Pipe cutting device
By introducing walking, limiting and height adjustment components into the pipe cutting machine, the deformation problem during the cutting process of soft pipes is solved, fixed-length cutting and automatic loading and binding are achieved, and the cutting effect and efficiency are improved.
Patent Information
- Application Number
- CN202211547673.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-05
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2042-12-05
AI Technical Summary
The existing pipe cutting machines are prone to deformation when cutting soft pipes, resulting in inaccurate cutting length and affecting the cutting effect and efficiency.
The pipe fitting cutting device including walking components, limiting components and height adjustment components is adopted. The pipe is driven to move to the bottom of the cutting knife through the walking components, and the pipe is fixed by using the limiting components, and combined with the power motor lifting of the height adjustment components, a fixed-length cutting is achieved to avoid deformation of the soft pipe.
It improves the cutting effect and efficiency of soft pipes, ensures the accuracy of cutting length, and improves the overall cutting efficiency through automatic loading and binding functions.
Smart Images

Figure CN115971559B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of pipe cutting, and in particular to a pipe cutting device. Background Art
[0002] Currently, when pipes are used, they are cut to a fixed length using a pipe cutting machine according to the specifications required for on-site use.
[0003] A related art pipe cutting machine includes a workbench, a cutter, and a motor. The motor's drive shaft is coaxially connected to the cutter. The workbench is equipped with a power structure for driving the motor up and down, and a clamping structure for holding the pipe cutter. During processing, the clamping structure holds the pipe in place, aligning the cutter with the cutter. The power structure then lowers the motor, simultaneously activating the motor to drive the cutter's rotation. As the cutter rises and falls, it cuts the pipe by rotating.
[0004] The pipe cutting machine in the above-mentioned related technology is convenient for cutting hard pipes, but when cutting soft pipes, the soft pipes are easily deformed, which leads to deviations in the length of the cutter cutting the soft pipes, affecting the cutting effect and efficiency of the soft pipes. Summary of the Invention
[0005] In order to improve the cutting effect of soft pipes, the present application provides a pipe cutting device.
[0006] The pipe cutting device provided in this application adopts the following technical solution:
[0007] A pipe cutting device includes a workbench, a power motor and a cutter. The drive shaft of the power motor is coaxially and fixedly connected to the cutter. The device also includes a clamping seat. The clamping seat is provided with a walking assembly for driving the pipe to move toward the cutter. The side wall of the clamping seat is provided with a limiting assembly for preventing the pipe from deforming. The workbench is provided with a height adjustment assembly for driving the power motor to rise and fall.
[0008] By adopting the above technical solution, when cutting the pipe, the walking assembly is used to drive the pipe to move in the direction of the cutter until the part to be cut of the pipe moves below the cutter, and the limiting assembly is used to fix the pipe. At this time, the height adjustment assembly can be used to drive the power motor to move downward. During the downward movement of the power motor, the power motor is started, and the power motor drives the cutter to rotate, so that the cutter can achieve a fixed length cutting of the pipe during the downward movement; when the cutter cuts the pipe, the limiting assembly is used to fix the pipe, which helps to avoid deformation of the soft pipe during the cutting process, and helps to improve the cutting effect and efficiency of the soft pipe.
[0009] In a specific possible implementation scheme, the walking assembly includes a traveling motor and a guide wheel, the clamping seat is provided with a clamping groove for accommodating the pipe, the clamping seat is provided with a cavity, the traveling motor is arranged in the cavity, the driving shaft of the traveling motor is coaxially fixedly connected to the guide wheel, the groove wall of the clamping groove opposite to its groove opening is provided with a guide opening connected to the cavity, the side wall of the guide wheel passes through the guide opening and extends into the clamping groove, and the clamping seat is provided with an abutment for abutting the pipe wall against the peripheral wall of the guide wheel.
[0010] By adopting the above technical solution, the pipe is placed in the clamping groove, and the pipe wall is abutted against the peripheral wall of the guide wheel using the abutment. At this time, the travel motor can be started, and the travel motor drives the guide wheel to rotate. The friction between the guide wheel and the pipe wall provides feeding force for the pipe to move along its own length direction, so that the pipe can be moved under the cutter.
[0011] In a specific possible implementation scheme, the abutment includes an adjusting cylinder and a positioning wheel. Support plates are provided on the workbench and on both sides of the clamping seat. Positioning blocks are slidably provided between the opposite side walls of the two support plates. The adjusting cylinder is arranged on the side wall of one of the support plates. The piston rod of the adjusting cylinder is connected to the positioning block. The positioning wheel is rotatably connected to the side wall of the positioning block. The positioning wheel and the guide wheel are arranged opposite to each other, and the positioning wheel abuts against the pipe wall of the pipe.
[0012] By adopting the above technical solution, the adjusting cylinder is started, and the piston rod of the adjusting cylinder is extended, so that the positioning block moves downward, and then the positioning wheel abuts against the pipe wall of the pipe and the pipe abuts against the peripheral wall of the guide wheel, thereby achieving stable transmission of the pipe; and the positioning wheel is provided with a rotational connection with the side wall of the positioning block, and then as the pipe moves, the positioning wheel rotates, so that the pipe can move stably.
