A slurry solidification treatment device and treatment method in pile foundation construction
By designing a mud curing treatment equipment including equipment support legs, sedimentation tank, filtering and screening mechanism and curing mechanism, the problem of waste of mud treatment resources in bridge projects is solved, rapid separation of mud and resource recycling is achieved, and the construction environment and environmental protection level are improved.
Patent Information
- Application Number
- CN202310062129.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-13
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2043-01-13
AI Technical Summary
In the prior art, the high moisture content mud treatment method discharged from drilling and pile driving in bridge projects leads to waste of resources and high costs, and the on-site environment is poor, making it difficult to effectively recycle and utilize gravel and silt.
A mud curing treatment equipment including equipment supporting legs, sedimentation tank, filter screening mechanism and curing mechanism is designed to separate the gravel, silt and water in the mud through screening and curing treatment, and use cement, quicklime and fly ash to cure mud water to achieve automatic extraction and cleaning.
It realizes rapid separation of mud and resource recycling, reduces transportation costs, improves the construction environment and environmental protection level, and reduces resource waste.
Smart Images

Figure CN115977562B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pile foundation construction, and in particular to mud solidification treatment equipment and a treatment method in pile foundation construction. Background Art
[0002] At present, the mud discharged from drilling and piling in bridge projects is one of the sources of waste soil in road construction projects. The usual treatment method for these high-water content muds is to pile them up for sedimentation treatment on site or transport them to the suburbs by tank trucks and then evaporate them naturally. When piled up for sedimentation treatment on site, since the mud pool for storing the mud is large and deep, most of the mud is excavated by excavators when it is processed after sedimentation in the later stage, and other processes must be stopped during the operation, which makes the work difficult, the operating cost high, and the on-site environment poor. In addition, the gravel and sediment in the mud cannot be recycled due to direct discharge and sedimentation treatment, resulting in waste of resources. Therefore, a mud solidification treatment equipment and treatment method for pile foundation construction is needed. Summary of the Invention
[0003] Based on the existing technical problems, the present invention proposes a mud solidification treatment device and a treatment method in pile foundation construction.
[0004] The present invention provides a mud solidification treatment device for pile foundation construction, comprising a device support leg and a sedimentation tank, wherein at least four device support legs are provided, and a first filtering and screening mechanism, a second filtering and screening mechanism, and a connecting drive mechanism are respectively provided on the top of the four device support legs;
[0005] The first filtering and screening mechanism realizes the crushed stone screening and filtering operation of the mud during pile foundation construction;
[0006] The second filtering and screening mechanism realizes the fine sand screening and filtering operation of the mud during pile foundation construction;
[0007] The connecting drive mechanism realizes the driving operation of the first filtering and screening mechanism and the second filtering and screening mechanism simultaneously;
[0008] The sedimentation tank is located on one side of the equipment support leg. A solidification mechanism and an automatic extraction mechanism are provided inside the sedimentation tank. The solidification mechanism realizes the solidification operation of the muddy water inside the sedimentation tank.
[0009] The automatic extraction mechanism realizes the automatic extraction operation of the soil after the solidification operation of the solidification mechanism.
[0010] Preferably, the first filtering and screening mechanism includes a sedimentation barrel and a drive mounting ring, the tops of the four equipment support legs are fixedly mounted to the bottom of the sedimentation barrel, the top of the sedimentation barrel is threadedly connected to the bottom end of the drive mounting ring by screws, the top end of the drive mounting ring is threadedly connected to a filter protective cover, the inner wall of the filter protective cover is inclined, one side of the bottom end of the sedimentation barrel is fixedly connected to a water outlet pipe, a first valve is provided on the surface of the water outlet pipe, and the bottom end of the water outlet pipe is located above the sedimentation tank.
[0011] Preferably, a connecting rod is fixedly installed on the inner side wall of the driving mounting ring, the top of the connecting rod is in a tapered shape, the middle part of the connecting rod is rotatably connected to a rotating shaft through a bearing, the arc surface of the rotating shaft is fixedly installed with a first pulley, and a screening cover is fixedly installed on the top of the rotating shaft, the top surface of the screening cover is in a conical shape, and filter holes are provided on the surface of the screening cover, the upper surface of the bottom disc of the screening cover is in contact and friction with the bottom of the filter protective cover, the axis of the screening cover is eccentrically arranged with the axis of the rotating shaft, and the rotation of the rotating shaft controls the eccentric swing of the screening cover.
[0012] Preferably, the second filtering and screening mechanism includes a sand storage frame and a spiral filter tube. A sand discharge pipe is fixedly installed at the bottom of the sand storage frame. The bottom end of the sand discharge pipe is rotatably connected to the inner bottom wall of the sedimentation barrel through a bearing. A discharge pipe is fixedly installed inside the bottom end of the sand discharge pipe. A second valve is provided on the surface of the discharge pipe. A sand guide ring is fixedly installed on the inner bottom wall of the sand storage frame. The discharge end of the sand guide ring is fixedly connected to the top feed end of the sand discharge pipe. The material of the spiral filter tube is PP cotton.
