0026] Figure 10 This is a schematic diagram of the structure of the first fixed frame;
[0027] Figure 11 This is a schematic diagram of the second fixed frame.
[0028] The diagram shows: 1. Machine tool frame, 2. Machine tool protective cover, 3. First fixed frame, 4. Second fixed frame, 5. Marble column, 6. First moving stage, 7. X-axis linear module, 8. Adsorption platform, 9. Support frame, 10. Base plate, 11. Support platform, 12. Marble platform, 13. Y-axis linear module, 14. Connecting plate, 15. Z-axis servo motor, 16. R-axis rotary motor, 17. Moving frame, 18. Bearing seat, 19. Radiator, 20. Heating rod, 21. Suction nozzle, 22. Discharge roller, 23. Transition roller, 24. Stripping platform, 25. Pulling motor, 26. Pressure roller, 27. First receiving roller. 28. Support column, 29. Camera, 30. Light source, 31. Lower pressure plate, 32. Guide sleeve, 33. Guide shaft, 34. Fixing plate, 35. First drive cylinder, 36. Air inlet pipe, 37. Vertical plate, 38. Material clamping and conveying module, 39. Second moving stage, 40. Second drive cylinder, 41. Third drive cylinder, 42. Clamping plate, 43. First bearing with seat, 44. First air shaft, 45. First stepper motor, 46. Synchronous pulley, 47. Support plate, 48. Second stepper motor, 49. First gear, 50. Second gear, 51. Second bearing with seat, 52. Second air shaft, 53. Second take-up roller. Detailed Implementation
[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0030] Please see Figure 1-11In this embodiment of the invention, the roll-to-roll bonding reinforcement machine includes a machine frame 1 and a machine protective cover 2 covering the surface of the machine frame 1. A marble platform 12 is horizontally arranged on the left side of the surface of the machine frame 1, and an adsorption platform 8 is horizontally arranged on the surface of the marble platform 12. The adsorption platform 8 is used to adhere and tighten the products transported on its surface. A support frame 9 is vertically arranged on the side of the marble platform 12, and the bottom end of the support frame 9 is arranged on the machine table 1. A feeding roller 22 is rotatably arranged on the side of the support frame 9, and auxiliary material is wound on the surface of the feeding roller 22. The auxiliary material is transported by the feeding roller 22. A stripping platform 24 is horizontally arranged on the right side of the top of the support frame 9, and the stripping platform 24 is parallel to the machine frame 1. The stripping platform 24 is used to peel off the auxiliary material. Marble columns 5 are vertically arranged on the left and right sides of the surface of the marble platform 12, and a Y-axis linear module 13 is horizontally arranged at the top of the marble column 5. An X-axis linear module 7 is provided, which is horizontally mounted on a marble column 5 and moves on a Y-axis linear module 13. A first movable platform 6 is vertically arranged on the side of the X-axis linear module 7 and moves on the X-axis linear module 7. A connecting plate 14 is vertically arranged on the front side of the first movable platform 6, and the first movable platform 6 drives the connecting plate 14 to move on the X-axis linear module 7. A movable frame 17 is vertically arranged on the front side of the connecting plate 14. The movable frame 17 moves on the connecting plate 14. The bottom end of the movable frame 17 is provided with a bearing seat 18, and the bottom end of the bearing seat 18 is provided with a suction nozzle 21. A heating rod 20 is provided on the side of the suction nozzle 21, and a heat sink 19 is provided at the connection between the suction nozzle 21 and the bearing seat 18. The auxiliary material peeled off by the peeling platform 24 is adsorbed and transported to the adsorption platform 8 through the cooperation between the movable frame 17 and the suction nozzle 21, and then bonded with the product on the adsorption platform 8 for subsequent bonding work.
[0031] The bottom of the adsorption platform 8 is vertically provided with upright plates 37 on the left and right sides respectively, and the bottom of the upright plates 37 is connected to the surface of the machine tool frame 1. An air inlet pipe 36 is provided in the middle of the bottom of the adsorption platform 8, and the other end of the air inlet pipe 36 is connected to the machine tool frame 1. The product is vacuum adsorbed onto the adsorption platform 8 through the cooperation between the air inlet pipe 36 and the adsorption platform 8.
[0032] The adsorption platform 8 is provided with material clamping and transporting modules 38 on both sides, and the bottom end of the material clamping and transporting modules 38 is fixed on the machine tool frame 1. The surface of the material clamping and transporting modules 38 is provided with a second moving stage 39, and the second moving stage 39 moves on the surface of the material clamping and transporting modules 38. The surface of the second moving stage 39 is provided with a second driving cylinder 40, and the second driving cylinder 40 is electrically connected to the material clamping and transporting modules 38. The second moving stage 39 is driven to move on the material clamping and transporting modules 38 by the second driving cylinder 40. The top of the second driving cylinder 40 is provided with a third driving cylinder 41, and the side of the third driving cylinder 41 is driven by a clamping plate 42. The product is clamped and transported to the adsorption platform 8 through the cooperation between the third driving cylinder 41 and the clamping plate 42, and the product on the adsorption platform 8 is attached with the auxiliary material and then clamped and transported to the next mechanism.
