An adjustable large tree soil ball in-situ shaping and bundling device and working method thereof
By designing an adjustable in-situ renovation and binding device for large tree soil balls, the problem of irregular and loose shape of large tree soil balls during transplanting is solved, efficient modification and binding of soil balls is achieved, and the survival rate of large trees is improved.
Patent Information
- Application Number
- CN202211618563.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-15
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2042-12-15
AI Technical Summary
The prior art is difficult to effectively solve the problem of root damage and reduced survival rate caused by irregular shape and looseness of large tree soil balls during transplanting.
An adjustable large tree soil ball in situ repair and binding device is designed, including a detachable track module, a drive module, a cantilever support module, a telescopic cantilever module, a connecting rod module, a repair module and an end straw rope conveyor, which realizes the repair and binding of the soil ball through modular coordination operations.
This device can effectively repair and bind large tree soil balls, improve the stability and survival rate of the soil balls, reduce labor intensity and time, and improve transplanting efficiency.
Smart Images

Figure CN116018995B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of tree migration, and in particular relates to an adjustable large tree soil ball in-situ shaping and bundling device and a working method thereof. Background Art
[0002] With the acceleration of urbanization, urban landscaping has become increasingly important. Some scholars have calculated the ecological value of a tree, and a 50-year-old tree has a cumulative value of about $196,000. This shows that big trees can not only beautify and improve the environment, but also bring huge value. Therefore, the transplantation of big trees needs to be taken seriously.
[0003] Because the main part of the plant that absorbs water and nutrients is the root system, when transplanting seedlings, in order to protect the root system of the seedlings, it is necessary to dig up the soil around the original growth place of the seedlings together, so that when the seedlings are transplanted, the roots will be taken along with the original growth soil, and the seedling soil ball will come from this. Because the seedling soil ball is an important factor in determining whether the plant can survive, the soil ball must be tied before transplanting the plant to prevent the original growth soil from falling. The normal diameter of the soil ball is about 10 times the breast diameter of a large tree. For a large tree, the soil ball required is larger, and in the process of digging the soil ball, the excavator will dig a spherical deep trench around the large tree. The shape of the soil ball of a large tree is irregular, so the soil ball must be trimmed before tying it.
[0004] At present, there are few studies and applications on the mechanical shaping and mechanical bundling of soil balls. The shaping of soil balls is usually done manually. For small soil balls, only simple manual shaping is required, while for large soil balls, manual shaping is time-consuming and labor-intensive, and requires the help of machines. The bundling of soil balls is mainly divided into manual bundling and machine bundling. For small soil balls, bag bundling can be used, while for large soil balls, one part is to manually bundle the soil balls in situ, which is labor-intensive, inefficient, and requires at least two people to cooperate; the other part relies on existing mechanical bundling technology to bundle the soil balls, but it is not suitable for in-situ bundling of soil balls. Before bundling, the big tree needs to be placed on the bundling workbench, and it is lifted by a crane during the movement. The soil ball of the big tree will become loose, and the original soil will fall off, reducing the survival rate of the big tree after transplantation. Summary of the invention
[0005] The purpose of the present invention is to overcome the shortcomings of the prior art and to provide an adjustable large tree soil ball in-situ shaping and bundling device and a working method thereof.
[0006] To achieve the above object, the present invention adopts the following technical solutions:
[0007] The invention discloses an adjustable in-situ shaping and bundling device for large tree soil balls, comprising a detachable track module, a driving module, a cantilever support module, a telescopic cantilever module, a connecting rod module, a shaping module and an end straw rope conveyor; two shaping modules and two end straw rope conveyors are provided.
[0008] The detachable track module includes a semi-circular track, a fixing rod and a supporting rod; three fixing rods arranged vertically are fixed equidistantly along the circumferential direction on the outer arc surface of the semi-circular track; each fixing rod is fixedly connected to a thread on a horizontally arranged supporting rod through a hexagonal nut, and each supporting rod is located under the semi-circular track and has a certain distance from the lower surface of the semi-circular track; two detachable track modules are provided.
[0009] The driving module includes a limiting auxiliary wheel, a gear set, a driving frame, a driving wheel and a driving motor; the casing of the driving motor is fixed on the driving frame, and the output shaft of the driving motor is fixed to the input gear of the gear set; the output gear of the gear set is fixed to the driving wheel, and the driving wheel is hinged to the driving frame; the limiting auxiliary wheel is hinged to the driving frame and is located below the driving wheel, and the center line of the limiting auxiliary wheel and the center line of the driving wheel are both horizontally arranged; the driving wheel and the limiting auxiliary wheel are in contact with the upper surface and the lower surface of the circular arc track respectively, and both constitute a rolling friction pair; the driving module is arranged on the inner side of the semicircular arc track, and each detachable track module is provided with a driving module.
[0010] The bottom of the cantilever support module is provided with a support wheel; the number of the cantilever support modules is equal to the number of the driving modules, and the driving frame of each driving module is fixed to the cantilever frame of a cantilever support module.
