An assembly workbench for LED lamps with combined upper and lower shells
Through the removable connection and adsorption fixation of the upper and lower mold seats, the problem of excessive clamping force and complicated operation of the LED lamp housing is solved, and an efficient and simple assembly and disassembly process is achieved.
Patent Information
- Application Number
- CN202310082687.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-03
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2043-02-03
AI Technical Summary
When assembling the upper and lower shells of existing LED lamps, the clamping force of the clamping structure causes the shell to break, and the operation steps are cumbersome, affecting the assembly continuity and increasing production costs.
The upper and lower end fixing mechanisms are adopted to fix the upper and lower mold seats through removable connections, and the upper and lower shells are fixed by adsorption methods. The adsorption and release of the shells are controlled by air pumps and solenoids to achieve rapid assembly and disassembly.
It avoids the shell breaking due to excessive fixing force, improves assembly efficiency, simplifies operation steps, reduces production costs, and facilitates the pick-up and placement of the shell and the replacement of the mold seat.
Smart Images

Figure CN116021245B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of LED lamp assembly, and in particular to an assembly workbench for combining upper and lower shells of an LED lamp. Background Art
[0002] LED lamps refer to devices that can transmit light, distribute and change the light distribution of LED light sources. In addition to the LED light source, they include all parts, components, upper and lower shells required to fix and protect the LED light source, as well as the circuit accessories necessary for connecting to the power supply. The upper and lower shells of LED lamps are the shells that protect the LED light source. After the LED light source is assembled, the upper and lower shells on the light source are assembled together.
[0003] At present, when the upper and lower shells of LED lamps are assembled together, the assembly workbench used is mostly fixed with a clamping structure. When the upper and lower shells of the LED lamps are clamped and fixed on the workbench, the shells are often broken due to the large clamping force of the clamping structure, resulting in waste of the upper and lower shells of the LED lamp. In addition, after the upper and lower shells are assembled, the clamping structure needs to be adjusted before the upper and lower shells can be taken out. When assembling the next set of upper and lower shells, the clamping structure needs to be adjusted repeatedly. The operation steps are cumbersome and affect the overall continuity of the assembly work. Summary of the Invention
[0004] In order to solve the above problems, the present invention adopts the following technical solution: an assembly workbench for the upper and lower shells of LED lamps, including an assembly table, an L-shaped bracket, an upper fixing mechanism and a lower fixing mechanism. The assembly table consists of a rectangular box with an upward opening and two supporting legs. The two supporting legs are fixedly installed at the lower end of the rectangular box. The lower fixing mechanism is installed in the rectangular box. The rear end face of the rectangular box is installed with the L-shaped bracket, and the front end face of the L-shaped bracket is installed with the upper fixing mechanism.
[0005] The lower end fixing mechanism includes a rectangular tube, a support spring, a support tube, a lower die seat, a No. 1 air collecting groove, a No. 1 air pump, a telescopic tube, a rectangular cavity plate, a rectangular card slot and a No. 1 adsorption hole. A plurality of groups of rectangular tubes are installed at equal distances from left to right in the rectangular box, and every five rectangular tubes form a group. Each group of rectangular tubes is arranged in a pentagonal shape. A support tube is installed in the rectangular tube through a support spring. A lower die seat is installed between each group of support tubes. The lower die seat and the support tube are detachably connected. No. 1 air collecting groove is provided on the rectangular box, and No. 1 air pump is installed on the lower end surface of the rectangular box. The air intake of the No. 1 air pump is connected with the No. 1 air collecting groove through a connecting pipe. The inner wall of the lower end face of the rectangular box is installed with telescopic tubes connected with the No. 1 air collecting groove at equal distances from left to right. The upper end of the telescopic tube is installed with a rectangular cavity plate. The lower end face of the lower mold base is provided with a rectangular slot. A plurality of No. 1 adsorption holes are provided in the model groove of the lower mold base. The rectangular cavity plate and the rectangular slot are detachably connected. The upper end face of the rectangular cavity plate is provided with intake holes corresponding to the No. 1 adsorption holes, and the intake holes are connected with the inner cavity of the rectangular cavity plate. The lower shell is adsorbed in the model groove of the lower mold base.
