A compression molding process for turf production and apparatus therefor

Through the molding process and special equipment, the difficult problems of support rod guidance and bottom sealing in the production of trolley balls have been solved, efficient production and trimming have been achieved, and the production efficiency and quality of trolley balls have been improved.

CN115891061BActive Publication Date: 2025-10-24QUANZHOU PAN SPORTS IND
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Patent Information

Application Number
CN202211647691.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-21
Publication Date
2025-10-24
Estimated Expiration
2042-12-21

AI Technical Summary

Technical Problem

The existing technology increases the difficulty of manufacturing a lawn ball with support rods, and the traditional trimming process is inefficient.

Method used

A molding process is adopted, including mold closing, support rod insertion, molten plastic injection, cooling treatment and bottom sealing steps. The ball is produced by using components such as a molding mechanism, a bottom sealing mechanism and a cooling mechanism. The support rod guide assembly assists in guiding and removing the support rod through a rotary drive and a linear drive.

Benefits of technology

The invention realizes efficient production of lawn balls with support rods, simplifies the production process, improves the trimming efficiency, and ensures the stability of the support rods and the uniform bottom sealing of the plastic.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the field of grass earth molding press, in particular to a molding process and equipment for grass earth production, comprising S1, mold closing; S2, guiding support rod insertion into the mold; S3, after the support rod is completely inserted into the mold, melt the plastic raw material into the mold, form a grass earth with support rod but without bottom; S4, cooling treatment of the injected molten plastic; S5, replace part of the mold, inject molten plastic again, so as to seal the bottom of the grass earth, thus completing the production; wherein the closed mold in S1 is a mold; the forming mechanism is applied to guide the support rod in S2, the forming mechanism comprises a support rod guide assembly, the support rod guide assembly comprises a guide block and a guide groove; the guide block is provided with a plurality of guide grooves on the side wall, and the guide groove is in the form of a semicircular ring structure; the bottom sealing mechanism is applied to seal the bottom of the grass earth in S5. Thus, the technical requirement of producing a groove bottom ball with a support rod is realized.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of grass ball molding press, in particular to a molding process and equipment for grass ball production. BACKGROUND

[0002] With the increasing quality of life, people's way of entertainment is also increasing, and grass ball as a common outdoor recreational products is popular with the public, but the structure of the grass ball is special, and the process has high requirements during production, and the grass ball also needs to be trimmed after the production is completed, but the traditional grass ball trimming process is large in engineering and low in efficiency.

[0003] The Chinese patent CN202021239165.1 discloses a safe grass ball molding press, which comprises a main body box, a sleeve groove is arranged in the inside of the main body box, a rotating roller is arranged in the inside of the sleeve groove, a limiting baffle is fixed to the outside of the rotating roller, a forward and reverse motor is connected to the bottom end of the rotating roller, and a motor box is arranged on the outside of the forward and reverse motor.

[0004] The above scheme improves the trimming efficiency of the grass ball. However, with the evolution of technology, in order to enhance the strength of the grass ball, a support rod is arranged in the inside of the grass ball. Under the support of the support rod, the grass ball can be prevented from being unusable due to air leakage. However, this also increases the difficulty of the production process. In order to solve this problem, the technical problem of how to produce a grass ball with a support rod is proposed. SUMMARY

[0005] Therefore, it is necessary to provide a molding process for grass ball production in view of the problems in the prior art, which comprises S1, closing of the mold; S2, guiding the support rod to be inserted into the mold; S3, after the support rod is completely inserted into the mold, injecting molten plastic raw material into the mold to form a grass ball with a support rod but without a bottom; S4, cooling treatment of the injected molten plastic; S5, replacing part of the mold and injecting molten plastic again, so that the grass ball is bottomed, thereby completing the production; wherein the closed mold in S1 is a mold; the support rod guiding assembly in S2 is a forming mechanism, which comprises a support rod guiding assembly, the support rod guiding assembly comprises a guiding block and a guiding groove; the guiding block is provided with a plurality of guiding grooves, the guiding grooves are arranged on the two side walls of the guiding block, the guiding grooves have a semicircular ring structure, when the guiding blocks are in contact with each other, the guiding blocks form a circular ring structure, and the guiding grooves are connected to form a cylindrical structure; and the bottoming mechanism in S5 is used for bottoming the grass ball.

