An adaptive assembly type wall surface system and a digital assembly method thereof
By using an adaptive prefabricated wall system and digital assembly methods, and leveraging a CNC infrared follow-up guidance subsystem and multiple fully digital machines in conjunction, the problems of worker shortage and non-full digitalization in prefabricated buildings have been solved, achieving standardized assembly and exquisite results without the need for on-site sawing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-27
- Publication Date
- 2026-04-07
AI Technical Summary
Existing prefabricated buildings suffer from problems such as a shortage of skilled workers, uneven skill levels among technicians, incomplete digitalization of intelligent machines resulting in surface finishes that are not as refined as those of traditional construction, frequent sawing on-site, and a lack of comprehensive standardization after assembly.
The system adopts an adaptive prefabricated wall system, including a CNC infrared follow-up guidance subsystem, a CNC leveling and shaping and embedded parts subsystem, a prefabricated modular retractable light steel keel partition wall, prefabricated window frames, a CNC prefabricated wall panel subsystem, prefabricated interior doors with installation fixtures, and prefabricated sockets without back boxes. The original drawings and rooms are linked through the CNC infrared follow-up guidance subsystem, and standardized assembly is completed under the guidance of multiple fully digital machines.
This allows for the creation of new standardized surfaces on the original room, assembling finished products that conform to the original blueprints without the need for on-site sawing, thus improving assembly efficiency and aesthetics.
Smart Images

Figure CN115928988B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of building interior wall partitions and wall decoration technology, and specifically relates to an adaptive prefabricated wall system and its digital assembly method. Background Technology
[0002] With the promotion of prefabricated buildings, interior wall partitions and wall decoration technologies have fully entered the stage of dry operation, prefabricated operation, and intelligent machinery operation. However, the current prefabricated decoration has shortcomings such as a shortage of industrial workers, uneven skill levels of technicians, the fact that intelligent machines are not fully digitalized, resulting in a less refined surface finish than traditional construction, frequent sawing on site, and the fact that the assembly has not yet achieved full standardization. Summary of the Invention
[0003] To address the above problems, this invention provides a novel adaptive prefabricated wall system and its digital assembly method.
[0004] The specific technical solution of this invention is as follows:
[0005] This invention provides an adaptive prefabricated wall system, including a CNC infrared follow-up guidance subsystem, a CNC leveling and shaping and embedded parts subsystem, a prefabricated modular retractable light steel keel partition wall, a prefabricated window frame, a CNC prefabricated wall panel subsystem, a prefabricated interior door with installation fixtures, and a prefabricated socket without a bottom box.
[0006] The CNC infrared follow-up guidance subsystem is used to project the original drawings onto the original room, and guide the CNC leveling and shaping and embedded parts subsystem to install point piles, embedded parts and prefabricated modular retractable light steel keel partition walls on the walls of the original room.
[0007] The CNC prefabricated wall panel subsystem is installed on the interior wall of the original room, and the prefabricated window frame, the prefabricated interior door with installation fixture, and the prefabricated bottomless socket are respectively installed on multiple walls of the original room.
[0008] A digital assembly method for adaptive prefabricated wall systems includes a virtual digital assembly method and a physical digital assembly method. The virtual digital assembly method involves scanning the window wall surface with a wall protrusion rapid scanner and assembling CNC leveling standard stakes until order completion. The wall protrusion rapid scanner is mounted on an installation fixture for prefabricated interior doors with installation jigs, scanning the window wall surface, door wall surface, opposite door wall surface, and opposite window wall surface respectively, and circling the two most protruding points on each of these surfaces from the real-time point cloud. Point; the CNC infrared angle ruler is placed at the intersection of the window wall and the wall opposite the door; two CNC infrared follow-up guiding vehicles are placed at the intersections of the window wall and the door wall, and the wall opposite the door and the window wall, respectively. A command is issued to ensure that the CNC infrared angle ruler and the two CNC infrared follow-up guiding vehicles are perpendicular on all four sides, horizontal on their bottom surfaces, and approximately 70mm-110mm away from the infrared grid of the window wall, door wall, wall opposite the door, and wall opposite the window, and the infrared follow-up function is activated; the laser CNC point-setting instrument verifies the two most convex points on the window wall and determines one... After identifying the most prominent point, the shortest CNC leveling standard point value for the window wall is set according to the original drawings and input into the laser CNC leveling instrument. The laser CNC leveling instrument performs fuzzy operation on the window wall to create N CNC leveling standard points with a spacing of less than 500mm. After the laser CNC leveling instrument verifies and marks the most prominent point on the door wall, the wall opposite the door, and the wall opposite the window, the built-in glue rod of the laser CNC leveling instrument is replaced with a ruler rod suitable for the window opening thickness and held vertically against the window frame. The width values of the window sill (without window sill ears), the window frame side panel, and the window frame top panel are equal to the width of the ruler rod. The sum of the value at the very tip of the laser CNC staking tool, the distance from the very tip of the laser CNC staking tool to the shortest CNC leveling standard staking point set point previously input into the laser CNC staking tool, and the thickness value of the standard prefabricated wall panel set, is used to place a CNC infrared follow-up guided trolley without a base into the window opening of the window wall to obtain real-time data. After synthesizing the data, complete data for the window sill, window frame side panel, and window frame top panel are ordered according to the original drawings. With the help of the CNC infrared follow-up guided trolley without a base, N CNC leveling standard staking points are glued on the four sides of the window opening of the window wall using fuzzy operation.Similarly, the CNC infrared follow-up guided carriage without a base is moved to the door opening on the facade wall to install the prefabricated wall panel above the door, the prefabricated interior door with installation fixture, and the prefabricated interior door with installation fixture. Then, the CNC infrared follow-up guided carriage is moved back to the top of the installation fixture of the prefabricated interior door with installation fixture, so that the horizontal laser surface of the installation fixture of the prefabricated interior door with installation fixture is raised to the top surface of the standard prefabricated wall panel set set as set in the original drawings. Based on the original room hexahedral data measured by the CNC infrared follow-up guided carriage and combined with the data of the window sill, window frame side panel, and window frame top panel, the prefabricated wall panel above the window, the prefabricated wall panel below the window sill, and the prefabricated interior door with installation fixture are ordered according to the requirements of the original drawings. The embedded parts, embedded parts for prefabricated wall panels, prefabricated edge wall panels on the right and left sides of windows, and similarly, the embedded parts for the top and bottom joists of light steel keel partition walls, embedded edge keels for light steel keel partition walls, prefabricated modular retractable light steel keel partition walls, edge panels for prefabricated wall panels, flat prefabricated wall panels, curved prefabricated wall panels, right edge panels at the end of flat and curved prefabricated wall panels, edge panels near the door opposite the window, prefabricated wall panels on the door hinge side, prefabricated edge panels on the door lock side, prefabricated wall panels on the top of the door, standard prefabricated wall panel sets, prefabricated sockets without bottom boxes, and prefabricated skirting board sets; the physical digital assembly method includes laser CNC point pile instrument, installation fixtures for prefabricated interior doors with installation jigs, and digital Under the guidance of the CNC infrared follow-up guidance subsystem, the assembly vehicle completes the digital assembly of the CNC leveling and shaping and embedded parts subsystem, the prefabricated modular retractable light steel keel partition wall, the prefabricated window frame, the finishing layer of the CNC prefabricated wall panel subsystem, the prefabricated interior door with installation fixture, and the prefabricated socket without a bottom box. The window sill, window frame side panel, and the back of the window frame top panel are applied with a blurring process, dotted with nail-free adhesive, and the remaining parts are fully coated with polyurethane foam adhesive. They are then adhered to the window opening from bottom to top against the inside of the window frame. Next, the prefabricated wall panel and the prefabricated wall panel at the bottom of the window sill are aligned with the top and bottom of the prefabricated window frame and adhered to the window wall surface using a blurring process. The CNC infrared angle ruler is placed at the intersection of the window wall and the wall opposite the door. Two CNC infrared follow-up guiding trolleys are placed at the intersection of the window wall and the door wall, and at the intersection of the wall opposite the door and the wall opposite the window, respectively. The command is issued to make the angle calibration infrared sensors 1, 2, and 3 mounted on the right-angle right plate of the CNC infrared angle scale physical parallel or parallel to the inner edge of the top plate of the window frame by using a laser CNC point pile device. Then the angle scale main support is locked to prevent it from rotating. The command is issued to make the two CNC infrared follow-up guiding trolleys and the CNC infrared angle scale group perpendicular to all four sides, horizontal at the bottom, and approximately 70mm-110mm away from the infrared guiding nets of the window wall, door wall, wall opposite the door, and wall opposite the window, and to activate the infrared follow-up function.According to the original drawings, under the guidance of the infrared guidance network of the CNC infrared follow-up guidance subsystem, fuzzy operation is performed on the facade wall, the CNC leveling standard point piles, CNC leveling planar shaping point piles, and CNC leveling arc shaping point piles. Pre-embedded point pile reinforcing ribs, pre-embedded parts for the top and bottom ribs of the light steel keel partition wall, pre-embedded edge keels for the light steel keel partition wall, and pre-embedded parts for prefabricated wall panels are used to assemble the modular, retractable light steel keel partition wall. A lifting platform with a central outer cylinder is lowered to the lifting platform base plate, a proximity switch approaches the CNC assembly vehicle base plate, and a movable fork with an infrared parallel device frame retracts to fit the load-bearing central outer cylinder of the assembly vehicle. The stepper motor Mecanum wheel first moves laterally away from the lower edge of the prefabricated wall panel at the window sill. After the prefabricated wall panel to be assembled on the top of the window is half the width, the assembly vehicle moves vertically towards the window wall. When the CNC assembly vehicle, guided by the infrared sensor, aligns with the infrared guidance network on the window wall side, and the infrared rays overlap, the vehicle stops and levels. Once leveling is complete, the lifting platform with the central outer cylinder rises until the edge panel near the door opposite the window overlaps with the horizontal infrared rays of the infrared guidance network. Then, the CNC vehicle automatically raises and lowers to the height described in the original drawings. The movable fork with the infrared parallel calibrator frame automatically extends and touches the set zero point of the infrared rays on the infrared guidance network, after which the movable fork with the infrared parallel calibrator frame automatically retracts to complete the calibration. The standard prefabricated wall panel set is then vertically centered on the self-aligning... The standard prefabricated wall panel set, held by an electric suction cup on a horizontal micro-guide roller with a movable shaft, is moved horizontally by a stepper motor-driven assembly trolley. When the set is moved to the same plane as the prefabricated wall panel at the bottom of the window sill, the male clip for the prefabricated wall panel, which has a double-knurled nut embedded on the back of the standard prefabricated wall panel set, is pressed into the female clip for the prefabricated wall panel set embedded in the window wall surface. Then, the positioning pins on the side of the reinforced fiber nylon tenon piece pre-inserted on the side of the standard prefabricated wall panel set are aligned with the corresponding slots on the upper window sill and lower window sill prefabricated wall panels. The standard prefabricated wall panel set is then pushed into the corresponding slots. Finally, the pre-inserted... The positioning pins on the metal pull strips with welding positioning pins on the top and bottom of the standard prefabricated wall panel set are inserted into the corresponding holes and slots of the prefabricated wall panel at the top and bottom of the window sill to complete the connection of the two panels; after the window wall is assembled, the side of the first standard prefabricated wall panel set near the window on the opposite wall of the door is tightly attached to the right edge wall panel of the window, and the assembly of the flat shape prefabricated wall panel edge panel and the right edge panel of the curved shape prefabricated wall panel is completed in sequence; the side of the first standard prefabricated wall panel set near the window on the door wall is tightly attached to the left edge wall panel of the window, and the assembly of the door lock side edge panel and the door top prefabricated wall panel is completed in sequence and trial assembly is performed.After determining the shortest CNC leveling standard stake from the wall surface opposite the window to the side of the prefabricated wall panel near the door hinge, and setting the laser CNC stake instrument through the laser sensor receiver, remove the prefabricated wall panel on the door hinge side and perform fuzzy bonding to create N CNC leveling standard stakes on the wall surface opposite the window. Then, the first standard prefabricated wall panel of the first standard prefabricated wall panel set, with its side tightly attached to the right edge panel of the prefabricated wall panel near the flat and curved shapes on the wall surface opposite the window, continues until the edge panel near the door on the opposite side of the window is assembled and the side of the prefabricated wall panel on the door hinge side is tightly attached to the window. The edge panel cladding near the door is assembled. With the top door frame of the prefabricated interior door (with installation fixture) aligned with the top prefabricated wall panel, the pre-embedded parts are adjusted, and the prefabricated interior door (with installation fixture) is assembled. The prefabricated skirting board sets are then assembled sequentially on the opposite wall, the opposite wall, the wall near the window, and the right side of the window. The prefabricated skirting board sets are then pasted to the lower edge of the prefabricated wall panel at the window sill and the lower edge of the prefabricated wall panel on the door hinge side. Finally, the prefabricated bottomless socket connector is snapped into the prefabricated bottomless socket opening to complete all the assembly within the original room.
