An automatic stacking machine device for lead-acid battery production

Abstract

The present invention discloses an automatic stacking machine device for lead-acid battery production, and relates to the technical field of automatic battery conveying equipment. The present invention comprises a frame, on which a roller conveyor for conveying lead-acid batteries is arranged, an automatic stacking and boxing mechanism is arranged at the end of the conveying direction of the roller conveyor in the frame, a stacking container is arranged in the frame and at the lower side of the automatic stacking and boxing mechanism, and the automatic stacking and boxing mechanism is used to load the lead-acid batteries into the stacking container. The device first controls the piston rod of the cylinder to extend so that the movable push plate and the movable top plate clamp the lead-acid battery and move to the top of the unloading slot, and then controls the piston rod of the cylinder to shorten so that the lead-acid battery automatically enters the stacking container, thereby realizing the stacking and boxing of the lead-acid batteries, with a high degree of automation, and improving the efficiency of the stacking and boxing of the lead-acid batteries.

Description

Technical Field

[0001] The invention belongs to the technical field of automatic battery conveying equipment, and in particular relates to an automatic stacking machine device for producing lead-acid batteries. Background Art

[0002] As a device that can store electrical energy as chemical energy and convert chemical energy into electrical energy again when it needs to be discharged, batteries are widely used in the fields of automotive batteries and electric vehicle batteries. After the batteries are assembled, they need to be packed in cartons and shipped. Before packing, a pallet or other carrier is placed on the platform, and then the batteries are stacked manually. After the stacking is completed, elastic cloth or plastic film is wrapped around the outside of the battery pile, and then the packaging cartons are put in, and then the cartons are packed and shipped.

[0003] The problems existing in the prior art are as follows: after the batteries are assembled, they are transported to the recycling position via a conveyor belt and then manually stacked, which is time-consuming and labor-intensive, with high labor intensity and low work efficiency; when the batteries are manually transported, the hands are unevenly stressed and the transfer is unstable, and strong impacts are prone to occur during stacking, damaging the internal cells of the battery, thereby causing sudden accidents and unnecessary economic losses. Therefore, it is necessary to improve the prior art to solve the above technical problems.

[0004] The existing published patent CN202021137034.2 discloses a battery automatic palletizer, which includes a frame, and a conveying mechanism and a lifting mechanism arranged thereon, wherein the conveying mechanism is arranged horizontally, the lifting mechanism is arranged in the conveying mechanism, and the conveying mechanism can drive the lifting mechanism to move horizontally, and the conveying mechanism includes a first conveying mechanism and a second conveying mechanism, the first conveying mechanism and the second conveying mechanism are arranged perpendicular to each other and distributed and fixed on the frame; a clamping mechanism is arranged below the lifting mechanism, the lifting mechanism and the clamping mechanism are connected by a transfer mechanism, and the clamping mechanism can rotate in the horizontal direction. The utility model can realize the clamping and palletizing of batteries, facilitate the later packaging and transportation, and greatly improve the production efficiency.

[0005] However, the electrical equipment for palletizing lead-acid batteries in the above disclosed technology has a low degree of automation. Summary of the invention

[0006] The object of the present invention is to provide an automatic stacking machine device for the production of lead-acid batteries, by arranging a roller conveyor for conveying lead-acid batteries on a frame, an automatic stacking and packing mechanism is arranged at the end of the conveying direction of the roller conveyor in the frame, and a stacking container is arranged in the frame and at the lower side of the automatic stacking and packing mechanism, so as to solve the above-mentioned problems.

[0007] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0008] The present invention discloses an automatic stacking machine device for producing lead-acid batteries, comprising a frame; a roller conveyor for conveying lead-acid batteries is arranged on the frame; an automatic stacking and packing mechanism is arranged at the end of the conveying direction of the roller conveyor in the frame; a stacking container is arranged in the frame and at the lower side of the automatic stacking and packing mechanism; the automatic stacking and packing mechanism is used to load the lead-acid batteries into the stacking container.