[0006] The utility model provides a production equipment for grass earth production's mould pressing process, including support, conveying mechanism, cooling mechanism and injection mechanism, and the inner wall of mould is provided with the feed hole for the support rod, the support rod guide assembly is arranged below the mould, the support rod guide assembly includes bottom plate, rotary driver, first connecting rod, second connecting rod, sliding groove, rotating block and first sealing plate, the bottom plate is arranged below the mould, the rotary driver is fixedly arranged on the top of bottom plate, and the output end of rotary driver is vertically upwards, the rotating block is fixedly arranged on the output end of rotary driver, a plurality of articulated columns are arranged on the rotating block, and the articulated columns are uniformly arranged around the axis of rotating block, the first sealing plate is arranged on the upper portion of rotating block, and the fixed rod is arranged between the first sealing plate and bottom plate, the inside of mould is provided with the forming cavity, and the first sealing plate can seal the forming cavity, the sliding groove is opened in the upper portion of first sealing plate along the radial direction of rotating block, and the sliding groove corresponds to the articulated column one by one, the second connecting rod is slidably arranged on the sliding groove along the length direction of sliding groove, and the guide block is fixedly arranged on the upper portion of second connecting rod, and the both ends of first connecting rod are articulated with the one end of second connecting rod close to the center of rotating block and articulated column respectively.

[0007] Preferably, the molding mechanism further comprises a base, a first linear actuator, and a first guide assembly; the base is fixedly arranged on the ground below the mold; the first linear actuator is fixedly arranged on the lower portion of the base, the output end of the first linear actuator is vertically upward, and the output end of the first linear actuator is fixedly connected with the bottom portion of the support rod guide assembly; the first guide assembly is arranged on the base on the side of the first linear actuator.

[0008] Preferably, the first guide assembly comprises a first guide hole and a first guide rod; the first guide hole is arranged on the upper portion of the base and penetrates along the height direction of the base; one end of the first guide rod is fixedly arranged on the bottom portion of the support rod guide assembly, and the first guide rod is slidably arranged on the first guide hole along the axis of the first guide hole.

[0009] Preferably, the molding mechanism further comprises an exhaust assembly arranged on the top of the mold, the exhaust assembly comprises an exhaust hole and a first on-off valve; the exhaust hole is arranged on the top of the mold and penetrates along the height direction of the mold; the first on-off valve is arranged on the upper portion of the exhaust hole.

[0010] Preferably, the bottom sealing mechanism comprises a second sealing plate, a second linear actuator, a placement rack, and a lifting assembly; the second linear actuator is fixedly arranged on the bottom portion of the mold, the output end of the second linear actuator points to the molding mechanism; the placement rack is fixedly arranged on the output end of the second linear actuator; the lifting assembly is fixedly arranged on the top portion of the placement rack; the second sealing plate is in a semicircular structure and is arranged on the top portion of the lifting assembly.

[0011] Preferably, the lifting assembly comprises a third linear driver, a second guide hole and a second guide rod; the third linear driver is fixedly arranged on the placing rack, the output end of the third linear driver is vertically upward, and the second sealing plate is fixedly arranged on the output end of the third linear driver; the second guide hole is arranged on one side of the third linear driver and is arranged on the placing rack in the height direction of the placing rack; and the second guide rod is slidably arranged on the second guide hole along the axis of the second guide hole, and one end of the second guide rod is fixedly connected with the bottom of the second sealing plate.

[0012] Preferably, the bottom sealing mechanism further comprises a stabilizing assembly arranged at the bottom of the mold and the placing rack respectively, the stabilizing assembly comprises a stabilizing block and a stabilizing groove; the stabilizing groove is arranged at least one, and the stabilizing groove is arranged on the side wall of the placing rack in the length direction of the output shaft of the second linear driver; the stabilizing block is fixedly arranged at the bottom of the mold, the stabilizing block is in clamping fit with the stabilizing groove, and the stabilizing block and the stabilizing groove correspond to each other.

[0013] Preferably, the cooling mechanism comprises a cooling pipeline, a second switch valve, a water inlet and a water outlet; the water inlet is arranged on the side wall of the mold; the water outlet is arranged on one side of the water inlet; the cooling pipeline is arranged in the mold, and two ends of the cooling pipeline are respectively connected with the water inlet and the water outlet; and the second switch valve is arranged two, and the second switch valve is arranged on the water inlet and the water outlet respectively.

[0014] Preferably, the injection mechanism comprises an injection hole and a heating block; the injection hole is arranged on the inner wall of the mold; and the heating block is fixedly arranged on one end of the injection hole close to the inner wall of the mold.

[0015] The beneficial effects of the present application compared with the prior art are:

[0016] 1. The present application realizes the technical requirement of producing a groove bottom ball with a supporting rod by arranging the mold, the guide block, the guide groove and the bottom sealing mechanism.

[0017] 2. The present application realizes the technical requirement that after the supporting rod guiding assembly completes the installation of the supporting rod, it can also leave the inside of the mold, so that the bottom sealing mechanism can replace the supporting rod guiding assembly to enter the mold to realize the bottom sealing operation by arranging the bottom plate, the rotary driver, the first connecting rod, the second connecting rod, the sliding groove, the rotating block and the first sealing plate.

[0018] 3. The present application realizes the technical requirement that the supporting rod guiding assembly can be taken out of the mold by the first linear driver by arranging the base, the first linear driver and the first guide assembly.