[0009] The beneficial effects achieved by this invention are as follows:
[0010] This invention provides a novel adaptive prefabricated wall system and its digital assembly method. A CNC infrared follow-up guidance subsystem links the standardization of the original drawings with the non-standardization of the original room. Under the guidance of the CNC infrared follow-up guidance subsystem, the CNC leveling, shaping, and embedded parts subsystem "grows" new standardized surfaces on the original room. The partitions, doors, windows, wall panels, and sockets on the original room's facade are assembled by multiple fully digital machines in conjunction with the CNC infrared follow-up guidance subsystem and the newly "grown" standard surfaces on the original room, resulting in standardized finished products that conform to the original drawings. No sawing is required on-site. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the adaptive prefabricated wall system in this invention;
[0012] Figure 2 This is a schematic diagram of the structure of the numerically controlled infrared servo guidance subsystem of the present invention;
[0013] Figure 3 This is a schematic diagram of the exploded structure of the CNC infrared guided vehicle of the present invention;
[0014] Figure 4 This is a schematic diagram of the exploded structure of the CNC infrared angle scale of the present invention;
[0015] Figure 5 This is a schematic diagram of the exploded structure of the infrared parallel calibrator of the present invention;
[0016] Figure 6 This is an exploded view of the numerical control attitude guidance unit of the present invention;
[0017] Figure 7 This is a schematic diagram of the voice numerical control and wireless Bluetooth unit structure of the present invention;
[0018] Figure 8 This is a schematic diagram of the CNC leveling and shaping and embedded parts subsystem structure of the present invention;
[0019] Figure 9 This is a schematic diagram of the assembled window frame structure of the present invention;
[0020] Figure 10 This is a schematic diagram of the CNC prefabricated wall panel subsystem of the present invention;
[0021] Figure 11 This is an exploded structural diagram of the standard prefabricated wall panel assembly of the present invention;
[0022] Figure 12 This is a schematic diagram of the prefabricated shaped wall panel and the arc-shaped wall panel of the present invention;
[0023] Figure 13 This is a schematic diagram of the prefabricated skirting board kit structure of the present invention;
[0024] Figure 14 This is an exploded structural diagram of the CNC assembly vehicle of the present invention;
[0025] Figure 15 This is an exploded structural diagram of the wall surface protrusion rapid scanning device of the present invention;
[0026] Figure 16 This is a schematic diagram of the digital assembly method applied to the adaptive prefabricated wall system in this invention.
[0027] In the diagram: 1. Original blueprints; 2. Original room; 3. CNC infrared servo guidance subsystem; 31. CNC infrared servo guidance vehicle; 3101. Mecanum wheel stepper motor vehicle; 3102. Main control board with Bluetooth; 3103. Infrared servo transmitter / receiver base station one; 3104. Infrared servo transmitter / receiver base station two; 3105. Lower and middle stepper motor driver; 3106. 360° infrared laser level tube; 3107. Stepper motor adjustment platform with strong magnetic base; 3108. Three-axis accelerometer gyroscope circuit board; 3109. Stepper motor for ranging module; 3110. Dual-transmitter single-receiver phase ranging module; 3111. Ranging module mounting; 3112. Heading angle sensor module; 3113. Upper stepper motor driver. 3114. Optical Axis; 3115. Linear Bearing; 3116. Stepper Motor I with Slide Table; 3117. Stepper Motor II with Slide Table; 3118. 360° Infrared Laser Vertical Tube; 32. CNC Infrared Angle Scale; 3201. Stepper Motor Adjustment Platform with Gyroscope; 3202. Main Support Stepper Motor; 3203. High-Precision Heading Angle Sensor; 3204. Main Control Board with Bluetooth Band; 3206. Infrared Follow-up Transmitter / Receiver Base Station III; 3207. Angle Scale Main Support; 3208. Angle Calibration Infrared Sensor I; 3209. Angle Calibration Infrared Sensor II; 3210. Angle Calibration Infrared Sensor III; 3211. Angle Guidance Infrared Sensor I; 3212. Angle Guidance Infrared Sensor Device 2; 33. Infrared Parallel Calibrator; 3301. Ring Base; 3302. Male Connector; 3303. Female Connector; 3304. Connector Adapter Board; 3305. Cable Groove; 3306. Infrared Sensor Mounting Groove; 3307. Infrared Sensor Light Limiting Port; 3308. Infrared Sensor Silicon Tube; 3309. Parallel Calibration Infrared Sensor 1; 3310. Infrared Sensor Rear Cover; 3311. Parallel Calibration Infrared Sensor 2; 3312. Parallel Calibration Infrared Sensor 3; 34. CNC Attitude Guidance Unit; 3401. CNC Attitude Base; 3402. Adjustable Base for Tilt Sensor; 3403. Adjustable Base Rib; 3404. Digital Tilt Sensor; 3405. Top Cover of CNC Attitude Base; 3406. Power socket; 3407, CNC attitude motherboard; 3409, dual-mode Bluetooth chip; 3410, adjustable attitude sensor base; 3411, single-axis heading angle sensor chip; 3412, dual-axis horizontal attitude angle sensor chip; 3413, pitch and roll angle alarm light; 3414, heading angle infrared parallel alarm light; 3415, miniature microphone; 3416, speaker; 3417, tilt, heading, pitch, and roll angle digital display screen; 3418, infrared servo transmitter / receiver base station four; 35, voice CNC unit; 3501, voice CNC motherboard; 3502, voice CNC main chip; 3503, back of voice CNC motherboard; 3504, serial port expansion chip; 3505, first microphone; 3506, second microphone;3507. Hummingbird US516P6 chip voice board one with built-in serial communication port; 3508. Hummingbird US516P6 chip voice board two with built-in serial communication port; 3509. Microphone connection terminal; 3510. Infrared servo transmitter / receiver base station serial communication interface; 3511. DWM1000 infrared servo onboard transmitter / receiver base station; 3512. DWM1000 infrared servo transmitter / receiver base station one; 3513. DWM1000 infrared servo transmitter / receiver base station two; 3514. Onboard serial communication terminal; 3515. CNC equipment main control board with built-in Bluetooth peripherals; 3516. Serial communication terminals for various CNC machines peripherals; 3517. Speaker; 3518. Speaker connection terminal; 351 9. Buzzer connection terminal; 3520. Laser sensor receiver communication terminal; 3521. Attitude angle sensor calibration connection terminal; 3522. Guidance mode setting keyboard connection terminal; 3523. Tilt, heading, pitch, and roll angle digital display screen; 3524. Digital display connection terminal; 3525. Human body induction switch; 3526. Human body induction switch connection terminal; 3527. Attitude warning light assembly; 3528. Attitude warning light connection terminal; 3529. Infrared parallel calibrator connection terminal; 3530. 360° infrared laser tube connection terminal; 3531. Peripheral analog port connection terminal; 3532. Mainboard power input connection terminal; 3533. Tilt sensor horizontal and vertical mounting azimuth light; 3534. Horizontal and vertical mounting azimuth light connection terminal; 3535. Heading... 3536. Heading angle infrared parallel alarm light; 3537. Digital tilt sensor; 3538. Digital tilt sensor connection terminal; 3539. Dual-axis horizontal attitude angle sensor; 3540. Dual-axis horizontal attitude angle sensor connection terminal; 3541. Heading angle single-axis sensor; 3542. Heading angle single-axis sensor connection terminal; 3543. Dual-axis horizontal attitude angle sensor Bluetooth communication terminal; 3544. Heading angle single-axis sensor communication terminal; 36. Wireless Bluetooth unit; 3601. BLE+SPP dual-mode master-slave integrated Bluetooth; 3602. Dual-mode master-slave integrated Bluetooth for various CNC machines in peripherals; 3603. Sensor dual-mode master-slave integrated Bluetooth; 37. Laser sensor receiver; 4 41. CNC leveling and shaping and embedded parts subsystem; 42. CNC leveling standard point piles; 43. CNC leveling planar shaping point piles; 44. CNC leveling curved surface shaping point piles; 45. Point pile reinforcing ribs; 46. Embedded hanging parts for prefabricated interior doors with installation fixtures; 47. Embedded parts for light steel keel partition walls; 48. Embedded edge keel for light steel keel partition walls; 5. Prefabricated modular retractable light steel keel partition walls; 6. Prefabricated window frames; 61. Window sills; 62. Window sill ears; 63. Window frame side panels; 74. Window frame top panels; 75. CNC prefabricated wall panel subsystem; 