Wool composite fabric and weaving method thereof
By optimizing the weaving method of wool fabric and adopting a 12-piece heddle jacquard double-layer terry cloth bottom structure and glue layer structure, the problem of increased itching after multiple washes of wool fabric has been solved, thus improving comfort and warmth.
Patent Information
- Application Number
- CN202310080866.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-03
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2043-02-03
AI Technical Summary
Existing wool fabrics experience increased itching after multiple washes, and the dyeing process requires strict adherence to color mixing in a single wash, leading to increased itching after the fabric is returned to the dyeing vat.
The fabric is made using a 12-piece jacquard double-layer towel base weave method. The ground weft yarn and the regular towel base weft yarn are arranged in a preset ratio and interwoven with the warp yarn to form the base fabric. An adhesive layer is applied to one side of the base fabric, and the face fabric is attached to form a three-layer wool composite fabric.
It reduces the degree of opening and closing of the scales on the surface of wool fibers after washing, reduces direct contact with the skin, reduces itching, and the fabric can be washed repeatedly without compromising comfort and warmth.
Smart Images

Figure CN116001379B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a wool composite fabric and its weaving method, belonging to the field of weaving technology. Background Technology
[0002] Wool is a natural protein fiber with excellent crimp and elasticity. The crimped wool contains a lot of air, so wool fibers can largely prevent the entry and dissipation of cold air from the outside, thus having a good heat-insulating effect.
[0003] Currently, the basic wool content is between 5% and 15%, all added to the weft yarn, so the wool is close to the skin. Wool can increase the overall warmth of casual pants, but one problem is that wool cannot be washed. After multiple washes, it will cause itching. Due to the curliness of wool and its scales, wool can cause itching when worn. Furthermore, after washing, the scales in the wool open and close more, increasing the curliness of the wool, which intensifies the itching sensation after multiple washes.
[0004] The current solution is to use high-quality wool raw materials with anti-shrinkage treatment, such as 120S Australian wool. After the wool tops have been treated with anti-shrinkage, they are blended with other fibers to reduce the itching sensation. However, the itching sensation will gradually increase after multiple washes. At the same time, the fabric or wool tops must be dyed the correct color in one go during the dyeing process and cannot be returned to the dyeing vat. Once returned to the vat, the chances of the finished fabric having an itching sensation will increase. Summary of the Invention
[0005] To address the shortcomings of existing technologies, the present invention aims to provide a wool composite fabric and its weaving method, thereby solving the problem of existing technologies using high-quality, shrink-resistant wool raw materials.
[0006] When weaving, for example, 120S Australian wool, the wool tops are treated with anti-shrinkage and then blended with other fibers to reduce the itching sensation. However, the itching sensation will gradually increase after multiple washes. At the same time, during the dyeing process of the fabric or wool tops, the color must be dyed correctly in one go and cannot be returned to the dyeing vat. Once returned to the vat, the chances of the finished fabric having an itching sensation will increase.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solution: a wool composite fabric and its weaving method, wherein the steps of the wool composite fabric weaving method include:
[0008] Step 1: Arrange the ground weft yarn and the regular weft yarn of the towel base according to the preset ratio, and weave them together with the warp yarn using a 12-piece heddle jacquard double-layer towel base structure to form the base fabric;
[0009] Step 2: Apply an adhesive layer to the wool blend side of the base fabric.
[0010] Step 3: Attach the fabric to the adhesive layer to form a complete fabric.
[0011] A wool composite fabric includes: a base fabric;
[0012] The base fabric is woven from warp and weft yarns, and the weft yarns include ground weft yarns and regular weft yarns for the towel base, which are arranged in a preset ratio.
[0013] The ground weft yarn and warp yarn are interwoven to form the blended wool surface layer of the base fabric, and the regular weft yarn and warp yarn of the towel base are interwoven to form the weft yarn surface layer of the base fabric.
[0014] The base fabric is attached to one side of the face fabric, and the blended wool face layer is bonded to the face fabric with an adhesive layer.