[0013] Preferably, the top of the sand storage frame is fixedly connected to the bottom end of the spiral filter tube, the top inner wall of the sedimentation barrel is threadedly connected with a guide ring, the discharge end of the guide ring is rotatably connected to the feed end of the spiral filter tube through a bearing, and a second pulley is fixedly installed on the top arc surface of the spiral filter tube.
[0014] Preferably, the connecting drive mechanism includes a mounting box and a driving motor, a mounting surface on one side of the mounting box is fixedly mounted on the arc surface of the sedimentation barrel, the mounting surface of the driving motor is fixedly mounted on the inner wall of the mounting box, the output shaft of the driving motor is fixedly mounted with a power shaft through a coupling, the arc surface of the power shaft and one end of the power shaft are fixedly mounted with a third pulley, the groove of the third pulley at the top and the groove of the first pulley are both transmission-connected with the first transmission belt, the groove of the third pulley at the bottom and the groove of the second pulley are both transmission-connected with the second transmission belt, the arc surface of the sedimentation barrel and the arc surface of the drive mounting ring are both provided with avoidance grooves, and the inner walls of the two avoidance grooves are slidably plugged with the surface of the first transmission belt and the surface of the second transmission belt respectively.
[0015] Preferably, the solidification mechanism includes selecting materials for the solidification operation, using cement, quicklime and fly ash, the solidification operation discharges the muddy water inside the sedimentation tank through the outlet pipe, adding the selected solidification material to the muddy water, and adding cement, quicklime and fly ash to the muddy water in the sedimentation tank, and precipitating and solidifying inside the sedimentation tank.
[0016] Preferably, the automatic extraction mechanism includes guide rails and an installation top plate. The four guide rails are respectively arranged at the four corners of the sedimentation tank and are fixedly installed on the inner wall of the sedimentation tank. A slider is slidably inserted on the surface of the guide rail, and a holding frame is fixedly installed on the surface of the four sliders. The holding frame is composed of a U-shaped frame woven from a wire mesh with gauze placed flat inside. A cleaning sealing door is provided on one side of the holding frame.
[0017] The top of described four guide rails are fixedly installed with the bottom four periphery of described mounting top plate, and the top of described mounting top plate is respectively fixedly installed with fixed seat and bearing seat, and the four bearing seats are arranged in two groups, and the bearing inner rings of two described bearing seats in each group are fixedly installed with winding shaft, and the two ends of described winding shaft are fixedly installed with winding wheel, and the surface of described winding wheel is wound and connected with steel wire rope, and the bottom end of four described steel wire ropes are respectively fixedly installed with the top of four described sliders. The top of described mounting top plate is provided with wire passing holes around, and the inner wall of described wire passing holes is slidably plugged with the surface of described steel wire rope, and the fourth pulley is fixedly installed with the middle of the circular arc surface of two described winding shafts, and the top of described fixed seat is fixedly installed with rotating motor, and the output shaft of described rotating motor is fixedly installed with pulley shaft through coupling, and one end of described pulley shaft is fixedly installed with fifth pulley, and the groove of described fifth pulley and the groove of two described fourth pulleys are both transmission connected with the third transmission belt.
[0018] Step 1: During the construction of the pile foundation, the mud discharged from the drilling hole is pumped out through the pipeline and discharged into the interior of the filter protective cover. The connection drive mechanism is controlled to operate so that the drive motor rotates to drive the power shaft to rotate, thereby driving the third pulley to rotate. The two third pulleys respectively control the transmission movement of the first transmission belt and the second transmission belt;
[0019] The present invention proposes a method for processing mud solidification processing equipment in pile foundation construction. The first conveyor belt drives the first pulley to rotate during transmission, thereby controlling the rotation of the rotating shaft, and then controlling the screening cover to rotate eccentrically with the axis of the rotating shaft as the center of the circle, so that the filtering holes on the surface of the screening cover are used to filter the gravel in the mud, so that the gravel is retained on the top of the lower disc of the screening cover, and the filtered mud flows into the interior of the drive mounting ring;
[0020] The second conveyor belt drives the third pulley to rotate during the transmission motion, thereby controlling the spiral filter tube to perform circular motion. The filtered mud flows into the interior of the spiral filter tube under the guidance of the guide ring. Under the action of the rotation of the spiral filter tube, the mud and water are thrown out by the spiral force and the rotating centrifugal force, so that the crushed sand flows into the sand storage frame at the bottom for storage. When the sand discharge operation is required, the second valve is opened to control the crushed sand to flow out of the sand storage frame under the guidance of the sand guide ring.
