An electrically adjustable pipe string function test device

Abstract

The present invention discloses a functional test device for an electrically adjustable pipe string, comprising a frame and a turntable mechanism, a lifting mechanism, a lower tooling, and an upper tooling installed on the frame. The lower tooling is installed above the turntable mechanism and rotates synchronously, and the upper tooling is installed below the lifting mechanism. The lifting mechanism drives the upper tooling to move vertically up and down, so that the upper tooling approaches or moves away from the lower tooling. The lower tooling supports the electrically adjustable pipe string to be tested, and the upper tooling is provided with a noise detection device in contact with the electrically adjustable pipe string to be tested. The device simulates the assembly angle and operating conditions of the entire electrically adjustable pipe string, and automatically tests functional parameters such as noise, working current, working stroke, and working speed, thereby improving the stability and positioning accuracy of the device, and having high repeatability and test repeatability, which greatly improves the authenticity of the test results of the electrically adjustable pipe string. The device can automatically perform noise testing under simulated working conditions, improve test accuracy and reliability, and reduce work intensity.

Description

Technical Field

[0001] The present invention relates to the field of detection tooling, and in particular to an electrically adjustable pipe string function testing device. Background Art

[0002] Electrically controlled pipe strings are widely used in various fields. They control the operation of internal motors through electrical signals, providing auxiliary drive control for equipment. To ensure the reliability of electrically controlled pipe strings, their functionality needs to be tested.

[0003] The existing method for functional testing relies on manual testing, which suffers from poor stability and long cycle times. Subjective and environmental factors significantly impact test results, leading to high labor costs and inaccurate testing, significantly impacting the overall quality of ESC strings. This is particularly true for noise testing, which relies on subjective judgments at several test points on the ESC string using a stethoscope. Furthermore, manual testing cannot be performed under normal operating conditions, resulting in inaccurate test results.

[0004] Therefore, how to provide an electrically adjustable tubing string function testing device is a technical problem that those skilled in the art currently need to solve. Summary of the Invention

[0005] The purpose of the present invention is to provide an electrically adjustable pipe string function test device that can replace manual testing and automatically perform noise testing under simulated working conditions, thereby improving test accuracy and reliability and reducing work intensity.

[0006] In order to solve the above technical problems, the present invention provides an electrically adjustable pipe column functional testing device, including a frame and a turntable mechanism, a lifting mechanism, a lower tooling and an upper tooling installed on the frame. The lower tooling is installed above the turntable mechanism and rotates synchronously. The upper tooling is installed below the lifting mechanism. The lifting mechanism drives the upper tooling to move vertically up and down, so that the upper tooling approaches or moves away from the lower tooling. The lower tooling supports the electrically adjustable pipe column to be tested. The upper tooling is provided with a noise detection device that contacts the electrically adjustable pipe column to be tested.

[0007] Preferably, the turntable mechanism includes a turntable frame and a turntable installed on the turntable, the lower tooling is installed on the turntable, and a limit block, a non-return stop mechanism, a latch positioning mechanism and a proximity sensor are provided below the turntable frame.

[0008] Preferably, a barcode scanner is provided above the turntable.

[0009] Preferably, the lifting mechanism includes a lifting and fixing assembly and a lifting drive mechanism installed on the lifting and fixing assembly, the lifting drive mechanism is connected to the lifting connection assembly through a joint bearing, and the lifting connection assembly is connected to the upper tooling.

[0010] Preferably, the lower tooling includes a lower base plate and a positioning fixture assembly installed above the middle part of the lower base plate, one end of the positioning fixture assembly is provided with an electric adjustment column output shaft positioning cylinder, and both ends of the lower base plate are provided with a change handle mechanism and a lower positioning pin.

[0011] Preferably, the upper tooling includes an upper base plate and a clamping and positioning assembly installed below the upper base plate, and the noise detection device and the speed detection device are installed below the clamping and positioning assembly.

[0012] Preferably, the noise detection device includes a first telescopic cylinder and a first acceleration sensor in contact with the electrically adjustable column bracket, the noise detection device also includes a second telescopic cylinder and a second acceleration sensor in contact with the electrically adjustable column motor, and the speed detection device includes a Hall sensor.

[0013] Preferably, a counterweight mechanism cooperating with the upper tooling is installed on the frame.

[0014] Preferably, a hydraulic system, an air source processing component and a keyboard component are installed on the frame.

[0015] Preferably, a laser detection mechanism is installed on the frame, and the laser detection mechanism includes a laser fixing frame and a 3D laser sensor installed on the laser fixing frame, and the laser fixing frame is installed on the side of the lower tooling.

