A high performance metallized film capacitor and a method for manufacturing the same

Abstract

The invention discloses a high-performance metallized film capacitor and a manufacturing method thereof, and relates to the technical field of metallized film capacitors, comprising a shell, wherein a temperature drop warning mechanism is arranged in the shell, a control machine is fixedly installed on one side of the shell, and temperature sensors are fixedly installed on both sides of the inner wall of the shell; the supercooling fan and the exhaust fan cooperate with each other to realize the cold air in a first installation tube and an air supply tube, and the cold air is blown into the first installation tube, so that a part of the cold air is blown onto the electrical components through the air outlet hood to cool the electrical components, and the cold air exchanges heat with the electrical components located above the air supply tube when passing through the air supply tube, and at the same time, the cold air located in the second installation tube is blown into the shell by the hair dryer blowing into the air guide hood, and the electrical components are subjected to more comprehensive and efficient temperature reduction treatment through the cooperation of the cold air fan, the exhaust fan and the hair dryer, so as to realize timely and effective temperature reduction of the electrical components.

Description

Technical Field

[0001] The invention relates to the technical field of metallized film capacitors, and in particular to a high-performance metallized film capacitor and a manufacturing method thereof. Background Art

[0002] Metallized film capacitors are also called film capacitors. They use metallized film dielectrics. Film capacitors use metal foil as electrodes, which are overlapped with plastic films such as polyethylene, polypropylene, polystyrene or polycarbonate at both ends and then wound into a cylindrical capacitor.

[0003] Patent publication number CN112635197A discloses a metallized film capacitor with high efficiency heat dissipation, including a shell, a component is fixedly installed at the middle position of the bottom surface of the shell, a through groove is opened at the middle position of the surface of one side of the shell, a mounting plate is fixedly installed on the surface of one side of the through groove, and a driving motor is fixedly installed on the middle position of the surface of one side of the mounting plate. This metallized film capacitor with high efficiency heat dissipation drives the roller to rotate by starting the driving motor, and a plurality of fan blades are installed on one side of the roller to generate wind force, accelerate the air flow speed inside the shell, enter the shell from the through groove to dissipate the heat of its components, and then discharge the heat to the outside through a plurality of heat dissipation holes, and prevent the dust from entering the shell from the outside by setting a filter net, and the heat conduction plate is set to be used to export the heat inside the shell to prevent the heat from accumulating inside the shell, and the heat sink is set to dissipate the exported heat to the outside, which is convenient for heat conduction and heat dissipation, effectively improves people's use efficiency, enhances the practicality of the device, can efficiently dissipate the heat inside the capacitor, will not cause the internal circuit and components to short-circuit or damage, and effectively improves work efficiency.

[0004] However, although the above scheme can produce a certain heat dissipation effect on the inside of the capacitor when using a number of fan blades, a heat conducting plate and a heat sink to generate wind to dissipate heat inside the capacitor, the heat dissipation effect on the inside of the capacitor through the fan blades alone is very limited. When the metallized film capacitor is used for a long time, the temperature of the electrical components inside the capacitor will continue to rise, thereby causing the temperature inside the capacitor to rise. Since there is no cooling warning mechanism in the capacitor, it is impossible to timely reduce and warn the continuously rising temperature inside the capacitor. If the capacitor continues to work under high temperature conditions, it is very easy to cause damage to the electrical components. In severe cases, it may even cause the capacitor to explode due to the high temperature, affecting the use of the capacitor and causing safety hazards. Therefore, a high-performance metallized film capacitor and a manufacturing method thereof are proposed. Summary of the invention

[0005] The purpose of the present invention is to provide a high-performance metallized film capacitor and a method for manufacturing the same, to solve the following technical problems:

[0006] When wind is generated by a number of fan blades, heat conducting plates and heat sinks to dissipate heat inside the capacitor, although a certain heat dissipation effect can be produced on the inside of the capacitor, the heat dissipation effect of the fan blades alone is very limited. When the metallized film capacitor is used for a long time, the temperature of the electrical components inside the capacitor will continue to rise, thereby causing the temperature inside the capacitor to rise. Since there is no temperature reduction warning mechanism in the capacitor, the continuously rising temperature inside the capacitor cannot be reduced and warned in time. If the capacitor continues to work under high temperature conditions, it is very easy to cause damage to the electrical components. In severe cases, the capacitor may even explode due to the high temperature, affecting the use of the capacitor and causing safety hazards.