[0013] In a specific feasible implementation scheme, the limit assembly includes a limit seat, a support, a limit cylinder, a limit block and two limit rods, the limit seat is arranged on the side wall of the clamping seat, the limit seat is provided with a limit groove for accommodating the pipe, the limit seat is provided with a cutting groove for accommodating the cutter, the cutting groove is connected with the limit groove, the side wall of the limit seat is provided with a through hole for the pipe to pass through, the limit groove is connected with the clamping groove through the through hole, the support is arranged on the workbench, the limit cylinder is arranged on the support, the piston rod of the limit cylinder is connected to the limit block, the two limit rods are relatively arranged on the side wall of the limit block, the side wall of the limit seat is provided with a limit hole for the limit rod to pass through, the cutting groove is located between the two limit holes, the limit rod passes through the limit hole and presses the pipe against the groove wall of the limit groove.
[0014] By adopting the above technical solution, when the cutting point on the pipe is aligned with the cutter, the driving of the pipe to move is stopped, and the limit cylinder is started at this time. The piston rod of the limit cylinder is extended, so that both limit rods pass through the limit holes, and then the pipe is abutted against the groove wall of the limit groove through the two limit rods. When the cutter cuts the pipe between the two limit rods, the positioning of the pipe helps to avoid deformation of the pipe and affect the cutting effect of the pipe.
[0015] In a specific feasible implementation scheme, the height adjustment assembly includes a lifting seat and a lifting cylinder. The lifting seat is arranged on a workbench, the lifting cylinder is arranged on the side wall of the lifting seat, the piston rod of the lifting cylinder is connected to a lifting block, the side wall of the lifting seat is provided with a lifting groove for the lifting block to slide, and the power motor is arranged on the side wall of the lifting block.
[0016] By adopting the above technical solution, the lifting cylinder is started, and the lifting cylinder drives the lifting block to slide in the lifting groove, thereby realizing the height adjustment of the power motor so that the cutter can cut the pipe.
[0017] In a specific possible implementation scheme, a buffer tube is provided on the side wall of the lifting seat, the free end of the buffer tube is connected to the lifting block, a buffer spring is provided in the buffer tube, and both ends of the buffer spring are connected to the tube wall of the buffer tube.
[0018] By adopting the above technical solution, as the lifting block rises and falls, the buffer tube is stretched or compressed. The setting of the buffer spring plays a buffering role in the lifting of the lifting block, so that the power motor drives the cutter to rise and fall stably during the rotation process, so that the cutter can stably cut the pipe.
[0019] In a specific possible implementation scheme, the workbench is provided with a bracket on one side of its feed end, a winding roller for winding the pipe is rotatably connected to the bracket, and a reduction motor for driving the winding roller to rotate is provided on the bracket.
[0020] By adopting the above technical solution, the reduction motor is started, the reduction motor drives the winding roller to rotate, and then the winding roller unwinds the pipe to realize automatic loading of the pipe, saving time and labor, and helping to improve the cutting efficiency of the pipe.
[0021] In a specific feasible implementation scheme, a material receiving frame is provided on one side of the workbench, a conveyor belt for guiding the pipes into the material receiving frame is provided on the workbench, a power component for driving the conveyor belt is provided on the workbench, a receiving plate for supporting the pipes is provided in the material receiving frame, a material guiding component for guiding the pipes to the receiving plate is provided on the side wall of the material receiving frame, and a binding component for bundling the stacked pipes is provided on the receiving plate.
[0022] By adopting the above technical solution, the power component is used to drive the conveyor belt to transport the cut pipes into the conveying frame, and then the material guide component is used to guide the pipes into and stack them on the receiving plate. Finally, the binding component is used to bind the pipes stacked on the receiving plate, which helps to avoid manual material collection and save time and effort.
[0023] In a specific possible implementation scheme, the material guide assembly includes a servo motor, a lifting screw, a slider, a guide rod, a guide block, a material guide plate, a material baffle plate, a winding motor and a winding rope, the servo motor is arranged on the inner side wall of the material receiving frame, the driving shaft of the servo motor is coaxially and fixedly connected to the lifting screw, the free end of the lifting screw is rotatably connected to the inner side wall of the material receiving frame, the slider is threadedly connected to the lifting screw, the inner side wall of the material receiving frame is provided with a sliding groove for the slider to slide, the guide rod is arranged on the inner side wall of the material receiving frame, the guide block is slidably connected to the guide rod, the guide block and the slider are arranged opposite to each other, and the guide plate is tilted between the opposite side walls of the guide block and the slider;
[0024] The material baffle is hingedly connected to the side wall of the material guide plate away from the conveyor belt through a torsion spring. The winding motor is arranged on the bottom wall of the material guide plate. The driving shaft of the winding motor is provided with a winding disk. One end of the winding rope is wound and connected to the winding disk, and the other end of the winding rope is connected to the bottom wall of the material baffle.
[0025] By adopting the above technical solution, the conveyor belt transmits the cut pipe fittings toward the receiving frame, and then the pipe fittings transported by the conveyor belt are supported by the guide plate and the baffle plate; then the servo motor is started, and the servo motor drives the lifting screw to rotate, and then the lifting block moves down in the lifting slot, and at the same time, the guide plate moves down synchronously with the lifting block; until the guide plate is moved to a position close to the receiving plate, the winding motor is started, and the winding motor drives the winding disk to rotate, and then the winding disk winds the winding rope, so that the free end of the baffle plate rotates toward the receiving plate until the surface of the baffle plate is flush with the surface of the guide plate. The pipe slides onto the receiving plate under the action of its own gravity and the action of the inclined guide plate and baffle plate, and finally realizes the automatic collection of the pipe, which helps to improve the efficiency of pipe cutting.