[0016] The present invention provides an electrically adjustable pipe string function test device, comprising a frame and a turntable mechanism, a lifting mechanism, a lower tooling and an upper tooling installed on the frame. The lower tooling is installed above the turntable mechanism and rotates synchronously. The upper tooling is installed below the lifting mechanism. The lifting mechanism drives the upper tooling to move vertically up and down, so that the upper tooling approaches or moves away from the lower tooling. The lower tooling supports the electrically adjustable pipe string to be tested. The upper tooling is provided with a noise detection device that contacts the electrically adjustable pipe string to be tested.

[0017] During the testing process, the electrically adjustable string to be tested is placed on the lower fixture. The upper fixture is driven downward by a lifting mechanism. The lower and upper fixtures clamp the string to be tested, and the noise detection device performs an automatic noise test. Simulating the angle and operating conditions of the fully assembled electrically adjustable string, the equipment automatically tests functional parameters such as noise, operating current, operating stroke, and operating speed. This improves the stability and positioning accuracy of the equipment, and achieves high test repeatability, significantly enhancing the authenticity of the electrically adjustable string test results. Automatic noise testing under simulated operating conditions improves test accuracy and reliability while reducing workload. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1This is a schematic diagram of the dual-view structure of a specific embodiment of the electrically adjustable pipe string function test device provided by the present invention;

[0019] Figure 2 This is a schematic diagram of the dual-view structure of the turntable mechanism in a specific embodiment of the electrically adjustable pipe string function test device provided by the present invention;

[0020] Figure 3 This is a structural diagram of the lifting mechanism in a specific embodiment of the electrically adjustable pipe string function test device provided by the present invention;

[0021] Figure 4 This is a schematic diagram of the dual-view structure of the lower tooling in a specific embodiment of the electrically adjustable pipe string functional testing device provided by the present invention;

[0022] Figure 5 This is a schematic diagram of the dual-view structure of the upper tooling in a specific embodiment of the electrically adjustable pipe string functional testing device provided by the present invention;

[0023] Figure 6 This is a structural diagram of a counterweight mechanism in a specific embodiment of the electrically adjustable pipe string function test device provided by the present invention;

[0024] Figure 7 This is a structural diagram of the counterweight head mechanism in a specific embodiment of the electrically adjustable pipe string function test device provided by the present invention;

[0025] Figure 8 This is a structural diagram of the laser detection mechanism in a specific embodiment of the electrically adjustable pipe string function testing device provided by the present invention.

[0026] Among them, 1 main frame, 2 outer frame, 3 lower frame, 4 hydraulic system, 5 air source processing assembly, 6 keyboard assembly, 100 turntable mechanism, 200 lifting mechanism, 300 lower tooling, 400 upper tooling, 500 counterweight mechanism, 600 counterweight head mechanism, 700 laser detection mechanism, 101 turntable frame, 102 bearing fixing seat, 103 turntable bearing, 104 turntable, 105 balance support device, 106 limit block, 107 check cylinder 、108 positioning sleeve、109 pin limit cylinder、110 proximity sensor、111 code scanner、112 code scanner lifting cylinder、113 code scanner drag chain、114 profile guard plate、115 rotary handle、201 lifting cylinder、202 reducer、203 servo motor、204 lifting fixing assembly、205 lifting guide rail、206 sliding connecting plate、207 joint bearing、208 lifting connecting assembly、209 pneumatic slide rail clamp、210 lifting Drag chain, 301 change handle mechanism, 302 plug-in pin, 303 positioning fixture assembly, 304 electric adjustment column output shaft positioning cylinder, 305 positioning handle, 401 upper base plate, 402 shock absorber, 403 clamping positioning assembly, 404 product positioning cylinder, 405 rotary clamping cylinder, 406 first acceleration sensor, 407 first telescopic cylinder, 408 second acceleration sensor, 409 second telescopic cylinder, 410 clamping claw cylinder, 411 Hall Sensor, 414 distributor assembly, 501 counterweight, 502 guide column, 503 chain, 504 sprocket, 505 sprocket fixing assembly, 601 detection head, 602 fixed plate, 603 rotating block, 604 telescopic core shaft, 605 telescopic sleeve, 606 elastic pressure block, 607 guide rod, 608 locking ball, 609 locking spring, 610 compression spring, 7013D laser sensor, 702 laser fixing bracket, 703 adjustment assembly. DETAILED DESCRIPTION

[0027] The core of the present invention is to provide an electrically adjustable pipe string function test device that replaces manual testing and can automatically perform noise testing under simulated working conditions, thereby improving test accuracy and reliability and reducing work intensity.