[0011] The telescopic cantilever module includes a telescopic cantilever frame, a pulley block, a telescopic cantilever, a pulley, a second drive motor, a screw nut fixing plate, a linear bearing seat, a screw, a connecting rod fixing base, a linear guide rod and a screw nut; the telescopic cantilever is fixed to the telescopic cantilever frame; a pulley block is hinged on the telescopic cantilever frame; the housing of the second drive motor is fixed to the lower surface of the telescopic cantilever frame, and the output shaft of the second drive motor passes through the telescopic cantilever frame and is fixed to a pulley; the upper end of the screw passes through the telescopic cantilever frame and is rotatably connected to the telescopic cantilever frame, and another pulley is fixed to the upper end of the screw ; The two pulleys are connected by a synchronous belt; the lower end of the screw rod passes through the T-shaped frame integrally formed on the telescopic cantilever frame and is rotatably connected to the connecting rod fixing base; both sides of the screw rod are provided with vertically arranged linear guide rods, the upper ends of the two linear guide rods are fixed to the T-shaped frame integrally formed on the telescopic cantilever frame, and the lower ends are fixed to the connecting rod fixing base; the screw nut is connected to the screw rod through a ball to form a ball screw pair; a screw nut fixing plate is fixed on the screw nut, and linear bearing seats are fixed on both sides of the screw nut fixing plate; two linear bearing seats and two linear guide rods respectively form sliding pairs. The number of the telescopic cantilever modules is equal to the number of cantilever support modules, and the telescopic cantilever of the telescopic cantilever module and the cantilever frame of the cantilever support module are both provided with a plurality of circular holes arranged equidistantly along the axial direction; a plurality of circular holes on the cantilever frame of each cantilever support module are fixedly connected with the same number of circular holes on the telescopic cantilever of the corresponding telescopic cantilever module by bolts and hexagonal nuts.
[0012] Two symmetrical connecting rod modules are arranged on both sides of the screw nut fixing plate of each retractable cantilever module. The connecting rod module includes connecting rod 1, connecting rod 2, connecting rod 3, connecting rod 4, connecting rod 5, connecting rod 6 and connecting rod 7; one end of connecting rod 1 and connecting rod 2 are hinged at different hinge positions of the screw nut fixing plate; one end of connecting rod 3 is hinged to one end of connecting rod 5, and one end of connecting rod 4 is hinged to the other end of connecting rod 5; the other end of connecting rod 1, the other end of connecting rod 3 and one end of connecting rod 6 form a composite hinge; the other end of connecting rod 2, the other end of connecting rod 4, one end of connecting rod 7 and the other end of connecting rod 6 form a composite hinge; the other end of connecting rod 7 is hinged to the connecting rod fixing base; the connecting rod 1 is parallel to the connecting rod 2, and the length of connecting rod 1 is equal to the length of connecting rod 2; the connecting rod 3 is parallel to the connecting rod 4, and the length of connecting rod 3 is equal to the length of connecting rod 4.
[0013] Preferably, an integrally formed arc-shaped support plate is provided at the inward end of the support rod.
[0014] Preferably, a second limiting auxiliary wheel is hinged on the driving frame, and the center line of the second limiting auxiliary wheel is vertically arranged; the second limiting auxiliary wheel contacts the inner wall of the semicircular track to form a rolling friction pair.
[0015] Preferably, the cantilever support module also includes a self-adjusting spring, a round flange linear bearing, a straw rope reel, a support wheel mounting frame and a vertical connecting shaft; the upper end of the cantilever frame is hinged with a vertically arranged straw rope reel; round holes two are opened on both sides of the cantilever frame, and the vertical connecting shaft is inserted into the round holes two, and the threaded sections at the upper ends of the vertical connecting shafts are connected with hexagonal nuts three, and a round flange linear bearing is sleeved at a position between the hexagonal nut three and the cantilever frame on the vertical connecting shaft, and the lower ends of the round flange linear bearings are fixed to the cantilever frame; the vertical connecting shaft is located at the shaft section below the cantilever frame and is sleeved with a self-adjusting spring; the lower end of the vertical connecting shaft is fixed to the support wheel mounting frame; the two ends of the self-adjusting spring are respectively fixed to the lower end of the cantilever frame and the upper end of the support wheel mounting frame on the same side; the lower end of the support wheel mounting frame on each side is hinged with a support wheel.
[0016] More preferably, each side of the cantilever frame is provided with a plurality of components consisting of a vertical connecting shaft, a hexagonal nut, a round flange linear bearing and a self-adjusting spring.
[0017] The pulley block consists of three pulleys, a pulley is hinged on the upper surface of the telescopic cantilever frame, a pulley is hinged on the lower surface, a pulley is hinged on the T-shaped plate integrally formed on the telescopic cantilever frame, and a round hole three is opened between the pulley on the upper surface and the pulley on the lower surface of the telescopic cantilever frame.
[0018] The upper end of the screw rod is rotatably connected to the telescopic cantilever frame through a first seat bearing, and the lower end is rotatably connected to a connecting rod fixed base through a second seat bearing.
[0019] The shaping module includes a gear set 2, a shaping blade 1, a shaping frame, a drive motor 3 and a shaping blade 2; the housing of the drive motor 3 is fixed on one side of the shaping frame, and the output shaft of the drive motor 3 passes through the shaping frame and is fixed to the input gear of the gear set 2; the shaping blade 1 and the shaping blade 2 are respectively fixed to the two output gears of the gear set, and the shaping blade 1 and the shaping blade 2 are arranged flush.