[0007] The purpose of the present invention can be achieved through the following technical solutions:

[0008] A high-performance metallized film capacitor and a manufacturing method thereof, comprising a shell, an electrical component is fixedly installed in the shell, a wiring terminal is fixedly installed on the top of the electrical component, the top of the wiring terminal is fixedly passed through the top of the shell, a movable door plate is movably installed on one side of the shell through a hinge, a locking mechanism is arranged between the movable door plate and the shell, a temperature drop warning mechanism is arranged in the shell, a control machine is fixedly installed on one side of the shell, and temperature sensors are fixedly installed on both sides of the inner wall of the shell;

[0009] The temperature drop warning mechanism includes an air cooler, which is fixedly installed on the top of the shell, and the bottom air outlet of the air cooler is fixedly installed on the top of the shell and is fixedly installed with a first installation cylinder, a plurality of air guide ducts are fixedly installed on the side of the first installation cylinder close to the electrical components, and an air outlet hood is fixedly installed on the plurality of air guide ducts, a water tank is fixedly installed on one side of the first installation cylinder, a water supply pipe is connected to the top of the water tank, the outer surface of the water supply pipe is in contact with the outer surface of one side of the first installation cylinder, a corrugated air guide plate is fixedly installed in the first installation cylinder, a plurality of air outlet holes are provided on the corrugated air guide plate, one side of the corrugated air guide plate is fixedly installed on the inner wall of one side of the first installation cylinder close to the water supply pipe, a water pump is fixedly installed on the first installation cylinder, one end of the water supply pipe away from the water tank is fixedly connected to the water inlet end of the water pump, the water outlet end of the water pump is fixedly connected to a return pipe, and one end of the return pipe away from the water pump is fixedly connected to one side of the water tank.

[0010] As a further solution of the present invention: a semiconductor refrigeration plate is fixedly installed on one side of the water tank, a mounting base is fixedly installed on the bottom of the semiconductor refrigeration plate, and a plurality of heat dissipation fins are fixedly installed on the bottom of the mounting base.

[0011] As a further solution of the present invention: a water inlet is fixedly installed on one side of the water tank, and the water inlet is fixedly penetrated through one side of the shell.

[0012] As a further solution of the present invention: a second mounting cylinder is fixedly installed on one side of the shell, an air supply cylinder is fixedly connected between the first mounting cylinder and the second mounting cylinder, the air supply cylinder is located at the bottom of the electrical component, a hair dryer is fixedly installed on one side of the shell, an air guide cover is fixedly installed at the air outlet of the hair dryer, one side of the air guide cover is fixedly passed through one side of the shell and is fixedly installed on one side of the second mounting cylinder, and the inner cavity of the air guide cover is connected to the inner cavity of the second mounting cylinder.

[0013] As a further solution of the present invention: a plurality of wind guide inclined plates are fixedly installed in the second installation tube, and a filter plate is fixedly installed on a side of the second installation tube close to the electrical component.

[0014] As a further solution of the present invention: an exhaust fan is fixedly installed on the top of the shell, and an air inlet of the exhaust fan is fixedly penetrated through the top of the shell and is fixedly connected to the top of the second mounting tube.

[0015] As a further solution of the present invention: a cooling fan is rotatably mounted on one side of the shell close to the water tank.

[0016] As a further solution of the present invention: a flashing light and an alarm are fixedly installed on the top of the shell, and the electrical components, temperature sensors, flashing lights, alarms, cooling fans, air coolers, exhaust fans, hair dryers, water pumps and semiconductor refrigeration sheets are all electrically and linearly connected to the control machine.

[0017] As a further solution of the present invention: the locking mechanism includes a fixing plate, the fixing plate is fixedly installed on one side of the movable door panel, the fixing plate is provided with a fixing groove, the shell is fixedly installed with a mounting plate, the mounting plate is rotatably installed with a rotating rod, the rotating rod is fixedly installed with a fixing block, and the fixing block and the fixing groove are adapted to each other.