[0006] The upper fixing mechanism includes a downward moving slot, an electric slider, an F-shaped plate, a lower pressure plate, No. 2 air gathering slot, No. 2 air pump, an installation groove, an upper mold base and No. 2 adsorption hole, the front end face of the L-shaped bracket is provided with a downward moving slot, and the electric slider is installed in the lower moving slot, and the front end face of the electric slider is provided with an F-shaped plate arranged symmetrically on the left and right, and the lower end faces of the two F-shaped plates are jointly installed with the lower pressure plate, and the No. 2 air gathering slot is provided on the lower pressure plate, and the upper end face of the lower pressure plate is provided with No. 2 air pump installed through the base, and the air intake of the No. 2 air pump is connected with the No. 2 air gathering slot through a connecting pipe, and the lower end face of the lower pressure plate is provided with multiple installation grooves arranged equidistantly from left to right, and the upper mold base is detachably installed in the installation groove, and the upper mold base corresponds to the lower mold base one by one, and multiple No. 2 adsorption holes are provided in the model groove of the upper mold base, and the No. 2 adsorption holes pass through the lower pressure plate and are connected with the No. 2 air gathering slot, and the upper shell is adsorbed in the model groove of the upper mold base, which improves the efficiency of assembling the upper and lower shells of the LED lamp.
[0007] As an optimal technical solution of the present invention, the four corners of the rectangular slot are provided with arc-shaped grooves near the lower end, and a rotating rod is rotatably connected in the arc-shaped groove. After the rotating rod passes through the lower end of the lower mold base, a symmetrically arranged rotating handle is installed. A fan-shaped baffle is fixed on the rotating rod, and the fan-shaped baffle is slidingly connected to the arc-shaped groove. The fan-shaped baffle is tightly attached to the lower end surface of the rectangular cavity plate. The side walls of the lower mold base are evenly installed with L-shaped sockets, and the lower end of the L-shaped sockets penetrates into the upper inner wall of the support tube. The upper inner wall of the support tube is equipped with a push plate through a telescopic rod symmetrically arranged up and down. The push plate is tightly attached to the L-shaped socket, and the push plate is rotatably connected to a tightening rod away from the end surface of the L-shaped socket. After the tightening rod passes through the support tube, a rotating frame is installed. The tightening rod and the support tube are connected by threaded cooperation, so that the assembly table can assemble the upper and lower shells of LED lamps of various shapes and structures.
[0008] As a preferred technical solution of the present invention, clamping grooves are provided on both end surfaces of the left and right sides of the mounting groove, and a plurality of sliding grooves connected to the clamping grooves are provided on the lower end surface of the lower pressure plate. A moving plate is installed in the sliding groove through a thrust spring, and a push plate is installed on the end surface of the moving plate close to the clamping groove and is slidably connected to the clamping groove. Spring grooves are provided on the left and right side walls of the upper mold base, and T-shaped clamping plates are installed in the spring grooves through extrusion springs. The T-shaped clamping plates are in sliding contact with the clamping grooves, making the replacement of the upper mold base more convenient.
[0009] As a preferred technical solution of the present invention, a sealing rubber pad is installed near the edge of the upper end surface of the upper mold base, and the sealing rubber pad is tightly attached to the upper end of the mounting groove. The sealing rubber pad seals the upper mold base and the mounting groove, so that the upper mold base adsorbs the upper shell more tightly.
[0010] As a preferred technical solution of the present invention, a plurality of air outlet slots connected to the No. 1 air gathering slot are provided on the lower end face of the inner wall of the rectangular box at equal distances from left to right, and every two air outlet slots form a group, and the two air outlet slots of each group are respectively located on the left and right sides of the telescopic tube, and a T-shaped plate is slidably connected in the air outlet slot, and the lower end face of the T-shaped plate and the left and right inner walls of the air outlet slot are both installed with electromagnets, and the electromagnets installed on the T-shaped plate have opposite magnetic properties to the electromagnets installed on the air outlet slot, and the outside of the air outlet slot is symmetrically provided with retractable slots, which are opened on the lower end face of the rectangular box, and the lower end face of the rectangular box is provided with retractable slots arranged symmetrically on the left and right. The releasing groove and the receiving groove are connected to the lower end surface of the horizontal section of the T-shaped plate by pushing the spring rod. The lower end surface of the rectangular cavity plate is installed with a frame plate arranged symmetrically on the left and right. The lower end of the frame plate and the upper end of the T-shaped plate are both installed with adsorption magnets. The adsorption magnet installed on the upper end of the T-shaped plate has opposite magnetic properties to the adsorption magnet installed on the lower end of the frame plate. A pressure sensor is provided above the T-shaped plate and is installed on the lower end surface of the rectangular box through a bracket, so that the upper and lower shells of the LED lamp after assembly are more convenient to remove, avoiding the problem of deformation of the side walls of the upper and lower shells of the LED lamp caused by large external force.