[0020] The working method of the adjustable tree soil ball in-situ shaping and bundling device of the present invention is specifically as follows:
[0021] First, fix the two shaping modules on the two connecting rod modules, specifically, fix the shaping frame of the shaping module and the two connecting rods 5 of the connecting rod module; secondly, surround the trunk of the tree with the two detachable track modules and fix them together, so that the two semi-circular arc tracks form a complete circular track, and the support wheels of the cantilever support modules on each side are supported on the soil ball, and each support rod is placed on the trunk of the tree, and then tighten the hexagonal nut 1 on each support rod. According to the size of the soil ball, the total length of the telescopic cantilever and the cantilever frame is adjusted by adjusting the circular holes 1 at different positions on the cantilever frame and the telescopic cantilever, so that the shaping blades 1 and 2 of the two shaping modules fit the surface of the soil ball; then, the controller controls each drive motor 1 to rotate at the same speed 1, and each drive motor 1 drives the corresponding drive wheel to move along the upper surface of the circular guide through the corresponding gear set 1, and the drive wheel then drives the corresponding limit auxiliary wheel 1 and limit auxiliary wheel 2 to move along the lower surface and the inner arc surface of the circular guide respectively, thereby driving the same side The cantilever support module, retractable cantilever module, connecting rod module and shaping module make circular motion around the trunk of the tree; at the same time, the controller controls each driving motor 2 to reciprocate forward and reverse at the same speed 2, and the driving motor 2 drives the screw nut fixing plate to reciprocate up and down along the screw through the screw, and drives the corresponding shaping module to move along the surface of the soil ball according to the preset trajectory 1 through the two connecting rod modules on the same side; at the same time, the controller controls the driving motors 3 of the two shaping modules to rotate at the same speed 3, and each driving motor 3 drives the corresponding shaping blade 1 and shaping blade 2 to shape the soil ball.
[0022] After the shaping work is completed, the controller controls each drive motor 1, each drive motor 2 and each drive motor 3 to stop working; adjusts the total length of the telescopic cantilever and the cantilever frame to make the two shaping modules away from the surface of the soil ball, and removes the two shaping modules; then fixes the two end grass rope conveyors on the two connecting rod modules, specifically, fixes the end grass rope conveyors to the two connecting rods 5 of the connecting rod module; adjusts the total length of the telescopic cantilever and the cantilever frame again to make the output ends of the two end grass rope conveyors close to the soil ball; then passes the grass rope on the grass rope reel on each side through the pulley block and the end grass rope conveyor on the telescopic cantilever frame on the same side in turn, and fixes them on the soil ball. The controller controls each drive motor 1 to rotate at the same speed 4, and each drive motor 1 drives the corresponding drive wheel to move along the upper surface of the circular guide rail through the corresponding gear set 1, and the drive wheel then drives the corresponding limit auxiliary wheel 1 and limit auxiliary wheel 2 to move along the lower surface and the inner arc surface of the circular guide rail respectively, thereby driving the cantilever support module, the retractable cantilever module, the connecting rod module and the end straw rope conveyor on the same side to make circular motion around the trunk of the tree; at the same time, the controller controls each drive motor 2 to reciprocate forward and reverse at the same speed 5, and the drive motor 2 drives the screw nut fixing plate to reciprocate up and down along the screw through the screw, and through the two connecting rod modules on the same side. The corresponding end grass rope conveyor is driven to move along the surface of the soil ball according to the preset track 2, and then the grass rope on the same side is driven to bind the soil ball in the circumferential direction to secure the outer ring of the soil ball; finally, the controller controls each driving motor 2 to reciprocate forward and reverse at the same speed 6, so that the two connecting rod modules on the same side drive the corresponding end grass rope conveyor to move along the surface of the soil ball according to the preset track 3, and then the grass rope on the same side is driven to cross-bundle the soil ball; wherein, when the soil ball is cross-bound, the highest position reached by the screw nut fixing plate is greater than the highest position reached by the screw nut fixing plate when the soil ball is bound in the circumferential direction, so that the grass rope is bound to the upper surface of the soil ball during cross-binding. After completing the bundling work, the controller controls each driving motor 1 and each driving motor 2 to stop working, and disassembles the two detachable track modules.
[0023] The beneficial effects of the present invention are as follows:
[0024] 1. The present invention adopts modular coordinated operation to solve the problems of large trees with different breast diameters, large differences in soil ball sizes, and loose soil balls caused by displacement and bundling of large tree soil balls; the present invention clamps large trees with different breast diameters by adjusting the elongated length of the support rod in the detachable track module, and can adjust the total length of the cantilever frame and the telescopic cantilever by connecting the cantilever frame in the cantilever support module and the circular holes at different positions on the telescopic cantilever in the telescopic cantilever module to adapt to the shaping and bundling of soil balls of different sizes. The present invention can perform shaping and bundling of the soil ball in situ. When the shaping module is fixed on the connecting rod module, the reciprocating motion of the connecting rod module drives the shaping module to shape the soil ball according to preset track one, so that the soil ball is flatter. When the terminal straw rope conveyor is fixed on the connecting rod module, the reciprocating motion of the connecting rod module drives the straw rope to bundle and cross-bundle the shaped soil ball in a circumferential direction according to preset track two and preset track three. During cross bundling, the straw rope can be bundled to the upper surface of the soil ball. The two bundling methods make the soil ball more secure. The connecting rod module adopts a double parallelogram mechanism with stable speed. The present invention realizes mechanized shaping and bundling of the soil ball through the connecting rod module, the shaping module and the terminal straw rope conveyor. The whole equipment does not need to be disassembled, and the operation is convenient and fast. There is no need to use a crane to shift the soil ball and manually shape and bundle the soil ball, so the soil ball is prevented from becoming loose when it is shifted, thereby improving the survival rate of large trees after transplanting, reducing labor and improving efficiency. The present invention realizes high efficiency and reliability of in-situ shaping and bundling of soil balls under different working conditions through multiple modules, and the modular design can shorten the manufacturing cycle of the present invention, save costs and facilitate maintenance.
[0025] 2. The cantilever support module of the present invention supports the entire device and is provided with a self-adjusting spring, which can float and self-adjust on the surface of the soil ball to ensure the stability and reliability of the entire device during operation.