71. Standard prefabricated wall panel set; 7101. Standard prefabricated wall panel base plate; 7102. Prefabricated socket opening without a bottom box;7103. Metal plate welded with double-through knurled nut inserts; 7104. Holes for double-through knurled nut inserts; 7105. Metal tie rod welded with locating pins; 7106. Holes for top and bottom conical countersunk locating pins; 7107. Side locating connecting pins; 7108. Holes for double-sided conical countersunk locating connecting pins on the substrate; 7109. Tenon grooves with chamfers on both sides of the substrate; 7110. Reinforced fiber nylon tenon pieces; 7111. Primer deeply rolled to the back; 7112. Hot melt adhesive deeply rolled to the back; 7113. Finishing layer deeply rolled to the back; 72. Edge panel of prefabricated wall panel; 73. Flat prefabricated wall panel; 7301. Flat prefabricated panel; 7302. Flat back edge panel; 7303. Facade decoration... Prefabricated wall panels; 7304, facade design back edge trim panel; 74, curved design prefabricated wall panels; 7401, curved design prefabricated panels; 7402, curved design back edge trim panel; 75, window top prefabricated wall panels; 76, window sill bottom prefabricated wall panels; 77, prefabricated skirting board set; 7701, skirting board with thickened back bottom; 7702, miniature jack mounting slot; 7703, long rocker arm miniature jack; 7704, miniature jack hexagonal rocker arm; 7705, miniature jack lead screw; 7706, lead screw nut adapter hollow hexagonal sleeve; 7707, miniature jack fixing hole; 78, CNC assembly car; 7801, CNC assembly car base plate; 7802, stepper motor Mecanum wheel; 7803, assembly... 7804. Load-bearing center inner cylinder of the assembly vehicle; 7805. Load-bearing lead screw square nut of the assembly vehicle; 7806. Load-bearing lead screw bearing; 7807. Load-bearing lead screw circlip; 7808. Load-bearing lead screw coupling; 7809. 60-stepper motor; 7810. Load-bearing vertical industrial slide rail; 7811. Lifting guide rod of the lifting platform with center outer cylinder; 7812. High-precision gyroscope; 7813. Automatic hard-leveling base with nut; 7814. Automatic hard-leveling lead screw; 7815. Lead screw with hexagonal sleeve; 7816. Automatic hard-leveling coupling; 7817. Hard-leveling geared stepper motor; 7818. Lifting platform with center outer cylinder; 7819. Load-bearing center outer cylinder of the assembly vehicle; 7820. Fixed forklift of the assembly vehicle. 7821. Movable rake with infrared parallelizer frame; 7822. Transverse micro-guide roller with integrated movable shaft; 7823. Vertical alignment infrared sensor; 7824. Horizontal alignment infrared sensor; 7825. CNC attitude guidance unit mounting base; 7826. Lifting platform lifting guide cylinder with integrated linear bearing; 7827. Lifting platform base plate proximity switch; 7828. Proximity switch holder; 7829. 60 stepper motor driver; 7830. Horizontal movement stepper motor driver; 7831. Assembly vehicle main control circuit board; 7832. Transverse industrial slide rail; 7833. Horizontal movement stepper motor holder; 7834. Movable rake horizontal movement stepper motor; 7835. Ball screw nut; 7836. Ball screw nut connecting seat;7837. Ball screw; 7838. Ball screw seat with bearing; 7839. Electric suction cup lifting guide rod; 7840. Electric suction cup; 79. Wall surface convex point rapid scanning instrument; 7901. Large-angle area array solid-state lidar; 7902. Convex point rapid scanning instrument mainboard; 7903. Convex point rapid scanning instrument screen; 7904. Convex point rapid scanning instrument control panel; 7905. Convex point rapid scanning instrument housing; 7906. Convex point rapid scanning instrument communication aviation connector port; 7907. Convex point rapid scanning instrument power aviation connector port; 8. Prefabricated interior door with installation fixture; 9. Prefabricated bottomless socket; 10. Digital assembly method; 101. Virtual digital assembly method; 1011. Window 1012. Facing wall; 1013. Wall opposite door; 1014. Wall opposite window; 1015. Installation fixture for prefabricated interior doors with installation jigs; 1016. Laser CNC point pile device; 1017. CNC infrared follow-up guided vehicle without a chassis; 102. Physical digital assembly method; 1021. Prefabricated edge wall panel on the right side of window; 1022. Prefabricated edge wall panel on the left side of window; 1023. Right edge panel of prefabricated wall panels with flat and curved shapes; 1024. Edge panel on the side of window opposite door; 1025. Prefabricated wall panel on the side of door hinge; 1026. Prefabricated edge panel on the side of door lock; 1027. Prefabricated wall panel on top of door; Detailed Implementation
[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments. The following embodiments are only used to explain the invention and are not intended to limit the scope of protection of the present invention.
[0029] This invention provides an adaptive prefabricated wall system, such as... Figure 1 As shown, the system includes the original drawing 1, the original room 2, the CNC infrared follow-up guidance subsystem 3, the CNC leveling and shaping and embedded parts subsystem 4, the prefabricated modular retractable light steel keel partition wall 5, the prefabricated window frame 6, the CNC prefabricated wall panel subsystem 7, the prefabricated interior door with installation fixture 8, the prefabricated bottomless socket 9, and the digital assembly method 10. The CNC infrared follow-up guidance subsystem 3 projects the original drawing 1 onto the original room 2. Under the guidance of the CNC infrared follow-up guidance subsystem 3, the CNC leveling and shaping and embedded parts subsystem 4 installs the installation points, embedded parts, and prefabricated modular retractable light steel keel partition wall 5, prefabricated window frame 6, CNC prefabricated wall panel subsystem 7, prefabricated interior door with installation fixture 8, and prefabricated bottomless socket 9 on the wall of the original room 2, and completes the assembly in sequence according to the digital assembly method 10.
[0030] The CNC infrared follow-up guidance subsystem links the standardization of the original drawings with the non-standardization of the original room. Under the guidance of the CNC infrared follow-up guidance subsystem, the CNC leveling and pre-embedded parts subsystem "grows" new standardized surfaces on the original room. The partitions, doors, windows, wall panels, and sockets on the original room facade are assembled by multiple fully digital machines in conjunction with the CNC infrared follow-up guidance subsystem and the new standard surfaces "growing" on the original room. They are assembled into standardized finished products that conform to the standardization of the original drawings according to a unique digital assembly method, without any sawing on site.
[0031] like Figure 2 As shown, the CNC infrared servo guidance subsystem 3 includes a CNC infrared servo guidance vehicle 31, a CNC infrared angle scale 32, an infrared parallel calibrator 33, a CNC attitude guidance unit 34, a voice CNC unit 35, a wireless Bluetooth unit 36, and a laser sensor receiver 37. Two diagonally arranged CNC infrared servo guidance vehicles 31 and a right-angled CNC infrared angle scale 32 are networked through the voice CNC unit 35 and the wireless Bluetooth unit 36 to adaptively project the original drawing 1 onto the original room 2. After being calibrated by the infrared parallel calibrator 33, the CNC attitude guidance unit 34, through the voice CNC unit 35 and the wireless Bluetooth unit 36, instructs the laser sensor receiver 37 to control all CNC machines equipped with the CNC attitude guidance unit 34 in the original room 2 under the guidance of the network of CNC infrared servo guidance vehicles 31 and CNC infrared angle scale 32, to complete the assembly action according to the digital assembly method 10.
[0032] The CNC infrared servo guidance subsystem consists of two modules: a CNC infrared servo guidance vehicle and a CNC infrared angle scale. These modules can digitally construct the original six-sided infrared guidance network of the room, ensuring that any infrared light receiving module at any point in the room receives the same infrared laser irradiation power value. The infrared parallel calibrator, laser sensor receiver, and CNC attitude guidance unit are placed at the guided machine end. They receive guidance commands to adjust the attitude of the controlled machine and execute digital instructions to complete the actions specified by the digital assembly method. The voice CNC unit and the wireless Bluetooth unit are wirelessly interconnected and operated.
