A shift lever snap ring assembly and pull-off test device
The shift lever ring assembly and detachment testing device addresses the issue of confirming secure attachment and proper installation in crimping machines by using a body positioning system with sensors and actuators, enhancing production efficiency and quality.
Patent Information
- Application Number
- CN202310062334.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-17
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2043-01-17
AI Technical Summary
The existing gear shifter clamping ring rivet press cannot effectively confirm whether the clamping ring is stuck and installed in place after riveting, resulting in cumbersome and complicated problems of missing installation, misinstallation and testing.
A gear shifter clamp ring assembly and pull-off testing device is designed, including body positioning device, assembly testing device and transition tooling device. The correct installation and disassembly of the clamp ring is ensured through sensors and cylinder systems, and the clamp fastness and installation status of the clamp ring are detected by sensors.
Accurate installation and confirmation of the clamp ring is achieved, the probability of misinstallation and misinstallation is reduced, the testing process is simplified, and the product yield and production efficiency are improved.
Smart Images

Figure CN116021257B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of machining, and particularly to a shifter snap ring assembly and pull-off test device. Background Art
[0002] After a large amount of retrieval, it is found that the prior art with the publication number CN210209308U discloses a wire-controlled shifter snap ring riveting press, including: a machine table and a fixing mechanism, a top riveting tooling, a bottom riveting tooling and a hydraulic mechanism installed on the machine table; the fixing mechanism can fix the wire-controlled shifter; the top riveting tooling is installed on the hydraulic mechanism, the hydraulic mechanism is provided with a hydraulic cylinder, and when the piston rod of the hydraulic cylinder extends, it can drive the top riveting tooling to cooperate with the bottom riveting tooling to rivet the snap ring on the wire-controlled shifter; characterized in that, the wire-controlled shifter snap ring riveting press further includes a gas-liquid converter and a pre-pressure intensifier; the liquid outlet of the gas-liquid converter is communicated with the liquid inlet of the pre-pressure intensifier, and the liquid outlet of the pre-pressure intensifier is communicated with the liquid inlet of the rodless cavity of the hydraulic cylinder. The wire-controlled shifter snap ring riveting press of the present invention improves production efficiency, ensures product quality, reduces production costs, reduces the labor intensity of workers, and reduces the operation safety risk.
[0003] In summary, the problems existing in the prior art are as follows: in the existing shifter snap ring riveting press, the shifter snap ring is riveted by a riveting method, and it is not possible to well confirm whether the shifter snap ring is firmly clamped and installed in place after riveting.
[0004] In view of the above defects, the designer actively researches and innovates in order to create a shifter snap ring assembly and pull-off test device, making it more valuable in industrial use. Summary of the Invention
[0005] To solve the above technical problems, the purpose of the present invention is to provide a shifter snap ring assembly and pull-off test device.
[0006] To achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A shifter snap ring assembly and pull-off test device includes a body positioning device. The body positioning device sequentially includes a body positioning bottom plate and a bearing platform from bottom to top. The four sides of the bearing platform are respectively installed on the body positioning bottom plate through positioning screws and positioning sleeves. A positioning cavity for positioning the product is provided on the bearing platform. It further includes a body test device, an assembly test device and a transition tooling device. The body test device and the assembly test device are arranged on the body positioning bottom plate on one side along the negative Y-axis direction of the body positioning device. The body test device is located on one side along the negative X-axis direction of the assembly test device. The transition tooling device is installed on one side along the positive X-axis direction near the top of the product.
[0008] As a further improvement of the present invention, the body testing device includes a body testing bottom plate, on which a body testing vertical plate is installed. An electric cylinder is arranged on one side of the body testing vertical plate along the negative Y-axis direction. The electric cylinder is installed on the body testing vertical plate through an electric cylinder mounting seat. The driving end at the top of the electric cylinder is connected to the upper connecting member through an electric cylinder connecting rod. The connecting member passes through the notch at the bottom of the first sensor bracket and is connected to the lower sensor plate above. A first sensor is installed on the lower sensor plate, and an upper sensor plate is installed above the first sensor. A floating plate is arranged on one side of the body testing vertical plate along the positive Y-axis direction and near the top. The floating plate is installed on the body testing vertical plate along the Z-axis direction through a linear guide rail. A beam plate is installed on the floating plate. One side of the beam plate along the negative Y-axis direction is located inside the top of the first sensor bracket and is installed on the first sensor bracket through a fastening plate. One side of the beam plate along the negative Y-axis direction is connected to the upper sensor plate below. A clamping jaw cylinder is installed on one side of the bottom of the beam plate along the positive Y-axis direction. Two clamping jaws are arranged on one side of the clamping jaw cylinder along the positive Y-axis direction. The two clamping jaws are respectively located on both sides of the clamping jaw cylinder along the X-axis direction, and the first sensor is a force sensor.
[0009] As a further improvement of the present invention, a first limit plate and a second limit plate are arranged on the clamping jaw on one side along the positive X-axis direction, and the first limit plate is located on one side of the second limit plate along the negative Y-axis direction.