[0026] 3. The present invention sets three pulleys so that the straw rope is in a tensioned state during the bundling work, ensuring that the straw rope can reach the required tightness when bundling the soil ball. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of the present invention when used for shaping work;
[0028] Figure 2 It is a schematic diagram of the structure of the present invention when used for binding work;
[0029] Figure 3 It is a structural schematic diagram of the detachable track module in the present invention;
[0030] Figure 4 It is a structural schematic diagram of the driving module in the present invention;
[0031] Figure 5 It is a structural schematic diagram of the cantilever support module in the present invention;
[0032] Figure 6 It is a structural schematic diagram of the retractable cantilever module in the present invention;
[0033] Figure 7 It is a structural schematic diagram of the shaping module in the present invention;
[0034] Figure 8 It is a schematic diagram of the structure of the shaping module and the connecting rod module in the present invention;
[0035] Fig. 9 It is a structural schematic diagram of the terminal straw rope conveyor and the connecting rod module in the present invention;
[0036] Fig.10 It is a schematic diagram of the shaping working principle of the present invention;
[0037] Fig.11 It is a schematic diagram of the bundling working principle of the present invention. DETAILED DESCRIPTION
[0038] The present invention is further described below in conjunction with the accompanying drawings.
[0039] like Figure 1 , Figure 2 and Fig. 9 As shown, the present invention is an adjustable in-situ shaping and bundling device for large tree soil balls, comprising a detachable track module 1, a driving module 2, a cantilever support module 3, a retractable cantilever module 4, a connecting rod module 5, a shaping module and an end straw rope conveyor 40 (composed of a bracket and a pipe fixed on the bracket); two shaping modules and two end straw rope conveyors 40 are provided.
[0040] like Figure 3 As shown, the detachable track module 1 includes a semi-circular track 6, a fixing rod 7 and a support rod 9; three vertically arranged fixing rods 7 are equidistantly fixed along the circumferential direction on the outer arc surface of the semi-circular track 6; each fixing rod 7 is threadedly fixedly connected to the horizontally arranged support rod 9 through a hexagonal nut 8, and each support rod 9 is located below the semi-circular track 6 and has a certain distance from the lower surface of the semi-circular track 6, so as to prevent the limiting auxiliary wheels 10 of the driving module 2 from touching the support rods 9 during operation, thereby hindering the operation of the entire device; the detachable track module 1 is provided with two.
[0041] like Figure 4As shown, the driving module 2 includes a limiting auxiliary wheel 10, a gear set 11, a driving frame 12, a driving wheel 13 and a driving motor 14; the casing of the driving motor 14 is fixed on the driving frame 12, and the output shaft of the driving motor 14 is fixed to the input gear of the gear set 11; the output gear of the gear set 11 is fixed to the driving wheel 13, and the driving wheel 13 is hinged to the driving frame 12; the limiting auxiliary wheel 10 is hinged to the driving frame 12, and is located below the driving wheel 13 at a distance, and the center line of the limiting auxiliary wheel 10 and the center line of the driving wheel 13 are both horizontally arranged; the driving wheel 13 and the limiting auxiliary wheel 10 are in contact with the upper surface and the lower surface of the circular arc track 6 respectively, and both constitute a rolling friction pair; the driving module 2 is arranged on the inner side of the semi-circular arc track 6, and each detachable track module 1 is provided with a driving module 2.
[0042] like Figure 5 As shown, a support wheel 15 is provided at the bottom of the cantilever support module 3 ; the number of the cantilever support modules 3 is equal to the number of the driving modules 2 , and the driving frame 12 of each driving module 2 is fixed to the cantilever frame 20 of a cantilever support module 3 .
[0043] like Figure 6As shown, the telescopic cantilever module 4 includes a telescopic cantilever frame, a pulley block, a telescopic cantilever 23, a pulley 24, a driving motor 26, a screw nut fixing plate 27, a linear bearing seat 28, a screw 29, a connecting rod fixing base 30, a linear guide rod 32 and a screw nut 33; the telescopic cantilever 23 is fixed to the telescopic cantilever frame; a pulley block is hinged on the telescopic cantilever frame; the housing of the driving motor 26 is fixed to the lower surface of the telescopic cantilever frame, and the output shaft of the driving motor 26 passes through the telescopic cantilever frame and is fixed to a pulley 24; the upper end of the screw 29 passes through the telescopic cantilever frame and is rotatably connected to the telescopic cantilever frame, and another pulley 24 is fixed to the upper end of the screw 29 ; The two pulleys 24 are connected by a synchronous belt 25; the lower end of the screw rod 29 passes through the T-shaped frame integrally formed on the telescopic cantilever frame and is rotatably connected to the connecting rod fixing base 30; vertically arranged linear guide rods 32 are provided on both sides of the screw rod 29, and the upper ends of the two linear guide rods 32 are fixed to the T-shaped frame integrally formed on the telescopic cantilever frame, and the lower ends are fixed to the connecting rod fixing base 30; the screw nut 33 is connected to the screw rod 29 through a ball to form a ball screw pair; a screw nut fixing plate 27 is fixed on the screw nut 33, and linear bearing seats 28 are fixed on both sides of the screw nut fixing plate 27; the two linear bearing seats 28 and the two linear guide rods 32 respectively form sliding pairs. The number of telescopic cantilever modules 4 is equal to the number of cantilever support modules 3. A plurality of circular holes equidistantly arranged along the axial direction are provided on the telescopic cantilever 23 of the telescopic cantilever module 4 and on the cantilever frame 20 of the cantilever support module 3. Several circular holes 1 on the cantilever frame 20 of each cantilever support module 3 are fixedly connected with the same number of circular holes 1 on the telescopic cantilever 23 of a corresponding telescopic cantilever module 4 by bolts and hexagonal nuts 2. The total length of the telescopic cantilever 23 and the cantilever frame 20 can be adjusted by connecting the circular holes 1 at different positions on the cantilever frame 20 and the telescopic cantilever 23.