[0018] As a further solution of the present invention: a method for manufacturing a high-performance metallized film capacitor comprises the following steps;

[0019] Step 1, fix the air cooler and the exhaust fan on the top of the shell, then install the first installation cylinder and the second installation cylinder at the bottom air outlets of the air cooler and the exhaust fan respectively, fix the corrugated air guide plate in the first installation cylinder, fix the air outlet cover on one side of the first installation cylinder through the air guide pipe, fix the air guide inclined plate in the second installation cylinder, and fix the filter plate on one side of the second installation cylinder, fix the air supply cylinder between the first installation cylinder and the second installation cylinder, and fix the hair dryer on one side of the second installation cylinder through the air guide cover;

[0020] Step 2: Fix the water tank and the water pump on one side of the first installation cylinder, fix the water supply pipe, the water return pipe and the water inlet on the water tank, and fix the water supply pipe and the water return pipe to the water inlet and the water outlet of the water pump respectively;

[0021] Step 5: Fix the flashing light and the alarm on the top of the housing, and fix the temperature sensor on the inner wall of the housing, and then connect the electrical components, temperature sensor, flashing light, alarm, cooling fan, air cooler, exhaust fan, hair dryer, water pump and semiconductor cooling sheet to the control machine with PLC controller in an electrically linear manner;

[0022] Step 6. Fix the cooling fan on one side of the shell, fix the fixing plate with fixing grooves on the movable door panel, fix the mounting plate on one side of the shell, rotatably install the rotating rod with fixing blocks on the mounting plate, and then movably install the movable door panel on one side of the shell through hinges.

[0023] Beneficial effects of the present invention:

[0024] (1) The present invention transmits the temperature inside the shell to the temperature control machine through the temperature sensor set, starts the air cooler, exhaust fan, hair dryer, water pump and semiconductor refrigeration plate through the control machine, and realizes the cold air in the first installation tube and the air supply tube through the mutual cooperation of the air cooler and the exhaust fan, and blows the cold air into the first installation tube, so that a part of the cold air is blown onto the electrical components through the air outlet hood to cool the electrical components, and the cold air exchanges heat with the electrical components located above the air supply tube when passing through the air supply tube, so as to further cool the electrical components, and at the same time, the hair dryer blows the cold air located in the second installation tube into the shell by blowing air into the air guide hood, so as to cool the electrical components located in the shell again, thereby achieving the purpose of cooling the inside of the shell, and the mutual cooperation of the air cooler, exhaust fan and hair dryer performs more comprehensive and efficient cooling treatment on the electrical components, so as to achieve timely and effective cooling of the electrical components, and to a certain extent reduce the possibility of continuous increase in the temperature inside the capacitor;

[0025] (2) The present invention cools the water in the water tank by means of a conductive cooling sheet, and pumps the cold water in the water tank into the water supply pipe by means of a water pump. Heat exchange occurs between the cold water passing through the water supply pipe and the first installation tube and the corrugated air guide plate, and the temperature in the first installation tube and the temperature of the corrugated air guide plate are further reduced, so that the temperature of the cold air passing through the corrugated air guide plate is lower, and the speed of cooling the electrical components is further enhanced;

[0026] (3) In the present invention, if the temperature in the housing continues to rise, the controller will cause the flashing light to flash and the alarm to sound, giving an early warning of the high temperature of the capacitor, reminding the staff to check and shut down the capacitor in time, thereby avoiding damage to the electrical components of the capacitor or even explosion due to the continued high temperature, thereby ensuring the normal use of the capacitor and avoiding safety accidents;

[0027] (4) The present invention fixes the position of the movable door panel by means of the cooperation between the rotating rod, the fixing block and the fixing groove, and facilitates the opening of the movable door panel, which is beneficial for the inspection and maintenance of the shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The present invention will be further described below in conjunction with the accompanying drawings.

[0029] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0030] Figure 2 The present invention Figure 1 A schematic diagram of the enlarged structure of

[0031] Figure 3 It is a schematic diagram of the oblique side structure of the present invention;

[0032] Figure 4 It is a schematic diagram of the internal structure of the housing of the present invention;

[0033] Figure 5 It is a structural schematic diagram of the temperature drop warning mechanism of the present invention;

[0034] Figure 6 The present invention Figure 5 The enlarged structural diagram at B in FIG.