[0015] As a further improvement, the ground weft yarn and the regular weft yarn of the towel base are arranged in a 1:1 ratio.
[0016] As a further improvement, the ground weft yarn and the regular weft yarn of the towel base are arranged in a 3:1 ratio.
[0017] As a further improvement, the ground weft yarn is made of wool blend yarn.
[0018] As a further improvement, the regular weft yarn of the towel base is made of combed yarn.
[0019] As a further improvement, the twist coefficient of the ground weft yarn and the regular weft yarn of the towel base is in the range of 3-4.5.
[0020] As a further improvement, the yarn count of the ground weft yarn is in the range of 80-90S, and the yarn count of the regular weft yarn of the towel base is in the range of 40-50S.
[0021] As a further improvement, the warp yarn is made of chemical fiber filament, the warp yarn twist coefficient is in the range of 4.1-4.3, and the warp yarn count is in the range of 30-40S.
[0022] The beneficial effects of this invention are:
[0023] This invention optimizes the yarn weaving structure by employing a woven terry cloth weave. The ground weft yarn of the blended wool is placed in the middle, and neither the outer layer of the face fabric nor the inner layer of the back fabric comes into contact with the wool raw material. This three-layer structure divides the fabric into three layers: the face fabric is made of regular warp yarns, the back fabric is made of regular terry cloth weft yarns, and the middle layer is made of blended wool ground weft yarns. This sandwiches the wool fibers between the back and face fabrics, reducing the opening and closing of the wool fiber scales after washing and hiding the wool inside the back fabric, greatly minimizing direct contact with the skin. This provides warmth and comfort, reduces itching when in contact with the skin, and allows for repeated washing. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0025] Figure 1 This is a schematic diagram of the structure of a wool composite fabric according to the present invention.
[0026] Figure 2 This is a schematic diagram of the base fabric structure of a wool composite fabric according to the present invention.
[0027] Figure 3 This is a schematic diagram of the weaving method of an embodiment of a wool composite fabric of the present invention.
[0028] Figure 4 This is a schematic diagram of the weaving method of another embodiment of the wool composite fabric of the present invention.
[0029] Figure 5 This is a schematic diagram of the distribution of a dotted adhesive according to the present invention.
[0030] Figure 6 This is a test form for a wool composite fabric according to the present invention. Detailed Implementation
[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to represent selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0032] In the description of this invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0033] In the description of this invention, it should be noted that, unless otherwise expressly specified and limited, the technique...
[0034] The terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of these terms in this invention based on the specific circumstances.
[0035] The existing method uses high-count wool raw materials that have undergone shrink-proof treatment, such as 120S Australian wool, to weave the fabric. After shrink-proof treatment, the wool tops are blended with other fibers to reduce itching. However, the itching gradually increases after multiple washes. Furthermore, during the dyeing process, the fabric or wool tops must be dyed the correct color in one go; re-dyeing is not allowed. Once re-dyeing, the likelihood of the finished fabric being itchy increases. Therefore, to solve the above-mentioned technical problems, this invention discloses the following technical solution:
[0036] Reference Figure 1-6 As shown, in step 1, the ground weft yarn a and the regular weft yarn b of the towel base are arranged in a preset ratio, and woven together with the warp yarn c using a 12-piece heddle jacquard double-layer towel base structure to form the base fabric 1;
[0037] Step 2: Apply adhesive layer 2 to one side of the blended wool surface layer 11 of the base fabric 1;
[0038] Step 3: Attach the fabric 3 to the adhesive layer 2 to form a complete fabric.
[0039] In this embodiment, the adhesive in the adhesive layer 2 is a hot melt adhesive web, mainly made of PA material, which has good adhesion, water resistance and dry cleaning resistance. The amount of adhesive used in the adhesive layer 2 is minimized while ensuring peel strength.