[0011] As a preferred technical solution of the present invention, a buffer rubber pad is installed at the lower edge of the mold base groove of the lower mold base. The buffer rubber pad is an arc-shaped structure. The buffer rubber pad prevents the upper and lower shells from breaking due to lack of buffering force during assembly.
[0012] As a preferred technical solution of the present invention, buffer springs are installed on the inner wall of the lower end of the rectangular box at equal distances from left to right. The buffer springs are symmetrically arranged front to back, and a connecting plate is installed between the two buffer springs in the front and rear. Every two connecting plates form a group, and the upper ends of each group of connecting plates are tightly attached to the lower end of the lower mold base. The buffer springs have a buffering effect on the assembly of the upper and lower shells, and at the same time play a supporting role for the lower mold base before assembly.
[0013] As a preferred technical solution of the present invention, the lower end surface of the shift plate is located above the lower end surface of the upper mold base, thereby avoiding the problem that the shift plate affects the assembly of the upper and lower shells.
[0014] The beneficial effects of the present invention are: 1. The present invention adopts an upper fixing mechanism and a lower fixing mechanism to fix the upper and lower mold bases in a detachable connection manner, and then fixes the upper shell and the lower shell in the corresponding mold base by adsorption, thereby achieving the fixation of the upper shell and the lower shell, avoiding the problem of shell breakage and waste due to the large fixing force when fixing the upper and lower shells of the LED lamp by clamping and fixing, and can quickly take and place the upper and lower shells, effectively improving the overall assembly efficiency. At the same time, the detachable connection of the upper and lower mold bases facilitates the replacement of the mold base corresponding to the shell, so that the mold base can fix the corresponding shell, avoiding the problem of increased production costs caused by replacing the assembly workbench.
[0015] 2. The lower pressure plate in the present invention drives the assembled upper and lower shells to move upward, thereby removing the assembled shells from the lower mold base, making it easier to remove the upper and lower shells of the assembled LED lamp, and avoiding the problem of deformation of the side walls caused by a large external force when removing the upper and lower shells of the LED lamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described below with reference to the accompanying drawings and examples.
[0017] Figure 1 It is a first three-dimensional structural schematic diagram of the present invention.
[0018] Figure 2 It is a second three-dimensional structural schematic diagram of the present invention.
[0019] Figure 3 It is a third three-dimensional structural schematic diagram of the present invention.
[0020] Figure 4 It is a fourth three-dimensional structural schematic diagram of the present invention.
[0021] Figure 5 It is a structural schematic diagram of the lower die base of the present invention.
[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the upper and lower shells of the LED lamp of the present invention.
[0023] Figure 7 It is a top view of the present invention.
[0024] Figure 8 This invention Figure 7 AA section view.
[0025] Figure 9This invention Figure 7 Enlarged view of point B.
[0026] Figure 10 This invention Figure 7 Enlarged view of point C.
[0027] Figure 11 This invention Figure 7 Enlarged view of point D.
[0028] In the figure: 1. Assembly table; 101. Lower shell; 102. Upper shell; 2. L-shaped bracket; 3. Upper end fixing mechanism; 30. Lower shift slot; 31. Electric slider; 32. F-shaped plate; 33. Lower pressure plate; 34. No. 2 air collecting slot; 35. No. 2 air pump; 36. Mounting groove; 360. Clamping slot; 361. Slide slot; 362. T-shaped clamping plate; 363. Extrusion spring; 364. Thrust spring; 365. Shift plate; 366. Push plate; 37. Upper die seat; 370. Sealing rubber pad; 38. No. 2 adsorption hole; 4. Lower end fixing mechanism; 40. Rectangular cylinder; 41. Support spring Spring; 42. Support tube; 43. Lower die base; 430. Buffer rubber pad; 44. No. 1 air collecting slot; 45. No. 1 air pump; 46. Telescopic tube; 47. Rectangular cavity plate; 48. Rectangular slot; 480. Arc groove; 481. Rotating rod; 482. Fan-shaped baffle; 483. L-shaped seat; 484. Butt plate; 485. Telescopic rod; 486. Tightening rod; 49. No. 1 adsorption hole; 10. Air outlet slot; 11. T-shaped plate; 12. Electromagnet; 13. Retractable slot; 14. Push spring rod; 15. Frame plate; 16. Adsorption magnet; 17. Buffer spring; 18. Connecting plate. DETAILED DESCRIPTION
[0029] The embodiments of the present invention are described in detail below with reference to the accompanying drawings. However, the present invention can be implemented in many different ways as defined and covered by the claims.
