Short process and slack type dyeing and finishing technology for pure cotton knitted goods
By introducing the design of extension rings and brushes in the dyeing and finishing process, combining water flow and mechanical structure, the problem of incomplete cleaning of the inner wall of the drum is solved, and efficient cleaning and water-saving effects are achieved.
Patent Information
- Application Number
- CN202310189711.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-02
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2043-03-02
AI Technical Summary
In the prior art, it is difficult to clean the inside of the drum during the dehydration of the dyed cloth and waste water resources.
A short-process loose dyeing and finishing process of pure cotton knitted products is adopted. By setting an extension ring and a brush in the drum, the inner wall of the drum is cleaned by using water flow and mechanical structure, and the position of the extension ring is fixed with a screw screw to effectively clean the inner wall of the drum.
It realizes efficient cleaning of the inner wall of the drum, saves water resources, and ensures the cleanliness of the drum.
Smart Images

Figure CN115976772B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of slack dyeing and finishing, and particularly to a short-process slack dyeing and finishing process for pure cotton knitted fabrics. Background Art
[0002] Dyeing and finishing refers to the process mainly involving chemical treatment of textile materials (fibers, yarns, and fabrics), and is also commonly referred to as printing and dyeing in modern times. Together with spinning, weaving, or knitting production, dyeing and finishing form the entire process of textile production. Dyeing and finishing include pretreatment, dyeing, printing, and finishing;
[0003] In the prior art, after the fabric is dyed, it inevitably contains a large amount of moisture. Therefore, the dyed fabric needs to be centrifugally dehydrated before the shaping process. When dehydrating the fabric, centrifugation is mostly used for processing;
[0004] However, after the drum dehydrates the fabric for a long time, dye will adhere to the inside of the drum. Directly rinsing with clean water is very wasteful of water resources, and it is difficult to clean the inside of the drum thoroughly with clean water. Summary of the Invention
[0005] The purpose of the present invention is to provide a short-process slack dyeing and finishing process for pure cotton knitted fabrics to solve the problems raised in the above background art.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A short-process slack dyeing and finishing process for pure cotton knitted fabrics, including:
[0007] Step 1: Dehydration. After the pure cotton knitted fabric is dyed and finished, it needs to be dehydrated. Place the pure cotton knitted fabric in the drum. The rotating component is connected to the connecting shaft, and the rotating component drives the drum to rotate to dehydrate the pure cotton knitted fabric;
[0008] Step 2: Pushing. Fill water into the water inlet, the water enters the first inner groove, and the water in the first inner groove enters the second inner groove through the through hole. Push the plug-in block through the air cylinder so that the plug-in block is inserted into the plug-in groove, and the extension ring rises. During the rising process of the extension ring, the water in the first inner groove and the second inner groove cleans the inner wall of the drum;
[0009] Step 3: Cleaning. During the rising process of the extension ring, the brush rises together with the extension ring, and the end of the brush abuts against the inner wall of the drum, so that the brush brushes the inside of the drum;
[0010] Step 4: Fixing. When the extension ring is at the bottom of the drum, screw the screw rod so that the fixing block moves, the fixing block is inserted into the through groove, and the teeth on the surface of the fixing block mesh with the card slots on the surface of the through groove to fix the position of the extension ring.
[0011] Preferably, through holes are formed on the surface of the drum. There are multiple groups of through holes, and the multiple groups of through holes are evenly distributed on the surface of the drum. A connecting shaft is arranged at the bottom of the drum, and the connecting shaft is connected to a rotating assembly. Through grooves are formed on the surface of the drum. There are two groups of through grooves, and the two groups of through grooves are symmetrically distributed on the surface of the drum.
[0012] Preferably, an extension ring is sleeved on the surface of the drum. An outer ring is arranged at the top of the extension ring. A plug-in groove is formed at the bottom of the extension ring. A water inlet is arranged at the top of the outer ring, and a water outlet is arranged at the bottom of the outer ring. A first inner groove is formed inside the outer ring.
[0013] Preferably, an inner plate is arranged inside the drum. A second inner groove is formed inside the inner plate. A brush is arranged in the second inner groove, and the end of the brush abuts against the inner wall of the drum. The outer ring and the inner plate are connected by a connecting plate.