[0035] Figure 7 It is a schematic diagram of the structure of the first installation tube and the second installation tube of the present invention;

[0036] Figure 8 It is a schematic diagram of the internal structure of the second installation tube of the present invention.

[0037] In the figure: 1. housing; 2. movable door panel; 3. hinge; 4. electrical components; 5. terminal; 6. locking mechanism; 7. temperature sensor; 8. temperature drop warning mechanism; 9. control machine; 10. flashing light; 11. alarm; 12. cooling fan;

[0038] 61. fixing plate; 62. fixing groove; 63. mounting plate; 64. rotating rod; 65. fixing block;

[0039] 81. Air cooler; 82. First mounting tube; 83. Air supply tube; 84. Second mounting tube; 85. Exhaust fan; 86. Hair dryer; 87. Filter plate; 88. Water pump; 89. Water tank; 810. Water supply pipe; 811. Water return pipe; 812. Water inlet; 813. Semiconductor refrigeration sheet; 814. Mounting base; 815. Heat dissipation fin; 816. Corrugated air guide plate; 817. Air outlet; 818. Air guide duct; 819. Air outlet hood; 820. Air guide inclined plate; 821. Air guide hood. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] Example 1

[0042] See also Figure 1-8 As shown, the present invention is a high-performance metallized film capacitor and a manufacturing method thereof, comprising a housing 1, an electrical component 4 is fixedly installed in the housing 1, a terminal 5 is fixedly installed on the top of the electrical component 4, the top of the terminal 5 is fixedly passed through the top of the housing 1, a movable door panel 2 is movably installed on one side of the housing 1 through a hinge 3, a locking mechanism 6 is arranged between the movable door panel 2 and the housing 1, the position of the movable door panel 2 is fixed by the locking mechanism 6, a temperature drop warning mechanism 8 is arranged in the housing 1, a control machine 9 is fixedly installed on one side of the housing 1, temperature sensors 7 are fixedly installed on both sides of the inner wall of the housing 1, the temperature in the housing 1 is monitored in real time by the temperature sensor 7 and the temperature value is transmitted to the temperature control machine 9, a PLC controller is arranged in the control machine 9, and the electrical component 4, the temperature sensor 7, the flashing light 10, the alarm 11, the cooling fan 12, the cooling fan 81, the exhaust fan 85, the hair dryer 86, the water pump 88 and the semiconductor cooling sheet 813 can be controlled by the PLC controller;

[0043] The temperature drop warning mechanism 8 includes an air cooler 81, which is fixedly installed on the top of the shell 1. The bottom air outlet of the air cooler 81 is fixedly passed through the top of the shell 1 and is fixedly installed with a first installation tube 82. The cold air is blown into the first installation tube 82 through the air cooler 81. A plurality of air guide pipes 818 are fixedly installed on one side of the first installation tube 82 close to the electrical component 4. An air outlet hood 819 is fixedly installed on each of the plurality of air guide pipes 818. The cold air is blown onto the electrical component 4 through the air outlet hood 819 to cool the electrical component 4. A water tank 89 is fixedly installed on one side of the first installation tube 82. A water supply pipe 810 is connected to the top of the water tank 89. Heat exchange is generated between the cold water passing through the water supply pipe 810 and the first installation tube 82 and the corrugated air guide plate 816, so that the temperature in the first installation tube 82 and the temperature of the corrugated air guide plate 816 are further reduced. The outer surface of the water supply pipe 810 and the first installation tube 82 are connected to the first installation tube 82 and the corrugated air guide plate 816. The outer surface of one side of the first mounting tube 82 is fitted together, and a corrugated air guide plate 816 is fixedly installed in the first mounting tube 82. A plurality of air outlet holes 817 are provided on the corrugated air guide plate 816. A portion of the cold air enters the air guide duct 818 through the air outlet holes 817 on the corrugated air guide plate 816. One side of the corrugated air guide plate 816 is fixedly installed on the inner wall of one side of the first mounting tube 82 close to the water supply pipe 810. A water pump 88 is fixedly installed on the first mounting tube 82. The cold water in the water tank 89 is pumped into the water supply pipe 810 through the provided water pump 88. One end of the water supply pipe 810 away from the water tank 89 is fixedly connected to the water inlet end of the water pump 88. The water outlet end of the water pump 88 is fixedly connected to a return pipe 811. The water that has undergone heat exchange is re-delivered to the water tank 89 through the return pipe 811, which is beneficial to the recycling of water. One end of the return pipe 811 away from the water pump 88 is fixedly connected to one side of the water tank 89.