[0030] See Figure 1 A workbench for assembling the upper and lower shells of LED lamps includes an assembly table 1, an L-shaped bracket 2, an upper fixing mechanism 3 and a lower fixing mechanism 4. The assembly table 1 consists of a rectangular box with an upward opening and two supporting legs. The two supporting legs are fixedly installed at the lower ends of the rectangular box. The lower fixing mechanism 4 is installed in the rectangular box. The rear end surface of the rectangular box is installed with the L-shaped bracket 2, and the front end surface of the L-shaped bracket 2 is installed with the upper fixing mechanism 3.
[0031] See Figure 1 、 Figure 3 、 Figure 4 、 Figure 8The lower end fixing mechanism 4 includes a rectangular tube 40, a supporting spring 41, a supporting tube 42, a lower mold base 43, a No. 1 wind gathering groove 44, a No. 1 air pump 45, a telescopic tube 46, a rectangular cavity plate 47, a rectangular card slot 48 and a No. 1 adsorption hole 49. A plurality of groups of rectangular tubes 40 are installed at equal distances from left to right in the rectangular box, and every five rectangular tubes 40 form a group. Each group of rectangular tubes 40 is arranged in a pentagonal shape. A supporting tube 42 is installed in the rectangular tube 40 through a supporting spring 41. A lower mold base 43 is installed between each group of supporting tubes 42. The lower mold base 43 and the supporting tube 42 are detachably connected. A No. 1 wind gathering groove 44 is provided on the rectangular box, and a No. 1 air pump is installed on the lower end surface of the rectangular box. Pump 45, the air intake of the No. 1 air pump 45 is connected to the No. 1 wind collecting groove 44 through a connecting pipe, and the inner wall of the lower end face of the rectangular box is equidistantly installed with a telescopic tube 46 connected to the No. 1 wind collecting groove 44 from left to right, and the upper end of the telescopic tube 46 is installed with a rectangular cavity plate 47, and the lower end face of the lower mold base 43 is provided with a rectangular card slot 48, and the model groove of the lower mold base 43 is provided with a plurality of No. 1 adsorption holes 49, and the rectangular cavity plate 47 and the rectangular card slot 48 are detachably connected, and the upper end face of the rectangular cavity plate 47 is provided with intake holes corresponding to the No. 1 adsorption holes 49, and the intake holes are connected to the inner cavity of the rectangular cavity plate 47, and the model groove of the lower mold base 43 is adsorbed with the lower shell 101.
[0032] See Figure 1 、 Figure 2 and Figure 8 The upper end fixing mechanism 3 includes a downward moving groove 30, an electric slider 31, an F-shaped plate 32, a lower pressure plate 33, a second air collecting groove 34, a second air pump 35, a mounting groove 36, an upper mold base 37 and a second adsorption hole 38. The front end surface of the L-shaped bracket 2 is provided with a downward moving groove 30, in which an electric slider 31 is installed, and the front end surface of the electric slider 31 is provided with a left-right symmetrically arranged F-shaped plate 32, and the lower end surfaces of the two F-shaped plates 32 are jointly provided with a lower pressure plate 33, and the lower pressure plate 33 is provided with a second air collecting groove 34. A No. 2 air pump 35 is installed on the upper end surface through the base. The air intake of the No. 2 air pump 35 is connected to the No. 2 wind gathering groove 34 through a connecting pipe. A plurality of mounting grooves 36 are arranged equidistantly from left to right on the lower end surface of the lower pressure plate 33. An upper mold base 37 is detachably installed in the mounting groove 36. The upper mold base 37 corresponds one-to-one to the lower mold base 43. A plurality of No. 2 adsorption holes 38 are provided in the model groove of the upper mold base 37. The No. 2 adsorption holes 38 pass through the lower pressure plate 33 and are connected to the No. 2 wind gathering groove 34. The upper shell 102 is adsorbed in the model groove of the upper mold base 37.