[0009] As a preferred technical solution of the present invention, the automatic stacking and boxing mechanism includes a vertical support plate, a spring, a movable top plate, a third horizontal rotating rod, a cylinder, and a blanking plate; the vertical mounting plate is fixedly installed in the frame; both ends of one side of the vertical support plate are fixedly connected to the first vertical mounting plate; one end of the spring is fixedly connected to the vertical support plate; and the other end of the spring is fixedly connected to the movable top plate.

[0010] As a preferred technical solution of the present invention, two horizontal support plates are symmetrically fixedly connected to one side of the vertical support plate; a second vertical mounting plate is fixedly connected to one end of the upper surface of the horizontal support plate; a first horizontal rotating rod is rotatably installed between the two first vertical mounting plates; and a second horizontal rotating rod is rotatably installed between the second vertical mounting plate and the vertical support plate.

[0011] As a preferred technical solution of the present invention, vertical positioning plates are fixedly connected to both sides of the movable top plate; and positioning through grooves are formed on the vertical positioning plates.

[0012] As a preferred technical solution of the present invention, the third horizontal rotating rod is rotatably mounted on the second vertical mounting plate and the vertical supporting plate; one end of the third horizontal rotating rod is fixedly connected to a limiting plate; the limiting plate movably passes through the positioning slot to cooperate with the vertical positioning plate.

[0013] As a preferred technical solution of the present invention, the third horizontal rotating rod is fixedly connected with a first gear; the second horizontal rotating rod is fixedly connected with a second gear and a first bevel gear; the first horizontal rotating rod is symmetrically fixedly connected with two second bevel gears; the first gear is meshingly connected with the second gear; the first bevel gear is meshingly connected with the second bevel gear.

[0014] As a preferred technical solution of the present invention, the cylinder is fixedly installed in the frame; the piston rod at the output end of the cylinder is horizontally arranged; the end of the piston rod is fixedly connected with a movable push plate that matches the lead-acid battery.

[0015] As a preferred technical solution of the present invention, a connecting plate is provided on the top of the movable push plate; one side of the connecting plate is symmetrically fixedly connected to two horizontal connecting rods; one end of the horizontal connecting rod is fixedly connected to a horizontal rack.

[0016] As a preferred technical solution of the present invention, two third gears are symmetrically fixedly connected to the first horizontal rotating rod; and the horizontal rack is meshingly connected with the third gears.

[0017] As a preferred technical solution of the present invention, the unloading plate is fixedly installed on one side of the end of the conveying direction of the roller conveyor; a unloading groove matching the lead-acid battery is provided on the unloading plate; and the box opening of the stacking container is located directly below the unloading groove.

[0018] The present invention has the following beneficial effects:

[0019] 1. The present invention provides a roller conveyor for conveying lead-acid batteries on a frame, an automatic stacking and packing mechanism is provided at the end of the conveying direction of the roller conveyor in the frame, a stacking container is provided in the frame and at the lower side of the automatic stacking and packing mechanism, and the automatic stacking and packing mechanism is used to load the lead-acid batteries into the stacking container. The device first controls the piston rod of the cylinder to extend so that the movable push plate and the movable top plate clamp the lead-acid batteries and move to the top of the unloading slot, and then controls the piston rod of the cylinder to shorten so that the lead-acid batteries automatically enter the stacking container, thereby realizing the stacking and packing of the lead-acid batteries, with a high degree of automation and improved efficiency of the stacking and packing of the lead-acid batteries.

[0020] 2. The present invention provides a door body on the frame. By opening the door body, the stacking container can be taken out from the frame, which is convenient for taking out the stacking container full of lead-acid batteries, thereby achieving centralized transportation of lead-acid batteries.