[0044] A semiconductor cooling sheet 813 is fixedly installed on one side of the water tank 89, and the water in the water tank 89 is cooled by the semiconductor cooling sheet 813. A mounting base 814 is fixedly installed on the bottom of the semiconductor cooling sheet 813, and the semiconductor cooling sheet 813 is mounted by the mounting base 814. A plurality of heat dissipation fins 815 are fixedly installed on the bottom of the mounting base 814, and the semiconductor cooling sheet 813 is mounted by the heat dissipation fins 815.

[0045] It should be noted that the semiconductor refrigeration sheet 813 is a cooling device composed of semiconductors. It is an existing and mature product with a model number of TEC1-12703.

[0046] A water inlet 812 is fixedly installed on one side of the water tank 89 . The water inlet 812 is fixedly passed through one side of the shell 1 . The water inlet 812 is raised to add water into the water tank 89 .

[0047] A second mounting tube 84 is fixedly installed on one side of the shell 1, and an air supply tube 83 is fixedly connected between the first mounting tube 82 and the second mounting tube 84. When the cold air passes through the air supply tube 83, heat is exchanged with the electrical component 4 located above the air supply tube 83, so as to further cool the electrical component 4. The air supply tube 83 is located at the bottom of the electrical component 4. A hair dryer 86 is fixedly installed on one side of the shell 1. The hair dryer 86 blows air into the air guide cover 821 and at the same time blows the cold air located in the second mounting tube 84 into the shell 1, so as to cool the electrical component 4 located in the shell 1 again. An air guide cover 821 is fixedly installed at the air outlet of the hair dryer 86. One side of the air guide cover 821 is fixedly passed through one side of the shell 1 and is fixedly installed with one side of the second mounting tube 84. The inner cavity of the air guide cover 821 is connected to the inner cavity of the second mounting tube 84. The hair dryer 86 blows air into the air guide cover 821 and at the same time blows the cold air located in the second mounting tube 84 into the shell 1.

[0048] A plurality of wind guide inclined plates 820 are fixedly installed in the second mounting tube 84. There is a certain gap between the wind guide inclined plates 820 and the side walls of the second mounting tube 84, which is beneficial to the exhaust operation of the exhaust fan 85. The cold air in the second mounting tube 84 is guided by the wind guide inclined plates 820. A filter plate 87 is fixedly installed on one side of the second mounting tube 84 close to the electrical component 4. The dust in the air blown in by the hair dryer 86 is filtered through the filter plate 87.

[0049] An exhaust fan 85 is fixedly installed on the top of the shell 1. The air inlet of the exhaust fan 85 is fixedly passed through the top of the shell 1 and is fixedly connected to the top of the second mounting tube 84. The cold air in the air supply tube 83 enters the second mounting tube 84 through the exhaust fan 85.

[0050] A cooling fan 12 is rotatably mounted on one side of the housing 1 close to the water tank 89 , and the heat generated by the semiconductor cooling plate 813 is dissipated by the cooling fan 12 .

[0051] A flashing light 10 and an alarm 11 are fixedly installed on the top of the shell 1. The flashing light 10 flashes and the alarm 11 sounds through the control machine 9 to warn of the high temperature of the capacitor and remind the staff to check and shut down the capacitor in time. The electrical components 4, temperature sensor 7, flashing light 10, alarm 11, cooling fan 12, air cooler 81, exhaust fan 85, hair dryer 86, water pump 88 and semiconductor refrigeration plate 813 are all electrically linearly connected to the control machine 9, and are intelligently controlled by the Japanese control machine 9.