[0033] During operation, air pump No. 1 45 and air pump No. 2 35 are started at the same time, and air pump No. 1 45 and air pump No. 2 35 respectively suck out the air in wind collecting groove No. 1 44 and wind collecting groove No. 2 34 through the connecting pipes connected thereto, and then the lower shell 101 is first placed in the mold groove of the lower mold base 43, so that air pump No. 1 45 adsorbs the lower shell 101 in the mold groove of the lower mold base 43 through the wind collecting groove No. 1 44, telescopic tube 46, rectangular cavity plate 47, and adsorption hole No. 1 to prevent the lower shell 101 from being displaced during assembly, and the elastic force of the support spring 41 is sufficient to support the weight of the lower shell 101, so that after the lower shell 101 is adsorbed and fixed, the support spring 41 does not shrink. After the lower shell 101 is fixed, the upper shell 102 is placed in the mold groove of the upper mold base 37, so that air pump No. 2 35 adsorbs the lower shell 101 through the wind collecting groove No. 2 34 and adsorption hole No. 2 The upper shell 102 is adsorbed in the mold groove of the upper mold base 37, so that the upper shell 102 is adsorbed and fixed. After the upper shell 102 and the lower shell 101 are all fixed, the F-type plate 32 is driven downward by the electric slider 31, and the F-type plate 32 drives the upper shell 102 to move downward through the lower pressure plate 33 and the upper mold base 37. When the upper shell 102 contacts the lower shell 101, the upper shell 102 pushes the lower shell 101 to move downward. At this time, the support spring 41 contracts downward. When the support spring 41 contracts to a certain extent and no longer contracts, the lower shell 101 is stuck in the upper shell 102, thereby realizing the assembly function of the upper and lower shells. The contraction of the support spring 41 avoids the problem of the lower shell 101 breaking due to the large impact force when the upper shell 102 moves upward. At the same time, multiple upper and lower shells are assembled, which improves the efficiency of assembling the upper and lower shells of LED lamps.
[0034] See Figure 7 、 Figure 8 and Figure 11 The lower end surface of the inner wall of the rectangular box is provided with a plurality of air outlet slots 10 connected to the No. 1 air gathering slot 44 at equal distances from left to right. Every two air outlet slots 10 form a group. The two air outlet slots 10 of each group are respectively located on the left and right sides of the telescopic tube 46. A T-shaped plate 11 is slidably connected in the air outlet slot 10. The lower end surface of the T-shaped plate 11 and the left and right inner walls of the air outlet slot 10 are both installed with electromagnets 12. The electromagnets 12 installed on the T-shaped plate 11 have opposite magnetic properties to the electromagnets 12 installed on the air outlet slot 10. The outer side of the air outlet slot 10 is symmetrically provided with retractable slots. 13. The receiving and releasing groove 13 is opened on the lower end surface of the rectangular box. The receiving and releasing groove 13 is connected to the lower end surface of the horizontal section of the T-shaped plate 11 by pushing the spring rod 14. The lower end surface of the rectangular cavity plate 47 is installed with a frame plate 15 arranged symmetrically on the left and right. The lower end of the frame plate 15 and the upper end of the T-shaped plate 11 are both installed with an adsorption magnet 16. The adsorption magnet 16 installed on the upper end of the T-shaped plate 11 has opposite magnetic properties to the adsorption magnet 16 installed on the lower end of the frame plate 15. A pressure sensor is provided above the T-shaped plate 11, and the pressure sensor is installed on the lower end surface of the rectangular box through a bracket.
[0035] During operation, the electromagnet 12 is energized to suck the T-shaped plate 11 into the air outlet slot 10, so that the air outlet slot 10 is closed. When the upper shell 102 moves downward and the lower shell 101 moves downward, when the upper and lower shells are snap-fitted and assembled, the position of the frame plate 15 at the lower end of the rectangular cavity plate 47 is sufficient for the upper and lower adsorption magnets 16 to attract each other. The magnetic adsorption force of the adsorption magnet 16 is greater than the magnetic adsorption force of the electromagnet 12, so that the adsorption magnet 16 brings the T-shaped plate 11 out of the air outlet slot 10. After the T-shaped plate 11 moves out of the air outlet slot 10, it will contact the pressure sensor under the suction force of the two adsorption magnets 16, and the pressure sensor is subjected to pressure. After that, a signal is sent out to control the electromagnet 12 to cut off the power. After the air outlet slot 10 is opened, the No. 1 adsorption hole 49 no longer adsorbs the lower shell 101. After the upper and lower shells are assembled, the lower pressure plate 33 moves upward. Since the suction force generated by the No. 2 air pump 35 is not enough to drive the upper and lower shells to move upward, the upper mold base 37 is separated from the upper shell 102. When the upper mold base 37 moves to an appropriate height, the assembled upper and lower shells can be taken out from the lower mold base 43, making it more convenient to take out the upper and lower shells of the assembled LED lamp, avoiding the problem of deformation of the side walls of the upper and lower shells of the LED lamp caused by a large external force.