[0010] As a further improvement of the present invention, the assembly testing device includes an assembly testing bottom plate, on which an assembly testing vertical plate is installed. An assembly testing top plate is arranged on one side of the assembly testing vertical plate near the top. An assembly testing cross plate is arranged on the top of the assembly testing top plate. An assembly unit is arranged on the assembly testing cross plate. The assembly unit includes a pushing cylinder, which is installed on the assembly testing cross plate through a pushing cylinder mounting plate. The driving end of the pushing cylinder drives the upper pushing cylinder connecting plate to move along the X-axis direction. A pushing plate is installed at the bottom of the pushing cylinder connecting plate on one side along the negative X-axis direction. A punching cylinder and an L-shaped mounting seat are sequentially arranged at the bottom of the pushing plate along the negative X-axis direction. The driving end of the punching cylinder is connected to the punch on one side along the negative X-axis direction. The punch can freely pass through the punch hole opened on one side of the top of the L-shaped mounting seat along the X-axis direction. A stop pin cylinder is installed on one side of the bottom of the L-shaped mounting seat through a stop pin cylinder mounting plate. The driving end at the top of the stop pin cylinder is connected to the upper first stop pin. The first stop pin can freely pass through the first stop pin hole opened on one side of the bottom of the L-shaped mounting seat along the Z-axis direction.
[0011] As a further improvement of the present invention, a sensor test unit is provided on the assembly test cross plate on the negative Y-axis side of the assembly unit. The sensor test unit includes a sensor mounting vertical frame, on which a sensor mounting cross frame is provided. Along the positive X-axis direction on the sensor mounting cross frame, a second sensor bracket, a third sensor bracket, and a fourth sensor bracket are sequentially installed. A second sensor, a third sensor, and a fourth sensor are respectively installed in the second sensor bracket, the third sensor bracket, and the fourth sensor bracket.
[0012] As a further improvement of the present invention, adjustment screws for adjusting the height of the assembly test top plate are provided on the assembly test vertical plate below the assembly test top plate, and adjustment screws for adjusting the assembly test cross plate on one side of the pushing cylinder mounting plate along the Y-axis direction are provided.
[0013] As a further improvement of the present invention, the transition tooling device includes a tooling body. On one side of the tooling body along the negative X-axis direction, two first teeth and two second teeth are sequentially arranged from top to bottom. The two first teeth are respectively located on both sides of the tooling body along the Y-axis direction, and the first tooth is directly above the second tooth. The shift fork retaining ring is located in the sliding cavity formed between the first tooth and the second tooth. Both the first tooth and the second tooth are inserted into one side of the product near the top along the positive X-axis direction. Inside the tooling body at the bottom of the second tooth, a first tooling horizontal hole, a second tooling horizontal hole, and a third tooling horizontal hole are sequentially opened along the negative X-axis direction. The diameters of the first tooling horizontal hole, the second tooling horizontal hole, and the third tooling horizontal hole gradually become smaller. The guide shaft sequentially passes through the first tooling horizontal hole, the second tooling horizontal hole, and the third tooling horizontal hole along the negative X-axis direction. On the negative X-axis side of the guide shaft, there is a slope inclined towards the bottom. On the tooling body at the bottom of the second tooling horizontal hole near the first tooling horizontal hole, a plug pin hole is opened. On the tooling body at the middle position of the second tooling horizontal hole, an oval movable vertical hole is opened. The core shaft on the guide shaft is arranged in the oval movable vertical hole. On the tooling body on the negative X-axis side of the third tooling horizontal hole, a vertical pin hole is opened, and a second stop pin is installed in the vertical pin hole. In the middle position on the positive X-axis side of the shift fork retaining ring, a retaining ring pin hole is opened.
[0014] As a further improvement of the present invention, a first spring is provided on the outer side of the guide shaft on the negative X-axis side in the second tooling horizontal hole, and a second spring is provided on the outer side of the second stop pin in the vertical pin hole above the third tooling horizontal hole.
[0015] As a further improvement of the present invention, a number of clamping cylinders are installed on the bearing platform on one side of the positioning cavity, and the clamping plate at the top of the clamping cylinder can clamp the product positioned in the positioning cavity.
[0016] With the above solution, the present invention has at least the following advantages:
[0017] After the present invention adopts the shift fork retaining ring assembly and pull-off test device, it can well confirm whether the shift fork retaining ring is firmly clamped and installed in place.
[0018] The present invention can greatly reduce the problems of missing installation, misinstallation and complicated testing, thereby improving the yield rate of products and the efficiency.