[0033] like Figure 3As shown, the CNC infrared servo-guided vehicle 31 includes a 360° infrared laser horizontal tube 3106, a 360° infrared laser vertical tube 3118, a DWM1000 infrared servo-transmitting / receiving base station one 3103, a DWM1000 infrared servo-transmitting / receiving base station two 3104, a Mecanum wheel stepper motor trolley 3101, a stepper motor adjustment platform with a strong magnetic base 3107, a stepper motor for the ranging module 3109, a stepper motor one with a slide table 3116, a stepper motor two with a slide table 3117, a dual-transmitter single-receiver phase ranging module 3110, and a main control board with Bluetooth 3. 102. Lower stepper motor driver 3105, voice numerical control unit 35, three-axis accelerometer / gyroscope circuit board 3108, heading angle sensor module 3112, upper stepper motor driver 3113; 360° infrared laser horizontal tube 3106 and 360° infrared laser vertical tube 3118 are respectively connected to the voice numerical control unit 35 equipped with DWM1000 infrared servo transmitter / receiver base station 1 3103. The voice numerical control unit 35 receives distance information from peripheral machines or devices equipped with DWM1000 infrared servo transmitter / receiver base station 2 3104. The infrared laser power values emitted by the 360° infrared laser horizontal tube 3106 and the 360° infrared laser vertical tube 3118 are adjusted accordingly to ensure that the machine or equipment equipped with the DWM1000 infrared servo transmitter / receiver base station 3103 can receive infrared light of the same illumination power value at any position within the original room 2. The 360° infrared laser vertical tube 3118 is mounted on a stepper motor 3117 with a slide table. The stepper motor 3117 with a slide table is connected to the vertically arranged stepper motor 3116 with a slide table and is connected to the ranging module through a linear bearing 3115. On the optical axis 3114 of the mounting frame 3111, a dual-transmitter single-receiver phase-type ranging module 3110 is mounted on the bottom surface of the ranging module mounting frame 3111 and connected to the ranging module stepper motor 3109. The ranging module stepper motor 3109 is mounted on the top surface of the stepper motor adjustment platform 3107 with a strong magnetic base. The three-axis accelerometer gyroscope circuit board 3108 and the 360° infrared laser level tube 3106 are mounted under the top panel of the stepper motor adjustment platform 3107 with a strong magnetic base. The bottom plate of the stepper motor adjustment platform 3107 with a strong magnetic base is attached to the Mecanum wheel stepper motor carriage 3101 platform.The Bluetooth-enabled main control board 3102 receives implementation data from the dual-transmitter single-receiver phase ranging module 3110 and the three-axis accelerometer / gyroscope circuit board 3108. Through the lower stepper motor driver 3105, while keeping the top of the stepper motor adjustment platform 3107 with a strong magnetic base level, it drives the Mecanum wheel stepper motor carriage 3101 to move omnidirectionally within the original room 2 according to the digital assembly method 10. The Bluetooth-enabled main control board 3102 receives implementation data from the heading angle sensor module 3112. Through the upper stepper motor driver 3113, it drives the ranging module to perform 360-degree rotation in the Z-axis direction using stepper motor 3109, and drives stepper motor 3116 with a slide table and stepper motor 3117 with a slide table to perform micro-movement in the X / Y-axis directions.
[0034] The CNC infrared servo-guided vehicle has three equidistant stepper motors facing the target center, which maintains the high precision of the 360° infrared laser tube and the dual-transmitter single-receiver phase ranging module. The integrated dual-transmitter single-receiver phase ranging module arranged in six directions can measure and sense the position of the guided vehicle in the original room with an accuracy of 1mm. Combined with the Mecanum wheel chassis, the CNC infrared guided vehicle can travel to the position specified by the digital construction method with an accuracy of 5mm. The two stepper motors with slide tables can compensate the above 5mm error to an accuracy of 0.1mm. The ultra-thin stepper motor can use the rotation reading of the infrared laser tube to achieve an accuracy of 0.1mm.
[0035] like Figure 4 As shown, the CNC infrared angle scale 32 includes an angle calibration infrared sensor 3208, an outer sensor 3209, and an outer sensor 3209 arranged vertically on one right-angle end of the angle scale main support 3207, forming a single surface, as well as angle guidance infrared sensors 3211 and 3212 arranged on both sides of this surface. The other right-angle end of the angle scale main support 3207 is also deployed in the same manner. The lower end of the angle scale main support 3207 is connected to a main support stepper motor 3202 mounted on a stepper motor adjustment platform 3201 with a gyroscope. The CNC unit 35 receives feedback data from the DWM1000 infrared servo transmitter / receiver base station 3206 and compares it with the high-precision heading angle sensor 3203. Under the guidance of the first angle guidance infrared sensor 3211 or the second angle guidance infrared sensor 3212, it sends a command to the main control board 3204 with Bluetooth to drive the main support stepper motor 3202 to adjust the position of the angle scale main support 3207 on the Z-axis, or sends data to the CNC infrared servo guide vehicle 31 to guide and constrain the CNC infrared servo guide vehicle 31 to make fine adjustments.
[0036] Two sets of six angle calibration infrared sensors are physically arranged vertically on the CNC infrared angle scale. Based on the precise leveling of the base, the angle guidance infrared sensors enable two CNC infrared follow-up guidance vehicles to quickly form a reference infrared guidance network in the original room.
[0037] like Figure 5 As shown, the infrared parallel calibrator 33 includes three parallel calibration infrared sensors: a first parallel calibration infrared sensor 3309, a second parallel calibration infrared sensor 3311, and a third parallel calibration infrared sensor 3312, which are vertically embedded in the annular base 3301 at nine, twelve, and three points on the same plane. Each sensor has an infrared sensor mounting slot 3306, an infrared sensor light limiting port 3307, and an infrared sensor back cover 3310. An infrared sensor silicon tube 3308 is micro-embedded in the infrared sensor light limiting port 3307. The first parallel calibration infrared sensor 3309, the second parallel calibration infrared sensor 3311, and the third parallel calibration infrared sensor 3312 are connected to a male pogopin connector 3302 via wires embedded in the wire slot 3305. The male pogopin connector 3302 is correspondingly connected to a female pogopin connector 3303 soldered on the pogopin connector adapter plate 3304.
[0038] Infrared parallel calibrators are used in the aforementioned laser CNC point-pointing instruments, CNC assembly vehicles, voice CNC units, and CNC attitude guidance units. The infrared parallel calibrator guides the moving machine head to be precisely parallel to the infrared guidance net, thereby initiating / limiting the next program. The infrared parallel calibrator can also be used for the calibration and attitude zeroing of attitude sensors, providing digital support for the stroke control of moving machines. The use of pogopin connectors greatly improves its standardization, applicability, and ease of maintenance and replacement.
[0039] like Figure 6As shown, the numerical control attitude guidance unit 34 includes a numerical control attitude base 3401, a numerical control attitude base cover 3405, a numerical control attitude mainboard 3407, a voice numerical control unit 35, a dual-mode Bluetooth chip 3409, a tilt angle, yaw angle, pitch angle, and roll angle digital display screen 3417, a digital tilt angle sensor 3404, a yaw angle single-axis sensor chip 3412, a pitch angle and roll angle alarm light 3413, a yaw angle infrared parallel alarm light 3414, and a miniature microphone 3415. The digital tilt angle sensor 3404 is installed in a tilt angle sensor adjustable base 3402 surrounded by an adjustable base ligament 3403 on the top of the numerical control attitude base 3401. A power socket 3406 installed on the side plate of the numerical control attitude base cover 3405 supplies power to the numerical control attitude mainboard 3407 and the voice numerical control unit 35. The heading angle single-axis sensor chip 3411, the dual-axis horizontal attitude angle sensor chip 3412, the digital tilt sensor 3404, the pitch and roll angle alarm light 3413, the heading angle infrared parallel alarm light 3414, the miniature microphone 3415, the speaker 3416, the tilt, heading angle, pitch and roll angle digital display screen 3417, and the DWM1000 infrared follow-up transmitter / receiver base station 3418, all mounted on the adjustable attitude sensor base 3410, are connected to the corresponding interfaces of the voice numerical control unit 35. The voice numerical control unit 35 sends commands to the numerical control attitude motherboard 3407 through attitude feedback from the host computer via sound, light, and Bluetooth. The numerical control attitude motherboard 3407 then sends wired or wireless commands to all numerical control machines equipped with numerical control attitude guidance units 34 in the original room 2.
[0040] The numerical control attitude guidance unit focuses on the layout, leveling, calibration, and addition of various attitude sensors. It is mainly used to link voice numerical control units with moving machines that cannot be controlled by voice units, as well as the linkage of complex multi-step motors. Furthermore, it solves the problem of large magnetic field deviation that cannot be overcome by ordinary six-axis or nine-axis integrated gyroscopes or attitude sensors through combination.
[0041] like Figure 7As shown, the voice numerical control unit 35 includes a voice numerical control motherboard 3501, a voice numerical control main chip 3502, a voice numerical control motherboard back panel 3503, a serial port expansion chip 3504, a first microphone 3505, a second microphone 3506, a Hummingbird US516P6 chip voice board one with a built-in serial communication port 3507, a Hummingbird US516P6 chip voice board two with a built-in serial communication port 3508, a DWM1000 infrared servo onboard transmitter / receiver base station 3511, a speaker 3517, a tilt angle, yaw angle, pitch angle, roll angle digital display screen 3523, a human body induction switch 3525, and an attitude sensor. The system includes a warning light assembly 3527, a digital tilt sensor 3537, a tilt sensor horizontal / vertical mounting azimuth light 3533, a heading angle infrared parallel alarm light 3535, a dual-axis horizontal attitude angle sensor 3539, a heading angle single-axis sensor 3541, and their connection and communication ports; a serial port expansion chip 3504 collects data from the pogopin connector adapter board 3304, the human body induction switch 3525, and the laser sensor receiver 37 through various ports of the voice numerical control motherboard 3501 and transmits it to the voice numerical control main chip 3502. The voice numerical control main chip 3502 also transmits the onboard or BLE+SPP dual-mode... The master-slave integrated Bluetooth 3601, various peripheral CNC machine dual-mode master-slave integrated Bluetooth 3602 receive digital tilt angle sensor 3537, dual-axis horizontal attitude angle sensor 3539, yaw angle single-axis sensor 3541, tilt angle sensor horizontal and vertical mounting azimuth light 3533, yaw angle infrared parallel alarm light 3535, and the data is processed and supplied to the speaker 3517, tilt angle, yaw angle, pitch angle, roll angle digital display screen 3523, attitude warning light group 3527, and various peripheral CNC machine dual-mode master-slave integrated Bluetooth 3602, sensor dual-mode master-slave integrated Bluetooth 3603, and the host computer wirelessly connects to display data to the operator. According to the data and information; after receiving the voice commands from the operator, the first microphone 3505 and the second microphone 3506 transmit the data to the Hummingbird US516P6 chip voice board 1 3507 and the Hummingbird US516P6 chip voice board 2 3508 with their own serial communication ports. The data is then converted into digital data and transmitted to the voice CNC main chip 3502. The voice CNC main chip 3502 transmits the data to the serial communication terminals 3516 of various CNC machines in the peripheral devices or wirelessly to the main control board 3515 of the CNC equipment with its own Bluetooth through the various connection ports and communication ports on the voice CNC motherboard 3501.The voice numerical control unit 35 is also connected to a 360° infrared laser horizontal tube 3106, a 360° infrared laser vertical tube 3118, and a DWM1000 infrared servo onboard transmitter / receiver base station 3511. When the DWM1000 infrared servo onboard transmitter / receiver base station 3511 receives the distance value emitted by the peripheral machine or device equipped with DWM1000 infrared servo transmitter / receiver base station one 3512 and DWM1000 infrared servo transmitter / receiver base station two 3513, it will transmit it to the voice numerical control main chip 3502 to adjust the infrared laser power value emitted by the 360° infrared laser horizontal tube 3106 and the 360° infrared laser vertical tube 3118, so as to ensure that the machine or device equipped with DWM1000 infrared servo transmitter / receiver base station one 3512 and DWM1000 infrared servo transmitter / receiver base station two 3513 can receive infrared rays with the same illumination power value at any position in the original room 2. ;
[0042] The voice-controlled numerical control unit ensures that the accuracy of the digital machine is not affected by human factors to the greatest extent. Therefore, the voice-controlled numerical control unit must be connected to multiple infrared servo sensors, multiple posture sensors, multiple Bluetooth devices, multiple warning lights, multiple host computer connections, infrared parallel calibrators, laser sensor receivers, multiple machine motherboards, etc. The voice-controlled numerical control unit has both digital multiple serial communication interfaces and multiple analog interfaces. The voice-controlled numerical control unit comes with a microphone, speaker, offline voice chip, serial port expansion chip, infrared tube control chip, and main control chip.