[0021] Step 2: The muddy water after filtering the sediment comes into the interior of the sedimentation barrel, and the muddy water is discharged through the outlet pipe by opening the first valve so as to flow into the interior of the sedimentation tank, and cement, quicklime and fly ash are added into the interior of the sedimentation tank to mix with the muddy water and solidify;
[0022] Step 3: After solidification and sedimentation for a period of time, the solidified mud and water are separated. The water is located above the mud. The separated water is extracted through a water pipe and used again for pile foundation construction drilling.
[0023] Step 4: After settling for a period of time, the rotary motor is used to drive the pulley shaft to rotate, thereby controlling the rotation of the fifth pulley. Under the transmission of the third conveyor belt, the winding shafts on both sides are controlled to rotate, driving the winding wheels at both ends to rotate and tighten, thereby controlling the steel wire rope wound on the surface to be wound and tightened, driving the holding frame below to move upward, thereby controlling the solidified mud to be lifted to the top of the sedimentation tank for cleaning and transportation. During the cleaning and transportation operation, the cleaning door on one side of the holding frame is opened to quickly clean the solidified mud.
[0024] Step 5: After the solidified mud is cleaned, the rotating motor is controlled to reverse, and then the winding wheel is controlled to release the wire rope, and the frame moves downward and resets under its own weight, waiting for the next advance operation.
[0025] The beneficial effects of the present invention are:
[0026] The present invention can quickly separate the mud discharged during the drilling of pile foundation construction, so as to separate gravel, silt, soil and water, and then realize the application of mud to projects such as construction access roads, fish pond filling or roadbed filling. It is both environmentally friendly and economical, greatly improving the construction image of the construction site, improving the mud disposal capacity, finding a practical method for project mud disposal, and improving the environmental and water protection level of the project; the filtered gravel and sand can be converted into concrete raw materials, rationally utilizing resources; waste mud is centrally processed to reduce the cost of mud transportation and disposal, and the solidified mud is used as roadbed filler to reduce the mileage of earthwork transfer, which is expected to reduce transportation costs by more than 30%. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a structural diagram of a mud solidification treatment device and treatment method in pile foundation construction;
[0028] Figure 2 A cross-sectional view of a sedimentation barrel structure of a mud solidification treatment device and treatment method in pile foundation construction;
[0029] Figure 3 A cross-sectional view of an automatic extraction mechanism of a mud solidification treatment device and treatment method in pile foundation construction;
[0030] Figure 4 An exploded view of a mud solidification treatment device and treatment method in pile foundation construction;
[0031] Figure 5 A mud solidification treatment device and treatment method for pile foundation construction Figure 4 A magnified view of the structure at center A;
[0032] Figure 6 A three-dimensional diagram of an automatic extraction mechanism for mud solidification treatment equipment and treatment method in pile foundation construction;
[0033] Figure 7 A three-dimensional diagram of a screening cover structure for mud solidification treatment equipment and treatment method in pile foundation construction.
[0034] In the figure: 1. Equipment support legs; 2. Sedimentation tank; 3. First filter and screening mechanism; 31. Sedimentation tank; 32. Drive mounting ring; 33. Filter protection cover; 34. Outlet pipe; 35. First valve; 36. Connecting rod; 37. Rotating shaft; 38. First pulley; 39. Screening cover; 310. Filter hole; 4. Second filter and screening mechanism; 41. Sand storage frame; 42. Spiral filter tube; 43. Sand discharge pipe; 44. Discharge pipe; 45. Second valve; 46. Sand guide ring; 47. Diversion ring; 48. Second pulley; 5. Connecting drive mechanism; 51. Installation Box; 52. Drive motor; 53. Power shaft; 54. Third pulley; 55. First conveyor belt; 56. Second conveyor belt; 57. Avoidance groove; 6. Curing mechanism; 7. Automatic extraction mechanism; 71. Guide rail; 72. Install top plate; 73. Slider; 74. Container; 75. Clean and seal door; 76. Fixed seat; 77. Bearing seat; 78. Winding shaft; 79. Winding wheel; 710. Wire rope; 711. Wire hole; 712. Fourth pulley; 713. Rotating motor; 714. Pulley shaft; 715. Fifth pulley; 716. Third conveyor belt. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0036] Example 1
[0037] Reference Figure 1-Figure 7 A mud solidification treatment device in pile foundation construction includes an equipment support leg 1 and a sedimentation tank 2. At least four equipment support legs 1 are provided. The tops of the four equipment support legs 1 are respectively provided with a first filtering and screening mechanism 3, a second filtering and screening mechanism 4 and a connecting drive mechanism 5.
[0038] In order to realize the gravel screening and filtering operation of the mud in the pile foundation construction, the first filtering and screening mechanism 3 includes a sedimentation barrel 31 and a drive mounting ring 32. The tops of the four equipment support legs 1 are fixedly installed with the bottom of the sedimentation barrel 31. The top of the sedimentation barrel 31 is threadedly connected to the bottom end of the drive mounting ring 32. The top of the drive mounting ring 32 is threadedly connected with a filter protective cover 33. The inner wall of the filter protective cover 33 is inclined. One side of the bottom end of the sedimentation barrel 31 is fixedly connected with a water outlet pipe 34. The surface of the water outlet pipe 34 is provided with a first valve 35. The bottom end of the water outlet pipe 34 is located above the sedimentation tank 2.