[0040] The amount of adhesive layer 2 is 10-15 g / m2, and the adhesive is an environmentally friendly hot melt adhesive. When the amount of adhesive is less than 10 g / m2, the peel strength is weak. After several washes, the two adhesive layers are prone to local rubbing due to random rubbing, resulting in local rubbing more than other parts. As a result, the local rubbing is more likely to occur first. When the amount of adhesive is greater than 15 g / m2, it will affect the softness of the fabric. In this embodiment, the preferred amount of adhesive is 10 g / m2.
[0041] In addition, the adhesive layer 2 adopts a dot-shaped composite structure, with the diameter of the dot adhesive being approximately 1 mm and the spacing between the dot adhesives being 2.5-3 mm. In this embodiment, the spacing is preferably 2.5 mm.
[0042] After the fabric is bonded through adhesive layer 2, it is rolled up and left at room temperature for at least 48 hours to maintain sufficient composite strength between the two layers. This ensures that the peel strength meets the national standard of 6N and guarantees that the fabric is soft and elastic to the touch, has a good texture, and that the middle fibers remain sufficiently fluffy, further increasing the warmth of the fabric.
[0043] A wool composite fabric made by the above-mentioned weaving process includes a base fabric 1, which is woven from warp yarns c and weft yarns. The weft yarns include ground weft yarns a and regular towel weft yarns b, which are arranged in a preset ratio. The ground weft yarns a and warp yarns c are woven to form the blended wool surface layer 11 of the base fabric 1, and the regular towel weft yarns b and warp yarns c are woven to form the weft surface layer 12 of the base fabric 1. A face fabric 3 is attached to one side of the base fabric 1, and the blended wool surface layer 11 and the face fabric 3 are bonded together by an adhesive layer 2.
[0044] Ground weft yarn a is generally made in the weft direction. During the weaving process, after ground weft yarn a is fed in, warp yarn c is also fed in the same position, which allows warp yarn c to sink. Then, regular weft yarn b for the towel base is fed in, followed by warp yarn c, so that regular weft yarn b for the towel base forms the weft yarn surface layer 12 of the base fabric. The weft yarn surface layer 12 is the surface layer that directly contacts the skin, while ground weft yarn a forms a blended wool surface layer 11 in the inner layer of the base fabric. The blended wool surface layer 11 does not directly contact the skin. In this embodiment, the ground weft yarn a and the regular weft yarn for the towel base are arranged in a 3:1 ratio. The specific weaving method is as follows:
[0045] A1, the first blended wool ground weft yarn a, the 1st, 3rd, 4th and 6th warp yarns c float on top, and the 2nd and 5th warp yarns c sink to the bottom;
[0046] A2, the second blended wool ground weft yarn a, the 1st, 2nd, 4th and 5th warp yarns c float on top, and the 3rd and 6th warp yarns c sink to the bottom;
[0047] A3, the third blended wool ground weft yarn a, the 2nd, 3rd, 5th and 6th warp yarns c float on top, and the 1st and 4th warp yarns c sink to the bottom;
[0048] A4, the fourth regular weft yarn b at the bottom of the towel, the 2nd, 3rd, 4th, 5th and 6th weft yarns float on top, and the 1st warp yarn c sinks to the bottom;
[0049] A5, the fifth blended wool ground weft yarn a, the 1st, 3rd, 4th and 6th warp yarns c float on top, and the 2nd and 5th warp yarns c sink to the bottom;
[0050] A6, the sixth blended wool ground weft yarn a, the 1st, 2nd, 4th and 5th warp yarns c float on top, and the 3rd and 6th warp yarns c sink to the bottom;
[0051] A7, the seventh blended wool ground weft yarn a, the 2nd, 3rd, 5th and 6th warp yarns c float on top, and the 1st and 4th warp yarns c sink to the bottom;
[0052] A8, the eighth towel bottom regular weft yarn b, the 1st, 2nd, 3rd, 5th and 6th weft yarns float on top, and the 4th warp yarn c sinks to the bottom.