[0019] 4. The present application realizes the assistance of the first guide assembly to the first linear driver by arranging the first guide hole and the first guide rod.

[0020] 5.The application achieves the technical requirement that the air inside the mold can be discharged in time after the injection mechanism injects the molten plastic into the inside of the mold by setting the exhaust hole and the first switch valve. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a perspective view of the application Figure 1 ;

[0022] Figure 2 is a perspective view of the application Figure 2 ;

[0023] Figure 3 is an assembled perspective view of the application with part of the mold, part of the support and part of the conveying mechanism removed;

[0024] Figure 4 is an assembled perspective view of the application with part of the mold, the support and the conveying mechanism removed;

[0025] Figure 5 is an assembled perspective view of the application with the first guide rod, part of the mold, the support and the conveying mechanism removed;

[0026] Figure 6 is a perspective view of the support rod guide assembly of the application with the bottom plate removed;

[0027] Figure 7 is a perspective view of the support rod guide assembly of the application with the bottom plate and part of the guide block removed;

[0028] Figure 8 is a perspective view of the mold of the application with part of the exhaust assembly;

[0029] Figure 9 is a perspective view of the mold of the application with the injection mechanism, the bottom sealing mechanism and the feeding hole;

[0030] Figure 10 is a partial enlarged view of A in Figure 9 of the application;

[0031] Figure 11 is a perspective view of the mold of the application with part of the injection mechanism, part of the bottom sealing mechanism and the feeding hole;

[0032] Figure 12 is a partial enlarged view of B in Figure 11 of the application;

[0033] Figure 13 is a partial perspective view Figure 1 of the application;

[0034] Figure 14 is a partial perspective view Figure 2 of the application;

[0035] Figure 15 is a partial perspective view of the present application Figure 3 .

[0036] Reference numerals in the drawings are:

[0037] 1 - support;

[0038] 2 - conveying mechanism;

[0039] 3 - mold; 3a - feeding hole;

[0040] 4 - forming mechanism; 4a - support rod guiding assembly; 4a1 - bottom plate; 4a2 - rotary driver; 4a3 - first connecting rod; 4a4 - second connecting rod; 4a5 - sliding groove; 4a6 - guiding block; 4a7 - guiding groove; 4a8 - rotating block; 4a9 - first sealing plate; 4b - base; 4c - first linear driver; 4d - first guiding assembly; 4d1 - first guiding hole; 4d2 - first guiding rod; 4e - exhaust assembly; 4e1 - exhaust hole; 4e2 - first switch valve;

[0041] 5 - bottom sealing mechanism; 5a - second sealing plate; 5b - second linear driver; 5c - placing rack; 5d - lifting assembly; 5d1 - third linear driver; 5d2 - second guiding hole; 5d3 - second guiding rod; 5e - stabilizing assembly; 5e1 - stabilizing block; 5e2 - stabilizing groove;

[0042] 6 - cooling mechanism; 6a - second switch valve; 6b - water inlet; 6c - water outlet;

[0043] 7 - injection mechanism; 7a - injection hole; 7b - heating block. DETAILED DESCRIPTION

[0044] In order to further understand the features, technical means and achieved specific purposes and functions of the present application, the present application is described in further detail below in combination with the drawings and specific embodiments.

[0045] As Figures 1-15 shown, the present application provides:

[0046] The mould pressing process for grass earth production comprises the following steps: S1, closing the mould; S2, inserting the support rod into the mould; S3, after the support rod is completely inserted into the mould, injecting the molten plastic material into the mould to form a grass earth with the support rod but without the bottom; S4, cooling the injected molten plastic material; S5, replacing part of the mould and injecting the molten plastic material again to seal the bottom of the grass earth, thereby completing the production; wherein the closed mould in S1 is the mould 3; the support rod guiding assembly 4a in S2 is the forming mechanism 4, which comprises the support rod guiding blocks 4a6 and the guiding grooves 4a7; the support rod guiding blocks 4a6 are provided in plurality, and the guiding grooves 4a7 are provided on the two side walls of the support rod guiding blocks 4a6; the support rod guiding blocks 4a6 form a ring structure when they are in contact with each other, and the guiding grooves 4a7 form a cylindrical structure when they are in contact with each other; and the sealing mechanism 5 in S5 is used for sealing the bottom of the grass earth.