[0043] like Figure 8 As shown, the CNC leveling and shaping and embedded parts subsystem 4 includes CNC leveling standard point piles 41, CNC leveling planar shaping point piles 42, CNC leveling curved surface shaping point piles 43, point pile reinforcing ribs 44, embedded hanging parts 45 for prefabricated interior doors with installation fixtures, embedded parts 46 for light steel keel partition wall top and bottom ribs, embedded edge keel for light steel keel partition wall 47, and embedded parts 48 for prefabricated wall panels; the point pile reinforcing ribs 44 are lower than the CNC leveling standard point piles 41, the CNC leveling planar shaping point piles 42 are higher than the CNC leveling standard point piles 41, and the CNC leveling curved surface shaping point piles 43 are arranged in at least three equidistant rows with the central axis being the most prominent and the length decreasing with the curvature on both sides, according to the requirements of the digital assembly method 10.
[0044] The CNC leveling and pre-embedded parts subsystem uses a laser CNC point pile device to bond a standardized new surface that conforms to the original drawings on the original room wall under the guidance of an infrared guidance network and the control of a voice CNC unit, a wireless Bluetooth unit, and a CNC attitude guidance unit. Alternatively, various pre-embedded parts can be easily and quickly installed on the new surface, eliminating the non-standardization of manual work.
[0045] like Figure 9As shown, the prefabricated window frame 6 includes a window sill 61 with window sill ears 6101, a window frame side plate 62 placed on the window sill 61 with its outer edges aligned on both sides, and a window frame top plate 63 placed on 63 with its outer edges aligned with the outer edges of the window sill 61 on both sides and its front edge aligned with the front edge of the window frame side plate 62 on both sides.
[0046] Prefabricated window frames are the most visually appealing part of the adaptive prefabricated wall system, but also the most easily questioned part. It is also the first part of the digital assembly method, and high-precision CNC leveling standard stakes are buried all around it, so it is discussed separately. By assembling the prefabricated window frames with high precision like mechanical assembly, all subsequent digital assembly of the original room can be completed.
[0047] like Figure 10 As shown, the CNC prefabricated wall panel subsystem 7 includes a standard prefabricated wall panel set 71, a prefabricated wall panel edge plate 72, a planar prefabricated wall panel 73, an arc-shaped prefabricated wall panel 74, a window top prefabricated wall panel 75, a window sill bottom prefabricated wall panel 76, a prefabricated skirting board set 77, a CNC assembly carriage 78, and a wall surface protrusion rapid scanning device 79. The width of the window top prefabricated wall panel 75 is the same as that of the window sill bottom prefabricated wall panel 76 and they are on the same plane. The planar prefabricated wall panel 73 and the arc-shaped prefabricated wall panel 74 are connected to the prefabricated wall panel edge plate 72 on the same plane. The facades of the planar prefabricated wall panel 73 and the arc-shaped prefabricated wall panel 74 protrude from the standard prefabricated wall panel set 71. Under the guidance of the CNC infrared follow-up guidance subsystem 3, the CNC assembly carriage 78, in conjunction with the CNC leveling and pre-embedded parts subsystem 4, is bonded to the wall of the original room 2 according to the digital assembly method 10.
[0048] The CNC prefabricated wall panel subsystem streamlines and plans the typical styles, overlaps, finishing, ordering, CNC assembly vehicle assembly, and skirting board connections of prefabricated wall panels, aiming to match the CNC assembly vehicle and adapt to digital assembly methods.
[0049] like Figure 11As shown, the standard prefabricated wall panel set 71 includes, sequentially bonded, a metal plate 7103 with welded double-knurled nut inserts, a standard prefabricated wall panel base plate 7101, a primer 7111 deeply rolled to the back, a hot melt adhesive 7112 deeply rolled to the back, and a finishing layer 7113 deeply rolled to the back; the nuts of the metal plate 7103 with welded double-knurled nut inserts are embedded in the holes 7104 of the double-knurled nut inserts, the prefabricated bottomless socket opening 7102 penetrates through the standard prefabricated wall panel set 71, and several base plate double-sided tapered countersunk positioning connecting pin holes 7108. The chamfered tenon slots 7109 on both sides of the base plate are symmetrically arranged on both sides of the standard prefabricated wall panel set 71. The side positioning connecting pins 7107 are half-embedded in the conical countersunk positioning connecting pin holes 7108 on both sides of the base plate. The reinforced fiber nylon tenon pieces 7110 are half-embedded in the chamfered tenon slots 7109 on both sides of the base plate. The top and bottom conical countersunk positioning pin holes 7106 are symmetrically arranged on the top and bottom of the standard prefabricated wall panel set 71 near the two side edges. The positioning pins of the metal pull strips 7105 with positioning pins are completely embedded in the top and bottom conical countersunk positioning pin holes 7106.
[0050] The standard prefabricated wall panel kit uses mechanical manufacturing methods to further refine the composition, connection, and crack prevention of the wall panel substrate and surface finish, as well as the connection between two wall panels, and the connection between curved panels, shaped panels, and standard panels. This ensures that it is easy to process, has stable performance, reliable connection, beautiful finish, durability, easy maintenance, low cost, and is suitable for assembly on CNC assembly vehicles.
[0051] like Figure 12 As shown, the planar prefabricated wall panel 73 and the arc-shaped prefabricated wall panel 74 include planar prefabricated panels 7301, facade prefabricated wall panels 7303, and arc-shaped prefabricated panels 7401, respectively, with planar back edge panels 7302, facade back edge panels 7304, and arc-shaped back edge panels 7402 on their backs. The planar back edge panels 7302, facade back edge panels 7304, and arc-shaped back edge panels 7402 are symmetrically arranged with a distance of at least 80mm from both sides of the planar prefabricated panels 7301, facade prefabricated wall panels 7303, and arc-shaped prefabricated panels 7401.
[0052] The prefabricated wall panel further refines the detailed styling structure and finishing methods of flat and curved prefabricated wall panels, thus improving the common types of prefabricated wall panels.
[0053] like Figure 13As shown, the assembled skirting board kit 77 includes a skirting board 7701 with a thickened bottom on the back and a long rocker arm miniature jack 7703; the long rocker arm miniature jack 7703 is installed in the miniature jack mounting slot 7702 and fixed by the miniature jack fixing hole 7707, and the screw nut is connected to the hollow hexagonal sleeve 7706 to the miniature jack hexagonal rocker arm 7704 and the miniature jack screw 7705 of the two adjacent long rocker arm miniature jacks 7703 respectively.
[0054] Prefabricated skirting board sets redefine the function, style, and assembly method of skirting boards that overlap with the bottom edge of prefabricated wall panels. The prefabricated skirting board sets have built-in miniature rocker jacks, which, when connected in series, can provide permanent support for heavier or more demanding prefabricated wall panels. Their miniature design allows them to maintain the same length and aesthetic appearance as ordinary skirting boards while providing more options for ensuring the safety of prefabricated wall panels.
[0055] like Figure 14As shown, the CNC assembly car 78 includes a stepper motor Mecanum wheel 7802 mounted on a CNC assembly car base plate 7801, an assembly car load-bearing center inner cylinder 7803, an assembly car load-bearing lead screw square nut 7804, an assembly car load-bearing lead screw 7805, a load-bearing lead screw retaining ring 7807, a load-bearing lead screw coupling 7808, a load-bearing vertical industrial slide rail 7810, a lifting platform lifting guide rod 7811 with a center outer cylinder, an automatic hard-leveling base 7813 with a nut, an automatic hard-leveling lead screw 7814, a lead screw with a hexagonal sleeve 7815, an automatic hard-leveling coupling 7816, the lower half of a hard-leveling reduction stepper motor 7817, and an assembly car load-bearing center outer cylinder 7819 mounted on a lifting platform 7818 with a center outer cylinder. The following components are included: a fixed forklift 7820, a movable forklift with an infrared parallel device frame 7821, a transverse micro-guide roller with a built-in movable shaft 7822, a CNC attitude guidance unit mounting base 7825, a lifting platform lifting guide cylinder with a built-in linear bearing 7826, a proximity switch base 7828, a transverse industrial slide rail 7832, a 60-stepper motor 7809, a horizontal movement stepper motor base 7833, a horizontal movement stepper motor for the movable forklift 7834, a ball screw nut 7835, a ball screw nut connecting seat 7836, a ball screw 7837, and the upper half of a ball screw base 7832 with bearings; a load-bearing vertical industrial slide rail 7810 and a lifting platform lifting guide rod 7811 with a central outer cylinder, which are respectively connected to the inner wall of the load-bearing central outer cylinder 7819 of the assembly vehicle. The lifting platform lifting guide cylinder 7826 with linear bearings and the load-bearing lead screw coupling 7808 are connected to a 60-stepper motor 7809. After acquiring data, the assembly vehicle main control circuit board 7831 drives the stepper motor Mecanum wheel 7802 to make the two vertically aligned infrared sensors 7823 coincide with the vertical infrared laser surface. After acquiring data from the high-precision gyroscope 7812, the assembly vehicle main control circuit board 7831 drives the hard-leveling reduction stepper motor 7817 to level the CNC assembly vehicle 78. After acquiring data from the horizontally aligned infrared sensor window opposite the door side edge plate 7824, the assembly vehicle main control circuit board 7831 drives the 60-stepper motor 7809 through the 60-stepper motor driver 7829, which in turn drives the assembly vehicle load-bearing lead screw 7805, thus driving the lifting platform with the central outer cylinder. 7818 is lifted to coincide with the horizontal infrared laser surface; the standard assembled wall panel set 71 is loaded on the transverse micro guide roller 7822 with its own movable shaft and is fixed by the electric suction cup 7840 on the electric suction cup lifting guide rod 7839. The assembly vehicle main control circuit board 7831 drives the movable rake horizontal movement stepper motor 7834 to push the ball screw nut connecting seat 7836 connected to the movable rake horizontal movement stepper motor 7834 forward. The CNC attitude guidance unit 34 connected to the CNC attitude guidance unit mounting seat 7825 guides the movable rake 7821 with the infrared parallel calibrator 33 and the laser sensor receiver 37 to advance to the target position according to the digital assembly method 10 by comparing the set value with the real-time acquired value.