[0039] Specifically, the filter protection cover 33 is threadedly connected to the drive mounting ring below, which facilitates the cleaning of the gravel left after filtration, and the bottom end of the sedimentation barrel 31 is provided with an outlet pipe 34 and a first valve 35. When removing mud from the sedimentation tank 2, the first valve 35 can be closed to perform the removal operation, thereby avoiding the effect of the outlet pipe 34 affecting the drainage operation during the removal operation.
[0040] In order to control the mud inside the filter protective cover 33 to filter sand and gravel, a connecting rod 36 is fixedly installed on the inner wall of the drive mounting ring 32. The top of the connecting rod 36 is conical in shape. The middle part of the connecting rod 36 is rotatably connected to the rotating shaft 37 through a bearing. The arc surface of the rotating shaft 37 is fixedly installed with a first pulley 38. The top of the rotating shaft 37 is fixedly installed with a screening cover 39. The top surface of the screening cover 39 is conical in shape. The surface of the screening cover 39 is provided with a filtering hole 310. The upper surface of the bottom disc of the screening cover 39 contacts and rubs with the bottom of the filter protective cover 33. The axis of the screening cover 39 is eccentric to the axis of the rotating shaft 37. The rotation of the rotating shaft 37 controls the eccentric swing of the screening cover 39.
[0041] Specifically, the rotation of the rotating shaft 37 drives the screening cover 39 to rotate eccentrically, thereby controlling the mud to filter the sand and gravel using the filter under the eccentric rotation operation, and utilizing the eccentric rotation swing to avoid the effect of blockage caused by the retention of sand and gravel filtering.
[0042] In order to realize the fine sand screening and filtering operation of the mud in the pile foundation construction, the second filtering and screening mechanism 4 includes a sand storage frame 41 and a spiral filter tube 42. A sand discharge pipe 43 is fixedly installed at the bottom of the sand storage frame 41. The bottom end of the sand discharge pipe 43 is rotatably connected to the inner bottom wall of the sedimentation barrel 31 through a bearing. A discharge pipe 44 is fixedly installed inside the bottom end of the sand discharge pipe 43. A second valve 45 is provided on the surface of the discharge pipe 44. A sand guide ring 46 is fixedly installed on the inner bottom wall of the sand storage frame 41. The discharge end of the sand guide ring 46 is fixedly connected to the top feed end of the sand discharge pipe 43. The material of the spiral filter tube 42 is PP cotton.
[0043] Specifically, the sediment water filtered by the sand and gravel flows into the interior of the spiral filter tube 42. As the spiral filter tube 42 rotates, it provides spiral force and rotational centrifugal force, which controls the internal sediment water to be thrown out of the spiral filter tube 42 and enter the interior of the sedimentation barrel 31. The sand remains in the spiral filter tube 42 and enters the interior of the sand storage frame 41 for storage. During the sand discharge operation, the second valve 45 is opened and the discharge operation is performed under the guidance of the sand guide ring 46.
[0044] The top of the sand storage frame 41 is fixedly connected to the bottom end of the spiral filter tube 42, and the top inner wall of the sedimentation barrel 31 is threadedly connected with a guide ring 47. The discharge end of the guide ring 47 is rotatably connected to the feed end of the spiral filter tube 42 through a bearing, and a second pulley 48 is fixedly installed on the top arc surface of the spiral filter tube 42.
[0045] Specifically, the arrangement of the guide ring 47 facilitates the rapid flow of sediment water after the gravel is filtered into the interior of the spiral filter tube 42 .
[0046] In order to connect the driving mechanism 5 and simultaneously realize the driving operation of the first filtering and screening mechanism 3 and the second filtering and screening mechanism 4; the connecting driving mechanism 5 includes an installation box 51 and a driving motor 52, and the installation surface of one side of the installation box 51 is fixedly installed with the arc surface of the sedimentation barrel 31, and the installation surface of the driving motor 52 is fixedly installed with the inner wall of the installation box 51, and the output shaft of the driving motor 52 is fixedly installed with a power shaft 53 through a coupling, and the arc surface of the power shaft 53 and one end of the power shaft 53 are fixedly installed with a third pulley 54, and the groove of the third pulley 54 at the top and the groove of the first pulley 38 are both transmission-connected with the first transmission belt 55, and the groove of the third pulley 54 at the bottom and the groove of the second pulley 48 are both transmission-connected with the second transmission belt 56, and the arc surface of the sedimentation barrel 31 and the arc surface of the drive mounting ring 32 are both provided with avoidance grooves 57, and the inner walls of the two avoidance grooves 57 are respectively slidably plugged into the surface of the first transmission belt 55 and the surface of the second transmission belt 56.