[0047] Based on the above embodiment, the technical problem to be solved by the present application is how to produce a grass earth with a support rod. To this end, after the mould is closed, the support rod is inserted from outside the mould. After the support rod enters the mould, the support rod is clamped with the guiding grooves 4a7. The support rod guiding blocks 4a6 provide support for the support rod. Then, the molten plastic material is injected into the mould. Since the support rod and the guiding grooves 4a7 are in close cooperation, the molten plastic material cannot enter the gap between the support rod and the guiding grooves 4a7. The two ends of the support rod extend out of the guiding grooves 4a7. Thus, when the molten plastic material is injected, the molten plastic material is located on the two ends of the support rod. Then, the molten plastic material is cooled. At this time, the molten plastic material gradually solidifies, so that the plastic material has a certain supporting performance. Then, the support rod guiding assembly 4a gradually moves away from the mould, and the sealing mechanism 5 replaces the support rod guiding assembly 4a to cooperate with the mould. After confirming that the sealing mechanism 5 and the mould are cooperated, the molten plastic material is injected again. The molten plastic material falls on the upper part of the sealing mechanism 5. After a period of time, the molten plastic material is uniformly distributed on the sealing mechanism 5. Then, the molten plastic material on the sealing mechanism 5 is cooled. Thus, the sealing process of the grass earth is completed. Therefore, the technical requirement of producing a grass earth with a support rod is achieved.

[0048] Further, as shown in Figures 1-15

[0049] ​A production device for a die pressing process of grass earth production, comprising a support 1, a conveying mechanism 2, a cooling mechanism 6 and an injection mechanism 7, a feeding hole 3a for feeding a support rod is arranged on the inner wall of a die 3; a support rod guiding assembly 4a is arranged below the die 3; the support rod guiding assembly 4a comprises a bottom plate 4a1, a rotary driver 4a2, a first connecting rod 4a3, a second connecting rod 4a4, a sliding groove 4a5, a rotating block 4a8 and a first sealing plate 4a9; the bottom plate 4a1 is arranged below the die 3; the rotary driver 4a2 is fixedly arranged on the top of the bottom plate 4a1, and the output end of the rotary driver 4a2 is vertically upward; the rotating block 4a8 is fixedly arranged on the output end of the rotary driver 4a2, a plurality of hinged columns are arranged on the rotating block 4a8, and the hinged columns are uniformly arranged around the axis of the rotating block 4a8; the first sealing plate 4a9 is arranged on the upper part of the rotating block 4a8, and a fixing rod is arranged between the first sealing plate 4a9 and the bottom plate 4a1; a forming cavity is arranged in the die 3, and the first sealing plate 4a9 can seal the forming cavity; the sliding groove 4a5 is arranged on the upper part of the first sealing plate 4a9 along the radial direction of the rotating block 4a8, and the sliding groove 4a5 corresponds to the hinged columns one by one; the second connecting rod 4a4 is slidably arranged on the sliding groove 4a5 along the length direction of the sliding groove 4a5, and a guiding block 4a6 is fixedly arranged on the upper part of the second connecting rod 4a4; the first connecting rod 4a3 is hinged to one end of the second connecting rod 4a4 close to the center of the rotating block 4a8 and the hinged column respectively.

[0050] Based on the above embodiment, the technical problem to be solved by the present application is how the support rod guiding assembly 4a leaves the inside of the mold 3 after completing the guiding of the support rod, so that the bottom sealing mechanism 5 can replace the support guiding assembly to enter the mold 3 to realize the bottom sealing work. To this end, the rotary driver 4a2 is preferably a servo motor, the bracket 1 is provided with two, the bracket 1 is symmetrically arranged about the forming mechanism 4, the conveying mechanism 2 is arranged at the upper part of the bracket 1, the mold 3 is fixedly arranged at the upper part of the conveying mechanism 2, the mold 3 is provided with a forming cavity on the side facing each other, the bottom of the mold 3 is provided with an opening, and the forming cavity is communicated with the opening. When production is needed, the mold 3 provided on the upper part of the conveying mechanism 2 will move towards each other at this time, when the two molds 3 contact each other, the support rod guiding assembly 4a will slowly enter the forming cavity from the opening at the bottom of the mold 3 at this time, so that the first sealing plate 4a9 will seal the opening. At this time, the second connecting rod 4a4 is located on the side of the sliding groove 4a5 close to the center of the rotating block 4a8, the guide blocks 4a6 contact each other, the guide groove 4a7 on the guide block 4a6 is in a cylindrical structure, at this time the support rod is inserted into the guide groove 4a7, then the injection mechanism 7 will start, the injection mechanism 7 will inject molten plastic into the forming cavity, then the cooling mechanism 6 arranged on the mold 3 will cool the molten plastic, after cooling the molten plastic for a period of time, the cooling mechanism 6 will stop running, at this time the rotary driver 4a2 arranged on the bottom plate 4a1 will start to operate, the rotary driver 4a2 will drive the rotating block 4a8 arranged on the output end to rotate, at this time the hinged column arranged on the rotating block 4a8 will push the first connecting rod 4a3 to move, because the two ends of the first connecting rod 4a3 are respectively hinged with the second connecting rod 4a4 and the hinged column, so after the first connecting rod 4a3 is pushed by the hinged column, the first connecting rod 4a3 will push the second connecting rod 4a4 to move, so that the second connecting rod 4a4 will slide along the length direction of the sliding groove 4a5 to the side away from the center of the rotating block 4a8, because the guide block 4a6 is fixedly arranged on the upper part of the second connecting rod 4a4, so when the second connecting rod 4a4 slides along the sliding groove 4a5, the guide block 4a6 will also move at this time, so that the guide blocks 4a6 which are in contact with each other will gradually separate, and at this time the support rod will not be limited by the guide block 4a6, so that when the bottom plate 4a1 is lowered, the guide block 4a6 will not be limited by the support rod, so that the technical requirement that the support rod guiding assembly 4a can leave the inside of the mold 3 after completing the installation of the support rod, so that the bottom sealing mechanism 5 can replace the support guiding assembly to enter the mold 3 to realize the bottom sealing work is realized.