[0033] The top of the connecting plate 14 is provided with a Z-axis servo motor 15, and the bottom of the Z-axis servo motor 15 is driven to move the moving frame 17 on the connecting plate 14. The top of the moving frame 17 is provided with an R-axis rotary motor 16, and the R-axis rotary motor 16 is driven to rotate the bearing seat 18 at the bottom of the moving frame 17, thereby causing the suction nozzle 21 to rotate and adsorb at the bottom of the moving frame 17.
[0034] The feeding roller 22 has a transition wheel 23 on its side, which rolls on the support frame 9. The transition wheel 23 carries the auxiliary material on the feeding roller 22 to the stripping platform 24. A pressure roller 26 is provided on the left side of the bottom of the support frame 9, which rolls on the bottom of the support frame 9. A first receiving roller 27 is provided on the side of the pressure roller 26, which rolls on the support frame 9. The first receiving roller 27 collects the waste material stripped from the stripping platform 24. A pulling motor 25 is provided on the right side of the bottom of the support frame 9, which is connected to both the feeding roller 27 and the first receiving roller 27. The pulling motor 25 drives the feeding roller 27 and the first receiving roller 27 to roll.
[0035] The support frame 9 has a base plate 10 on its side, and a support column 28 is vertically arranged on the surface of the base plate 10. A light source 30 is horizontally arranged at the top of the support column 28, and a camera 29 is electrically arranged at the bottom of the light source 30. Through the cooperation between the light source 30 and the camera 29, the product with the auxiliary material attached on the adsorption platform 8 can be photographed and observed.
[0036] The adsorption platform 8 has a support platform 11 arranged laterally on its side, and the support platform 11 is arranged laterally on the surface of the machine tool frame 1. A guide shaft 33 is arranged vertically on the surface of the support platform 11, and a fixing plate 34 is arranged laterally at the top of the guide shaft 33. A first driving cylinder 35 is arranged at the top of the fixing plate 34, and a lower pressing plate 31 is driven at the bottom of the first driving cylinder 35. The lower pressing plate 31 moves on the guide shaft 33. A guide sleeve 32 is arranged at the connection between the lower pressing plate 31 and the guide shaft 33, and the guide shaft 33 passes through the guide sleeve 32. The lower pressing plate 31 moves up and down on the guide shaft 33 through the guide sleeve 32. Thus, the product with the adhesive material is pressed by the cooperation between the first driving cylinder 35 and the lower pressing plate 31.
[0037] A first fixed frame 3 is provided on the outer left side of the machine tool frame 1, and a first seated bearing 43 is provided at the top of the first fixed frame 3. A first air shaft 44 is arranged laterally inside the first seated bearing 43, and the first air shaft 44 rolls on the first fixed frame 3 through the first seated bearing 43. A first stepper motor 45 is provided at the bottom of the first fixed frame 3, and the first stepper motor 45 is driven to the first air shaft 44. Through the cooperation between the first stepper motor 45 and the first air shaft 44, the product on the first air shaft 44 is transported to the machine tool frame 1.
[0038] A second fixed frame 4 is provided on the outer right side of the machine tool frame 1, and a second bearing 51 with a seat is provided at the top of the second fixed frame 4. A second air shaft 52 is arranged laterally inside the second bearing 51, and the second air shaft 52 rolls on the second fixed frame 4 through the second bearing 51. A second take-up roller 53 is sleeved on the side of the second air shaft 52, and the second take-up roller 53 and the second air shaft 52 rotate coaxially, and the product is wound up through the second take-up roller 53.
[0039] A support plate 47 is vertically arranged on the side of the second bearing 51 with a seat, and a second stepper motor 48 is horizontally arranged on the top of the support plate 47. A first gear 49 is driven on the side of the second stepper motor 48 and is located on the side of the support plate 47. A second gear 50 is sleeved on the side of the second air shaft 52 and is located on the side of the support plate 47. The first gear 49 and the second gear 50 mesh with each other, thereby driving the second air shaft 52 to rotate through the second stepper motor 48.
[0040] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.