[0026] In a specific possible implementation scheme, the tying assembly includes a driving cylinder, a tying block, a plurality of pneumatic clamps, a plurality of tying belts, a plurality of tying cylinders, and a hot melt block connected to the piston rod of the tying cylinder. The driving cylinder is arranged on the side wall of the material receiving frame, the piston rod of the driving cylinder is connected to the tying block, the plurality of pneumatic clamps are arranged on the side wall of the tying block, the plurality of tying belts are located on the receiving plate, the inner walls on both sides of the material receiving frame are provided with elastic clamps for clamping the tying belts, and a tying space for stacking a plurality of pipes is formed between the plurality of tying belts.
[0027] The pneumatic clamps, the binding straps and the binding cylinders correspond to each other one by one. The pneumatic clamps are used to clamp the binding straps. The binding cylinders and the pneumatic clamps are arranged opposite to each other in the vertical direction. The pneumatic clamps are used to clamp the binding straps. The hot melt block is used to weld the two free ends of the binding straps together.
[0028] By adopting the above technical solution, when the pipes on the receiving plate are stacked to a certain height, the driving cylinder is started, and the piston rod of the driving cylinder is extended, so that the binding block moves to the inner wall of one side of the receiving frame to a suitable position so that the clamping fingers of the pneumatic clamp can clamp the free end of one side of the binding belt; then the piston rod of the driving cylinder is continued to be started and extended, so that the two free ends of the binding belt are close to each other, and the binding cylinder is started, and the piston rod of the binding cylinder is extended, so that the hot melt block will abut the side wall of one free end of the binding belt against the side wall of the other free end of the binding belt; finally, the two free ends of the binding belt are hot-melt connected by the hot melt block, thereby realizing automatic binding of the cut pipes, saving time and effort, and helping to improve the efficiency of pipe cutting.
[0029] In summary, this application includes at least one of the following beneficial technical effects:
[0030] 1. When the cutter cuts the pipe, the limit assembly is used to fix the pipe, which helps to avoid deformation of the soft pipe during the cutting process and helps to improve the cutting effect and efficiency of the soft pipe;
[0031] 2. As the guide wheel rotates, the friction between the guide wheel and the pipe wall provides feeding force for the pipe to move along its own length, so as to move the pipe under the cutter, realizing automatic feeding of the pipe;
[0032] 3. Use a hot melt block to hot-melt the two free ends of the binding tape to connect them, realizing automatic binding of the cut pipes, saving time and effort, and helping to improve the efficiency of pipe cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a schematic diagram of the overall structure of the pipe cutting device in an embodiment of the present application.
[0034] Figure 2 This is a schematic diagram of the specific structure of the height adjustment component in the embodiment of the present application.
[0035] Figure 3 For the Figure 2 Schematic diagram of the cross-sectional structure along the AA direction.
[0036] Figure 4 This is a schematic diagram of the specific structure of the limit assembly in the embodiment of the present application.
[0037] Figure 5This is a schematic diagram of the specific structure of the material receiving frame in the embodiment of the present application.
[0038] Figure 6 For the Figure 5 Schematic diagram of the cross-sectional structure along the BB direction.
[0039] Figure 7 For the Figure 5 Schematic diagram of the cross-sectional structure in the CC direction.
[0040] Figure 8 This is a schematic diagram of the specific structure that reflects the positional relationship between the binding block, pneumatic clamp and hot melt block in the embodiment of the present application.
[0041] Explanation of the accompanying symbols: 1. Workbench; 2. Power motor; 3. Cutter; 4. Clamping seat; 5. Traveling assembly; 51. Traveling motor; 52. Guide wheel; 53. Clamping groove; 54. Cavity; 55. Guide port; 6. Abutment; 61. Adjusting cylinder; 62. Positioning wheel; 63. Support plate; 64. Positioning block; 7. Limiting assembly; 71. Limiting seat; 72. Support; 73. Limiting cylinder; 74. Limiting block; 75. Limiting rod; 76. Limiting groove; 77. Cutting groove; 78. Through hole; 79. Limiting hole; 8. Mounting plate; 9. Flange plate; 10. Bolt; 11. Height adjustment assembly; 111. Lifting seat; 112. Lifting cylinder; 113. Lifting block; 114. Lifting trough; 12. Buffer tube; 13. Material receiving frame; 14. Conveyor belt; 15. Power assembly; 16. Adapter plate; 161. Jack; 162. Yield; 17. Material guide assembly; 171. Servo motor; 172. Lifting screw; 173. Slider; 174. Guide rod; 175. Guide block; 176. Material guide plate; 177. Material baffle; 178. Winding motor; 179. Winding rope; 18. Slide; 19. Winding reel; 20. Bracket; 21. Reducer motor; 22. Binding assembly; 221. Drive cylinder; 222. Binding block; 223. Pneumatic clamp; 224. Binding belt; 225. Binding cylinder; 226. Hot melt block; 227. Elastic clamp. DETAILED DESCRIPTION
[0042] The following is combined with Figure 1-8 This application is described in further detail.