[0047] Specifically, two powers are provided simultaneously by one power source to respectively control the transmission of the first conveyor belt 55 and the second conveyor belt 56, thereby simultaneously controlling the effects of the working filtering and screening operations of the first filtering and screening mechanism 3 and the second filtering and screening mechanism 4, thereby avoiding the cost of excessive use of power sources due to multiple power source drives, and the high repair cost due to damage caused by excessive use.
[0048] In order to locate the sedimentation tank 2 on one side of the equipment support leg 1, a solidification mechanism 6 and an automatic extraction mechanism 7 are provided inside the sedimentation tank 2. The solidification mechanism 6 realizes the solidification operation of the mud and water inside the sedimentation tank 2. The solidification mechanism 6 includes selecting materials for the solidification operation, using cement, quicklime and fly ash. The solidification operation discharges the mud and water inside the sedimentation tank 2 through the outlet pipe 34, adds the selected solidification materials to the mud and water, and adds cement, quicklime and fly ash to the mud and water in the sedimentation tank 2, and precipitates and solidifies inside the sedimentation tank 2.
[0049] Specifically, the filtered muddy water is allowed to settle inside the sedimentation tank 2 while auxiliary solidification materials are added to enhance the solidification of the mud in the muddy water, making it easier to separate the mud from the water. The separated water can then be recycled to avoid wasting resources.
[0050] In order for the automatic extraction mechanism 7 to realize the automatic extraction operation of the soil after the solidification operation of the solidification mechanism 6, the automatic extraction mechanism 7 includes a guide rail 71 and an installation top plate 72. The four guide rails 71 are respectively arranged at the four corners of the sedimentation tank 2 and are fixedly installed with the inner wall of the sedimentation tank 2. The surface of the guide rail 71 is slidably plugged with a slider 73. The surfaces of the four sliders 73 are fixedly installed with a holding frame 74. The holding frame 74 is composed of a U-shaped frame woven from a wire mesh with gauze placed flat inside. A cleaning sealing door 75 is provided on one side of the holding frame 74.
[0051] Specifically, the setting of the guide rail 71 and the slider 73 facilitates the smooth operation of the holding frame 74 during the extraction operation, and can achieve a quick extraction effect. A cleaning sealing door 75 is set on one side of the holding frame 74. When controlling the extraction of the holding frame 74, it is convenient to open the cleaning sealing door 75 to quickly clean the solidified soil, avoiding the existing use of an excavator to dig and clean the soil, which has a slow cleaning effect and high cost.
[0052] The tops of the four guide rails 71 are fixedly mounted around the bottom of the mounting top plate 72. The top of the mounting top plate 72 is fixedly mounted with a fixing seat 76 and a bearing seat 77. The four bearing seats 77 are arranged in two groups. The inner rings of the bearings of the two bearing seats 77 in each group are fixedly mounted with a winding shaft 78. Winding wheels 79 are fixedly mounted at both ends of the winding shaft 78. The surface of the winding wheel 79 is wound with a steel wire rope 710. The bottom ends of the four steel wire ropes 710 are fixedly mounted on the tops of the four sliders 73 respectively. There are wire holes 711 around the periphery, and the inner walls of the wire holes 711 are slidably plugged into the surface of the wire rope 710. The fourth pulley 712 is fixedly installed in the middle of the arc surface of the two winding shafts 78. A rotating motor 713 is fixedly installed on the top of the fixed seat 76. The output shaft of the rotating motor 713 is fixedly installed with a pulley shaft 714 through a coupling. A fifth pulley 715 is fixedly installed at one end of the pulley shaft 714. The groove of the fifth pulley 715 and the grooves of the two fourth pulleys 712 are both transmission-connected with a third transmission belt 716.
[0053] Specifically, during the extraction operation of the holding frame 74, the rotating motor 713 is used to control the winding wheels 79 on all sides to rotate the winding wire rope 710, thereby simultaneously controlling the winding operation of the four wire ropes 710, thereby controlling the extraction effect of the holding frame 74 leaving the sedimentation tank 2.
[0054] The present invention can quickly separate the mud discharged during the drilling of pile foundation construction, so as to separate gravel, silt, soil and water, and then realize the application of mud to projects such as construction access roads, fish pond filling or roadbed filling. It is both environmentally friendly and economical, greatly improving the construction image of the construction site, improving the mud disposal capacity, finding a practical method for project mud disposal, and improving the environmental and water protection level of the project; the filtered gravel and sand can be converted into concrete raw materials, rationally utilizing resources; waste mud is centrally processed to reduce the cost of mud transportation and disposal, and the solidified mud is used as roadbed filler to reduce the mileage of earthwork transfer, which is expected to reduce transportation costs by more than 30%.