[0028] In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0029] A specific embodiment of the present invention provides an electrically adjustable pipe string functional testing device, including a frame and a turntable mechanism 100, a lifting mechanism 200, a lower tooling 300 and an upper tooling 400 installed on the frame. The lower tooling 300 is installed above the turntable mechanism 100 and rotates synchronously. The upper tooling 400 is installed below the lifting mechanism 200. The lifting mechanism 200 drives the upper tooling 400 to move vertically up and down, so that the upper tooling 400 approaches or moves away from the lower tooling 300. The lower tooling 300 supports the electrically adjustable pipe string to be tested. The upper tooling 400 is provided with a noise detection device that contacts the electrically adjustable pipe string to be tested.

[0030] The rack comprises a main frame 1, an outer frame 2, and a lower frame 3. The lower frame 3 supports the main frame 1 and the turntable mechanism 100. The outer frame 2 surrounds the main frame 1 and is equipped with protective wall panels. Correspondingly, a hydraulic system 4, an air source processing assembly 5, and a keyboard assembly 6 are installed on the rack to provide power to various devices and input control information.

[0031] During the testing process, the electrically adjustable string to be tested is placed on the lower fixture 300. The upper fixture 400 is driven downward by a lifting mechanism. The lower fixture 300 and upper fixture 400 clamp the electrically adjustable string to be tested, and the noise detection device performs an automatic noise test. Simulating the angle and operating conditions of the fully assembled electrically adjustable string, the equipment automatically tests functional parameters such as noise, operating current, operating stroke, and operating speed. This improves the stability and positioning accuracy of the equipment, and achieves high test repeatability, significantly enhancing the authenticity of the electrically adjustable string test results. Automatically performing noise testing under simulated operating conditions improves test accuracy and reliability while reducing workload.

[0032] Specifically, the turntable mechanism 100 includes a turntable frame 101 and a turntable 104 mounted on the turntable frame 101. The lower tooling 300 is mounted on the turntable 104 and is provided with a fixed bearing fixing seat 102. The turntable 104 is supported by a turntable bearing 103 so that the turntable 104 can rotate around a vertical axis. A balancing support device 105, a limit block 106, a non-return stop mechanism, a latch positioning mechanism and a proximity sensor 110 are provided below the turntable frame 101. The non-return stop mechanism is a non-return stop cylinder 107, a latch positioning mechanism The system includes a pin-limiting cylinder 109 and a positioning sleeve 108 mounted on the turntable 104. The electrically adjustable pipe column connects to the lower tooling 300, driving the lower tooling 300 and the turntable 104 to rotate. The balancing support device 105 provides balance for the rotation of the turntable 104. The limit block 106 limits the position of the turntable 104. The non-return stop cylinder 107 ensures that the turntable 104 does not rebound after rotating into position. Once the turntable 104 is in position, the pin-limiting cylinder 109 pushes the pin into the positioning sleeve 108. The proximity sensor 110 provides a signal to the turntable 104 that the rotation is in position. A profile guard plate 114 and a rotating handle 115 are installed on the turntable 104 to facilitate operation.

[0033] Furthermore, a barcode scanner 111 is provided above the turntable 104 , and the barcode scanner lifting cylinder 112 and the barcode scanner drag chain 113 drive the barcode scanner 111 to move up and down, aiming at the electrically adjustable pipe column, and performing a barcode scanning and recognition operation.

[0034] The lifting mechanism 200 includes a lifting and fixing assembly 204 and a lifting drive mechanism installed on the lifting and fixing assembly 204 . The lifting drive mechanism is connected to the lifting connection assembly 208 via a joint bearing 207 . The lifting connection assembly 208 is connected to the upper tooling 400 . Specifically, the lifting drive mechanism includes a lifting electric cylinder 201, a reducer 202, and a servo motor 203. The lifting electric cylinder 201 is installed on a lifting and fixing assembly 204, and the lifting and fixing assembly 204 is installed on the main frame 1. A lifting guide rail 205 is provided to guide the lifting mechanism. The sliding connecting plate 206 is installed on the lifting guide rail 205. The lifting electric cylinder 201 is connected to the lifting connecting assembly 208 through a joint bearing 207. The lifting connecting assembly 208 is connected to the sliding connecting plate 206. The sliding connecting plate 206 is equipped with a pneumatic slide rail clamp 209 to prevent the mechanism from slipping and causing harm to the operator. The sliding connecting plate 206 is equipped with a lifting drag chain 210. During operation, the servo motor 203 drives the lifting electric cylinder 201 to extend and retract, driving the sliding connecting plate 206 and the lifting connecting assembly 208 to move up and down.