[0053] Because of the high wool content, washing is usually not used. If the wool content exceeds 40%, it is not suitable for washing. Since wool is an animal hair and an animal protein fiber, it is prone to shrinkage and will usually deform during washing. Therefore, in this embodiment, the ground weft yarn a is made of wool blended yarn, and the regular weft yarn b of the towel bottom is made of combed yarn. In addition, the existing high-count anti-shrink wool raw materials have a wool content of 7-10%, and their unit price is relatively high. Moreover, after multiple washes, the scales on the surface of the wool will still be in an over-open state. During contact with the skin, the itching sensation will gradually increase with the number of washes.
[0054] In this embodiment, the wool content of the wool blend yarn can be controlled between 4-6%, and the twist coefficient between the ground weft yarn a and the regular weft yarn b of the towel base is in the range of 3-4.5. Preferably, the wool content of the wool blend yarn is 5%, and the twist coefficient between the ground weft yarn a and the regular weft yarn b of the towel base is 4.3. The twist coefficient is a relative value that combines linear density to represent the degree of yarn twist and can be used to compare the degree of twist of yarns of different thicknesses. Yarns with a higher twist coefficient have more tightly bound fibers.
[0055] The regular weft yarn b of the towel base uses the same twist coefficient, which allows the yarn of the blended wool surface layer 11 formed by the ground weft yarn a, which does not come into contact with the skin, to remain in a relatively tight and cohesive state. During the washing process after knitting, the wool fibers can be tightly bound, and the limited amount of wool fibers can be fully covered by other blended materials. This can effectively restrict the opening of the scales on the surface of the wool fibers after absorbing water, thereby maintaining their original structural state and reducing deformation.
[0056] Yarn count refers to the length of yarn per gram. A higher yarn count means finer yarn with better uniformity, and vice versa. In this embodiment, the yarn count of the ground weft yarn a ranges from 80-90S, and the yarn count of the regular weft yarn b of the towel base ranges from 40-50S, both considered relatively high. The higher yarn count of the ground weft yarn a compared to the regular weft yarn b allows for tighter weave of the blended wool in the ground weft yarn a, while the lower yarn count of the regular weft yarn b creates a slight height difference with the ground weft yarn a during weaving, improving the overall fabric's fluffiness and providing some coverage for the ground weft yarn a. Preferably, the yarn count of the ground weft yarn a is 80S, and the yarn count of the regular weft yarn b of the towel base is 40S.
[0057] The warp yarn c is made of chemical fiber filament, the twist coefficient of the warp yarn c is in the range of 4.1-4.3, and the yarn count of the warp yarn c is in the range of 30-40S. Preferably, the twist coefficient of the warp yarn c is in the range of 4.1, and the yarn count of the warp yarn c is in the range of 30S.
[0058] In addition, the wool fineness of the wool fibers in blended wool can range from 20 to 30 μm. Within this range, the wool fibers are relatively coarse, which can reduce costs. As they are fully covered by other blended materials, they can maintain their warmth while improving their recovery after washing.
[0059] The finished product was prepared through the above steps, and routine tests were performed on the product prepared in the example. The test items included color fastness to dry rubbing, color fastness to wet rubbing, color fastness to light, color fastness to soaping, degree of staining by washing liquid, color fastness to water, color fastness to acidic perspiration, color fastness to alkaline perspiration, pilling (circular trajectory), pilling (Martindale), odor, dimensional change rate after washing, smoothness of appearance after washing and drying, and smoothness of seam appearance after washing and drying. The test standards and results are as follows:
[0060] Figure 6 As shown, in this embodiment, the above-mentioned water washing test data are 20 times, 40 times, 60 times, and...