[0055] Example 2
[0056] Reference Figure 1-Figure 7 A method for treating mud solidification treatment equipment in pile foundation construction, step 1: mud discharged from the drilling hole during pile foundation construction is extracted through a pipeline and discharged into the interior of the filter protective cover 33, and the connection drive mechanism 5 is controlled to work so that the drive motor 52 rotates to drive the power shaft 53 to rotate, thereby driving the third pulley 54 to rotate, and the two third pulleys 54 respectively control the first transmission belt 55 and the second transmission belt 56 to transmit motion;
[0057] The first transmission belt 55 drives the first pulley 38 to rotate during the transmission motion, thereby controlling the rotation of the rotating shaft 37, and further controlling the screening cover 39 to rotate eccentrically with the axis of the rotating shaft 37 as the center, so that the filter holes 310 on the surface of the screening cover 39 are used to filter the gravel in the mud, so that the gravel remains on the top of the lower disc of the screening cover 39, and the filtered mud flows into the interior of the drive mounting ring 32;
[0058] The second transmission belt 56 drives the third pulley 54 to rotate during the transmission movement, thereby controlling the spiral filter tube 42 to perform a circular motion. The filtered mud flows into the interior of the spiral filter tube 42 under the guidance of the guide ring 47. Under the action of the rotation of the spiral filter tube 42, the mud flowing in is thrown out of the muddy water under the spiral force and the rotating centrifugal force, so that the crushed sand flows into the sand storage frame 41 at the bottom for storage. When the sand discharge operation is required, the second valve 45 is opened to control the crushed sand to flow out of the sand storage frame 41 under the guidance of the sand guide ring 46;
[0059] Step 2: The muddy water after filtering out the sediment enters the sedimentation barrel 31. The muddy water is discharged through the outlet pipe 34 by opening the first valve 35 and flows into the sedimentation tank 2. Cement, quicklime and fly ash are added to the sedimentation tank 2 to mix with the muddy water and solidify it.
[0060] Step 3: After solidification and sedimentation for a period of time, the solidified mud and water are separated. The water is located above the mud. The separated water is extracted through a water pipe and used again for pile foundation construction drilling.
[0061] Step 4: After settling for a period of time, the rotating motor 713 is used to drive the pulley shaft 714 to rotate, thereby controlling the rotation of the fifth pulley 715. Under the transmission of the third transmission belt 716, the winding shafts 78 on both sides are controlled to rotate, driving the winding wheels 79 at both ends to rotate and tighten, thereby controlling the steel wire rope 710 wound on the surface to be wound and tightened, driving the lower holding frame 74 to move upward, thereby controlling the solidified mud to be lifted to the top of the sedimentation tank 2 for cleaning and transportation. During the cleaning and transportation operation, the cleaning sealing door 75 on one side of the holding frame 74 is opened to enable the solidified mud to be quickly cleaned;
[0062] Step 5: After the solidified mud is cleaned, the rotary motor 713 is controlled to reverse, thereby controlling the winding wheel 79 to release the wire rope 710, and the frame 74 moves downward under its own weight to reset, waiting for the next advance operation.
[0063] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A mud solidification treatment device for pile foundation construction, comprising a device support leg (1) and a sedimentation tank (2), characterized in that: At least four equipment support legs (1) are provided, and the tops of the four equipment support legs (1) are respectively provided with a first filtering and screening mechanism (3), a second filtering and screening mechanism (4), and a connecting drive mechanism (5); The first filtering and screening mechanism (3) realizes the crushed stone screening and filtering operation of the mud in the pile foundation construction. The first filtering and screening mechanism (3) includes a sedimentation barrel (31) and a drive mounting ring (32). The tops of the four equipment support legs (1) are fixedly mounted to the bottom of the sedimentation barrel (31). The top of the sedimentation barrel (31) is connected to the bottom of the drive mounting ring (32) by screw threads. The top of the drive mounting ring (32) is threadedly connected to a filter protective cover (33). The inner wall of the filter protective cover (33) is arranged in an inclined manner. A connecting rod (36) is fixedly mounted on the inner side wall of the driving mounting ring (32), the top of the connecting rod (36) is in a tapered shape, the middle of the connecting rod (36) is rotatably connected to a rotating shaft (37) through a bearing, a first pulley (38) is fixedly mounted on the arc surface of the rotating shaft (37), a screening cover (39) is fixedly mounted on the top of the rotating shaft (37), the top surface of the screening cover (39) is in a conical shape, a filter hole (310) is provided on the surface of the screening cover (39), the upper surface of the bottom disc of the screening cover (39) contacts and rubs with the bottom of the filter protective cover (33), the axis of the screening cover (39) is eccentrically arranged with respect to the axis of the rotating shaft (37), and the rotating shaft (37) rotates to control the screening cover (39) to swing eccentrically; The second filtering and screening mechanism (4) realizes the fine sand screening and filtering operation of the mud during pile foundation construction; The connecting drive mechanism (5) simultaneously realizes the driving operation of the first filtering and screening mechanism (3) and the second filtering and screening mechanism (4); The sedimentation tank (2) is located on one side of the equipment support leg (1), and a solidification mechanism (6) and an automatic extraction mechanism (7) are provided inside the sedimentation tank (2). The solidification mechanism (6) realizes the solidification operation of the muddy water inside the sedimentation tank (2); The automatic extraction mechanism (7) realizes the automatic extraction operation of the soil after the solidification operation of the solidification mechanism (6).