[0035] In the functional testing equipment for the electrically adjustable pipe string provided in a specific embodiment of the present invention, the lower fixture 300 includes a lower base plate and a positioning fixture assembly 303 mounted above the middle portion of the lower base plate. A positioning cylinder 304 for positioning the output shaft of the electrically adjustable pipe string is provided at one end of the positioning fixture assembly 303. A reshaping handle mechanism 301 and lower positioning pins 302 are provided at both ends of the lower base plate. When installing the lower fixture 300, the lower positioning pins 302 are inserted into corresponding positioning holes for positioning, and then the reshaping handle mechanism 301 is used to lock and secure the lower fixture 300. Different models of lower fixtures 300 can be replaced as needed. The positioning fixture assembly 303 matches the shape of the electrically adjustable pipe string and is used to support the electrically adjustable pipe string. At the same time, the output shaft positioning cylinder 304 of the electrically adjustable pipe string is extended to position the output shaft of the electrically adjustable pipe string.

[0036] The upper fixture 400 comprises an upper base plate 401 and a clamping and positioning assembly 403 mounted below it. A noise detection device and a speed detection device are mounted below the clamping and positioning assembly 403. Specifically, the noise detection device comprises a first telescopic cylinder 407 in contact with the electrically adjustable pipe string support and a first acceleration sensor 406. The noise detection device also comprises a second telescopic cylinder 409 in contact with the electrically adjustable pipe string motor and a second acceleration sensor 408. The speed detection device comprises a Hall effect sensor 411. A shock-absorbing pad 402 is positioned between the upper base plate 401 and the clamping and positioning assembly 403. The product positioning cylinder 404 in the clamping and positioning assembly 403 is used to position the product upward. A rotary clamping cylinder 405 clamps the electrically adjustable pipe string to the upper fixture 400. The telescopic cylinder contacts a specific location on the pipe string, generating vibrations that are transmitted to the acceleration sensor. Due to the relationship between vibration and noise, the corresponding noise level is converted using the acceleration sensor. A Hall sensor 411 detects the speed of the electric control string's motor. A hydraulic system is also provided to power the rotary clamping cylinder 405. This system consists of quick-connect connectors, a distributor block, tubing, and tubing connectors. It also includes a valve island for controlling the pneumatic actuators and a distributor assembly 414 with integrated cables. During operation, after the upper and lower fixtures 400 and 300 clamp the electric control string, the positioning cylinders extend to position, clamping the cylinders in place. The electric control string is then energized to simulate actual operating conditions. The first and second telescopic cylinders 407 and 409, along with the Hall sensor 411, then contact corresponding positions on the electric control string to detect relevant data.

[0037] A counterweight mechanism 500 is installed on the frame to cooperate with the upper tooling, including a counterweight block 501, a guide column 502, a chain 503, a sprocket 504 and a sprocket fixing assembly 505, forming a counterweight that cooperates with the upper tooling 400, and a counterweight head mechanism 600 is provided, including a detection head 601 at the front end for displacement detection, a detection head fixing plate 602, a rotating block 603, a telescopic core shaft 604, a telescopic sleeve 605, an elastic clamping block 606, a guide rod 607, a locking ball 608, a locking spring 609, and a compression spring 610 to detect the displacement distance of the counterweight.

[0038] Based on the electrically adjustable pipe column functional test equipment provided in the above-mentioned specific embodiments, a laser detection mechanism 700 is installed on the frame. The laser detection mechanism 700 includes a laser fixing frame 702 and a 3D laser sensor 701 installed on the laser fixing frame 702. The laser fixing frame 702 is installed on the side of the lower tooling 300 to perform laser detection on the electrically adjustable pipe column and adjust the position of the 3D laser sensor 701 through the adjustment component 703.

[0039] The driving mode and transmission mode of each component may also be adjusted according to the situation, or the layout of each component may be adjusted, all of which are within the protection scope of the present invention.

[0040] The above describes in detail the electrically adjustable tubular column functional testing equipment provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above examples is intended only to facilitate understanding of the method and core concepts of the present invention. It should be noted that those skilled in the art may make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications fall within the scope of protection of the claims of the present invention.