[0061] After 80 and 100 washes, the fabric values are measured and compared with industry standards. The fabric can withstand multiple washes without damage, deformation, obvious twisting or discoloration, and the seams will not come undone. The lining parts will not delaminate or bubble. If there are accessories sewn on the fabric, they are not allowed to fall off or rust after washing. Example 1
[0062] This embodiment is basically the same as Embodiment 1, except that: the ground weft yarn a and the regular weft yarn of the towel base are arranged in a 1:1 ratio, and the specific weaving method is as follows:
[0063] S1, the first blended wool ground weft yarn a, the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th and 12th warp yarns c float on top, and the 1st, 4th, 7th and 10th warp yarns c sink to the bottom;
[0064] S2, the second regular weft yarn b at the bottom of the towel, the 1st, 2nd, 3rd, 4th, 5th, 6th, 7th, 9th, 10th, 11th and 12th weft yarns float on top, and the 8th warp yarn c sinks to the bottom;
[0065] S3, the third blended wool ground weft yarn a, the 1st, 3rd, 4th, 6th, 7th, 9th, 10th, and 12th warp yarns c float on top, and the 2nd, 5th, 8th, and 11th warp yarns c sink to the bottom;
[0066] S4, the fourth regular weft yarn b at the bottom of the towel, the 1st, 2nd, 4th, 5th, 6th, 7th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 3rd warp yarn c sinks to the bottom;
[0067] S5, the fifth blended wool ground weft yarn a, the 1st, 2nd, 4th, 5th, 7th, 8th, 10th, and 11th warp yarns c float on top, and the 3rd, 6th, 9th, and 12th warp yarns c sink to the bottom;
[0068] S6, the sixth regular weft yarn b on the towel bottom, the 1st, 2nd, 3rd, 4th, 5th, 6th, 7th, 8th, 9th, 11th, and 12th weft yarns float on top, and the 10th warp yarn c sinks to the bottom.
[0069] S7, the seventh blended wool ground weft yarn a, warp yarns c of the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, and 12th warp yarns float on top, while warp yarns c of the 1st, 4th, 7th, and 10th warp yarns sink to the bottom.
[0070] S8, the eighth regular weft yarn b at the bottom of the towel, the 1st, 2nd, 3rd, 4th, 6th, 7th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 5th warp yarn c sinks to the bottom;
[0071] S9, the ninth blended wool ground weft yarn a, the 1st, 3rd, 4th, 6th, 7th, 9th, 10th, and 12th warp yarns c float on top, and the 2nd, 5th, 8th, and 11th warp yarns c sink to the bottom;
[0072] S10, the tenth towel bottom regular weft yarn b, the 1st, 2nd, 3rd, 4th, 5th, 6th, 7th, 8th, 9th, 10th, and 11th weft yarns float on top, and the 12th warp yarn c sinks to the bottom;
[0073] S11, the eleventh blended wool ground weft yarn a, the 1st, 2nd, 4th, 5th, 7th, 8th, 10th, and 11th warp yarns c float on top, and the 3rd, 6th, 9th, and 12th warp yarns c sink to the bottom;
[0074] S12, the twelfth regular weft yarn b at the bottom of the towel, the 1st, 2nd, 3rd, 4th, 5th, 6th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 7th warp yarn c sinks to the bottom;
[0075] S13, the thirteenth blended wool ground weft yarn a, the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th and 12th warp yarns c float on top, and the 1st, 4th, 7th and 10th warp yarns c sink to the bottom;
[0076] S14, the fourteenth regular weft yarn b at the bottom of the towel, the 1st, 3rd, 4th, 5th, 6th, 7th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 2nd warp yarn c sinks to the bottom;
[0077] S15, the fifteenth blended wool ground weft yarn a, the 1st, 3rd, 4th, 6th, 7th, 9th, 10th, and 12th warp yarns c float on top, and the 2nd, 5th, 8th, and 11th warp yarns c sink to the bottom;