[0043] The embodiment of the present application discloses a pipe cutting device. Figure 1The pipe cutting device includes a workbench 1, on which a power motor 2 is provided. The drive shaft of the power motor 2 is coaxially fixedly connected with a disc-shaped cutter 3. A clamping seat 4 is fixedly installed on the workbench 1. The length direction of the clamping seat 4 is in the same direction as the axial direction of the cutter 3. The clamping seat 4 is provided with a walking component 5 for driving the pipe to move along the axial direction of the cutter 3. The pipe in this embodiment is a metal hose. The side wall of the clamping seat 4 is provided with a limiting component 7 for preventing the pipe from deforming. The workbench 1 is provided with a height adjustment component 11 for driving the power motor 2 to rise and fall.
[0044] During cutting, the pipe is placed on the clamping seat 4, and the walking assembly 5 is used to drive the pipe to move along the axial direction of the cutter 3 until the part to be cut on the pipe moves below the cutter 3. The pipe is limited and fixed by the limiting assembly 7. At this time, the height adjustment assembly 11 can be used to drive the power motor 2 to move downward. While the power motor 2 moves downward, the power motor 2 drives the cutter 3 to rotate to achieve fixed-length cutting of the pipe. By limiting and fixing the pipe before cutting the pipe, it helps to avoid deformation of the cutter 3 when cutting the pipe, and the cutting effect is good, thereby improving the cutting efficiency of the pipe.
[0045] Reference Figure 1 In this embodiment, a loading assembly is provided on one side of the workbench 1, and the loading assembly is arranged on the side of the clamping seat 4 away from the cutter 3. The loading assembly is used to automatically transport the rolled pipe to the clamping seat 4, which saves time and effort and helps to improve the cutting efficiency of the pipe.
[0046] The loading assembly includes a bracket 20, a winding roller and a reduction motor 21. The bracket 20 is arranged on one side of the workbench 1. The winding roller is rotatably connected to the bracket 20. The axial direction of the winding roller is perpendicular to the traveling direction of the pipe. One end of the pipe is wound and connected to the winding roller, and the other end of the pipe extends to the clamping seat 4. The body of the reduction motor 21 is fixedly set on the bracket 20, and the drive shaft of the reduction motor 21 is coaxially fixedly connected to the winding roller; start the reduction motor 21, the reduction motor 21 drives the winding roller to rotate, and the winding roller unwinds the pipe, thereby realizing automatic loading of the pipe, replacing manual loading, saving time and effort, and helping to improve the cutting efficiency of the pipe.
[0047] Reference Figure 2 and Figure 3The walking assembly 5 includes a traveling motor 51 and a guide wheel 52. A clamping groove 53 is provided on the top surface of the clamping seat 4. The length direction of the clamping groove 53 is in the same direction as the axial direction of the cutter 3. The clamping groove 53 is used to accommodate the pipe. A cavity 54 is provided inside the clamping seat 4. The body of the traveling motor 51 is fixedly installed on the wall of the cavity 54. In this embodiment, the body of the traveling motor 51 can also be arranged on the outer wall of the clamping seat 4. The driving shaft of the traveling motor 51 is coaxially fixedly connected with the guide wheel 52. The groove wall of the clamping groove 53 opposite to its groove is provided with a guide opening 55. The clamping groove 53 is connected with the cavity 54 through the guide opening 55. The guide wheel 52 is vertically arranged, and part of the side wall of the guide wheel 52 passes through the guide opening 55 and extends into the clamping groove 53.
[0048] When the pipe is located within the clamping groove 53, the pipe wall abuts against the peripheral wall of the guide wheel 52. The travel motor 51 then drives the guide wheel 52 to rotate, generating friction between the guide wheel 52 and the pipe wall. This, in turn, causes the pipe to slide within the clamping groove 53 via the guide wheel 52, thereby moving the portion of the pipe to be cut below the cutter 3. In this embodiment, the number of revolutions of the guide wheel 52 driven by the travel motor 51 is controlled to control the length of the pipe movement, thereby achieving automatic, fixed-length cutting of the pipe, resulting in high cutting efficiency.
[0049] In order to further improve the stability of the conveying pipe, the clamping seat 4 is provided with an abutment 6 for abutting the pipe wall against the peripheral wall of the guide wheel 52, which helps to always abut the pipe against the peripheral wall of the guide wheel 52, and then as the guide wheel 52 rotates, the part of the pipe to be cut can be accurately conveyed to the bottom of the cutter 3, which helps to improve the cutting efficiency.
[0050] Reference Figure 3 The abutment 6 includes an adjusting cylinder 61 and a positioning wheel 62. A support plate 63 is provided on the workbench 1 and on both sides of the clamping seat 4. The support plate 63 is arranged in an L shape. The horizontal end of the support plate 63 is detachably mounted on the top surface of the workbench 1. A positioning block 64 is slidingly arranged between the opposite side walls of the two support plates 63. The adjusting cylinder 61 is arranged vertically, and the cylinder body of the adjusting cylinder 61 is fixedly mounted on the side wall of one of the support plates 63. The piston rod of the adjusting cylinder 61 is connected to the top surface of the positioning block 64, and the positioning wheel 62 is rotatably connected to the bottom wall of the positioning block 64. The positioning wheel 62 is located above the clamping seat 4, and the positioning wheel 62 and the guide wheel 52 are arranged relatively to each other up and down.