[0051] Further, as shown in Figure 3

[0052] ​The forming mechanism 4 further comprises a base 4b, a first linear actuator 4c and a first guide assembly 4d; the base 4b is fixedly arranged on the ground below the mold 3; the first linear actuator 4c is fixedly arranged at the lower part of the base 4b, the output end of the first linear actuator 4c is vertically upward, and the output end of the first linear actuator 4c is fixedly connected with the bottom of the support rod guiding assembly 4a; the first guide assembly 4d is arranged on the base 4b at the side of the first linear actuator 4c.

[0053] Based on the above embodiment, the technical problem to be solved by the present application is how the support rod guiding assembly 4a is taken out of the mold 3. To this end, the support rod guiding assembly 4a of the present application needs to be taken out of the inside of the mold 3 after completing the guidance for the support rod and assisting the mold 3 to complete the preliminary forming of the grass ball. The first linear actuator 4c is preferably a hydraulic cylinder, at this time the first linear actuator 4c will drive the support rod guiding assembly 4a arranged on its output end to slowly descend, when the output end of the first linear actuator 4c is completely retracted, at this time the support rod guiding assembly 4a will leave the mold 3, and then the bottom sealing mechanism 5 arranged at the bottom of the mold 3 will start to operate, which will seal the opening at the bottom of the mold 3. The first guide assembly 4d arranged at the side of the first linear actuator 4c can prevent the first linear actuator 4c from rotating due to uneven force when it is stretched and retracted. In this way, the technical requirement that the support rod guiding assembly 4a can be taken out of the mold 3 by the first linear actuator 4c is realized.

[0054] Further, as shown in Figures 4-5

[0055] The first guide assembly 4d comprises a first guide hole 4d1 and a first guide rod 4d2; the first guide hole 4d1 is arranged on the upper part of the base 4b and penetrates along the height direction of the base 4b; one end of the first guide rod 4d2 is fixedly arranged at the bottom of the support rod guiding assembly 4a, and the first guide rod 4d2 is slidably arranged on the first guide hole 4d1 along the axis of the first guide hole 4d1.

[0056] Based on the above embodiment, the technical problem to be solved by the present application is how the first guide assembly 4d assists the first linear actuator 4c. To this end, the shape of the first guide hole 4d1 is arbitrary, when the first linear actuator 4c drives the support rod guiding assembly 4a to stretch and retract, at this time the first guide rod 4d2 arranged at the bottom of the support rod guiding assembly 4a will be driven, the first guide rod 4d2 will slide relative to the first guide hole 4d1, in order for the first linear actuator 4c to more stably drive the support rod guiding assembly 4a to realize the stretching and retracting function, the first guide hole 4d1 can be provided with multiple ones, the first guide rod 4d2 corresponds to the first guide hole 4d1 one by one, in this way the assistance of the first guide assembly 4d to the first linear actuator 4c is realized.​

[0057] Further, as shown in Figure 3 and Figure 8 :

[0058] The forming mechanism 4 further comprises an exhaust assembly 4e provided at the top of the mold 3, the exhaust assembly 4e comprising an exhaust hole 4e1 and a first on-off valve 4e2; the exhaust hole 4e1 is provided at least one, the exhaust hole 4e1 is provided at the top of the mold 3 along the height direction of the mold 3; the first on-off valve 4e2 is provided at the upper part of the exhaust hole 4e1.

[0059] Based on the above embodiment, the technical problem to be solved by the present application is how to exhaust the air in the mold 3 in time after the injection mechanism 7 injects the molten plastic into the inside of the mold 3. To this end, the first on-off valve 4e2 will be opened before the injection mechanism 7 injects the molten plastic into the inside of the mold 3, so that the air in the mold 3 will be exhausted from the exhaust hole 4e1 after the molten plastic is injected into the inside of the mold 3. With the injection mechanism 7 continuously injecting the molten plastic into the inside of the mold 3, the molten plastic will gradually approach and eventually contact the exhaust hole 4e1, at which time the first on-off valve 4e2 will be closed, and then the injection mechanism 7 will stop running, and the cooling mechanism 6 will start running, at which time the molten plastic will gradually cool down under the action of the cooling mechanism 6. In this way, the technical requirement that the air in the mold 3 can be exhausted in time after the injection mechanism 7 injects the molten plastic into the inside of the mold 3 is realized.