[0044] like Figure 8 and Fig. 9As shown, two symmetrical connecting rod modules 5 are arranged on both sides of the screw nut fixing plate 27 of each telescopic cantilever module 4. The connecting rod module 5 includes connecting rod 1, connecting rod 2, connecting rod 3, connecting rod 4 38, connecting rod 5 41, connecting rod 6 42 and connecting rod 7 43; one end of connecting rod 1 and connecting rod 2 are hinged at different hinge positions of the screw nut fixing plate 27; one end of connecting rod 3 is hinged to one end of connecting rod 5 41, and one end of connecting rod 4 38 is hinged to the other end of connecting rod 5 41; the other end of connecting rod 1, the other end of connecting rod 3 and one end of connecting rod 6 42 form a composite hinge; the other end of connecting rod 2 42, the other end of connecting rod 4 38, and connecting rod 7 43 One end of the connecting rod 42 forms a composite hinge with the other end of the connecting rod 6; the other end of the connecting rod 73 is hinged to the connecting rod fixing base 30; the connecting rod 1 is parallel to the connecting rod 2, and the length of the connecting rod 1 is equal to the length of the connecting rod 2, so that the connecting rod 1, the connecting rod 2, the connecting rod 6 42 and the screw nut fixing plate 27 form a parallelogram mechanism; the connecting rod 3 is parallel to the connecting rod 4, and the length of the connecting rod 3 is equal to the length of the connecting rod 4 38, so that the connecting rod 3, the connecting rod 4, the connecting rod 5 41 and the connecting rod 6 42 form a parallelogram mechanism.
[0045] As a preferred embodiment, the inward end of the support rod 9 is provided with an integrally formed arc-shaped support plate, which can better fit the surface of the seedling trunk and support the seedling trunk during operation.
[0046] As a preferred embodiment, a second limiting auxiliary wheel is hinged on the driving frame 12, and the center line of the second limiting auxiliary wheel is vertically arranged; the second limiting auxiliary wheel contacts the inner wall of the semicircular track 6 to form a rolling friction pair.
[0047] As a preferred embodiment, Figure 5 As shown, the cantilever support module 3 also includes a self-adjusting spring 16, a round flange linear bearing 17, a rope reel 19, a support wheel mounting frame 21 and a vertical connecting shaft; the upper end of the cantilever frame 20 is hinged with a vertically arranged rope reel 19; round holes 2 are provided on both sides of the cantilever frame 20, and the vertical connecting shaft is inserted into the round hole 2, and the threaded sections at the upper ends of the vertical connecting shaft are connected with hexagonal nuts 3 18, and the position of the vertical connecting shaft between the hexagonal nuts 3 18 and the cantilever frame 20 is sleeved with a round flange linear bearing 17, and the round flange linear bearing 17 is provided on the vertical connecting shaft. The lower ends of the flange linear bearings 17 are fixed to the cantilever frame 20; the vertical connecting shaft is located below the cantilever frame 20 and is sleeved with a self-adjusting spring 16; the lower end of the vertical connecting shaft is fixed to the support wheel mounting frame 21; the two ends of the self-adjusting spring 16 are respectively fixed to the lower end of the cantilever frame 20 and the upper end of the support wheel mounting frame 21 on the same side; the self-adjusting spring 16 can float and self-adjust on the surface of the soil ball to ensure the stability of the entire device during operation; the lower end of the support wheel mounting frame 21 on each side is hinged with a support wheel 15.
[0048] More preferably, each side of the cantilever frame 20 is provided with a plurality of components consisting of a vertical connecting shaft, a hexagonal nut 18, a round flange linear bearing 17 and a self-adjusting spring 16.
[0049] As a preferred embodiment, the pulley block consists of three pulleys 22, a pulley 22 is hinged on the upper surface of the telescopic cantilever frame, a pulley 22 is hinged on the lower surface, a pulley 22 is hinged on the T-shaped plate integrally formed on the telescopic cantilever frame, and a circular hole three is opened on the telescopic cantilever frame between the pulley on the upper surface and the pulley on the lower surface.
[0050] As a preferred embodiment, the upper end of the screw rod 29 is rotatably connected to the telescopic cantilever frame through a seat bearing 1, and the lower end is rotatably connected to the connecting rod fixed base 30 through a seat bearing 2 31.
[0051] As a preferred embodiment, Figure 7 As shown, the shaping module includes a gear set 2 34, a shaping blade 1 35, a shaping frame 36, a drive motor 37 and a shaping blade 2 39; the housing of the drive motor 37 is fixed to one side of the shaping frame 36, and the output shaft of the drive motor 37 passes through the shaping frame 36 and is fixed to the input gear of the gear set 2 34; the shaping blade 1 35 and the shaping blade 2 39 are respectively fixed to the two output gears of the gear set 34, and the shaping blade 1 35 and the shaping blade 2 39 are arranged flush.
[0052] Among them, the driving motor 1 14, the driving motor 2 26 and the driving motor 3 37 are all controlled by the controller.