[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0023] Figure 1 It is a structural schematic diagram of an automatic stacking machine device for lead-acid battery production of the present invention;

[0024] Figure 2It is a schematic diagram of the structure in which the lead-acid battery, roller conveyor, automatic stacking and packing mechanism and stacking container cooperate with each other;

[0025] Figure 3 It is a structural diagram of the automatic palletizing and packing mechanism;

[0026] Figure 4 for Figure 3 A schematic diagram of the structure with a local enlargement at A;

[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0028] 1-frame, 2-lead-acid battery, 3-roller conveyor, 4-automatic stacking and packing mechanism, 5-stacking container, 401-vertical support plate, 402-first vertical mounting plate, 403-spring, 404-movable top plate, 405-horizontal support plate, 406-second vertical mounting plate, 407-first horizontal rotating rod, 408-second horizontal rotating rod, 409-vertical positioning plate, 410-positioning slot, 411-third horizontal rotating rod, 412-limiting plate, 413-first gear, 414-second gear, 415-first bevel gear, 416-second bevel gear, 417-cylinder, 418-piston rod, 419-movable push plate, 420-connecting plate, 421-horizontal connecting rod, 422-horizontal rack, 423-third gear, 424-unloading plate, 425-unloading slot. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Embodiment 1

[0031] See also Figure 1-2 As shown, the present invention relates to an automatic stacking machine device for lead-acid battery production, comprising a frame 1, a roller conveyor 3 for conveying lead-acid batteries 2 is arranged on the frame 1, an automatic stacking and packing mechanism 4 is arranged at the end of the conveying direction of the roller conveyor 3 in the frame 1, a stacking container 5 is arranged in the frame 1 and at the lower side of the automatic stacking and packing mechanism 4, and the automatic stacking and packing mechanism 4 is used to load the lead-acid batteries 2 into the stacking container 5. The electric control system of the device adopts the existing technology to control the operation and stop of the roller conveyor 3.

[0032] Embodiment 2

[0033] Based on the technical solution of the above embodiment 1. Figure 3-4 As shown, the automatic stacking and packing mechanism 4 includes a vertical support plate 401, a first vertical mounting plate 402, a spring 403, a movable top plate 404, a horizontal support plate 405, a second vertical mounting plate 406, a first horizontal rotating rod 407, a second horizontal rotating rod 408, a vertical positioning plate 409, a positioning slot 410, a third horizontal rotating rod 411, a limit plate 412, a first gear 413, a second gear 414, a first bevel gear 415, a second bevel gear 416, a cylinder 417, a piston rod 418, a movable push plate 419, a connecting plate 420, a horizontal connecting rod 421, a horizontal rack 422, a third gear 423, a discharge plate 424, and a discharge slot 425.

[0034] The vertical mounting plate 401 is fixedly mounted in the frame 1, and both ends of one side of the vertical support plate 401 are fixedly connected to the first vertical mounting plate 402. Two springs 403 are arranged between the vertical support plate 401 and the movable top plate 404, one end of the spring 403 is fixedly connected to the vertical support plate 401, and the other end of the spring 403 is fixedly connected to the movable top plate 404.

[0035] Two horizontal support plates 405 are symmetrically fixedly connected to one side of the vertical support plate 401, and a second vertical mounting plate 406 is fixedly connected to one end of the upper surface of the horizontal support plate 405. A first horizontal rotating rod 407 is rotatably installed between the two first vertical mounting plates 402. A second horizontal rotating rod 408 is rotatably installed between the second vertical mounting plate 406 and the vertical support plate 401.

[0036] Both sides of the movable top plate 404 are fixedly connected with vertical positioning plates 409, and positioning slots 410 are provided on the vertical positioning plates 409. The third horizontal rotating rod 411 is rotatably mounted on the second vertical mounting plate 406 and the vertical support plate 401, and one end of the third horizontal rotating rod 411 is fixedly connected with a limiting plate 412, which movably passes through the positioning slots 410 to cooperate with the vertical positioning plate 409.