[0060] Further, as shown in Figure 9 :

[0061] The bottom sealing mechanism 5 comprises a second sealing plate 5a, a second linear actuator 5b, a placing rack 5c and a lifting assembly 5d; the second linear actuator 5b is fixedly provided at the bottom of the mold 3, and the output end of the second linear actuator 5b points to the forming mechanism 4; the placing rack 5c is fixedly provided on the output end of the second linear actuator 5b; the lifting assembly 5d is fixedly provided at the top of the placing rack 5c; the second sealing plate 5a is a semicircular structure, and the second sealing plate 5a is provided at the top of the lifting assembly 5d.

[0062] Based on the above embodiments, the technical problem that this application aims to solve is how the bottom sealing mechanism 5 realizes the bottom sealing function. To this end, the second linear actuator 5b of this application is preferably a hydraulic cylinder. When the molding mechanism 4 leaves the mold 3, the second linear actuator 5b will start to work and drive the placement rack 5c provided on its output end to slowly extend. At this time, the lifting assembly 5d provided on the placement rack 5c will move with the placement rack 5c, carrying the second sealing plate 5a. When the second linear actuator 5b is fully extended, the second sealing plate 5a is located just below the mold 3. Then the lifting assembly 5d will lift the second sealing plate 5a provided on its upper portion, so that the second sealing plate 5a seals the bottom of the mold 3. Thus, the bottom sealing function of the bottom sealing mechanism 5 is realized.

[0063] Further, such as Figure 11 and Figure 13 As shown:

[0064] The lifting assembly 5d includes a third linear drive 5d1, a second guide hole 5d2 and a second guide rod 5d3; the third linear drive 5d1 is fixedly arranged on the placement rack 5c, the output end of the third linear drive 5d1 is vertically upward, and the second sealing plate 5a is fixedly arranged on the output end of the third linear drive 5d1; the second guide hole 5d2 is arranged on one side of the third linear drive 5d1, and the second guide hole 5d2 is opened on the placement rack 5c along the height direction of the placement rack 5c; the second guide rod 5d3 is slidably arranged on the second guide hole 5d2 along the axis of the second guide hole 5d2, and one end of the second guide rod 5d3 is fixedly connected to the bottom of the second sealing plate 5a.

[0065] Based on the above embodiment, the technical problem that this application aims to solve is how the lifting assembly 5d can stably lift the second sealing plate 5a. To this end, the third linear actuator 5d1 of this application is preferably a hydraulic cylinder. When the second linear actuator 5b drives the placement rack 5c to the lower part of the mold 3, the third linear actuator 5d1 will start to operate, and the output end of the third linear actuator 5d1 will slowly extend. The third linear actuator 5d1 will drive the second sealing plate 5a provided on its output end to slowly rise. At this time, the second guide rod 5d3 will slide relative to the second guide hole 5d2. In this way, with the assistance of the second guide rod 5d3, the third linear actuator 5d1 can stably drive the second sealing plate 5a to lift.

[0066] Further, such as Figure 11 and Figure 13 As shown:

[0067] The bottom sealing mechanism 5 also includes a stabilizing component 5e, which is respectively arranged at the bottom of the mold 3 and the placement rack 5c, and the stabilizing component 5e includes a stabilizing block 5e1 and a stabilizing groove 5e2; at least one stabilizing groove 5e2 is provided, and the stabilizing groove 5e2 is opened on the side wall of the placement rack 5c along the length direction of the output shaft of the second linear drive 5b; the stabilizing block 5e1 is fixedly set at the bottom of the mold 3, and the stabilizing block 5e1 is snap-fitted with the stabilizing groove 5e2, and the stabilizing block 5e1 and the stabilizing groove 5e2 correspond to each other.

[0068] Based on the above embodiment, the technical problem that this application seeks to solve is how the stabilizing assembly 5e assists the second linear actuator 5b in driving the placement rack 5c to slide stably. To this end, when the second linear actuator 5b begins to operate, the second linear actuator 5b drives the placement rack 5c, located at its output end, to slowly extend. At this point, the stabilizing grooves 5e2 provided on the side walls of the placement rack 5c slide relative to the stabilizing block 5e1 fixed to the bottom of the mold 3, causing the placement rack 5c to slowly move along the length of the stabilizing block 5e1 via the stabilizing grooves 5e2. This ensures that the second linear actuator 5b can stably drive the placement rack 5c to extend.