Claims
1. A roll-to-roll bonding and reinforcing machine, comprising a machine frame and a machine protective cover covering the surface of the machine frame, characterized in that, A marble platform is horizontally arranged on the left side of the machine tool frame surface, and an adsorption platform is horizontally arranged on the surface of the marble platform. A support frame is vertically arranged on the side of the marble platform, and the bottom end of the support frame is set on the machine tool table. A feeding roller is rotatably arranged on the side of the support frame, and a stripping platform is horizontally arranged on the right side of the top of the support frame. Marble columns are vertically arranged on the left and right sides of the marble platform surface, and a Y-axis linear module is horizontally arranged on the top of the marble column. An X-axis linear module is horizontally arranged on the top of the Y-axis linear module. A first moving table is vertically arranged on the side of the X-axis linear module. A connecting plate is vertically mounted on the front side of the movable platform. A movable frame is vertically mounted on the front side of the connecting plate, and a bearing seat is mounted at the bottom of the movable frame, with a suction nozzle at the bottom of the bearing seat. Material clamping and conveying modules are horizontally mounted on both sides of the adsorption platform, and the bottom of each module is fixed to the machine tool frame. A second movable platform is horizontally mounted on the surface of each clamping and conveying module, and moves along the surface of the module. A second drive cylinder is mounted on the surface of the second movable platform, and is electrically connected to the clamping and conveying module, driving the second movable platform to move along the clamping and conveying module. The material moves on the conveying module. A third driving cylinder is mounted on the top of the second driving cylinder, and a clamping plate is mounted on the side of the third driving cylinder. A transition wheel is mounted on the side of the feeding roller, and the transition wheel rolls on the support frame, transporting the auxiliary material on the feeding roller to the stripping platform. A pressure roller is mounted on the left side of the bottom of the support frame, and the pressure roller rolls at the bottom of the support frame. A first receiving roller is mounted on the side of the pressure roller, and the first receiving roller rolls on the support frame, collecting the waste material stripped from the stripping platform. The right side of the bottom of the support frame... A material pulling motor is provided, and the material pulling motor is connected to the feeding roller and the first receiving roller respectively. A support platform is provided laterally on the side of the adsorption platform and is provided laterally on the surface of the machine tool frame. A guide shaft is provided vertically on the surface of the support platform and a fixing plate is provided laterally at the top of the guide shaft. A first driving cylinder is provided at the top of the fixing plate and a lower pressure plate is provided at the bottom of the first driving cylinder. The lower pressure plate moves on the guide shaft. A guide sleeve is provided at the connection between the lower pressure plate and the guide shaft, and the guide shaft passes through the guide sleeve. The lower pressure plate moves up and down on the guide shaft through the guide sleeve.
2. The roll-to-roll bonding and reinforcing machine according to claim 1, characterized in that, Vertical plates are installed on the left and right sides of the bottom of the adsorption platform, and the bottom of the plates are connected to the surface of the machine tool frame. An air inlet pipe is installed in the middle of the bottom of the adsorption platform, and the other end of the air inlet pipe is connected to the machine tool frame.
3. The roll-to-roll bonding and reinforcing machine according to claim 1, characterized in that, The top of the connecting plate is equipped with a Z-axis servo motor, and the bottom of the Z-axis servo motor is driven to move the moving frame on the connecting plate. The top of the moving frame is equipped with an R-axis rotary motor, and the R-axis rotary motor is driven to rotate the bearing seat at the bottom of the moving frame.
4. The roll-to-roll bonding and reinforcing machine according to claim 1, characterized in that, The support frame has a base plate on its side, and a support column is vertically mounted on the surface of the base plate. A light source is horizontally mounted on the top of the support column, and a camera is electrically mounted on the bottom of the light source.
5. The roll-to-roll bonding and reinforcing machine according to claim 1, characterized in that, A first fixed frame is provided on the outer left side of the machine tool frame, and a first seated bearing is provided at the top of the first fixed frame. A first air shaft is provided laterally inside the first seated bearing, and the first air shaft rolls on the first fixed frame through the first seated bearing. A first stepper motor is provided at the bottom of the first fixed frame, and the first stepper motor is driven to the first air shaft.
6. The roll-to-roll bonding and reinforcing machine according to claim 1, characterized in that, A second fixed frame is provided on the outer right side of the machine tool frame, and a second bearing with a seat is provided at the top of the second fixed frame. A second air shaft is arranged laterally inside the second bearing with a seat, and the second air shaft rolls on the second fixed frame through the second bearing with a seat. A second take-up roller is sleeved on the side of the second air shaft, and the second take-up roller and the second air shaft rotate coaxially, and the product is wound up through the second take-up roller.
7. The roll-to-roll bonding and reinforcing machine according to claim 6, characterized in that, A support plate is vertically arranged on the side of the second bearing with a seat, and a second stepper motor is horizontally arranged on the top of the support plate. A first gear is driven on the side of the second stepper motor and is located on the side of the support plate. A second gear is sleeved on the side of the second air shaft and is located on the side of the support plate. The first gear and the second gear mesh with each other.
Citation Information
Patent Citations
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CN113660850A
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CN113923875A