2. The mud solidification treatment equipment in pile foundation construction according to claim 1, characterized in that: One side of the bottom end of the sedimentation barrel (31) is fixedly connected to a water outlet pipe (34), a first valve (35) is provided on the surface of the water outlet pipe (34), and the bottom end of the water outlet pipe (34) is located above the sedimentation tank (2).
3. The mud solidification treatment equipment in pile foundation construction according to claim 2, characterized in that: The second filtering and screening mechanism (4) comprises a sand storage frame (41) and a spiral filter tube (42). A sand discharge pipe (43) is fixedly installed at the bottom of the sand storage frame (41). The bottom end of the sand discharge pipe (43) is rotatably connected to the inner bottom wall of the sedimentation barrel (31) through a bearing. A discharge pipe (44) is fixedly installed inside the bottom end of the sand discharge pipe (43). A second valve (45) is provided on the surface of the discharge pipe (44). A sand guide ring (46) is fixedly installed on the inner bottom wall of the sand storage frame (41). The discharge end of the sand guide ring (46) is fixedly connected to the top feed end of the sand discharge pipe (43). The material of the spiral filter tube (42) is PP cotton.
4. The mud solidification treatment equipment in pile foundation construction according to claim 3, characterized in that: The top of the sand storage frame (41) is fixedly connected to the bottom end of the spiral filter tube (42), the top inner wall of the sedimentation barrel (31) is threadedly connected to a guide ring (47), the discharge end of the guide ring (47) is rotatably connected to the feed end of the spiral filter tube (42) through a bearing, and a second pulley (48) is fixedly installed on the top circular arc surface of the spiral filter tube (42).
5. The mud solidification treatment equipment in pile foundation construction according to claim 4, characterized in that: The connecting drive mechanism (5) includes a mounting box (51) and a driving motor (52), a mounting surface on one side of the mounting box (51) is fixedly mounted on the arc surface of the sedimentation barrel (31), a mounting surface of the driving motor (52) is fixedly mounted on the inner wall of the mounting box (51), an output shaft of the driving motor (52) is fixedly mounted with a power shaft (53) via a coupling, a third pulley (54) is fixedly mounted on the arc surface of the power shaft (53) and one end of the power shaft (53), and the third pulley (54) at the top is fixedly mounted on the arc surface of the power shaft (53). The grooves of the three pulleys (54) and the grooves of the first pulley (38) are both connected to the first transmission belt (55), the grooves of the third pulley (54) at the bottom and the grooves of the second pulley (48) are both connected to the second transmission belt (56), and the arc surface of the sedimentation barrel (31) and the arc surface of the drive mounting ring (32) are both provided with avoidance grooves (57), and the inner walls of the two avoidance grooves (57) are respectively slidably connected to the surface of the first transmission belt (55) and the surface of the second transmission belt (56).
6. The mud solidification treatment equipment in pile foundation construction according to claim 5, characterized in that: The solidification mechanism (6) includes selecting materials for solidification operation, using cement, quicklime and fly ash, and solidifying the muddy water discharged into the sedimentation tank (2) through the outlet pipe (34), adding the selected solidification material to the muddy water, and adding cement, quicklime and fly ash to the muddy water in the sedimentation tank (2), and solidifying the muddy water in the sedimentation tank (2).
7. The mud solidification treatment equipment in pile foundation construction according to claim 6, characterized in that: The automatic extraction mechanism (7) includes a guide rail (71) and a mounting top plate (72). The four guide rails (71) are respectively arranged at the four corners of the sedimentation tank (2) and are fixedly mounted on the inner wall of the sedimentation tank (2). The surface of the guide rail (71) is slidably connected with a slider (73). The surfaces of the four sliders (73) are all fixedly mounted with a holding frame (74). The holding frame (74) is composed of a U-shaped frame woven from a steel wire mesh with gauze placed flat inside. A cleaning sealing door (75) is provided on one side of the holding frame (74).