[0078] S16, the sixteenth regular weft yarn b at the bottom of the towel, the 1st, 2nd, 3rd, 4th, 5th, 6th, 7th, 8th, 10th, 11th and 12th weft yarns float on top, and the 9th warp yarn c sinks to the bottom;
[0079] S17, the seventeenth blended wool ground weft yarn a, the 1st, 2nd, 4th, 5th, 7th, 8th, 10th, and 11th warp yarns c float on top, and the 3rd, 6th, 9th, and 12th warp yarns c sink to the bottom;
[0080] S18, the eighteenth regular weft yarn b at the bottom of the towel, the 1st, 2nd, 3rd, 5th, 6th, 7th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 4th warp yarn c sinks to the bottom;
[0081] S19, the nineteenth blended wool ground weft yarn a, the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th and 12th warp yarns c float on top, and the 1st, 4th, 7th and 10th warp yarns c sink to the bottom;
[0082] S20, the twentieth towel bottom regular weft yarn b, the 1st, 2nd, 3rd, 4th, 5th, 6th, 7th, 8th, 9th, 10th, and 12th weft yarns float on top, and the 11th warp yarn c sinks to the bottom;
[0083] S21, the twenty-first blended wool ground weft yarn a, the 1st, 3rd, 4th, 6th, 7th, 9th, 10th, and 12th warp yarns c float on top, and the 2nd, 5th, 8th, and 11th warp yarns c sink to the bottom;
[0084] S22, the 22nd regular weft yarn b of the towel bottom, the 1st, 2nd, 3rd, 4th, 5th, 7th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 6th warp yarn c sinks to the bottom;
[0085] S23, the 23rd blended wool ground weft yarn a, the 1st, 2nd, 4th, 5th, 7th, 8th, 10th, and 11th warp yarns c float on top, and the 3rd, 6th, 9th, and 12th warp yarns c sink to the bottom;
[0086] S24, the 24th regular weft yarn b at the bottom of the towel, the 2nd, 3rd, 4th, 5th, 6th, 7th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 1st warp yarn c sinks to the bottom.
[0087] In this embodiment, a composite fabric is used to sew wool raw materials into the middle layer, thereby minimizing the direct contact between the wool layer and the inner skin, and reducing the adhesion of external stains to the wool layer.
[0088] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the invention by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the scope of protection of the invention.
Claims
1. A method for weaving a wool composite fabric, characterized in that, The steps include: Step 1: Arrange the ground weft yarn (a) and the regular weft yarn (b) of the towel base according to the preset ratio, and weave them together with the warp yarn (c) using a 12-piece heddle jacquard double-layer towel base structure to form the base fabric (1). The 12-piece jacquard double-layer towel base structure is configured such that the count of the ground weft yarn (a) is higher than that of the regular weft yarn (b) of the towel base, thereby increasing the overall fluffiness of the fabric and providing some coverage for the ground weft yarn (a). The weaving cycle includes 24 weft yarns, wherein the ground weft yarn (a) and the regular weft yarn (b) of the towel base are arranged in a ratio of 1:1 or 3:
1. Step 2: Apply an adhesive layer (2) to the blended wool surface layer (11) on one side of the base fabric (1). The adhesive layer (2) adopts a dot-shaped composite structure. The diameter of the dot adhesive is about 1 mm, the spacing between the dots is 2.5-3 mm, and the amount of adhesive used is 10-15 g / m². Step 3: Attach the fabric (3) to the adhesive layer (2) to form a complete fabric; Step 4: Place the laminated fabric at room temperature for at least 48 hours.