[0056] The CNC assembly cart's stepper motor Mecanum wheel allows for easy assembly of a wall panel. After assembly, it can quickly reverse and move laterally to prepare for the next operation while maintaining a roughly constant angle. Its low profile ensures that after stopping, the three automatic hard-leveling screws can level the panel while simultaneously increasing stability, similar to how a large crane lowers its balance support before lifting. The CNC assembly cart is equipped with a voice-controlled CNC unit, a wireless Bluetooth unit, and a CNC attitude guidance unit, enabling it to assemble wall panels quickly and efficiently using a standardized digital assembly method under the guidance of an infrared guidance network.
[0057] like Figure 15 As shown, the wall-mounted convex dot rapid scan device 79 includes a large-viewing-angle area array solid-state lidar 7901, a convex dot rapid scan device motherboard 7902, a convex dot rapid scan device screen 7903, and a convex dot rapid scan device control panel 7904, all housed within the convex dot rapid scan device housing 7905. The convex dot rapid scan device communication port 7906 and power port 7907 are respectively connected to the large-viewing-angle area array solid-state lidar 7901.
[0058] The application of a large-view solid-state lidar in the wall protrusion rapid scanning instrument can find and mark the most protruding point on the wall in a few minutes with an accuracy of ±1mm. For higher accuracy, an improved laser sensor receiver and an infrared guidance network are used in conjunction near the marked protrusion point, achieving an accuracy of 0.1mm.
[0059] This invention also provides a digital assembly method for adaptive prefabricated wall systems, such as... Figure 16As shown, the digital assembly method 10 includes a virtual digital assembly method 101 and a physical digital assembly method 102. The virtual digital assembly method 101 scans the window wall 1011 with the wall surface protrusion rapid scanner 79 and assembles the CNC leveling standard point stakes 41 until the order is completed. The wall surface protrusion rapid scanner 79 is placed on an installation fixture 1015 applied to a prefabricated interior door with an installation fixture, and scans the window wall 1011, door wall 1012, door opposite wall 1013, and window opposite wall 1014 respectively. The operator circles the two most protruding points of each of the window wall 1011, door wall 1012, door opposite wall 1013, and window opposite wall 1014 from the real-time point cloud. The CNC infrared angle scale 32 is placed at the intersection of the window wall 1011 and the opposite door wall 1013. Two CNC infrared servo guide carriages 31 are placed at the intersections of the window wall 1011 and the door wall 1012, and the opposite door wall 1013 and the opposite window wall 1014, respectively. The operator issues a voice command to ensure that the CNC infrared angle scale 32 and the two CNC infrared servo guide carriages 31 are perpendicular on all four sides, horizontal on the bottom, and approximately 70mm-110mm away from the infrared grid of the window wall 1011, door wall 1012, opposite door wall 1013, and opposite window wall 1014, and to activate the infrared servo function. The laser CNC point-setting instrument 1016 precisely verifies the position of the window wall 1011. After identifying two protruding points and determining the most convex point, the shortest numerically controlled leveling standard point 41 value for the window wall 1011 is set according to the original drawing 1 and input into the laser numerically controlled leveling instrument 1016. The laser numerically controlled leveling instrument 1016 performs fuzzy operation on the window wall 1011 to attach N numerically controlled leveling standard point points 41 with a spacing of less than 500mm. The laser numerically controlled leveling instrument 1016 accurately verifies the most convex point of each of the door wall 1012, the wall opposite the door 1013, and the wall opposite the window 1014 and marks them. Then, the built-in glue rod of the laser numerically controlled leveling instrument 1016 is replaced with a ruler rod suitable for the thickness of the window opening and held vertically against the window frame. The window sill 61 without the window sill ears 6101, the window frame side plate 62, and the window frame top plate 63 are then attached. The width value is equal to the value from the ruler to the tip of the laser CNC staking instrument 1016, plus the distance from the tip of the laser CNC staking instrument 1016 to the shortest CNC leveling standard point 41 set point that was just input into the laser CNC staking instrument 1016, plus the thickness value of the standard prefabricated wall panel set 71. The CNC infrared follow-up guide car 1017 without a bottom car is placed into the window opening of the window wall 1011 to obtain real-time data. After combining the data, according to the original drawing 1, the complete data of the window sill stone 61, window frame side plate 62, and window frame top plate 63 are ordered. With the help of the CNC infrared follow-up guide car 1017 without a bottom car, N CNC leveling standard point piles 41 are glued on the four sides of the window opening of the window wall 1011.Similarly, the CNC infrared follow-up guided carriage 1017 without a base is moved to the door opening of the facade wall 1012, including the prefabricated wall panel 1027, the prefabricated interior door 8 with installation fixture, and the pre-embedded hanging part 45 for the prefabricated interior door with installation fixture. Then, the CNC infrared follow-up guided carriage 1017 is moved back to the top of the installation fixture 1015 for the prefabricated interior door with installation fixture, so that the horizontal laser surface of the installation fixture 1015 for the prefabricated interior door with installation fixture is raised to the top surface of the standard prefabricated wall panel set 71 set in the original drawing 1. Based on the original hexahedral data of the room 2 measured by the CNC infrared follow-up guided carriage 31 and combined with the window sill 61 and window... According to the requirements of the original drawing 1, order the following prefabricated wall panels: 75 for the upper edge of the window frame, 76 for the lower edge of the window sill, 44 for the prefabricated hanging parts for the prefabricated interior door with installation fixtures, 48 for the prefabricated wall panels, 1021 for the right edge of the window frame, and 1022 for the left edge of the window frame. When ordering, the width of the right edge wall panel 1021 plus the left edge wall panel 1022 plus the upper edge wall panel 75 plus the standard prefabricated wall panel set 71 must be less than the difference between the minimum distance from the most protruding point of the door wall 1012 to the most protruding point of the opposite wall 1013 minus 10mm.Similarly, when ordering the following: 46. Embedded top and bottom joists for light steel keel partition walls; 47. Embedded edge keels for light steel keel partition walls; 5. Prefabricated modular retractable light steel keel partition walls; 72. Prefabricated wall panel edge panels; 73. Flat prefabricated wall panels; 74. Curved prefabricated wall panels; 1023. Right edge panel of flat and curved prefabricated wall panels; 1024. Edge panel opposite the window near the door; 1025. Prefabricated wall panel on the door hinge side; 1026. Prefabricated edge panel on the door lock side; 1027. Prefabricated wall panel above the door; 71. Standard prefabricated wall panel set; 9. Prefabricated socket without a back box; 77. Prefabricated skirting board set. The order quantity must meet the following requirements for the facade wall: 1012. The side of the first standard prefabricated wall panel set 71 on the window side of wall surface 1013 opposite the door must be attached to the surface of the left prefabricated edge wall panel 1022 and the right prefabricated edge wall panel 1021 of the window. Simultaneously, the side of the standard prefabricated wall panel set 71 on the right edge panel 1023 of the adjacent flat and curved prefabricated wall panel on wall surface 1014 opposite the door must be attached to the surface of the right edge panel 1023 of the flat and curved prefabricated wall panel. The side of the prefabricated wall panel 1025 on the door hinge side must be attached to the surface of the edge panel 1024 on the opposite side of the window near the door, and the value of the prefabricated wall panel 1025 on the door hinge side must be smaller than that of the window wall surface. The minimum distance from the most prominent point of surface 1011 to the most prominent point of the wall surface 1014 opposite the window is subtracted by the width of the prefabricated wall panel 1027 above the door, the width of the prefabricated edge panel 1026 on the side of the door lock, the width of N standard prefabricated wall panel sets 71, the thickness of the standard prefabricated wall panel set 71, the shortest CNC leveling standard point stake 41 on the wall surface 1014 opposite the window, and 10mm. The physical digital assembly method 102 includes a laser CNC point staker 1016, an installation fixture 1015 applied to prefabricated interior doors with installation jigs, and a CNC assembly car 78. Under the guidance of the CNC infrared follow-up guidance subsystem 3, the assembly is completed. The digital assembly of the CNC leveling and pre-embedded parts subsystem 4, the prefabricated modular retractable light steel keel partition wall 5, the prefabricated window frame 6, the decorative layer of the CNC prefabricated wall panel subsystem 7, the prefabricated interior door with installation fixture 8, and the prefabricated socket without bottom box 9; the back of the window sill stone 61, the window frame side panel 62, and the window frame top panel 63 are blurred and dotted with nail-free adhesive, and the rest are fully coated with polyurethane foam adhesive. They are then pasted to the window opening from bottom to top against the inside of the window frame. Then, the prefabricated wall panel 75 and the prefabricated wall panel 76 at the bottom of the window sill are blurred and pasted to the window wall surface 1011 against the top and bottom of the prefabricated window frame 6.The CNC infrared angle scale 32 is placed at the intersection of the window wall 1011 and the opposite door wall 1013. Two CNC infrared follow-up guided vehicles 31 are placed at the intersections of the window wall 1011 and the door wall 1012, and the opposite door wall 1013 and the opposite window wall 1014, respectively. The operator issues a voice command to make