[0014] Preferably, an extension plate is installed at the top of the outer ring. A screw rod is screwed in the extension plate. A fixing block is inserted at the end of the screw rod. The fixing block can rotate at the end of the screw rod and will not break away from the end of the screw rod. Tooth teeth are arranged on both sides of the surface of the fixing block.
[0015] Preferably, clamping grooves are formed on the bottom surface of the through groove. There are multiple groups of clamping grooves, and the multiple groups of clamping grooves are evenly distributed on the surface of the through groove.
[0016] Preferably, telescopic grooves are formed on the surface of the through groove. There are multiple groups of telescopic grooves, and the multiple groups of telescopic grooves are evenly distributed on the surface of the through groove. Telescopic blocks are inserted in the telescopic grooves.
[0017] Preferably, springs are arranged in the telescopic grooves. One end of each spring is connected to the inner wall of the telescopic groove, and the other end is connected to the end of the telescopic block. The end of the telescopic block is arc-shaped.
[0018] Preferably, a cylinder is arranged at the bottom of the drum. A plug-in block is arranged at the top of the cylinder. The plug-in block is arc-shaped. After the cylinder pushes the plug-in block to rise, the plug-in block is inserted into the plug-in groove.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] After the cotton knitted products proposed by the present invention are dyed and finished, dehydration is required. The cotton knitted products are placed in a drum. The rotating assembly is connected to a connecting shaft, and the rotating assembly drives the drum to rotate for dehydrating the cotton knitted products. Water is poured into the water inlet, and the water enters the first inner groove. The water in the first inner groove enters the second inner groove through the through hole. By pushing the plug block with a cylinder, the plug block is inserted into the insertion groove, and the extension ring rises. During the rising process of the extension ring, the water in the first inner groove and the second inner groove cleans the inner wall of the drum. During the rising process of the extension ring, the brush rises with the extension ring, and the end of the brush abuts against the inner wall of the drum, so that the brush brushes the inside of the drum. When the extension ring is located at the bottom of the drum, the screw is turned to move the fixing block. The fixing block is inserted into the through groove, and the teeth on the surface of the fixing block engage with the card slots on the surface of the through groove to fix the position of the extension ring. The inner wall of the drum is cleaned by the water in the first inner groove and the second inner groove, saving water resources and being able to clean the inner wall of the drum thoroughly. Brief Description of the Drawings
[0021] Figure 1 is a three-dimensional structural schematic diagram of the present invention;
[0022] Figure 2 is a three-dimensional structural schematic diagram of another perspective of the present invention;
[0023] Figure 3 is a sectional three-dimensional structural schematic diagram of the present invention;
[0024] Figure 4 is Figure 1 an enlarged schematic diagram of the structure at A in
[0025] Figure 5 is Figure 3 an enlarged schematic diagram of the structure at B in
[0026] In the figure: drum 1; through hole 2; through groove 3; outer ring 4; extension ring 5; water inlet 6; water outlet 7; connecting shaft 8; plug block 9; cylinder 10; insertion groove 11; card slot 12; fixing block 13; extension plate 14; screw 15; telescopic block 16; telescopic groove 17; first inner groove 18; inner plate 19; second inner groove 20; brush 21. Detailed Description of the Embodiments
[0027] In order to clearly and completely describe the objectives, technical solutions of the present invention, and make the advantages more clearly understood, the following further details the embodiments of the present invention with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are some embodiments of the present invention, rather than all embodiments, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
[0028] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are only used for descriptive purposes and should not be construed as indicating or implying relative importance.
[0029] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] For the purposes of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are set forth in order to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring these embodiments. Additionally, all embodiments can be used in combination with each other.
[0031] Please refer to Figures 1 to 5 , the present invention provides a technical solution: a short-process and loose-style dyeing and finishing process for pure cotton knitted fabrics, including:
[0032] Step 1: Dehydration. After the pure cotton knitted fabric is dyed and finished, it needs to be dehydrated. The pure cotton knitted fabric is placed in the drum 1, and the rotating assembly is connected to the connecting shaft 8. The rotating assembly drives the drum 1 to rotate to dehydrate the pure cotton knitted fabric.