2. The method for weaving a wool composite fabric according to claim 1, characterized in that, The preset ratio in step 1 is: The ground weft yarn (a) and the regular weft yarn of the towel base are arranged in a 1:1 ratio; S1, the first blended wool ground weft yarn (a), the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th and 12th warp yarns (c) float on top, and the 1st, 4th, 7th and 10th warp yarns (c) sink below; S2, the second regular weft yarn (b) of the towel bottom, the 1st, 2nd, 3rd, 4th, 5th, 6th, 7th, 9th, 10th, 11th and 12th weft yarns float on top, and the 8th warp yarn (c) sinks to the bottom; S3, the third blended wool ground weft yarn (a), the 1st, 3rd, 4th, 6th, 7th, 9th, 10th, and 12th warp yarns (c) float on top, and the 2nd, 5th, 8th, and 11th warp yarns (c) sink below; S4, the fourth regular weft yarn (b) of the towel bottom, the 1st, 2nd, 4th, 5th, 6th, 7th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 3rd warp yarn (c) sinks to the bottom; S5, the fifth blended wool ground weft yarn (a), the 1st, 2nd, 4th, 5th, 7th, 8th, 10th, and 11th warp yarns (c) float on top, and the 3rd, 6th, 9th, and 12th warp yarns (c) sink to the bottom; S6, the sixth regular weft yarn (b) of the towel bottom, the 1st, 2nd, 3rd, 4th, 5th, 6th, 7th, 8th, 9th, 11th, and 12th weft yarns float on top, and the 10th warp yarn (c) sinks to the bottom. S7, the seventh blended wool ground weft yarn (a), warp yarns 2, 3, 5, 6, 8, 9, 11, and 12 (c) float on top, warp yarns 1, 4, 7, and 10 (c) sink below. S8, the eighth regular weft yarn of the towel bottom (b), the 1st, 2nd, 3rd, 4th, 6th, 7th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 5th warp yarn (c) sinks to the bottom; S9, the ninth blended wool ground weft yarn (a), the 1st, 3rd, 4th, 6th, 7th, 9th, 10th, and 12th warp yarns (c) float on top, and the 2nd, 5th, 8th, and 11th warp yarns (c) sink below; S10, the tenth regular weft yarn of the towel bottom (b), the 1st, 2nd, 3rd, 4th, 5th, 6th, 7th, 8th, 9th, 10th and 11th weft yarns float on top, and the 12th warp yarn (c) sinks to the bottom; S11, the eleventh blended wool ground weft yarn (a), the 1st, 2nd, 4th, 5th, 7th, 8th, 10th, and 11th warp yarns (c) float on top, and the 3rd, 6th, 9th, and 12th warp yarns (c) sink to the bottom; S12, the twelfth regular weft yarn (b) of the towel bottom, the 1st, 2nd, 3rd, 4th, 5th, 6th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 7th warp yarn (c) sinks to the bottom; S13, the thirteenth blended wool ground weft yarn (a), the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th and 12th warp yarns (c) float on top, and the 1st, 4th, 7th and 10th warp yarns (c) sink to the bottom; S14, the fourteenth regular weft yarn of the towel bottom (b), the 1st, 3rd, 4th, 5th, 6th, 7th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 2nd warp yarn (c) sinks to the bottom; S15, the fifteenth blended wool ground weft yarn (a), the 1st, 3rd, 4th, 6th, 7th, 9th, 10th, and 12th warp yarns (c) float on top, and the 2nd, 5th, 8th, and 11th warp yarns (c) sink to the bottom; S16, the sixteenth regular weft yarn (b) of the towel bottom, the 1st, 2nd, 3rd, 4th, 5th, 6th, 7th, 8th, 10th, 11th and 12th weft yarns float on top, and the 9th warp yarn (c) sinks to the bottom; S17, the seventeenth blended wool ground weft yarn (a), the 1st, 2nd, 4th, 5th, 7th, 8th, 10th, and 11th warp yarns (c) float on top, and the 3rd, 6th, 9th, and 12th warp yarns (c) sink to the bottom; S18, the eighteenth regular weft yarn (b) of the towel bottom, the 1st, 2nd, 3rd, 5th, 6th, 7th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 4th warp yarn (c) sinks to the bottom; S19, the nineteenth blended wool ground weft yarn (a), the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th and 12th warp yarns (c) float on top, and the 1st, 4th, 7th and 10th warp yarns (c) sink to the bottom; S20, the twentieth regular weft yarn (b) of the towel bottom, the 1st, 2nd, 3rd, 4th, 5th, 6th, 7th, 8th, 9th, 10th and 12th weft yarns float on top, and the 11th warp yarn (c) sinks to the bottom; S21, the twenty-first blended wool ground weft yarn (a), the 1st, 3rd, 4th, 6th, 7th, 9th, 10th, and 12th warp yarns (c) float on top, and the 2nd, 5th, 8th, and 11th warp yarns (c) sink to the bottom; S22, the twenty-second regular weft yarn of the towel bottom (b), the 1st, 2nd, 3rd, 4th, 5th, 7th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 6th warp yarn (c) sinks to the bottom; S23, the 23rd blended wool ground weft yarn (a), the 1st, 2nd, 4th, 5th, 7th, 8th, 10th, and 11th warp yarns (c) float on top, and the 3rd, 6th, 9th, and 12th warp yarns (c) sink to the bottom; S24, the twenty-fourth regular weft yarn (b) of the towel bottom, the 2nd, 3rd, 4th, 5th, 6th, 7th, 8th, 9th, 10th, 11th and 12th weft yarns float on top, and the 1st warp yarn (c) sinks below.