[0069] Further, such as Figures 14-15 As shown:

[0070] The cooling mechanism 6 includes a cooling pipeline, a second switch valve 6a, a water inlet 6b and a water outlet 6c; the water inlet 6b is opened on the side wall of the mold 3; the water outlet 6c is arranged on one side of the water inlet 6b; the cooling pipeline is arranged inside the mold 3, and the two ends of the cooling pipeline are respectively connected to the water inlet 6b and the water outlet 6c; two second switch valves 6a are provided, and the second switch valves 6a are respectively arranged on the water inlet 6b and the water outlet 6c.

[0071] Based on the above embodiment, the technical problem that this application aims to solve is how the cooling mechanism 6 realizes the cooling function. To this end, when the injection mechanism 7 injects the molten plastic into the interior of the mold 3, the cooling mechanism 6 will start to operate. At this time, the second switch valve 6a set on the water inlet 6b and the water outlet 6c will open simultaneously, so that water will enter from the water inlet 6b, then pass through the cooling pipeline and be discharged from the water outlet 6c, thus realizing the cooling function of the cooling mechanism 6.

[0072] Further, such as Figures 9-12 As shown:

[0073] The injection mechanism 7 includes an injection hole 7a and a heating block 7b; the injection hole 7a is opened on the inner wall of the mold 3; the heating block 7b is fixedly arranged on one end of the injection hole 7a close to the inner wall of the mold 3.

[0074] Based on the above embodiment, the technical problem to be solved by the present application is how to prevent the molten plastic in the injection mechanism 7 from being condensed when the cooling mechanism 6 cools down after the injection mechanism 7 completes the work. To this end, the molten plastic is injected from the injection hole 7a into the inside of the mold 3, and at this time, the molten plastic in the injection hole 7a cannot be extracted, so that the molten plastic in the injection hole 7a is cooled down while the cooling mechanism 6 cools the molten plastic in the inside of the mold 3, and at this time, the plastic condensation phenomenon occurs, and after the heating block 7b is arranged, the plastic in the injection hole 7a cannot block the injection hole 7a during the next injection, and the smoothness of the injection is ensured.

[0075] The above embodiment only expresses one or several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the patent of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.

Claims

1. A production device for grass earth production, comprising a support (1), a conveying mechanism (2), a forming mechanism (4), a bottom sealing mechanism (5), a cooling mechanism (6) and an injection mechanism (7), a feeding hole (3a) for feeding a support rod is arranged on the inner wall of a mold (3), characterized in that: the forming mechanism (4) comprises a support rod guiding assembly (4a) and a first linear driver (4c), the support rod guiding assembly (4a) is arranged below the mold (3), the output end of the first linear driver (4c) is vertically upward, and the output end of the first linear driver (4c) is fixedly connected with the bottom of the support rod guiding assembly (4a); the support rod guiding assembly (4a) comprises a bottom plate (4a1), a rotary driver (4a2), a first connecting rod (4a3), a second connecting rod (4a4), a sliding groove (4a5), a rotating block (4a8) and a first sealing plate (4a9); the bottom plate (4a1) is arranged below the mold (3); the rotary driver (4a2) is fixedly arranged on the top of the bottom plate (4a1), and the output end of the rotary driver (4a2) is vertically upward; the rotating block (4a8) is fixedly arranged on the output end of the rotary driver (4a2), a plurality of hinged columns are arranged on the rotating block (4a8), and the hinged columns are uniformly arranged around the axis of the rotating block (4a8); the first sealing plate (4a9) is arranged on the upper portion of the rotating block (4a8), a fixed rod is arranged between the first sealing plate (4a9) and the bottom plate (4a1), a forming cavity is arranged in the mold (3), and the first sealing plate (4a9) can seal the forming cavity; the sliding groove (4a5) is arranged on the upper portion of the first sealing plate (4a9) along the radial direction of the rotating block (4a8), and the sliding groove (4a5) corresponds to the hinged columns one by one; the second connecting rod (4a4) is slidably arranged on the sliding groove (4a5) along the length direction of the sliding groove (4a5), and a guide block (4a6) is fixedly arranged on the upper portion of the second connecting rod (4a4); the two ends of the first connecting rod (4a3) are respectively hinged with one end of the second connecting rod (4a4) close to the center of the rotating block (4a8) and the hinged column; when the second connecting rod (4a4) is located on one side of the sliding groove (4a5) close to the center of the rotating block (4a8), the guide blocks (4a6) are in contact with each other, and the guide grooves (4a7) are connected to form a cylindrical structure; when the second connecting rod (4a4) slides along the length direction of the sliding groove (4a5) to the side away from the center of the rotating block (4a8), the guide blocks (4a6) are gradually separated, and the support rod is not restricted by the guide blocks (4a6). The forming mechanism (4) further comprises a base (4b) and a first guiding assembly (4d); the base (4b) is fixedly arranged on the ground below the mold (3); the first linear driver (4c) is fixedly arranged on the lower portion of the base (4b); and the first guiding assembly (4d) is arranged on the base (4b) on one side of the first linear driver (4c). The first guiding assembly (4d) comprises a first guiding hole (4d1) and a first guiding rod (4d2); the first guiding hole (4d1) is arranged on the upper portion of the base (4b) and penetrates the base (4b) along the height direction of the base (4b); and the first guiding rod (4d2) is arranged in the first guiding hole (4d1). ​ ​ ​ ​ ​ ​ ​ ​ 2. The production apparatus for grass earth production according to claim 1, characterized by, ​ ​ 3. The production apparatus for grass earth production according to claim 2, characterized by ​ ​ One end of the first guide rod (4d2) is fixedly arranged at the bottom of the support rod guide assembly (4a), and the first guide rod (4d2) is slidably arranged on the first guide hole (4d1) along the axis of the first guide hole (4d1).