[0052] Example 2

[0053] Based on Example 1, please refer to Figure 1 and Figure 2As shown, the locking mechanism 6 includes a fixing plate 61, which is fixedly mounted on one side of the movable door panel 2. A fixing groove 62 is provided on the fixing plate 61. A mounting plate 63 is fixedly mounted on the shell 1. A rotating rod 64 is rotatably mounted on the mounting plate 63. A fixing block 65 is fixedly mounted on the rotating rod 64. The fixing block 65 and the fixing groove 62 are matched with each other. The mutual cooperation of the rotating rod 64, the fixing block 65 and the fixing groove 62 can fix the position of the movable door panel 2 and facilitate the opening of the movable door panel 2.

[0054] Example 3

[0055] Based on Example 2, please refer to Figure 1-8 As shown, a method for manufacturing a high-performance metallized film capacitor includes the following steps:

[0056] Step 1: Install the air cooler 81 and the exhaust fan 85 on the top of the shell 1, and then install the first installation tube 82 and the second installation tube 84 at the bottom air outlets of the air cooler 81 and the exhaust fan 85 respectively, install the corrugated air guide plate 816 in the first installation tube 82, install the air outlet cover 819 on one side of the first installation tube 82 through the air guide pipe 818, install the air guide inclined plate 820 in the second installation tube 84, and install the filter plate 87 on one side of the second installation tube 84, install the air supply tube 83 between the first installation tube 82 and the second installation tube 84, and install the hair dryer 86 on one side of the second installation tube 84 through the air guide cover 821;

[0057] Step 2: The water tank 89 and the water pump 88 are fixedly installed on one side of the first installation tube 82, and the water supply pipe 810, the water return pipe 811 and the water inlet 812 are fixedly installed on the water tank 89. The water supply pipe 810 and the water return pipe 811 are fixedly connected to the water inlet and the water outlet of the water pump 88 respectively;

[0058] Step 5: The flashing light 10 and the alarm 11 are fixedly mounted on the top of the housing 1, and the temperature sensor 7 is fixedly mounted on the inner wall of the housing 1, and then the electrical components 4, the temperature sensor 7, the flashing light 10, the alarm 11, the cooling fan 12, the air cooler 81, the exhaust fan 85, the hair dryer 86, the water pump 88 and the semiconductor cooling sheet 813 are all electrically and linearly connected to the control machine 9;

[0059] Step 6. Fix the cooling fan 12 on one side of the shell 1, fix the fixing plate 61 with the fixing groove 62 on the movable door panel 2, fix the mounting plate 63 on one side of the shell 1, rotatably install the rotating rod 64 with the fixing block 65 on the mounting plate 63, and then movably install the movable door panel 2 on one side of the shell 1 through the hinge 3.

[0060] The working principle of the present invention is as follows: the temperature in the housing 1 is monitored in real time by the temperature sensor 7 and the temperature value is transmitted to the temperature control machine 9. When the temperature in the housing 1 reaches a certain value, the control machine 9 with the PLC controller starts the air cooler 81, the exhaust fan 85, the hair dryer 86, the water pump 88 and the semiconductor refrigeration sheet 813. The air cooler 81 blows cold air into the first installation cylinder 82. A part of the cold air enters the air guide 818 through the air outlet hole 817 on the corrugated air guide plate 816, and then blows the cold air onto the electrical component 4 through the air outlet cover 819, thereby cooling the electrical component 4. The other part of the cold air enters the air supply tube 83 through the corrugated air guide plate 816. When the cold air passes through the air supply tube 83, it exchanges heat with the electrical component 4 located above the air supply tube 83, and further cools the electrical component 4. The cold air in the air supply tube 83 enters the second installation tube 84 through the exhaust fan 85, and the excess cold air is discharged, so that the circulation of the cold air is realized. The cold air in the second installation tube 84 is blown into the housing 1 by the hair dryer 86 while blowing into the air guide cover 821. At the same time, the dust in the air blown by the hair dryer 86 is filtered through the filter plate 87.