3. The method for weaving a wool composite fabric according to claim 1, characterized in that, The preset ratio in step 1 is: The ground weft yarn ((a)) and the regular weft yarn of the towel base are arranged in a 3:1 ratio; A1, the first blended wool ground weft yarn (a), the 1st, 3rd, 4th and 6th warp yarns (c) float on top, and the 2nd and 5th warp yarns (c) sink to the bottom; A2, the second blended wool ground weft yarn (a), the 1st, 2nd, 4th and 5th warp yarns (c) float on top, and the 3rd and 6th warp yarns (c) sink to the bottom; A3, the third blended wool ground weft yarn (a), the 2nd, 3rd, 5th and 6th warp yarns (c) float on top, and the 1st and 4th warp yarns (c) sink to the bottom; A4, the fourth regular weft yarn (b) of the towel bottom, the 2nd, 3rd, 4th, 5th and 6th weft yarns float on top, and the 1st warp yarn (c) sinks to the bottom; A5, the fifth blended wool ground weft yarn (a), the 1st, 3rd, 4th and 6th warp yarns (c) float on top, and the 2nd and 5th warp yarns (c) sink to the bottom; A6, the sixth blended wool ground weft yarn (a), the 1st, 2nd, 4th and 5th warp yarns (c) float on top, and the 3rd and 6th warp yarns (c) sink to the bottom; A7, the seventh blended wool ground weft yarn (a), the 2nd, 3rd, 5th and 6th warp yarns (c) float on top, and the 1st and 4th warp yarns (c) sink to the bottom; A8, the eighth regular weft yarn (b) of the towel bottom, the 1st, 2nd, 3rd, 5th and 6th weft yarns float on top, and the 4th warp yarn (c) sinks to the bottom.
4. A wool composite fabric prepared using the wool composite fabric weaving method according to any one of claims 1-3, characterized in that, Base fabric (1); The base fabric (1) is woven from warp yarns (c) and weft yarns. The weft yarns include ground weft yarns (a) and regular weft yarns for the towel base (b). The ground weft yarns (a) and regular weft yarns for the towel base are arranged in a preset ratio. The ground weft yarn (a) and warp yarn (c) are interwoven to form the blended wool surface layer (11) of the base fabric (1), and the regular weft yarn (b) and warp yarn (c) of the towel base are interwoven to form the weft surface layer (12) of the base fabric (1). The base fabric (1) is attached to one side with a face fabric (3), and the blended wool face layer (11) is bonded to the face fabric (3) with an adhesive layer (2).
5. A wool composite fabric according to claim 4, characterized in that, The ground weft yarn (a) is a wool blend yarn.
6. The wool composite fabric according to claim 4, characterized in that, The regular weft yarn (b) of the towel base is made of combed yarn.
7. The wool composite fabric according to claim 4, characterized in that, The twist coefficient range of the ground weft yarn (a) and the regular weft yarn of the towel base (b) is 3-4.
5.
8. A wool composite fabric according to claim 4, characterized in that, The yarn count of the ground weft yarn (a) is 80-90S, and the yarn count of the regular weft yarn of the towel base (b) is 40-50S.
9. A wool composite fabric according to claim 4, characterized in that, The warp yarn (c) is made of chemical fiber filament, the twist coefficient of the warp yarn (c) is in the range of 4.1-4.3, and the yarn count of the warp yarn (c) is in the range of 30-40S.
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