the angle calibration infrared sensors 3208, 3209, and 3210 mounted on the right-angled right plate of the angle scale main support 322 physically parallel or, using the laser CNC point-pointing device 1016, parallel to the inner edge of the window frame top plate 63. Then, the angle scale main support 3207 is locked to prevent further rotation. The voice command is then issued. The CNC infrared follow-up guidance vehicle 31 and the CNC infrared angle scale 32 form an infrared guidance network with four sides perpendicular, bottom surface horizontal, and distances of approximately 70mm-110mm from the window wall 1011, door wall 1012, door opposite wall 1013, and window opposite wall 1014, respectively, and the infrared follow-up function is activated; according to the original drawing 1, under the guidance of the infrared guidance network of the CNC infrared follow-up guidance subsystem 3, fuzzy operations are performed on the CNC leveling standard point piles 41, CNC leveling planar shaping point piles 42, and CNC leveling arc surface shaping point piles 43 of the door wall 1012 and door opposite wall 1013, pre-embedded point pile reinforcing ribs 44, light steel keel partition wall top and bottom ribs pre-embedded parts 46, and light steel keel partition wall pre-embedded edge keel 47, for prefabricated walls. The embedded parts 48 of the board are assembled into a modular, retractable light steel keel partition wall 5; the movable rake 7821 with infrared parallel bracket of the CNC assembly car 78 is placed on the ground, parallel to the window sill lower prefabricated wall panel 76, and the stepper motor Mecanum wheel 7802 on the left side of the CNC assembly car 78 overlaps with the edge of the window sill lower prefabricated wall panel 76. After placing it on the ground, the voice command "Assemble calibration" is given to the CNC assembly car 78. The lifting platform 7818 with the central outer cylinder is lowered to the lifting platform base plate proximity switch 7827, which approaches the CNC assembly car base plate 7801. The movable rake 7821 with infrared parallel bracket is retracted to fit the load-bearing central outer cylinder 7819 of the assembly car. Then the stepper motor Mecanum wheel 7802 first moves laterally away from the edge of the window sill lower prefabricated wall panel 76. After the next window-top prefabricated wall panel 75 is half the width, it moves vertically towards the window wall 1011. When the CNC assembly vehicle 78 is vertically aligned with the infrared sensor 7823 and the infrared rays of the infrared guidance net facade on the side of the window wall 1011 overlap, the CNC assembly vehicle 78 stops and levels itself. After the leveling is completed, the lifting platform 7818 with the central outer cylinder is raised to the edge plate 7824 on the side of the window near the door and overlaps with the horizontal infrared rays of the infrared guidance net. Then, it is automatically raised and lowered to the height of the original drawing 1. The movable fork 7821 with the infrared parallel calibrator 33 automatically extends and touches the infrared rays of the infrared guidance net facade to set the zero point. After that, the movable fork 7821 with the infrared parallel calibrator 33 automatically retracts to complete the calibration.The standard prefabricated wall panel set 71 is vertically centered on the transverse micro-guide roller 7822 with its own movable shaft and held by the electric suction cup 7840. The movable fork moves horizontally, and the stepper motor 7834 drives the assembly trolley to move the standard prefabricated wall panel set 71 on the fixed fork 7820 to the same plane as the prefabricated wall panel 76 at the bottom of the window sill. When the male clip of the prefabricated wall panel for the prefabricated wall panel is pressed into the female clip of the prefabricated wall panel for the prefabricated wall panel for the prefabricated wall panel 48 prefabricated on the wall surface 1011 of the window, the male clip of the prefabricated wall panel for the prefabricated wall panel is pressed into the female clip of the prefabricated wall panel for the prefabricated wall panel 78 prefabricated on the wall surface 1011 of the window, and then the side positioning connecting pins 7107 of the reinforced fiber nylon tenon piece 7110 pre-inserted on the side of the standard prefabricated wall panel set 71 are aligned with the window. The standard prefabricated wall panel set 71 is inserted into the corresponding slots of the upper prefabricated wall panel 75 and the lower prefabricated wall panel 76 on the windowsill. Finally, the positioning pins on the metal pull strip 7105 with welding positioning pins pre-inserted on the top and bottom of the standard prefabricated wall panel set 71 are inserted into the corresponding slots of the upper prefabricated wall panel 75 and the lower prefabricated wall panel 76 on the windowsill to complete the connection of the two panels. The CNC assembly car 78 is repeatedly commanded to "calibrate the assembly". The CNC assembly car 78 will repeat the previous set of actions to assemble the next standard prefabricated wall panel set 71 in the same way. After the window wall 1011 is assembled, the side of the first standard prefabricated wall panel set 71 near the window on the opposite wall 1013 is tightly attached to the right edge wall panel 1021 of the window for finishing. The assembly process is as follows: First, assemble the planar prefabricated wall panel 73, the edge panel 72, and the right edge panel 1023 of the planar and curved prefabricated wall panels. Then, assemble the first standard prefabricated wall panel set 71 near the window on the door facade 1012, with its side tightly against the left edge panel 1022 of the window. Next, assemble the door lock side edge panel 1026 and the top panel 1027, and perform a trial assembly 1025. Finally, determine the shortest CNC leveling standard stake 41 from the wall opposite the window 1014 to the side of the door hinge side prefabricated wall panel 1025 near the window. After setting the laser CNC stake instrument 1016 using the laser sensor receiver 37, remove the door hinge side prefabricated wall panel 1025 and place it on the wall opposite the window. On surface 1014, N CNC leveling standard stakes 41 are bonded together using a fuzzy process. The first standard prefabricated wall panel set 71 of the right edge panel 1023 of the prefabricated wall panel near the flat and curved shape of the wall surface 1014 opposite the window is tightly attached to the right edge panel 1023 of the prefabricated wall panel near the door. This process continues until the side edge panel 1024 near the door opposite the window is assembled and the side edge panel 1025 of the prefabricated wall panel near the door opposite the window is tightly attached to the side edge panel 1024 of the prefabricated wall panel near the door opposite the window is assembled. Under the premise that the two sides of the top door frame of the prefabricated interior door 8 with the installation fixture are aligned with the two sides of the top prefabricated wall panel 1027, the pre-embedded hangers 45 applied to the prefabricated interior door with the installation fixture are adjusted, and the prefabricated interior door 8 with the installation fixture is assembled.Assemble the prefabricated skirting board set 77 sequentially on the wall opposite the door 1013, the wall opposite the window 1014, the door wall 1012 near the window, and the right window side of the window wall 1011. After lifting the long-arm miniature jack 7703 to the set micro-torque, attach the prefabricated skirting board set 77 (excluding the long-arm miniature jack 7703) to the prefabricated wall panel 76 at the bottom of the window sill and the lower edge of the prefabricated wall panel 1025 on the side of the door hinge. Finally, attach the prefabricated bottomless socket 9 connector to the prefabricated bottomless socket opening 7102 to complete all assembly within the original room 2.
[0060] The digital assembly method is divided into two phases: virtual digital assembly and physical digital assembly. The virtual digital assembly phase involves pre-constructing the original room according to the original drawings, demonstrating how to build the infrared guidance network on-site without sawing or skilled workers, how to pre-embed various digital anchor points, how to order the dimensions of each prefabricated wall panel, how to align and seal seams, how to overlap with baseboards, how to perfectly integrate with interior doors, and how to install using various digital machines. This is essentially a virtual installation guided by the infrared guidance network. The physical digital assembly phase begins by assembling prefabricated window frames as a base for repeatedly positioning the infrared guidance network. Then, digital machines are used to install the network sequentially on the window wall, door wall, and the wall opposite the door. The process involves laying out embedded parts and staking, assembling the finishing, then laying out staking on the wall opposite the window and assembling the finishing, then finishing the wall with the decorative panel behind the door hinges, assembling the prefabricated interior door embedded parts, installing the hinge door frame first, then closing the door and installing the remaining five door frames in the same way, and finally completing the prefabricated skirting board and prefabricated socket conversion. The perfect combination of these two digital assembly methods and the adaptive prefabricated wall system applies the concept of a "new energy vehicle assembly workshop" to the interior wall system in a simplified way. Using multiple fully digital machines under the guidance of an infrared follow-up guidance network, a near-perfect wall finish is assembled, solving the current shortcomings of the prefabricated decoration industry, such as the shortage of workers, uneven skill levels of technicians, the fact that the assembled surface is not as exquisite as traditional construction due to the non-fully digital nature of intelligent machines, frequent sawing on site, and the lack of full standardization after assembly.
[0061] Specific implementations of the subject matter have been described. Other implementations are within the scope of the following claims. For example, the activities described in the claims can be performed in a different order and still achieve the desired result. As an example, the processes described in the drawings do not necessarily require a specific order or sequence to be shown in order to achieve the desired result. In certain implementations, multitasking and parallel processing may be advantageous.