[0051] Start the adjusting cylinder 61, which drives the positioning block 64 to move down to a suitable height, so that a limiting space for positioning the pipe is formed between the positioning wheel 62 and the guide wheel 52; by abutting the peripheral wall of the positioning wheel 62 against the pipe wall, the peripheral wall of the guide wheel 52 is always abutted against the pipe wall of the pipe, which helps to avoid the generation of a gap between the pipe and the guide wheel 52, which may cause the pipe to be unable to move in the clamping groove 53.
[0052] Reference Figure 1 and Figure 4 The limit assembly 7 includes a limit seat 71, which is arranged on the side of the discharge end of the clamping seat 4. The limit seat 71 is located below the cutter 3. The side wall of the limit seat 71 is provided with a mounting plate 8. The end walls on both sides of the mounting plate 8 are integrally formed with flange plates 9. The flange plates 9 are arranged perpendicular to the mounting plates 8. The flange plates 9 are used to abut against the side walls of the clamping seat 4. The flange plates 9 are fixedly installed on the side walls of the clamping seat 4 by bolts 10, thereby fixing the limit seat 71 on the side walls of the clamping seat 4.
[0053] The top surface of the limit seat 71 is provided with a limit groove 76 for accommodating the pipe. The side wall of the mounting plate 8 is provided with a through hole 78. The limit groove 76 communicates with the clamping groove 53 through the through hole 78. During the movement of the pipe in the clamping groove 53, the pipe passes through the through hole 78 and moves into the limit groove 76 until the cut portion of the pipe moves below the cutter 3, at which point the pipe is stopped from moving. The surface of the limit seat 71 is provided with a cutting groove 77 perpendicular to the limit groove 76. The cutting groove 77 is connected to the limit groove 76 and is used to allow the cutter 3 to move downward and cut the pipe groove.
[0054] A support 72 is provided on the workbench 1 and on one side of the limit seat 71. A limit cylinder 73 is fixedly installed on the top surface of the support 72. The extension and contraction direction of the piston rod of the limit cylinder 73 is perpendicular to the moving direction of the pipe. The piston rod of the limit cylinder 73 is connected to the limit block 74. The limit block 74 is fixed with two limit rods 75 that are oppositely arranged and parallel to each other toward the side wall of the limit seat 71. The side wall of the limit seat 71 is provided with a limit hole 79 for the two limit rods 75 to be inserted into the limit groove 76.
[0055] When the piston rod of the limiting cylinder 73 extends, the limiting cylinder 73 drives the limiting block 74 to move toward the limiting seat 71, so that the two limiting rods 75 pass through the two limiting holes 79 and are inserted into the limiting groove 76, so that the pipe in the limiting groove 76 abuts against the groove wall of the limiting groove 76 adjacent to the groove opening, thereby achieving the positioning of the pipe. The cutter 3 is then driven downward, so that the cutter 3 moves down to between the two limiting rods 75 in the limiting groove 76. Then, as the cutter 3 rotates, the pipe is cut. In this embodiment, the two limiting rods 75 are used to limit and fix the pipe, minimizing deformation of the cutter 3 when cutting the pipe, which helps to improve the cutting effect and efficiency of the pipe.
[0056] Reference Figure 2 The height adjustment component 11 includes a lifting seat 111 and a lifting cylinder 112. The lifting seat 111 is fixedly installed and connected to the workbench 1. The lifting seat 111 and the lifting cylinder 112 are both vertically arranged. The cylinder body of the lifting cylinder 112 is fixedly installed on the side wall of the lifting seat 111. The piston rod of the lifting cylinder 112 is connected to the lifting block 113. The side wall of the lifting seat 111 is provided with a lifting groove 114 for the sliding of the lifting block 113 in the vertical direction. The body of the power motor 2 is fixedly installed on the side wall of the lifting block 113; the lifting cylinder 112 is started, and the piston rod of the lifting cylinder 112 is lifted and lowered, driving the lifting block 113 to lift and lower in the lifting groove 114, thereby realizing the height adjustment of the power motor 2, so that the cutter 3 can be adjusted to a suitable height to cut the pipe.
[0057] In this embodiment, in order to improve the stability of the cutter 3 in cutting the pipe, a vertically arranged buffer tube 12 is fixed on the side wall of the lifting seat 111, and the bottom end of the buffer tube 12 is connected to the lifting block 113. A buffer spring is provided inside the buffer tube 12, and the two ends of the buffer spring are connected to the inner tube wall of the buffer tube 12. The expansion and contraction direction of the buffer spring is in the same direction as the expansion and contraction direction of the buffer tube 12; as the lifting block 113 rises and falls, the buffer tube 12 is compressed or stretched, and the buffer spring moves synchronously with the buffer tube 12, and then the good elastic force of the buffer spring is utilized to make the lifting block 113 rise and fall stably.
[0058] Reference Figure 1 、 Figure 5 and Figure 6 A material receiving frame 13 is provided on one side of the discharge end of the workbench 1, and a receiving plate 16 is provided in the material receiving frame 13. A conveyor belt 14 is provided on the surface of the workbench 1 and close to the cutter 3. A power component 15 for driving the conveyor belt 14 is provided on the workbench 1. The transmission direction of the conveyor belt 14 is perpendicular to the axial direction of the cutter 3; the power component 15 is used to drive the conveyor belt 14 so that the cut pipes are transported to the material receiving frame 13 in sequence. A material guide component 17 is provided on the side wall of the material receiving frame 13 to guide the pipes to the receiving plate 16, and a tying component 22 is provided on the receiving plate 16 to bundle the stacked pipes; when the pipes on the receiving plate 16 are stacked to a certain height, the tying component 22 is used to automatically tie the stacked pipes, which saves time and effort and helps to improve the cutting efficiency of pipe fittings.