[0053] The working method of the adjustable large tree soil ball in-situ shaping and bundling device of the present invention is as follows:
[0054] First, fix the two shaping modules on the two connecting rod modules 5, specifically, fix the shaping frame 36 of the shaping module and the two connecting rods 5 of the connecting rod module 5; secondly, surround the trunk of the tree with two detachable track modules 1 and fix them together, so that the two semi-circular arc tracks 6 form a complete circular track, and the support wheels 15 of the cantilever support modules 3 on each side are supported on the soil ball, and each support rod 9 is supported on the trunk of the tree, and then tighten the hexagonal nuts 8 on each support rod 9. According to the size of the soil ball, the total length of the telescopic cantilever 23 and the cantilever frame 20 is adjusted by adjusting the circular holes at different positions on the cantilever frame 20 and the telescopic cantilever 23, so that the trimming blades 1 35 and 39 of the two trimming modules fit the surface of the soil ball; then, the controller controls each driving motor 14 to rotate at the same speed, and each driving motor 14 drives the corresponding driving wheel 13 to move along the upper surface of the circular guide rail through the corresponding gear set 11, and the driving wheel 13 then drives the corresponding limiting auxiliary wheel 1 and limiting auxiliary wheel 2 to move along the lower surface and the inner arc surface of the circular guide rail respectively, thereby driving the same side. The cantilever support module 3, the retractable cantilever module 4, the connecting rod module 5 and the shaping module make circular motion around the trunk of the tree; at the same time, the controller controls each driving motor 26 to reciprocate forward and reverse at the same speed 2, and the driving motor 26 drives the screw nut fixing plate 27 to reciprocate up and down along the screw 29 through the screw 29, and drives the corresponding shaping module to move along the surface of the soil ball according to the preset trajectory 1 through the two connecting rod modules 5 on the same side; at the same time, the controller controls the driving motors 3 37 of the two shaping modules to rotate at the same speed 3, and each driving motor 3 37 drives the corresponding shaping blade 1 35 and the shaping blade 2 39 to shape the soil ball, such as Fig.10 The shaping module moves in a circle around the trunk of the tree and at the same time moves along a preset track that fits the arc surface of the soil ball, so that the soil ball will not be damaged when the soil ball is shaped.
[0055] After the shaping work is completed, the controller controls each drive motor 1 14, each drive motor 2 26 and each drive motor 3 37 to stop working; adjusts the total length of the telescopic cantilever 23 and the cantilever frame 20, so that the two shaping modules are away from the surface of the soil ball, and the two shaping modules are removed; then the two end grass rope conveyors 40 are fixed to the two connecting rod modules 5, specifically, the end grass rope conveyors 40 are fixed to the two connecting rods 5 of the connecting rod module 5; adjusts the total length of the telescopic cantilever 23 and the cantilever frame 20 again, so that the output ends of the two end grass rope conveyors 40 are close to the soil ball; then the grass rope on the grass rope reel on each side is passed through the pulley block and the end grass rope conveyor on the telescopic cantilever frame on the same side in turn, and fixed on the soil ball. The controller controls each driving motor 14 to rotate at the same speed four, and each driving motor 14 drives the corresponding driving wheel 13 to move along the upper surface of the circular guide rail through the corresponding gear set 11, and the driving wheel 13 then drives the corresponding limiting auxiliary wheel 1 and limiting auxiliary wheel 2 to move along the lower surface and the inner arc surface of the circular guide rail respectively, thereby driving the cantilever support module 3, the retractable cantilever module 4, the connecting rod module 5 and the end straw rope conveyor 40 on the same side to make a circular motion around the trunk of the tree; at the same time, the controller controls each driving motor 2 to reciprocate forward and reverse at the same speed five, and the driving motor 2 26 drives the screw nut fixing plate 27 to move reciprocatingly up and down along the screw 29 through the screw 29, and drives the corresponding end grass rope conveyor 40 to move along the surface of the soil ball according to the preset trajectory 2 through the two connecting rod modules 5 on the same side, thereby driving the grass rope on the same side to bind the soil ball in a circular direction to secure the outer ring of the soil ball; finally, the controller controls each driving motor 26 to reciprocate forward and reverse at the same speed 6, so that the two connecting rod modules 5 on the same side drive the corresponding end grass rope conveyor 40 to move along the surface of the soil ball according to the preset trajectory 3, thereby driving the grass rope on the same side to cross-bundle the soil ball, such as Fig.11 As shown; when the soil ball is bundled in the circumferential direction and cross-bundled, the end straw rope conveyor 40 moves in a circular motion around the trunk of the tree and also moves according to the preset track 2 or preset track 3 that fits the soil ball, so that bundling can be achieved without interference, and the highest position reached by the screw nut fixing plate 27 when the soil ball is cross-bundled is greater than the highest position reached by the screw nut fixing plate 27 when the soil ball is bundled in the circumferential direction, so that the straw rope can be bundled to the upper surface of the soil ball when cross-bundling. After the bundling work is completed, the controller controls each drive motor 14 and each drive motor 26 to stop working, and the two detachable track modules 1 can be disassembled.