[0037] The third horizontal rotating rod 411 is fixedly connected with a first gear 413, the second horizontal rotating rod 408 is fixedly connected with a second gear 414 and a first bevel gear 415, and the first horizontal rotating rod 407 is symmetrically fixedly connected with two second bevel gears 416. The first bevel gear 415 is meshedly connected with the second bevel gear 416, so that the first horizontal rotating rod 407 can drive the second horizontal rotating rod 408 to rotate. The first gear 413 is meshedly connected with the second gear 414, so that the second horizontal rotating rod 408 can drive the third horizontal rotating rod 411 to rotate.

[0038] The electric control system of the device adopts the existing technology to control the start and stop of the cylinder 417. The cylinder 417 is fixedly installed in the frame 1, and the piston rod 418 at the output end of the cylinder 417 is horizontally arranged, and the end of the piston rod 418 is fixedly connected with a movable push plate 419 matched with the lead-acid battery 2.

[0039] A connecting plate 420 is provided on the top of the movable push plate 419, and two horizontal connecting rods 421 are symmetrically fixedly connected to one side of the connecting plate 420, and one end of the horizontal connecting rod 421 is fixedly connected to a horizontal rack 422. Two third gears 423 are symmetrically fixedly connected to the first horizontal rotating rod 407, and the horizontal rack 422 is meshed with the third gear 423, so that when the horizontal rack 422 moves, it can drive the first horizontal rotating rod 407 to rotate.

[0040] The unloading plate 424 is fixedly mounted on one side of the end of the conveying direction of the roller conveyor 3 . A unloading slot 425 matching the lead-acid battery 2 is provided on the unloading plate 424 . The box opening of the stacking container 5 is located directly below the unloading slot 425 .

[0041] In this embodiment, the lead-acid batteries 2 are sequentially conveyed on the roller conveyor 3. When the lead-acid batteries 2 are conveyed to the end of the conveying direction of the roller conveyor 3, the roller conveyor 3 stops conveying. Then, the piston rod 418 of the cylinder 417 is driven to extend, and the movable push plate 419 pushes the lead-acid batteries 2 to move to the unloading plate 424. Then, the piston rod 418 of the cylinder 417 is driven to extend, and the movable push plate 419 pushes the lead-acid batteries 2 to abut against the movable top plate 404 and compress the spring 403. The plate 419 and the movable top plate 404 clamp the lead-acid battery 2 and move it toward the direction close to the vertical support plate 401. The movable push plate 419 will drive the horizontal rack 422 to move toward the direction close to the vertical support plate 401 during the movement. The horizontal rack 422 will make the third gear 423 rotate forward during the movement, thereby making the first horizontal rotating rod 407 rotate forward, thereby making the third horizontal rotating rod 411 rotate forward, thereby making the limit plate 412 rotate to a horizontal state; when the lead-acid battery 2 moves to the unloading slot 4 25, the piston rod 418 of the driving cylinder 417 is shortened to separate the movable push plate 419 from the lead-acid battery 2. Since the limit plate 412 is in a horizontal state, the limit plate 412 can prevent the movable top plate 404 from moving, so that the lead-acid battery 2 can fall into the stacking container 5 through the unloading slot 425 to realize automatic stacking. The piston rod 418 of the cylinder 417 is shortened to move the movable push plate 419 in a direction away from the vertical support plate 401. The movable push plate 419 is in the process of moving. The horizontal rack 422 will drive the horizontal rack 422 to move in the direction away from the vertical support plate 401. During the movement, the horizontal rack 422 will reverse the third gear 423, thereby reversing the first horizontal rotating rod 407, and then reversing the third horizontal rotating rod 411, thereby rotating the limit plate 412 to a vertical state, so that the limit plate 412 can pass through the positioning slot 410, so that the limit plate 412 can not prevent the movable top plate 404 from moving, and the movable top plate 404 is reset under the tension of the spring 403.