[0036] See Figure 10 A buffer rubber pad 430 is installed at the lower edge of the mold base groove of the lower mold base 43. The buffer rubber pad 430 is an arc-shaped structure. The buffer rubber pad 430 prevents the upper and lower shells from breaking due to lack of buffering force during assembly.
[0037] See Figure 8 and Figure 10 Buffer springs 17 are installed on the inner wall of the lower end of the rectangular box at equal distances from left to right. The buffer springs 17 are arranged symmetrically front to back. A connecting plate 18 is installed between the two buffer springs 17 in the front and rear. Every two connecting plates 18 form a group. The upper ends of each group of connecting plates 18 are tightly attached to the lower end of the lower mold base 43. The buffer springs 17 play a buffering role in the assembly of the upper and lower shells, and at the same time play a supporting role for the lower mold base 43 before assembly.
[0038] See Figure 9 A sealing rubber pad 370 is installed near the edge of the upper end surface of the upper mold base 37. The sealing rubber pad 370 is tightly attached to the upper end of the mounting groove 36. The sealing rubber pad 370 seals the upper mold base 37 and the mounting groove 36, so that the upper mold base 37 adsorbs the upper shell 102 more tightly.
[0039] See Figure 5 and Figure 10The four corners of the rectangular slot 48 are all provided with arc-shaped grooves 480 near the lower end. A rotating rod 481 is rotatably connected in the arc-shaped groove 480. The rotating rod 481 passes through the lower end of the lower die base 43 and is equipped with a symmetrically arranged rotating handle. A fan-shaped baffle 482 is fixed on the rotating rod 481. The fan-shaped baffle 482 is slidably connected with the arc-shaped groove 480. The fan-shaped baffle 482 is tightly attached to the lower end surface of the rectangular cavity plate 47. The side walls of the lower die base 43 are evenly equipped with L-shaped The base 483, the lower end of the L-shaped base 483 penetrates into the inner wall of the upper end of the support tube 42, and the inner wall of the upper end of the support tube 42 is installed with a support plate 484 through a telescopic rod 485 symmetrically arranged above and below. The support plate 484 is tightly attached to the L-shaped base 483, and the support plate 484 is rotated away from the end face of the L-shaped base 483 and is connected to a tightening rod 486. After the tightening rod 486 passes through the support tube 42, a rotating frame is installed, and the tightening rod 486 and the support tube 42 are connected by threaded fitting.
[0040] During operation, when assembling the upper and lower shells of LED lamps with different structures, the upper and lower mold bases can be disassembled and replaced with the corresponding mold bases for use. First, the tightening rod 486 is rotated through the rotating frame so that the tightening rod 486 drives the pressing plate 484 to no longer tighten against the L-shaped holder 483. Then, the L-shaped holder 483 on the lower mold base 43 is taken out from the support tube 42. Then, the lower mold base 43 is turned over and the turning handle at the lower end of the lower mold base 43 is turned so that the turning handle drives the fan-shaped baffle 482 to be retracted into the arc-shaped groove 480 through the turning rod 481, so that the fan-shaped baffle 482 no longer presses against the rectangular cavity plate 47. Then, the rectangular cavity plate 47 is taken out of the rectangular slot 48, and then the corresponding mold base is replaced, so that the installation efficiency of the mold base is improved, and at the same time, the assembly table 1 can assemble the upper and lower shells of LED lamps with various shapes and structures.
[0041] See Figure 9 The left and right end surfaces of the mounting groove 36 are both provided with clamping grooves 360, and the lower end surface of the lower pressure plate 33 is provided with a plurality of sliding grooves 361 connected to the clamping grooves 360. A shift plate 365 is installed in the sliding groove 361 through a thrust spring 364. The shift plate 365 is installed on the end surface close to the clamping groove 360 with a push plate 366 slidingly connected to the clamping groove 360. The left and right side walls of the upper mold base 37 are both provided with spring grooves, and a T-shaped clamping plate 362 is installed in the spring groove through an extrusion spring 363. The T-shaped clamping plate 362 is in sliding contact with the clamping groove 360.
[0042] During operation, when the upper die base 37 is disassembled, the shift plates 365 on the left and right sides of the upper die base 37 are pushed to move toward the upper die base 37. The shift plates 365 drive the push plates 366 to squeeze the T-shaped clamping plate 362, so that the T-shaped clamping plate 362 squeezes the extrusion spring 363 and enters the spring groove. When the T-shaped clamping plate 362 is received in the spring groove, the upper die base 37 has no clamping force, which makes it convenient to remove the upper die base 37 and make the replacement of the upper die base 37 more convenient.