[0059] Reference Figure 6 and Figure 7The material guide assembly 17 includes a servo motor 171, a lifting screw 172, a material guide plate 176, a material baffle 177, a winding motor 178 and a winding rope 179. The body of the servo motor 171 is fixedly arranged on the side wall of the material receiving frame 13, the lifting screw 172 is vertically arranged and rotatably connected to the inner wall of the material receiving frame 13, the driving shaft of the servo motor 171 is fixedly connected to the top of the lifting screw 172, and a slider 173 is threadedly connected to the lifting screw 172. The inner wall of the material receiving frame 13 is provided with a slide groove 18 for sliding the slider 173 in the vertical direction. The inner wall of the material receiving frame 13 is fixedly provided with a guide rod 174 arranged opposite to the lifting screw 172 and parallel to each other. A guide block 175 is slidably provided on the guide rod 174, and the guide block 175 and the slider 173 are arranged opposite to each other.
[0060] The material guide plate 176 is tiltedly arranged between the opposite side walls of the guide block 175 and the slider 173, with the lower end of the material guide plate 176 facing the inner bottom wall of the material receiving frame 13, and the lower end of the material guide plate 176 away from the conveyor belt 14. The lower end of the material guide plate 176 is hingedly connected to the material baffle plate 177 through a torsion spring; the elastic force of the torsion spring is used to keep the material baffle plate 177 in a vertical state, so that a material support space is formed between the material baffle plate 177 and the material guide plate 176, and then the cut pipes transported to the material receiving frame 13 through the conveyor belt 14 fall onto the support plate. At this time, the material baffle plate 177 is used to help prevent the pipes from falling.
[0061] After the pipe is located on the guide plate 176, the servo motor 171 is started, and the servo motor 171 drives the lifting screw 172 to rotate, so that the slider 173 moves downward in the slide groove 18, and then the guide plate 176 moves downward synchronously with the slider 173 until the guide plate 176 moves down to a suitable height. The servo motor 171 stops driving the lifting screw 172 to rotate, so that the guide plate 176 stops moving downward.
[0062] In this embodiment, the body of the winding motor 178 is fixedly mounted on the bottom wall of the guide plate 176, and the driving shaft of the winding motor 178 is coaxially fixedly connected to the winding disc 19. One end of the winding rope 179 is wound around and connected to the winding disc 19, and the other end of the winding rope 179 is connected to the bottom wall of the baffle plate 177. After the guide plate 176 moves down to a suitable height, the winding motor 178 is started, and the receipt motor drives the winding disc 19 to rotate, and then the winding disc 19 winds up the winding rope 179, and the baffle plate 177 is pulled toward The pipe is then lowered onto the receiving plate 16 by adjusting the height of the guide plate 176 and then lowering the pipe onto the receiving plate 16, thereby preventing the pipe from falling too high on the receiving plate 16 and causing the position of the free end of the pipe on the receiving plate 16 to change, so that the pipe can be tied, which helps to improve the efficiency of pipe cutting.
[0063] In this embodiment, rubber blocks can be provided along the circumference of the top edge of the receiving plate 16; the rubber blocks are used to limit the pipes on the receiving plate 16, which helps to prevent the pipes on the receiving plate 16 from rolling into the material receiving frame 13.
[0064] Reference Figure 7 and Figure 8 The tying assembly 22 includes a driving cylinder 221, a tying block 222, a plurality of pneumatic clamps 223, a plurality of tying belts 224, a plurality of tying cylinders 225 and a hot melt block 226 connected to the piston rod of the tying cylinder 225. The driving cylinder 221 is horizontally arranged on the side wall of the material receiving frame 13. The piston rod of the driving cylinder 221 is fixedly connected to the tying block 222. The length direction of the tying block 222 is in the same direction as the length direction of the cut pipe. A plurality of pneumatic clamps 223 are evenly distributed on the side wall of the tying block 222 and are arrayed along the length direction of the tying block 222.
[0065] In this embodiment, a number of binding straps 224 correspond one-to-one to a number of pneumatic clamps 223, and a number of binding straps 224 are arranged in an "inverted shape". The inner walls on both sides of the material receiving frame 13 are evenly distributed in an array along the vertical direction. The two free ends of the binding straps 224 correspond one-to-one to the inner walls on both sides of the material receiving frame 13, and the elastic clamps 227 are used to clamp the binding straps 224; the pipes on the receiving plate 16 guided by the guide plate 176 fall onto the horizontal side walls of the number of binding straps 224.
[0066] Several tying cylinders 225 correspond one to one with several pneumatic clamps 223 respectively. The cylinder body of the tying cylinder 225 is set on the side wall of the tying block 222 away from the pneumatic clamps 223. The piston rod of the tying cylinder 225 passes through the side wall of the tying block 222 and is connected to the hot melt block 226. A heating wire is provided in the hot melt block 226. When the heating wire is energized, the hot melt block 226 generates heat.