Claims
1. An adjustable in-situ shaping and bundling device for large tree soil balls, comprising a shaping module, characterized in that: It also includes a detachable track module, a drive module, a cantilever support module, a retractable cantilever module, a connecting rod module and an end straw rope conveyor; the shaping module and the end straw rope conveyor are each provided with two; The detachable track module comprises a semicircular track, a fixing rod and a supporting rod; three fixing rods arranged vertically are fixed equidistantly along the circumferential direction on the outer arc surface of the semicircular track; each fixing rod is fixedly connected with a thread on a horizontally arranged supporting rod through a hexagonal nut, and each supporting rod is located below the semicircular track and has a certain distance from the lower surface of the semicircular track; two detachable track modules are provided; The driving module comprises a limiting auxiliary wheel 1, a gear set 1, a driving frame, a driving wheel and a driving motor 1; the housing of the driving motor 1 is fixed on the driving frame, and the output shaft of the driving motor 1 is fixed to the input gear of the gear set 1; the output gear of the gear set 1 is fixed to the driving wheel, and the driving wheel is hinged to the driving frame; the limiting auxiliary wheel 1 is hinged to the driving frame and is located below the driving wheel at a distance, and the center line of the limiting auxiliary wheel and the center line of the driving wheel are both horizontally arranged; the driving wheel and the limiting auxiliary wheel 1 are in contact with the upper surface and the lower surface of the circular arc track respectively, and both constitute a rolling friction pair; the driving module is arranged on the inner side of the semicircular arc track, and each detachable track module is provided with a driving module; The cantilever support module is provided with a support wheel at the bottom; the number of cantilever support modules is equal to the number of drive modules, and the drive frame of each drive module is fixed to the cantilever frame of a cantilever support module; The telescopic cantilever module comprises a telescopic cantilever frame, a pulley block, a telescopic cantilever, a pulley, a second driving motor, a screw nut fixing plate, a linear bearing seat, a screw, a connecting rod fixing base, a linear guide rod and a screw nut; the telescopic cantilever is fixed to the telescopic cantilever frame; a pulley block is hinged on the telescopic cantilever frame; the casing of the second driving motor is fixed to the lower surface of the telescopic cantilever frame, and the output shaft of the second driving motor passes through the telescopic cantilever frame and is fixed to a pulley; the upper end of the screw passes through the telescopic cantilever frame and is rotatably connected to the telescopic cantilever frame, and another pulley is fixed to the upper end of the screw; the two pulleys are connected by a synchronous belt; the lower end of the screw passes through the T-shaped frame integrally formed on the telescopic cantilever frame and is rotatably connected to the connecting rod fixing base; both sides of the screw are provided with vertically arranged Linear guide rods, the upper ends of the two linear guide rods are fixed to the T-shaped frame integrally formed on the telescopic cantilever frame, and the lower ends are fixed to the connecting rod fixing base; the screw nut is connected to the screw through a ball to form a ball screw pair; a screw nut fixing plate is fixed on the screw nut, and linear bearing seats are fixed on both sides of the screw nut fixing plate; the two linear bearing seats and the two linear guide rods respectively form sliding pairs; the number of the telescopic cantilever modules is equal to the number of cantilever support modules, and the telescopic cantilever of the telescopic cantilever module and the cantilever frame of the cantilever support module are provided with a plurality of circular holes equidistantly arranged along the axial direction; a plurality of circular holes on the cantilever frame of each cantilever support module are fixedly connected with the same number of circular holes on the telescopic cantilever of a corresponding telescopic cantilever module by bolts and hexagonal nuts; Two symmetrical connecting rod modules are provided on both sides of the screw nut fixing plate of each retractable cantilever module; the connecting rod module includes connecting rod one, connecting rod two, connecting rod three, connecting rod four, connecting rod five, connecting rod six and connecting rod seven; one end of connecting rod one and connecting rod two are hinged at different hinge positions of the screw nut fixing plate; one end of connecting rod three is hinged to one end of connecting rod five, and one end of connecting rod four is hinged to the other end of connecting rod five; the other end of connecting rod one, the other end of connecting rod three and one end of connecting rod six form a composite hinge; the other end of connecting rod two, the other end of connecting rod four, one end of connecting rod seven and the other end of connecting rod six form a composite hinge; the other end of connecting rod seven is hinged to a connecting rod fixing base; the connecting rod one is parallel to connecting rod two, and the length of connecting rod one is equal to the length of connecting rod two; the connecting rod three is parallel to connecting rod four, and the length of connecting rod three is equal to the length of connecting rod four.
2. The adjustable tree soil ball in-situ shaping and bundling device according to claim 1 is characterized by: An integrally formed arc-shaped support plate is provided at one end of the support rod facing inward.
3. The adjustable tree soil ball in-situ shaping and bundling device according to claim 1 is characterized by: The driving frame is hingedly connected with a second limiting auxiliary wheel, the center line of which is vertically arranged; the second limiting auxiliary wheel contacts the inner wall of the semicircular track to form a rolling friction pair.
4. The adjustable tree soil ball in-situ shaping and bundling device according to claim 1 is characterized by: The cantilever support module also includes a self-adjusting spring, a round flange linear bearing, a straw rope reel, a support wheel mounting frame and a vertical connecting shaft; a vertically arranged straw rope reel is hinged on the upper end of the cantilever frame; round holes two are opened on both sides of the cantilever frame, and the vertical connecting shaft is inserted into the round holes two, and the threaded sections at the upper ends of the vertical connecting shafts are connected with hexagonal nuts three, and a round flange linear bearing is sleeved on the position of the vertical connecting shaft between the hexagonal nut three and the cantilever frame, and the lower ends of the round flange linear bearings are fixed to the cantilever frame; the vertical connecting shaft is located at the shaft section below the cantilever frame and is sleeved with a self-adjusting spring; the lower end of the vertical connecting shaft is fixed on the support wheel mounting frame; the two ends of the self-adjusting spring are respectively fixed to the lower end of the cantilever frame and the upper end of the support wheel mounting frame on the same side; the lower end of the support wheel mounting frame on each side is hinged with a support wheel.
5. The adjustable tree soil ball in-situ shaping and bundling device according to claim 4 is characterized by: Each side of the cantilever frame is provided with a plurality of components consisting of a vertical connecting shaft, a hexagonal nut, a round flange linear bearing and a self-adjusting spring.