[0043] See Figure 9 The lower end surface of the shift plate 365 is located above the lower end surface of the upper mold base 37, thereby avoiding the problem that the shift plate 365 affects the assembly of the upper and lower shells.
[0044] During the specific work, the first step is to respectively adsorb the lower shell 101 and the upper shell 102 into the upper mold base 37 and the lower mold base 43 through the No. 1 air pump 45 and the No. 2 air pump 35, and then clamp the upper shell 102 on the lower shell 101 through the electric slider 31, thereby realizing the assembly function of the upper and lower shells.
[0045] In the second step, when the upper shell 102 moves downward and the lower shell 101 moves downward, the adsorption magnet 16 brings the T-shaped plate 11 out of the air outlet slot 10. After the T-shaped plate 11 moves out of the air outlet slot 10, it will contact the pressure sensor. After the pressure sensor is under pressure, it sends a signal to the outside, thereby controlling the electromagnet 12 to cut off the power. After the air outlet slot 10 is opened, the No. 1 adsorption hole 49 no longer adsorbs the lower shell 101. After the upper and lower shells are assembled, the lower pressure plate 33 moves upward. Since the suction force generated by the No. 2 air pump 35 is not enough to drive the upper and lower shells to move upward, the upper mold base 37 is separated from the upper shell 102. When the upper mold base 37 moves to an appropriate height, the assembled upper and lower shells can be taken out from the lower mold base 43.
[0046] In the third step, when assembling the upper and lower shells of LED lamps with different structures, the upper mold base 37 and the lower mold base 43 can be disassembled and replaced with corresponding mold bases for use.
[0047] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An assembly workbench for combining upper and lower housings of LED lamps, comprising an assembly table, an L-shaped bracket, an upper fixing mechanism, and a lower fixing mechanism, characterized in that: The assembly table consists of a rectangular box with an upward opening and two supporting legs, the two supporting legs are fixedly mounted at the lower end of the rectangular box, a lower end fixing mechanism is mounted inside the rectangular box, an L-shaped bracket is mounted on the rear end surface of the rectangular box, and an upper end fixing mechanism is mounted on the front end surface of the L-shaped bracket; The lower end fixing mechanism includes a rectangular tube, a support spring, a support tube, a lower die seat, a No. 1 air collecting groove, a No. 1 air pump, a telescopic tube, a rectangular cavity plate, a rectangular card slot and a No. 1 adsorption hole. A plurality of groups of rectangular tubes are installed at equal distances from left to right in the rectangular box, and every five rectangular tubes form a group. Each group of rectangular tubes is arranged in a pentagonal shape. A support tube is installed in the rectangular tube through a support spring. A lower die seat is installed between each group of support tubes. The lower die seat and the support tube are detachably connected. No. 1 air collecting groove is provided on the rectangular box, and No. 1 air pump is installed on the lower end surface of the rectangular box. The air intake of the No. 1 air pump is connected to the No. 1 air gathering groove through a connecting pipe. The inner wall of the lower end surface of the rectangular box is installed with telescopic tubes connected to the No. 1 air gathering groove at equal distances from left to right. The upper end of the telescopic tube is installed with a rectangular cavity plate. The lower end surface of the lower mold base is provided with a rectangular card slot. A plurality of No. 1 adsorption holes are provided in the model groove of the lower mold base. The rectangular cavity plate and the rectangular card slot are detachably connected. The upper end surface of the rectangular cavity plate is provided with air intake holes corresponding to the No. 1 adsorption holes one by one, and the air intake holes are connected to the inner cavity of the rectangular cavity plate. The lower shell is adsorbed in the model groove of the lower mold base. The upper end fixing mechanism includes a downward moving groove, an electric slider, an F-shaped plate, a lower pressure plate, a No. 2 air gathering groove, a No. 2 air pump, an installation groove, an upper mold base and a No. 2 adsorption hole, the front end face of the L-shaped bracket is provided with a downward moving groove, the lower moving groove is installed with an electric slider, the front end face of the electric slider is installed with an F-shaped plate arranged symmetrically on the left and right, the lower end faces of the two F-shaped plates are jointly installed with the lower pressure plate, the No. 2 air gathering groove is provided on the lower pressure plate, the upper end face of the lower pressure plate is installed with the No. 2 air pump through the base, the air intake of the No. 2 air pump is connected with the No. 2 air gathering groove through a connecting pipe, the lower end face of the lower pressure plate is provided with a plurality of installation grooves arranged equidistant from left to right, the upper mold base is detachably installed in the installation groove, the upper mold base corresponds to the lower mold base one by one, a plurality of No. 2 adsorption holes are provided in the model groove of the upper mold base, the No. 2 adsorption hole passes through the lower pressure plate and is connected with the No. 2 air gathering groove, and the upper shell is adsorbed in the model groove of the upper mold base; The four corners of the rectangular slot are each provided with an arc-shaped groove near the lower end, a rotating rod is rotatably connected in the arc-shaped groove, and a symmetrically arranged rotating handle is installed after the rotating rod passes through the lower end of the lower mold base, and a fan-shaped baffle is fixed on the rotating rod, which is slidably connected to the arc-shaped groove.