[0042] The present invention controls the piston rod 18 of the cylinder 17 to extend so that the movable push plate 419 and the movable top plate 404 clamp the lead-acid battery 2 and move to just above the unloading slot 425, and then controls the piston rod 18 of the cylinder 17 to shorten so that the lead-acid battery 2 automatically enters the stacking container 5, thereby realizing the stacking and boxing of the lead-acid battery 2, with a high degree of automation, and improving the efficiency of the stacking and boxing of the lead-acid battery.

[0043] Embodiment 3

[0044] Based on the technical solution described in the above embodiment 1. Figure 1 As shown, a door body 101 is provided on the rack 1. By opening the door body 101, the stacking container 5 can be taken out from the rack 1, so as to facilitate the removal of the stacking container 5 filled with lead-acid batteries 2, thereby achieving centralized transportation of the lead-acid batteries 2.

[0045] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0046] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic stacking machine device for lead-acid battery production, comprising a frame (1); a roller conveyor (3) for conveying lead-acid batteries (2) is arranged on the frame (1); the characteristics are: An automatic stacking and boxing mechanism (4) is provided in the frame (1) at the end of the roller conveyor (3) in the conveying direction; A stacking container (5) is arranged inside the frame (1) and below the automatic stacking and packing mechanism (4); the automatic stacking and packing mechanism (4) is used to load the lead-acid storage battery (2) into the stacking container (5); The automatic stacking and boxing mechanism (4) comprises a vertical support plate (401), a spring (403), a movable top plate (404), a third horizontal rotating rod (411), a cylinder (417), and a blanking plate (424); the vertical support plate (401) is fixedly installed in the frame (1); both ends of one side surface of the vertical support plate (401) are fixedly connected to a first vertical mounting plate (402); one end of the spring (403) is fixedly connected to the vertical support plate (401); and the other end of the spring (403) is fixedly connected to the movable top plate (404); Two horizontal support plates (405) are symmetrically and fixedly connected to one side surface of the vertical support plate (401); a second vertical mounting plate (406) is fixedly connected to one end of the upper surface of the horizontal support plate (405); A first horizontal rotating rod (407) is rotatably mounted between the two first vertical mounting plates (402); a second horizontal rotating rod (408) is rotatably mounted between the second vertical mounting plate (406) and the vertical supporting plate (401); Both sides of the movable top plate (404) are fixedly connected with vertical positioning plates (409); the vertical positioning plates (409) are provided with positioning through grooves (410); The third horizontal rotating rod (411) is rotatably mounted on the second vertical mounting plate (406) and the vertical supporting plate (401); one end of the third horizontal rotating rod (411) is fixedly connected to a limiting plate (412); the limiting plate (412) movably passes through the positioning slot (410) and cooperates with the vertical positioning plate (409); The third horizontal rotating rod (411) is fixedly connected to a first gear (413); the second horizontal rotating rod (408) is fixedly connected to a second gear (414) and a first bevel gear (415); the first horizontal rotating rod (407) is symmetrically fixedly connected to two second bevel gears (416); the first gear (413) is meshingly connected to the second gear (414); the first bevel gear (415) is meshingly connected to the second bevel gear (416); The cylinder (417) is fixedly mounted in the frame (1); the piston rod (418) at the output end of the cylinder (417) is arranged horizontally; the end of the piston rod (418) is fixedly connected to a movable push plate (419) that matches the lead-acid battery (2); A connecting plate (420) is provided on the top of the movable push plate (419); two horizontal connecting rods (421) are symmetrically fixedly connected to one side of the connecting plate (420); and a horizontal rack (422) is fixedly connected to one end of the horizontal connecting rod (421); Two third gears (423) are symmetrically fixedly connected to the first horizontal rotating rod (407); the horizontal rack (422) is meshingly connected to the third gears (423).

2. The automatic stacking machine device for lead-acid battery production according to claim 1, characterized in that: The unloading plate (424) is fixedly mounted on one side of the end of the conveying direction of the roller conveyor (3); the unloading plate (424) is provided with an unloading slot (425) matching the lead-acid battery (2); and the box opening of the stacking container (5) is located directly below the unloading slot (425).

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