6. The adjustable tree soil ball in-situ shaping and bundling device according to claim 1, characterized in that: The pulley block consists of three pulleys, a pulley is hinged on the upper surface of the telescopic cantilever frame, a pulley is hinged on the lower surface, a pulley is hinged on the T-shaped plate integrally formed on the telescopic cantilever frame, and a round hole three is opened between the pulley on the upper surface and the pulley on the lower surface of the telescopic cantilever frame.
7. The adjustable tree soil ball in-situ shaping and bundling device according to claim 1 is characterized by: The upper end of the screw rod is rotatably connected to the telescopic cantilever frame through a first seat bearing, and the lower end is rotatably connected to a connecting rod fixed base through a second seat bearing.
8. The adjustable tree soil ball in-situ shaping and bundling device according to claim 1, characterized in that: The shaping module includes a gear set 2, a shaping blade 1, a shaping frame, a drive motor 3 and a shaping blade 2; the housing of the drive motor 3 is fixed on one side of the shaping frame, and the output shaft of the drive motor 3 passes through the shaping frame and is fixed to the input gear of the gear set 2; the shaping blade 1 and the shaping blade 2 are respectively fixed to the two output gears of the gear set, and the shaping blade 1 and the shaping blade 2 are arranged flush.
9. A working method of an adjustable tree soil ball in-situ shaping and bundling device according to any one of claims 1 to 8, characterized in that: The details are as follows: First, fix the two shaping modules on the two connecting rod modules, specifically, fix the shaping frame of the shaping module and the two connecting rods 5 of the connecting rod module; secondly, surround the trunk of the tree with the two detachable track modules and fix them together, so that the two semi-circular arc tracks form a complete circular track, and the supporting wheels of the cantilever support modules on each side are supported on the soil ball, and each support rod is placed on the trunk of the tree, and then tighten the hexagonal nut 1 on each support rod; according to the size of the soil ball, adjust the total length of the telescopic cantilever and the cantilever frame by adjusting the circular holes at different positions on the cantilever frame and the telescopic cantilever, so that the shaping blades 1 and 2 of the two shaping modules fit the surface of the soil ball; then, the controller controls each drive motor 1 to rotate at the same speed 1, and each drive motor 1 is connected through the corresponding gear set 1 The corresponding driving wheel is driven to move along the upper surface of the circular guide rail, and the driving wheel then drives the corresponding limiting auxiliary wheel 1 and limiting auxiliary wheel 2 to move along the lower surface and the inner arc surface of the circular guide rail respectively, thereby driving the cantilever support module, the telescopic cantilever module, the connecting rod module and the shaping module on the same side to perform circular motion around the trunk of the tree; at the same time, the controller controls each driving motor 2 to reciprocate forward and reverse at the same speed 2, and the driving motor 2 drives the screw nut fixing plate to reciprocate up and down along the screw rod through the screw rod, and drives the corresponding shaping module to move along the surface of the soil ball according to the preset trajectory 1 through the two connecting rod modules on the same side; at the same time, the controller controls the driving motors 3 of the two shaping modules to rotate at the same speed 3, and each driving motor 3 drives the corresponding shaping blade 1 and shaping blade 2 to shape the soil ball; After the shaping work is completed, the controller controls each drive motor 1, each drive motor 2 and each drive motor 3 to stop working; adjust the total length of the telescopic cantilever and the cantilever frame to make the two shaping modules away from the surface of the soil ball, and remove the two shaping modules; then fix the two end grass rope conveyors on the two connecting rod modules, specifically fix the end grass rope conveyors and the two connecting rods 5 of the connecting rod module; adjust the total length of the telescopic cantilever and the cantilever frame again to make the output ends of the two end grass rope conveyors close to the soil ball; then pass the grass rope on the grass rope reel on each side through the pulley set and the end grass rope conveyor on the telescopic cantilever frame on the same side in turn, and fix them on the soil ball; the controller controls each drive motor 1 to rotate at the same speed 4, and each drive motor 1 drives the corresponding drive wheel to move along the upper surface of the circular guide rail through the corresponding gear set 1, and the drive wheel then drives the corresponding limit auxiliary wheel 1 and limit auxiliary wheel 2 to move along the lower surface and inner arc surface of the circular guide rail respectively, thereby driving the cantilever support module, telescopic cantilever module and connecting rod module on the same side. and the end grass rope conveyor make circular motion around the trunk of the big tree; at the same time, the controller controls each driving motor two to reciprocate forward and reverse at the same speed five, and the driving motor two drives the screw nut fixing plate to reciprocate up and down along the screw through the screw, and drives the corresponding end grass rope conveyor to move along the surface of the soil ball according to the preset trajectory two through the two connecting rod modules on the same side, thereby driving the grass rope on the same side to bind the soil ball in a circular direction and firmly fix the outer ring of the soil ball; finally, the controller controls each driving motor two to reciprocate forward and reverse at the same speed six, so that the two connecting rod modules on the same side drive the corresponding end grass rope conveyor to move along the surface of the soil ball according to the preset trajectory three, thereby driving the grass rope on the same side to cross-bundle the soil ball; wherein, when the soil ball is cross-bound, the highest position reached by the screw nut fixing plate is greater than the highest position reached by the screw nut fixing plate when the soil ball is bound in the circumferential direction, so that the grass rope is bound to the upper surface of the soil ball during cross-binding; after completing the bundling work, the controller controls each driving motor one and each driving motor two to stop working, and disassembles the two detachable track modules.
Citation Information
Patent Citations
Tree mover with soil ball for garden
CN111990207A
Small nursery stock soil ball rapid binding device for nursery stock planting
CN114698522A