[0061] At the same time, the semiconductor refrigeration sheet 813, the water pump 88 and the cooling fan 12 are started by the control machine 9, the water in the water tank 89 is cooled by the semiconductor refrigeration sheet 813, and the cold water in the water tank 89 is pumped into the water supply pipe 810 by the water pump 88. Heat exchange occurs between the cold water passing through the water supply pipe 810 and the first installation cylinder 82 and the corrugated air guide plate 816, and the temperature in the first installation cylinder 82 and the temperature of the corrugated air guide plate 816 are further reduced, so that the temperature of the cold air passing through the corrugated air guide plate 816 is lower, and then the water that has undergone heat exchange is re-delivered to the water tank 89 through the return pipe 811, which is conducive to the recycling of water;

[0062] If the temperature in the housing 1 continues to rise, when the temperature reaches a certain value, the flashing light 10 and the alarm 11 are started by the control machine 9, so that the flashing light 10 flashes and the alarm 11 sounds an alarm;

[0063] It should be noted that the temperature value here is set in advance by the administrator and input into the control machine 9 with a PLC controller, and the next operation is determined and operated by the PLC controller, and the PLC technology is an existing and mature technology, so it will not be described in detail here;

[0064] When the movable door panel 2 needs to be opened to inspect the inside of the housing 1, the fixing block 65 is rotated to a certain position, and then the movable door panel 2 is pulled to rotate outward to make the fixing block 65 away from the fixing groove 62 to release the position lock of the movable door panel 2.

[0065] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A high performance metallized film capacitor, characterized in that: The invention comprises a shell (1), wherein an electrical component (4) is fixedly mounted inside the shell (1), a wiring terminal (5) is fixedly mounted on the top of the electrical component (4), the top of the wiring terminal (5) is fixedly passed through the top of the shell (1), a movable door panel (2) is movably mounted on one side of the shell (1) via a hinge (3), a locking mechanism (6) is arranged between the movable door panel (2) and the shell (1), a temperature drop warning mechanism (8) is arranged inside the shell (1), a control machine (9) is fixedly mounted on one side of the shell (1), and temperature sensors (7) are fixedly mounted on both sides of the inner wall of the shell (1); The temperature drop warning mechanism (8) comprises a cooling fan (81), the cooling fan (81) is fixedly mounted on the top of the shell (1), the bottom air outlet of the cooling fan (81) is fixedly penetrated through the top of the shell (1) and is fixedly mounted with a first mounting tube (82), a side of the first mounting tube (82) close to the electrical component (4) is fixedly mounted with a plurality of air guide pipes (818), and an air outlet hood (819) is fixedly mounted on each of the plurality of air guide pipes (818), a water tank (89) is fixedly mounted on one side of the first mounting tube (82), the top of the water tank (89) is connected with a water supply pipe (810), and the outer surface of the water supply pipe (810) and a side of the first mounting tube (82) are connected to each other. The outer surfaces are in contact with each other, a corrugated air guide plate (816) is fixedly installed in the first installation tube (82), a plurality of air outlet holes (817) are provided on the corrugated air guide plate (816), one side of the corrugated air guide plate (816) is fixedly installed on the inner wall of the first installation tube (82) close to the water supply pipe (810), a water pump (88) is fixedly installed on the first installation tube (82), one end of the water supply pipe (810) away from the water tank (89) is fixedly connected to the water inlet end of the water pump (88), the water outlet end of the water pump (88) is fixedly connected to a return water pipe (811), and one end of the return water pipe (811) away from the water pump (88) is fixedly connected to one side of the water tank (89); A second mounting tube (84) is fixedly mounted on one side of the shell (1); an air supply tube (83) is fixedly connected between the first mounting tube (82) and the second mounting tube (84); the air supply tube (83) is located at the bottom of the electrical component (4); a hair dryer (86) is fixedly mounted on one side of the shell (1); an air guide cover (821) is fixedly mounted at the air outlet of the hair dryer (86); one side of the air guide cover (821) is fixedly passed through one side of the shell (1) and is fixedly mounted on one side of the second mounting tube (84); the inner cavity of the air guide cover (821) is connected to the inner cavity of the second mounting tube (84).

2. A high performance metallized film capacitor according to claim 1, characterized in that: A semiconductor cooling plate (813) is fixedly mounted on one side of the water tank (89), a mounting base (814) is fixedly mounted on the bottom of the semiconductor cooling plate (813), and a plurality of heat dissipation fins (815) are fixedly mounted on the bottom of the mounting base (814).

3. A high performance metallized film capacitor according to claim 2, characterized in that: A water inlet (812) is fixedly mounted on one side of the water tank (89), and the water inlet (812) is fixedly passed through one side of the housing (1).