4. The production apparatus for grass earth production according to claim 1, wherein The forming mechanism (4) further comprises an exhaust assembly (4e) arranged at the top of the mold (3), and the exhaust assembly (4e) comprises an exhaust hole (4e1) and a first switch valve (4e2); The exhaust hole (4e1) is arranged at the top of the mold (3) and penetrates the mold (3) along the height direction of the mold (3); The first switch valve (4e2) is arranged at the upper part of the exhaust hole (4e1).

5. The production apparatus for grass earth production according to claim 1, wherein The bottom sealing mechanism (5) comprises a second sealing plate (5a), a second linear actuator (5b), a placing rack (5c) and a lifting assembly (5d); The second linear actuator (5b) is fixedly arranged at the bottom of the mold (3), and the output end of the second linear actuator (5b) points to the forming mechanism (4); The placing rack (5c) is fixedly arranged at the output end of the second linear actuator (5b); The lifting assembly (5d) is fixedly arranged at the top of the placing rack (5c); The second sealing plate (5a) is a semicircular structure, and the second sealing plate (5a) is arranged at the top of the lifting assembly (5d).

6. The production apparatus for grass earth production according to claim 5, wherein The lifting assembly (5d) comprises a third linear actuator (5d1), a second guide hole (5d2) and a second guide rod (5d3); The third linear actuator (5d1) is fixedly arranged on the placing rack (5c), and the output end of the third linear actuator (5d1) is vertically upward, and the second sealing plate (5a) is fixedly arranged on the output end of the third linear actuator (5d1); The second guide hole (5d2) is arranged on one side of the third linear actuator (5d1), and the second guide hole (5d2) is arranged on the placing rack (5c) and penetrates the placing rack (5c) along the height direction of the placing rack (5c); The second guide rod (5d3) is slidably arranged on the second guide hole (5d2) along the axis of the second guide hole (5d2), and one end of the second guide rod (5d3) is fixedly connected with the bottom of the second sealing plate (5a).

7. The production apparatus for grass earth production according to claim 5, wherein The bottom sealing mechanism (5) further comprises a stabilizing assembly (5e) arranged at the bottom of the mold (3) and the placing rack (5c) respectively, and the stabilizing assembly (5e) comprises a stabilizing block (5e1) and a stabilizing groove (5e2); The stabilizing groove (5e2) is arranged on the sidewall of the placing rack (5c) along the length direction of the output shaft of the second linear actuator (5b); The stabilizing block (5e1) is fixedly arranged at the bottom of the mold (3), and the stabilizing block (5e1) is in clamping fit with the stabilizing groove (5e2), and the stabilizing block (5e1) and the stabilizing groove (5e2) correspond to each other.

8. The production apparatus for grass earth production according to claim 1, wherein The cooling mechanism (6) comprises a cooling pipeline, a second switch valve (6a), a water inlet (6b) and a water outlet (6c); The water inlet (6b) is arranged on the sidewall of the mold (3); The water outlet (6c) is arranged on one side of the water inlet (6b); The cooling pipeline is arranged in the inside of the mold (3), and two ends of the cooling pipeline are connected with the water inlet (6b) and the water outlet (6c) respectively; The second switch valve (6a) is provided with two, and the second switch valve (6a) is arranged on the water inlet (6b) and the water outlet (6c) respectively.

9. The production apparatus for grass earth production according to claim 1, wherein The injection mechanism (7) comprises an injection hole (7a) and a heating block (7b); The injection hole (7a) is arranged on the inner wall of the mold (3); The heating block (7b) is fixedly arranged on one end of the injection hole (7a) close to the inner wall of the mold (3).

Citation Information

Patent Citations

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    CN212602107U

  • Injection mold with secondary injection molding function and injection molding method thereof

    CN113146958A

  • Die for producing wedge belt wheel injection molding part for conveyor belt

    CN210415343U