8. The mud solidification treatment equipment in pile foundation construction according to claim 7, characterized in that: The tops of the four guide rails (71) are fixedly mounted around the bottom of the mounting top plate (72), and the top of the mounting top plate (72) is fixedly mounted with a fixing seat (76) and a bearing seat (77), and the four bearing seats (77) are arranged in two groups, and the inner rings of the bearings of the two bearing seats (77) in each group are fixedly mounted with a winding shaft (78), and both ends of the winding shaft (78) are fixedly mounted with a winding wheel (79), and the surface of the winding wheel (79) is wound with a steel wire rope (710), and the bottom ends of the four steel wire ropes (710) are fixedly mounted on the tops of the four sliders (73), and the mounting top plate (72) is fixedly mounted with a fixing seat (76) and a bearing seat (77), and the four bearing seats (77) are fixedly mounted with a fixing seat (76) and a bearing seat (77), and the four bearing seats (77) are fixedly mounted with a winding shaft (78), and the inner rings of the bearings of the two bearing seats (77) in each group are fixedly mounted with a winding shaft (78), and the two ends of the winding shaft (78) are fixedly mounted with a winding wheel (79), and the surface of the winding wheel (79) is wound with a steel wire rope (710), and the bottom ends of the four steel wire ropes (710) are fixedly mounted on the tops of the four sliders (73), and the mounting top plate (72) is fixedly mounted with a fixing seat (76) and a bearing seat (77), and the four bearing seats (77) are ... A wire hole (711) is provided around the top, and the inner wall of the wire hole (711) is slidably plugged into the surface of the wire rope (710). A fourth pulley (712) is fixedly installed in the middle of the arc surface of the two winding shafts (78). A rotating motor (713) is fixedly installed on the top of the fixing seat (76). The output shaft of the rotating motor (713) is fixedly installed with a pulley shaft (714) through a coupling. A fifth pulley (715) is fixedly installed at one end of the pulley shaft (714). The groove of the fifth pulley (715) and the grooves of the two fourth pulleys (712) are both transmission-connected with a third transmission belt (716).
9. The method for treating mud solidification equipment in pile foundation construction according to claim 8, characterized in that: Step 1: The mud discharged from the drilling hole during the construction of the pile foundation is extracted through the pipeline and discharged into the interior of the filter protective cover (33), and the connection drive mechanism (5) is controlled to work so that the drive motor (52) rotates and drives the power shaft (53) to rotate, thereby driving the third pulley (54) to rotate, and the two third pulleys (54) respectively control the transmission movement of the first transmission belt (55) and the second transmission belt (56); The first transmission belt (55) drives the first pulley (38) to rotate during the transmission motion, thereby controlling the rotation of the rotating shaft (37), and further controlling the screening cover (39) to rotate eccentrically with the axis of the rotating shaft (37) as the center of the circle, thereby utilizing the filter holes (310) on the surface of the screening cover (39) to filter the gravel in the mud, so that the gravel remains on the top of the lower disc of the screening cover (39), and the filtered mud flows into the interior of the drive mounting ring (32); The second transmission belt (56) drives the third pulley (54) to rotate during the transmission movement, thereby controlling the spiral filter tube (42) to perform a circular motion, and the filtered mud flows into the interior of the spiral filter tube (42) under the guidance of the guide ring (47). Under the action of the rotation of the spiral filter tube (42), the mud flowing in is thrown out of the muddy water under the spiral force and the rotating centrifugal force, so that the crushed sand flows into the interior of the sand storage frame (41) at the bottom for storage. When the sand discharge operation is required, the second valve (45) is opened to control the crushed sand to flow out of the sand storage frame (41) under the guidance of the sand guide ring (46); Step 2: The muddy water after filtering the sediment enters the interior of the sedimentation barrel (31), and is discharged through the outlet pipe (34) by opening the first valve (35) so as to flow into the interior of the sedimentation tank (2). Cement, quicklime, and fly ash are added to the interior of the sedimentation tank (2) to mix with the muddy water and solidify it; Step 3: After solidification and sedimentation for a period of time, the solidified mud and water are separated. The water is located above the mud. The separated water is extracted through a water pipe and used again for pile foundation construction drilling. Step 4: After settling for a period of time, the rotating motor (713) is used to drive the pulley shaft (714) to rotate, thereby controlling the rotation of the fifth pulley (715). Under the transmission of the third transmission belt (716), the winding shafts (78) on both sides are controlled to rotate, driving the winding wheels (79) at both ends to rotate and tighten, thereby controlling the steel wire rope (710) wound on the surface to be wound and tightened, driving the lower holding frame (74) to move upward, thereby controlling the solidified mud to be lifted to the top of the sedimentation tank (2) for cleaning and transportation. During the cleaning and transportation operation, the cleaning sealing door (75) on one side of the holding frame (74) is opened to quickly clean the solidified mud. Step 5: After the solidified mud is cleaned, the rotary motor (713) is controlled to reverse, thereby controlling the winding wheel (79) to release the wire rope (710) to move downward under the weight of the holding frame (74) and reset, waiting for the next advance operation.
Citation Information
Patent Citations
Resource recycling device for percussion drilling and construction method thereof
CN112081546A
Core drilling mud waste liquid recycling system
CN215520813U