4. A high performance metallized film capacitor according to claim 3, characterized in that: A plurality of wind guide inclined plates (820) are fixedly mounted in the second mounting tube (84), and a filter plate (87) is fixedly mounted on a side of the second mounting tube (84) close to the electrical component (4).

5. A high performance metallized film capacitor according to claim 4, characterized in that: An exhaust fan (85) is fixedly mounted on the top of the shell (1); an air inlet of the exhaust fan (85) is fixedly passed through the top of the shell (1) and is fixedly connected to the top of the second mounting tube (84).

6. A high performance metallized film capacitor according to claim 5, characterized in that: A heat dissipation fan (12) is rotatably mounted on one side of the housing (1) close to the water tank (89).

7. A high performance metallized film capacitor according to claim 6, characterized in that: A flashing light (10) and an alarm (11) are fixedly mounted on the top of the housing (1); the electrical component (4), the temperature sensor (7), the flashing light (10), the alarm (11), the cooling fan (12), the air cooler (81), the exhaust fan (85), the hair dryer (86), the water pump (88) and the semiconductor cooling plate (813) are all electrically and linearly connected to the control machine (9).

8. A high performance metallized film capacitor according to claim 7, characterized in that: The locking mechanism (6) comprises a fixing plate (61), the fixing plate (61) being fixedly mounted on one side of the movable door plate (2), the fixing plate (61) being provided with a fixing groove (62), a mounting plate (63) being fixedly mounted on the housing (1), a rotating rod (64) being rotatably mounted on the mounting plate (63), a fixing block (65) being fixedly mounted on the rotating rod (64), and the fixing block (65) and the fixing groove (62) being matched.

9. The method for manufacturing a high-performance metallized film capacitor according to claim 8, characterized in that: The steps include: Step 1, fix the air cooler (81) and the exhaust fan (85) on the top of the shell (1), then install the first installation tube (82) and the second installation tube (84) at the bottom air outlets of the air cooler (81) and the exhaust fan (85) respectively, fix the corrugated air guide plate (816) in the first installation tube (82), fix the air outlet cover (819) on one side of the first installation tube (82) through the air guide pipe (818), fix the air guide inclined plate (820) in the second installation tube (84), and fix the filter plate (87) on one side of the second installation tube (84), fix the air supply tube (83) between the first installation tube (82) and the second installation tube (84), and fix the hair dryer (86) on one side of the second installation tube (84) through the air guide cover (821); Step 2: The water tank (89) and the water pump (88) are fixedly mounted on one side of the first mounting tube (82); a water supply pipe (810), a water return pipe (811) and a water inlet (812) are fixedly mounted on the water tank (89); the water supply pipe (810) and the water return pipe (811) are fixedly connected to the water inlet and the water outlet of the water pump (88) respectively; Step 3: fix the mounting base (814) on the bottom of the semiconductor cooling sheet (813), fix the heat dissipation fins (815) on the bottom of the mounting base (814), and then fix the semiconductor cooling sheet (813) on the water tank (89) through the mounting base (814); Step 4: Winding the metallized film into a capacitor core, then spraying zinc-tin alloy on both ends of the wound capacitor core to form a capacitor group, combining the capacitor group and other capacitor elements into a whole to form an electrical component (4), fixing a terminal (5) on the electrical component (4), and installing the electrical component (4) with the terminal (5) in the housing (1); Step 5: The flashing light (10) and the alarm (11) are fixedly mounted on the top of the housing (1), and the temperature sensor (7) is fixedly mounted on the inner wall of the housing (1), and then the electrical component (4), the temperature sensor (7), the flashing light (10), the alarm (11), the cooling fan (12), the air cooler (81), the exhaust fan (85), the hair dryer (86), the water pump (88) and the semiconductor cooling sheet (813) are all electrically and linearly connected to the control machine (9); Step 6: The cooling fan (12) is fixedly mounted on one side of the housing (1), a fixing plate (61) with a fixing groove (62) is fixedly mounted on the movable door plate (2), a mounting plate (63) is fixed on one side of the housing (1), a rotating rod (64) with a fixing block (65) is rotatably mounted on the mounting plate (63), and then the movable door plate (2) is movably mounted on one side of the housing (1) via a hinge (3).

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