2. The LED lamp upper and lower housing combined assembly workbench according to claim 1, characterized in that: The fan-shaped baffle is tightly attached to the lower end surface of the rectangular cavity plate, and the side walls of the lower mold base are evenly installed with L-shaped holders. The lower end of the L-shaped holder penetrates the upper inner wall of the support tube, and the upper inner wall of the support tube is installed with a support plate through telescopic rods symmetrically arranged up and down. The support plate is tightly attached to the L-shaped holder, and the end surface of the support plate away from the L-shaped holder is rotatably connected to a clamping rod. A rotating frame is installed after the clamping rod passes through the support tube, and the clamping rod and the support tube are connected by threaded fitting.
3. The LED lamp upper and lower housing assembly workbench according to claim 1, characterized in that: The left and right end surfaces of the mounting groove are both provided with clamping grooves, the lower end surface of the lower pressure plate is provided with multiple sliding grooves connected with the clamping grooves, a moving plate is installed in the sliding groove through a thrust spring, and a push plate is installed on the end surface of the moving plate close to the clamping groove and is slidably connected to the clamping groove. The left and right side walls of the upper mold base are both provided with spring grooves, and a T-shaped clamping plate is installed in the spring groove through an extrusion spring, and the T-shaped clamping plate is in sliding contact with the clamping groove.
4. The LED lamp upper and lower housing assembly workbench according to claim 1, characterized in that: A sealing rubber pad is installed near the edge of the upper end surface of the upper die seat, and the sealing rubber pad is in close contact with the upper end of the installation groove.
5. The LED lamp upper and lower housing assembly workbench according to claim 1, characterized in that: The lower end surface of the inner wall of the rectangular box is provided with a plurality of air outlet slots connected to the No. 1 air focusing slot at equal distances from left to right, and each two air outlet slots form a group, and the two air outlet slots of each group are respectively located on the left and right sides of the telescopic tube, and a T-shaped plate is slidably connected in the air outlet slot, and the lower end surface of the T-shaped plate and the left and right inner walls of the air outlet slot are both installed with electromagnets, and the electromagnets installed on the T-shaped plate have opposite magnetic properties to the electromagnets installed on the air outlet slots, and retraction grooves are symmetrically arranged on the left and right outsides of the air outlet slots, and the retraction grooves are opened on the lower end surface of the rectangular box, and the lower end surface of the rectangular box is provided with retraction grooves arranged symmetrically on the left and right, and the retraction grooves are connected to the lower end surface of the horizontal section of the T-shaped plate by pushing a spring rod, and the lower end surface of the rectangular cavity plate is installed with a frame plate arranged symmetrically on the left and right, and the lower end of the frame plate and the upper end of the T-shaped plate are both installed with adsorption magnets, and the adsorption magnet installed on the upper end of the T-shaped plate has opposite magnetic properties to the adsorption magnet installed on the lower end of the frame plate.
6. The LED lamp upper and lower housing combined assembly workbench according to claim 1, characterized in that: A buffer rubber pad is installed at the lower end edge of the die base groove of the lower die base, and the buffer rubber pad is an arc-shaped structure.
7. The LED lamp upper and lower housing combined assembly workbench according to claim 1, characterized in that: Buffer springs are installed on the inner wall of the lower end of the rectangular box at equal distances from left to right. The buffer springs are symmetrically arranged front to back. A connecting plate is installed between the two buffer springs in the front and rear. Every two connecting plates form a group, and the upper end of each group of connecting plates is tightly attached to the lower end of the lower mold base.
8. The LED lamp upper and lower housing assembly workbench according to claim 3, characterized in that: The lower end surface of the shift plate is located above the lower end surface of the upper die base.
Citation Information
Patent Citations
LED mechanical press
CN211277298U