[0067] When the pipes on the plurality of binding bands 224 are stacked to a suitable height, the driving cylinder 221 is started, and the piston rod of the driving cylinder 221 is extended, so that the hot melt block 226 moves toward one of the free end side walls of the binding band 224, so that the pneumatic clamp 223 clamps one of the free end side walls of the binding band 224; then the driving cylinder 221 continues to drive the hot melt block 226 to move, so that the two free end side walls of the binding band 224 approach each other; until the distance between the two free end side walls of the binding band 224 reaches When it reaches the appropriate distance, the binding cylinder 225 is started, and the binding cylinder 225 drives the hot melt block 226 to move toward the two free end side walls of the binding belt 224, so that the two free end side walls of the binding belt 224 abut against each other, and by heating the hot melt block 226, the two free end side walls of the binding belt 224 are heated and melted under the high temperature of the hot melt block 226, and finally the automatic binding of the pipes stacked on the receiving plate 16 is realized to replace manual material collection and binding, saving time and effort, and helping to improve the efficiency of pipe cutting.
[0068] Reference Figure 6 A vertically arranged jack 161 is fixed to the bottom wall of the receiving frame 13, and the piston rod of the jack 161 is connected to the bottom surface of the receiving plate 16; after the pipes stacked on the receiving plate 16 are tied, the jack 161 is started to drive the receiving plate 16 to move upward so that personnel can take out the tied pipe stack.
[0069] In this embodiment, the side wall of the receiving plate 16 is provided with a clearance opening 162 for the clamp to pass through, so that when the receiving plate 16 moves upward, the clamp passes through the clearance opening 162, allowing the binding belt 224 to move upward stably.
[0070] The implementation principle of a pipe cutting device in an embodiment of the present application is: after placing the pipe in the clamping groove 53, start the adjusting cylinder 61 to move the positioning wheel 62 downward, and then the pipe is abutted between the opposite side walls of the positioning wheel 62 and the guide wheel 52 through the positioning wheel 62. At this time, the reduction motor 21 can be started, and the reduction motor 21 drives the guide wheel 52 to rotate, and then the guide wheel 52 provides the pipe with a feed force to move toward the cutter 3, so that the cutting point of the pipe is moved below the cutter 3, and at the same time, the free end of the pipe passes through the through hole 78 and moves into the limit groove 76.
[0071] The limiting cylinder 73 is then activated, and its piston rod extends, causing the two limiting rods 75 to pass through the two limiting holes 79, respectively. The two limiting rods 75 then abut the pipe against the wall of the limiting groove 76. At this point, the lifting cylinder 112 is activated, driving the lifting block 113 downward within the lifting groove 114, causing the power motor 2 to move downward, and the cutter 3 to move downward synchronously with the power motor 2. As the power motor 2 moves downward, the power motor 2 drives the cutter 3 to rotate, thereby achieving a fixed-length cut of the pipe. The two limiting rods 75 secure the pipe, helping to prevent deformation of the pipe when the cutter 3 cuts it, thereby improving the cutting effect and efficiency of the pipe.
[0072] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A pipe cutting device, comprising a workbench (1), a power motor (2) and a cutter (3), wherein the drive shaft of the power motor (2) is coaxially fixedly connected to the cutter (3), and characterized in that: It also includes a clamping seat (4), the clamping seat (4) is provided with a walking assembly (5) for driving the pipe to move in the direction of the cutter (3), the side wall of the clamping seat (4) is provided with a limit assembly (7) for preventing the pipe from being deformed, and the workbench (1) is provided with a height adjustment assembly (11) for driving the power motor (2) to rise and fall; A material receiving frame (13) is provided on one side of the workbench (1), a receiving plate (16) for supporting pipes is provided in the material receiving frame (13), a binding assembly (22) for binding the stacked pipes is provided on the receiving plate (16), the binding assembly (22) comprises a driving cylinder (221), a binding block (222), a plurality of pneumatic clamps (223), a plurality of binding belts (224), a plurality of binding cylinders (225) and a hot melt block (226) connected to the piston rod of the binding cylinder (225), the driving cylinder (221) is provided on the side wall of the material receiving frame (13), The piston rod of the driving cylinder (221) is connected to the binding block (222), the plurality of pneumatic clamps (223) are arranged on the side wall of the binding block (222), the plurality of binding belts (224) are located on the receiving plate (16), the inner walls on both sides of the receiving frame (13) are provided with elastic clamps (227) for clamping the binding belts (224), and the plurality of binding belts (224) enclose a binding space for stacking a plurality of pipes; The plurality of pneumatic clamps (223), the plurality of binding belts (224) and the plurality of binding cylinders (225) correspond to each other one by one. The pneumatic clamps (223) are used to clamp the binding belts (224). The binding cylinders (225) and the pneumatic clamps (223) are arranged opposite to each other in a vertical direction. The hot melt block (226) is used to weld the two free ends of the binding belts (224) together.