Claims

1. An electric control string function test device, characterized in that: The tester comprises a frame, a turntable mechanism, a lifting mechanism, a lower tooling, and an upper tooling mounted on the frame. The lower tooling is mounted above the turntable mechanism and rotates synchronously with the lower tooling. The upper tooling is mounted below the lifting mechanism. The lifting mechanism drives the upper tooling to move vertically up and down, causing the upper tooling to move closer to or away from the lower tooling. The lower tooling supports the electrically adjustable pipe string to be tested. The upper tooling is provided with a noise detection device that contacts the electrically adjustable pipe string to be tested. The cam is provided with a fixed bearing seat, and the cam supports the cam through the cam bearing, so that the cam can rotate around the vertical axis. A balancing support device, a limit stop block, a non-return stop mechanism, a latch positioning mechanism and a proximity sensor are provided below the cam frame. The non-return stop mechanism is a non-return stop cylinder, and the latch positioning mechanism includes a pin limit cylinder and a positioning sleeve provided on the cam. The electric adjustment column is connected to the lower workpiece, and the balancing support device provides balance for the rotation of the cam. The limit stop block provides a limit for the cam, and the non-return stop cylinder ensures that the cam will not rebound after rotating into position. After the cam is in position, the pin limit cylinder pushes the pin shaft into the positioning sleeve. The proximity sensor provides a rotation into position signal for the cam, and a profile guard plate and a rotating handle are installed on the cam. The frame includes a main frame, an outer frame and a lower frame; the lifting mechanism includes a lifting and fixing assembly and a lifting drive mechanism installed on the lifting and fixing assembly, the lifting drive mechanism is connected to the lifting connection assembly through a joint bearing, and the lifting connection assembly is connected to the upper tooling, the lifting drive mechanism includes a lifting electric cylinder, a reducer, and a servo motor, the lifting electric cylinder is installed on the lifting and fixing assembly, the lifting and fixing assembly is installed on the main frame to provide a lifting guide rail for guiding the lifting mechanism, and the sliding connecting plate is installed on the lifting guide rail, the lifting electric cylinder is connected to the lifting connection assembly through a joint bearing, the lifting connection assembly is connected to the sliding connecting plate, and a pneumatic slide rail clamp is installed on the sliding connecting plate to prevent the mechanism from slipping and causing injury to the operator, and a lifting drag chain is installed on the sliding connecting plate. During operation, the servo motor drives the lifting electric cylinder to extend and retract, driving the sliding connecting plate and the lifting connection assembly to move up and down; The lower tooling includes a lower base plate and a positioning fixture assembly installed above the middle part of the lower base plate. An electric adjustment column output shaft positioning cylinder is provided at one end of the positioning fixture assembly. A change handle mechanism and a lower positioning pin are provided at both ends of the lower base plate to simulate the angle and operating conditions of the electric adjustment column assembly. Different models of the lower tooling can be replaced as needed, and the positioning fixture assembly matches the shape of the electric adjustment column.

2. The electrically adjustable pipe string function test equipment according to claim 1, characterized in that: A barcode scanner is provided above the turntable, and the barcode scanner is driven up and down by the barcode scanner lifting cylinder and the barcode scanner drag chain to align with the electric adjustment pipe column to perform a barcode scanning and recognition operation.

3. The electrically adjustable pipe string function test equipment according to claim 2, characterized in that: The upper tooling includes an upper base plate and a clamping and positioning assembly installed below the upper base plate. The noise detection device and the rotation speed detection device are installed below the clamping and positioning assembly.

4. The electrically adjustable pipe string function test equipment according to claim 3, characterized in that: The noise detection device includes a first telescopic cylinder and a first acceleration sensor in contact with the electrically adjustable column bracket, the noise detection device also includes a second telescopic cylinder and a second acceleration sensor in contact with the electrically adjustable column motor, and the speed detection device includes a Hall sensor.

5. The electrically adjustable pipe string function test equipment according to claim 4, characterized in that: A counterweight mechanism cooperating with the upper tooling is installed on the frame.

6. The electrically adjustable pipe string function test equipment according to claim 5, characterized in that: The frame is equipped with a hydraulic system, an air source processing component and a keyboard component.

7. The electrically adjustable pipe string function test equipment according to any one of claims 1 to 6, characterized in that: A laser detection mechanism is installed on the frame. The laser detection mechanism includes a laser fixing frame and a 3D laser sensor installed on the laser fixing frame. The laser fixing frame is installed on the side of the lower tooling.

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