[0033] Step 2: Pushing. Water is poured into the water inlet 6, and the water enters the first inner groove 18. The water in the first inner groove 18 enters the second inner groove 20 through the through hole 2. The plugging block 9 is pushed by the air cylinder 10, so that the plugging block 9 is inserted into the plugging groove 11, and the extension ring 5 rises. During the rising process of the extension ring 5, the water in the first inner groove 18 and the second inner groove 20 cleans the inner wall of the drum 1.
[0034] Step 3: Cleaning. During the upward movement of the extension ring 5, the brush 21 rises together with the extension ring 5, and the end of the brush 21 abuts against the inner wall of the drum 1, so that the brush 21 brushes the inside of the drum 1;
[0035] Step 4: Fixing. When the extension ring 5 is located at the bottom of the drum 1, screw the screw 15, so that the fixing block 13 moves, and the fixing block 13 is inserted into the through groove 3. The teeth on the surface of the fixing block 13 mesh with the card slots 12 on the surface of the through groove 3 to fix the position of the extension ring 5;
[0036] The surface of the drum 1 is provided with through holes 2, and there are multiple groups of through holes 2, and the multiple groups of through holes 2 are evenly distributed on the surface of the drum 1. A connecting shaft 8 is arranged at the bottom of the drum 1, and the connecting shaft 8 is connected to a rotating component. A through groove 3 is opened on the surface of the drum 1, and there are two groups of through grooves 3, and the two groups of through grooves 3 are symmetrically distributed on the surface of the drum 1. An extension ring 5 is sleeved on the surface of the drum 1. An outer ring 4 is arranged at the top of the extension ring 5. A plug-in groove 11 is opened at the bottom of the extension ring 5. An inlet 6 is arranged at the top of the outer ring 4, and an outlet 7 is arranged at the bottom of the outer ring 4. A first inner groove 18 is opened inside the outer ring 4. An inner plate 19 is arranged inside the drum 1. A second inner groove 20 is opened inside the inner plate 19, and a brush 21 is arranged in the second inner groove 20. The end of the brush 21 abuts against the inner wall of the drum 1. The outer ring 4 and the inner plate 19 are connected by a connecting plate. An extension plate 14 is installed at the top of the outer ring 4, and a screw 15 is screwed in the extension plate 14. A fixing block 13 is inserted at the end of the screw 15. The fixing block 13 can rotate at the end of the screw 15 and will not break away from the end of the screw 15. Teeth are arranged on both sides of the surface of the fixing block 13. Card slots 12 are opened on the bottom surface of the through groove 3, and there are multiple groups of card slots 12, and the multiple groups of card slots 12 are evenly distributed on the surface of the through groove 3. Expansion slots 17 are opened on the surface of the through groove 3, and there are multiple groups of expansion slots 17, and the multiple groups of expansion slots 17 are evenly distributed on the surface of the through groove 3. Expansion blocks 16 are inserted into the expansion slots 17. Springs are arranged in the expansion slots 17. One end of the spring is connected to the inner wall of the expansion slot 17, and the other end is connected to the end of the expansion block 16. The end of the expansion block 16 is arc-shaped. A cylinder 10 is arranged at the bottom of the drum 1, and a plug-in block 9 is arranged at the top of the cylinder 10. The plug-in block 9 is arc-shaped. After the cylinder 10 pushes the plug-in block 9 upward, the plug-in block 9 is inserted into the plug-in groove 11.
[0037] Although the above describes the illustrative specific embodiments of the present application for the convenience of those skilled in the art to understand the present application, the present application is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as various changes are within the spirit and scope of the present application defined and determined by the appended claims, all application creations using the concept of the present application are within the scope of protection.