2. The pipe cutting device according to claim 1, characterized in that: The traveling assembly (5) comprises a traveling motor (51) and a guide wheel (52); the clamping seat (4) is provided with a clamping groove (53) for accommodating a pipe; a cavity (54) is provided in the clamping seat (4); the traveling motor (51) is arranged in the cavity (54); the driving shaft of the traveling motor (51) is coaxially fixedly connected to the guide wheel (52); the groove wall of the clamping groove (53) opposite to its groove opening is provided with a guide opening (55) communicating with the cavity (54); the side wall of the guide wheel (52) passes through the guide opening (55) and extends into the clamping groove (53); the clamping seat (4) is provided with an abutment member (6) for abutting the pipe wall against the peripheral wall of the guide wheel (52).
3. The pipe cutting device according to claim 2, characterized in that: The abutment member (6) includes an adjusting cylinder (61) and a positioning wheel (62). Support plates (63) are provided on both sides of the clamping seat (4) on the workbench (1). Positioning blocks (64) are slidingly provided between the opposite side walls of the two support plates (63). The adjusting cylinder (61) is provided on the side wall of one of the support plates (63). The piston rod of the adjusting cylinder (61) is connected to the positioning block (64). The positioning wheel (62) is rotatably connected to the side wall of the positioning block (64). The positioning wheel (62) and the guide wheel (52) are arranged relative to each other, and the positioning wheel (62) abuts against the pipe wall of the pipe.
4. The pipe cutting device according to claim 1, characterized in that: The limiting assembly (7) comprises a limiting seat (71), a support (72), a limiting cylinder (73), a limiting block (74) and two limiting rods (75). The limiting seat (71) is arranged on the side wall of the clamping seat (4). The limiting seat (71) is provided with a limiting groove (76) for accommodating the pipe. The limiting seat (71) is provided with a cutting groove (77) for accommodating the cutter (3). The cutting groove (77) is communicated with the limiting groove (76). The side wall of the limiting seat (71) is provided with a through hole (78) for the pipe to pass through. The limiting groove (76) is connected to the through hole (78) through the through hole (78). The clamping groove (53) is connected, the support (72) is arranged on the workbench (1), the limiting cylinder (73) is arranged on the support (72), the piston rod of the limiting cylinder (73) is connected to the limiting block (74), the two limiting rods (75) are relatively arranged on the side wall of the limiting block (74), the side wall of the limiting seat (71) is provided with a limiting hole (79) for the limiting rod (75) to pass through, the cutting groove (77) is located between the two limiting holes (79), the limiting rod (75) passes through the limiting hole (79) and presses the pipe against the groove wall of the limiting groove (76).
5. The pipe cutting device according to claim 1, characterized in that: The height adjustment assembly (11) comprises a lifting seat (111) and a lifting cylinder (112); the lifting seat (111) is arranged on a workbench (1); the lifting cylinder (112) is arranged on a side wall of the lifting seat (111); a piston rod of the lifting cylinder (112) is connected to a lifting block (113); a lifting groove (114) for the lifting block (113) to slide is provided on the side wall of the lifting seat (111); and the power motor (2) is arranged on the side wall of the lifting block (113).
6. The pipe cutting device according to claim 5, characterized in that: A buffer tube (12) is provided on the side wall of the lifting seat (111), the free end of the buffer tube (12) is connected to the lifting block (113), a buffer spring is provided in the buffer tube (12), and both ends of the buffer spring are connected to the tube wall of the buffer tube (12).
7. The pipe cutting device according to claim 1, characterized in that: The workbench (1) is provided with a bracket (20) at one side of its feed end, a winding roller for winding the pipe is rotatably connected to the bracket (20), and a reduction motor (21) for driving the winding roller to rotate is provided on the bracket (20).
8. The pipe cutting device according to claim 1, characterized in that: The workbench (1) is provided with a conveyor belt (14) for guiding the pipe into the receiving frame (13), the workbench (1) is provided with a power assembly (15) for driving the conveyor belt (14), and the side wall of the receiving frame (13) is provided with a material guide assembly (17) for guiding the pipe to the receiving plate (16).
9. The pipe cutting device according to claim 8, characterized in that: The material guide assembly (17) includes a servo motor (171), a lifting screw (172), a slider (173), a guide rod (174), a guide block (175), a material guide plate (176), a material blocking plate (177), a winding motor (178) and a winding rope (179). The servo motor (171) is arranged on the inner side wall of the material receiving frame (13). The driving shaft of the servo motor (171) is coaxially fixedly connected to the lifting screw (172). The free end of the lifting screw (172) is connected to the inner side wall of the material receiving frame (13). The inner side wall is rotatably connected, the slider (173) is threadedly connected to the lifting screw (172), the inner side wall of the material receiving frame (13) is provided with a slide groove (18) for the slider (173) to slide, the guide rod (174) is arranged on the inner side wall of the material receiving frame (13), the guide block (175) is slidably connected to the guide rod (174), the guide block (175) and the slider (173) are arranged opposite to each other, and the guide plate (176) is tilted between the opposite side walls of the guide block (175) and the slider (173); The material blocking plate (177) is hingedly connected to the side wall of the material guide plate (176) away from the conveyor belt (14) through a torsion spring, and the winding motor (178) is arranged on the bottom wall of the material guide plate (176). The driving shaft of the winding motor (178) is provided with a winding disk (19), one end of the winding rope (179) is wound around the winding disk (19), and the other end of the winding rope (179) is connected to the bottom wall of the material blocking plate (177).
Citation Information
Patent Citations
Hydraulic hose cutting system
CN112476581A
Pipe cutting machine
CN213672142U
Pipe cutting and discharging device of elevator
CN215468444U