Claims
1. An adaptive prefabricated wall system, characterized in that, This includes a CNC infrared follow-up guidance subsystem, a CNC leveling and shaping and embedded parts subsystem, a prefabricated modular retractable light steel keel partition wall, a prefabricated window frame, a CNC prefabricated wall panel subsystem, a prefabricated interior door with installation fixtures, and a prefabricated socket without a bottom box. The CNC infrared follow-up guidance subsystem is used to project the original drawings onto the original room and guide the CNC leveling and pre-embedded parts subsystem to the point piles, pre-embedded parts and prefabricated modular retractable light steel keel partition walls on the walls of the original room. The CNC prefabricated wall panel subsystem is installed on the interior wall of the original room, and the prefabricated window frame, the prefabricated interior door with installation fixture, and the prefabricated bottomless socket are respectively installed on multiple walls of the original room. The CNC infrared servo guidance subsystem includes two diagonally arranged CNC infrared servo guidance vehicles, a CNC infrared angle scale perpendicular to the center line of the CNC infrared servo guidance vehicles, an infrared parallel calibrator, a CNC attitude guidance unit, a voice CNC unit, a wireless Bluetooth unit, and a laser sensor receiver. The CNC infrared servo guidance vehicles and the CNC infrared angle scale adaptively project the original drawings onto the original room through the voice CNC unit and the wireless Bluetooth unit. The infrared parallel calibrator is used to calibrate the CNC attitude guidance unit, and the CNC attitude guidance unit, through the voice CNC unit and the wireless Bluetooth unit, instructs the laser sensor receiver to control all CNC machines equipped with CNC attitude guidance units in the original room to complete the assembly under the guidance of the CNC infrared servo guidance vehicles and the CNC infrared angle scale. The CNC infrared servo-guided carriage includes a Mecanum wheel stepper motor carriage, a stepper motor adjustment platform with a strong magnetic base attached to the Mecanum wheel stepper motor carriage, a 360° infrared laser level tube and a three-axis accelerometer / gyroscope circuit board mounted under the top panel of the stepper motor adjustment platform with a strong magnetic base, a stepper motor for the ranging module and a middle and lower stepper motor driver mounted on the top surface of the stepper motor adjustment platform with a strong magnetic base, a ranging module frame connected to the stepper motor for the ranging module, a dual-transmitter single-receiver phase-type ranging module mounted on the ranging module frame, a first stepper motor with a slide connected to the optical axis of the ranging module frame via a linear bearing, a second stepper motor with a slide connected to the first stepper motor with a slide, and a stepper motor mounted on the slide... The stepper motor of the platform has a 360° infrared laser vertical tube. The 360° infrared laser horizontal tube and the 360° infrared laser vertical tube are respectively connected to a voice control unit equipped with an infrared follow-up transmitting / receiving base station. The voice control unit receives the distance value emitted by the peripheral machine or device equipped with the infrared follow-up transmitting / receiving base station and adjusts the infrared laser power value emitted by the 360° infrared laser horizontal tube and the 360° infrared laser vertical tube accordingly. The Mecanum wheel stepper motor trolley is equipped with a main control board with Bluetooth. The input end of the main control board is connected to the upper stepper motor driver and the heading angle sensor module, and the output end drives the stepper motor for the ranging module, the stepper motor with slide table, and the stepper motor with slide table.
2. The adaptive prefabricated wall system as described in claim 1, characterized in that, The CNC infrared angle scale includes a stepper motor adjustment platform with a gyroscope, a main support stepper motor mounted on the stepper motor adjustment platform with a gyroscope, an angle scale main support connected to the main support stepper motor, and angle calibration infrared sensors 1, 2, and 3 vertically arranged at one right-angle end of the angle scale main support, as well as angle guidance infrared sensors 1 and 2. The angle calibration infrared sensors 1, 2, and 3 are located on the same horizontal plane, while the angle guidance infrared sensors 1 and 2 are located on the left and right sides of the angle calibration infrared sensor 1, respectively. The stepper motor adjustment platform with a gyroscope has a main control board with Bluetooth, which is electrically connected to a high-precision heading angle sensor, an infrared follow-up transmitting / receiving base station 3, and the main support stepper motor.
3. The adaptive prefabricated wall system as described in claim 2, characterized in that, The infrared parallel calibrator includes an annular base, multiple sensor mounting slots and wire slots on the annular base, infrared sensor light-limiting ports in each of the sensor mounting slots, infrared sensor rear covers on each of the sensor mounting slots, and parallel calibration sensor one, parallel calibration sensor two, and parallel calibration sensor three respectively in each of the sensor mounting slots. The infrared sensor silicon tubes on parallel calibration sensor one, parallel calibration sensor two, or parallel calibration sensor three are embedded in the corresponding infrared sensor light-limiting ports, and parallel calibration sensor one, parallel calibration sensor two, and parallel calibration sensor three are connected to a male connector via wires embedded in the wire slots. The male connector is correspondingly connected to a female connector soldered to a connector adapter plate.
4. The adaptive prefabricated wall system as described in claim 3, characterized in that, The numerical control attitude guidance unit includes a numerical control attitude base, an adjustable base ligament mounted on the numerical control attitude base, a numerical control attitude base cover mounted on the numerical control attitude base, an adjustable attitude sensor base, an adjustable tilt sensor base mounted within the adjustable base ligament, a digital tilt sensor mounted within the adjustable tilt sensor base, a power socket mounted on the side plate of the numerical control attitude base cover, a single-axis yaw angle sensor chip mounted on the adjustable attitude sensor base and electrically connected to the numerical control attitude motherboard, and a dual-axis horizontal attitude angle sensor. The system includes a sensor chip, a digital tilt sensor, a pitch and roll angle alarm light, a heading angle infrared parallel alarm light, a miniature microphone, a horn, a digital display screen for tilt, heading, pitch, and roll angles, and an infrared servo transmitter / receiver base station. Furthermore, the heading angle single-axis sensor chip, the dual-axis horizontal attitude angle sensor chip, the digital tilt sensor, the pitch and roll angle alarm light, the heading angle infrared parallel alarm light, the miniature microphone, the horn, the digital display screen for tilt, heading, pitch, and roll angles, and the infrared servo transmitter / receiver base station are each connected to the corresponding interface of the voice numerical control unit.
5. The adaptive prefabricated wall system as described in claim 4, characterized in that, The CNC leveling and shaping and embedded parts subsystem includes CNC leveling standard point piles, CNC leveling planar shaping point piles, CNC leveling curved shaping point piles, and light steel keel partition wall embedded edge keel, point pile reinforcing ribs on adjacent walls, embedded parts for prefabricated wall panels, embedded hanging parts for prefabricated interior doors with installation fixtures, and light steel keel partition wall top and bottom ribs embedded parts; the point pile reinforcing ribs are lower than the CNC leveling standard point piles, the CNC leveling planar shaping point piles are higher than the CNC leveling standard point piles, and the CNC leveling curved shaping point piles are arranged in at least three equidistant rows with the central axis protruding and the length decreasing with the curvature on both sides.
6. The adaptive prefabricated wall system as described in claim 5, characterized in that, The prefabricated window frame includes a window sill, window frame side panels arranged on the window sill and aligned on both sides, and a window frame top panel arranged on the upper and lower sides of the window sill, and the window sill is provided with window sill ears.
7. The adaptive prefabricated wall system as described in claim 6, characterized in that, The CNC prefabricated wall panel subsystem includes a standard prefabricated wall panel set, prefabricated wall panel edge panels, flat prefabricated wall panels, curved prefabricated wall panels, window top prefabricated wall panels, window sill bottom prefabricated wall panels, prefabricated skirting board set, CNC assembly cart, and wall surface protrusion rapid scanning device. The width of the window top prefabricated wall panel is equal to that of the window sill bottom prefabricated wall panel and they are on the same plane. The flat prefabricated wall panels and curved prefabricated wall panels are connected to the prefabricated wall panel edge panels on the same plane. The facades of the flat prefabricated wall panels and curved prefabricated wall panels protrude from the standard prefabricated wall panel set. Under the guidance of the CNC infrared follow-up guidance subsystem, the CNC assembly cart, in conjunction with the CNC leveling and pre-embedded parts subsystem, adheres the standard prefabricated wall panel set to the original room wall.
8. The adaptive prefabricated wall system as described in claim 7, characterized in that, The CNC assembly vehicle includes a CNC assembly vehicle base plate, a stepper motor Mecanum wheel mounted on one side of the CNC assembly vehicle base plate, an assembly vehicle load-bearing center inner cylinder mounted on the CNC assembly vehicle base plate, a lifting platform lifting guide rod with a center outer cylinder, a high-precision gyroscope and an automatic hard-leveling base with a nut, a load-bearing vertical industrial slide rail located on one side of the assembly vehicle load-bearing center inner cylinder, an assembly vehicle load-bearing screw connected to the assembly vehicle load-bearing center inner cylinder via a square nut, a load-bearing screw coupling connected to the assembly vehicle load-bearing screw via a load-bearing screw bearing, and a load-bearing screw retaining ring located between the load-bearing screw bearing and the load-bearing screw coupling. The components include: a 60-stepper motor connected to a load-bearing lead screw coupling; an automatic hard-leveling lead screw fitted within an automatic hard-leveling base with a nut; a lead screw with a hexagonal sleeve connected to the automatic hard-leveling lead screw; a hard-leveling reduction stepper motor connected to the lead screw with a hexagonal sleeve via an automatic hard-leveling coupling; an assembly vehicle load-bearing center outer cylinder and a movable fork with an infrared parallel device frame mounted on a lifting platform with a center outer cylinder; a fixed fork of the assembly vehicle connected to the movable fork with an infrared parallel device frame and a transverse micro-guide roller with its own movable shaft; a vertical alignment infrared sensor mounted on the movable fork with an infrared parallel device frame; a ball screw nut connecting seat and an electric suction cup lifting guide rod; and a... The system includes: a horizontal alignment infrared sensor on the lifting platform of the central outer cylinder; a CNC attitude guidance unit mounting base; a lifting platform lifting guide cylinder with a built-in linear bearing located at the bottom of the lifting platform with the central outer cylinder; a proximity switch base for a 60-stepper motor driver and a horizontal movement stepper motor driver; a lifting platform base plate proximity switch located on the proximity switch base; a transverse industrial slide rail and a horizontal movement stepper motor base located on the upper surface of the lifting platform with the central outer cylinder; a movable rake horizontal movement stepper motor located on the horizontal movement stepper motor base; a ball screw connected to the movable rake horizontal movement stepper motor via a ball screw nut; and a bearing-equipped ball screw base connecting the ball screw. The electric suction cup lifting guide rod is connected to an electric suction cup. The load-bearing vertical industrial slide rail and the lifting platform lifting guide rod with a central outer cylinder are respectively connected to the inner wall of the load-bearing central outer cylinder of the assembly vehicle and the lifting platform lifting guide cylinder with its own linear bearing. The 60-stepper motor is mounted on the movable rake with an infrared parallel device frame. The CNC attitude guidance unit is connected to the CNC attitude guidance unit mounting base. The bottom of the lifting platform with the central outer cylinder is also equipped with an assembly vehicle main control circuit board. The input end of the assembly vehicle main control circuit board is connected to a horizontal alignment infrared sensor, and the output end drives the 60-stepper motor through the 60-stepper motor driver, and also drives the movable rake horizontal movement stepper motor.
9. The adaptive prefabricated wall system as described in claim 8, characterized in that, The wall-mounted convex dot rapid scanning device includes a large-view area array solid-state lidar, a convex dot rapid scanning device motherboard, a convex dot rapid scanning device screen, and a convex dot rapid scanning device control panel, all housed within the device's housing. The device's communication and power connectors are connected to the large-view area array solid-state lidar.
Citation Information
Patent Citations
Wall plastering machine and leveling method thereof
CN104563459A