Claims
1. The short process and slack type dyeing and finishing process for pure cotton knitted fabrics is characterized in that: Including: Step 1: Dehydration. After the pure cotton knitted fabric is dyed and finished, it needs to be dehydrated. Place the pure cotton knitted fabric in the drum (1). The rotating component is connected to the connecting shaft (8), and the rotating component drives the drum (1) to rotate for dehydrating the pure cotton knitted fabric. Step 2: Pushing. Fill water into the water inlet (6). The water enters the first inner groove (18). Through holes (2) are formed on the surface of the drum (1). The water in the first inner groove (18) enters the second inner groove (20) through the through holes (2). Push the plug-in block (9) through the cylinder (10) so that the plug-in block (9) is inserted into the plug-in slot (11), and the extension ring (5) rises. During the rising process of the extension ring (5), the water in the first inner groove (18) and the second inner groove (20) cleans the inner wall of the drum (1). Step 3: Cleaning. During the rising process of the extension ring (5), the brush (21) rises together with the extension ring (5). The end of the brush (21) abuts against the inner wall of the drum (1) so that the brush (21) brushes the inside of the drum (1). Step 4: Fixing. When the extension ring (5) is located at the bottom of the drum (1), turn the screw (15) to move the fixing block (13). The fixing block (13) is inserted into the through groove (3). The teeth on the surface of the fixing block (13) mesh with the card slots (12) on the surface of the through groove (3) to fix the position of the extension ring (5). An extension ring (5) is sleeved on the surface of the drum (1). An outer ring (4) is arranged at the top of the extension ring (5). A plug-in slot (11) is formed at the bottom of the extension ring (5). A water inlet (6) is arranged at the top of the outer ring (4). A water outlet (7) is arranged at the bottom of the outer ring (4). A first inner groove (18) is formed inside the outer ring (4). An inner plate (19) is arranged inside the drum (1). A second inner groove (20) is formed inside the inner plate (19). A brush (21) is arranged in the second inner groove (20). The end of the brush (21) abuts against the inner wall of the drum (1). The outer ring (4) and the inner plate (19) are connected by a connecting plate.
2. The short process and slack style dyeing and finishing process for pure cotton knitted fabrics according to claim 1, wherein: There are multiple groups of the through holes (2), and the multiple groups of through holes (2) are evenly distributed on the surface of the drum (1). A connecting shaft (8) is arranged at the bottom of the drum (1). The connecting shaft (8) is connected to the rotating component. Through grooves (3) are formed on the surface of the drum (1). There are two groups of through grooves (3), and the two groups of through grooves (3) are symmetrically distributed on the surface of the drum (1).
3. The short process and slack style dyeing and finishing process for pure cotton knitted fabrics according to claim 2, characterized in that: An extension plate (14) is installed at the top of the outer ring (4). A screw (15) is screwed in the extension plate (14). A fixing block (13) is inserted at the end of the screw (15). The fixing block (13) can rotate at the end of the screw (15) and will not break away from the end of the screw (15). Teeth are arranged on both sides of the surface of the fixing block (13).
4. The short process and slack style dyeing and finishing process for pure cotton knitted fabrics according to claim 3, characterized in that: Card slots (12) are formed on the bottom surface of the through groove (3). There are multiple groups of card slots (12), and the multiple groups of card slots (12) are evenly distributed on the surface of the through groove (3).
5. The short process and slack style dyeing and finishing process for pure cotton knitted fabrics according to claim 4, characterized in that: The surface of the through groove (3) is provided with telescopic grooves (17). There are multiple groups of telescopic grooves (17), and the multiple groups of telescopic grooves (17) are evenly distributed on the surface of the through groove (3). Telescopic blocks (16) are inserted into the telescopic grooves (17).
6. The short process and slack type dyeing and finishing process for pure cotton knitted goods according to claim 5, characterized in that: A spring is arranged in the telescopic groove (17). One end of the spring is connected to the inner wall of the telescopic groove (17), and the other end is connected to the end of the telescopic block (16). The end of the telescopic block (16) is arc-shaped.
7. The short process and slack style dyeing and finishing process for pure cotton knitted fabric according to claim 6, characterized in that: A cylinder (10) is arranged at the bottom of the roller (1). A plug-in block (9) is arranged at the top of the cylinder (10). The plug-in block (9) is arc-shaped. After the cylinder (10) pushes the plug-in block (9) to rise, the plug-in block (9) is inserted into the plug-in groove (11).
Citation Information
Patent Citations
Dehydrator
CN210314860U
Cooling tower dust removal mechanism convenient to clean
CN216501321U