[0019] The above description is only an overview of the technical solution of the present invention. In order to be able to understand the technical means of the present invention more clearly and implement it according to the content of the specification, the following takes the preferred embodiments of the present invention and combines the attached drawings to describe in detail as follows. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as a limitation of the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0021] Figure 1 is a schematic structural diagram of a shift fork retaining ring assembly and pull-off test device of the present invention;
[0022] Figure 2 is Figure 1 a schematic structural diagram of one side of the main body test device in;
[0023] Figure 3 is Figure 1 a schematic structural diagram of the other side of the main body test device in;
[0024] Figure 4 is Figure 1 a schematic structural diagram of the assembly test device in;
[0025] Figure 5 is Figure 4 a schematic diagram of the local internal structure;
[0026] Figure 6 is Figure 1 a schematic structural diagram of the main body positioning device in;
[0027] Figure 7 is Figure 1 a schematic structural diagram of the transition tooling device in;
[0028] Figure 8 is Figure 7 a schematic diagram of the internal structure of.
[0029] Among them, the meanings of the reference numerals in the figures are as follows.
[0030] Body testing device 1, assembly testing device 2, body positioning device 3, product 4, transition tooling device 5;
[0031] Body testing bottom plate 6, body testing vertical plate 7, electric cylinder 8, electric cylinder mounting seat 9, electric cylinder connecting rod 10, connecting piece 11, lower sensor plate 12, first sensor bracket 13, first sensor 14, upper sensor plate 15, beam plate 16, floating plate 17, jaw cylinder 18, jaws 19, linear guide 20, first limit plate 21, second limit plate 22;
[0032] Assembly testing bottom plate 23, assembly testing vertical plate 24, adjustment screw 25, assembly testing top plate 26, punch cylinder 27, assembly testing cross plate 28, push cylinder mounting plate 29, push cylinder 30, push cylinder connecting plate 31, sensor mounting vertical frame 32, sensor mounting cross frame 33, second sensor bracket 34, second sensor 35, third sensor bracket 36, third sensor 37, fourth sensor bracket 38, fourth sensor 39, sensor induction direction 40, push plate 41, L-shaped mounting seat 42, stop pin cylinder 43, punch 44, stop pin cylinder mounting plate 45, first stop pin 46;
[0033] Body positioning bottom plate 47, bearing platform 48, positioning cavity 49, positioning sleeve 50, positioning screw 51, clamping cylinder 52, clamping plate 53;
[0034] Tooling body 54, shifter snap ring 55, first tooth 56, second tooth 57, first tooling horizontal hole 58, guide shaft 59, waist-shaped movable vertical hole 60, vertical pin hole 61, insertion pin hole 62, mandrel 63, first spring 64, slope 65, third tooling horizontal hole 66, second stop pin 67, second spring 68, snap ring pin hole 69, second tooling horizontal hole 70. Detailed implementation manners
[0035] The following combines the drawings and embodiments to further describe in detail the specific implementation manners of the present invention. The following embodiments are used to illustrate the present invention, but are not used to limit the scope of the present invention.
[0036] To enable those skilled in the art to better understand the solution of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention described and illustrated herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention. Embodiment
[0037] As Figures 1 to 8 shown,
[0038] A shift fork retaining ring assembly and pull-off test device includes a body positioning device 3. The body positioning device 3 successively includes a body positioning bottom plate 47 and a bearing platform 48 from bottom to top. The four sides of the bearing platform 48 are respectively installed on the body positioning bottom plate 47 through positioning screws 51 and positioning sleeves 50. A positioning cavity 49 for positioning the product 4 is provided on the bearing platform 48. It also includes a body test device 1, an assembly test device 2, and a transition tooling device 5. The body test device 1 and the assembly test device 2 are provided on the body positioning bottom plate 47 on one side along the negative Y-axis direction of the body positioning device 3. The body test device 1 is located on one side along the negative X-axis direction of the assembly test device 2. The transition tooling device 5 is installed on one side along the positive X-axis direction near the top of the product 4.
[0039] The main body testing device 1 includes a main body testing bottom plate 6. A main body testing vertical plate 7 is installed on the main body testing bottom plate 6. An electric cylinder 8 is arranged on one side of the main body testing vertical plate 7 along the negative Y-axis direction. The electric cylinder 8 is installed on the main body testing vertical plate 7 through an electric cylinder mounting seat 9. The driving end at the top of the electric cylinder 8 is connected to the upper connecting piece 11 through an electric cylinder connecting rod 10. The connecting piece 11 passes through the notch at the bottom of the first sensor bracket 13 and is connected to the upper lower sensor plate 12. A first sensor 14 is installed on the lower sensor plate 12. An upper sensor plate 15 is installed above the first sensor 14. A floating plate 17 is arranged at a position near the top on one side of the main body testing vertical plate 7 along the positive Y-axis direction. The floating plate 17 is installed on the main body testing vertical plate 7 along the Z-axis direction through a linear guide rail 20. A beam plate 16 is installed on the floating plate 17. One side of the beam plate 16 along the negative Y-axis direction is located inside the top of the first sensor bracket 13 and is installed on the first sensor bracket 13 through a fastening plate. One side of the beam plate 16 along the negative Y-axis direction is connected to the upper sensor plate 15 below. A clamping jaw cylinder 18 is installed on one side of the bottom of the beam plate 16 along the positive Y-axis direction. Two clamping jaws 19 are arranged on one side of the clamping jaw cylinder 18 along the positive Y-axis direction. The two clamping jaws 19 are respectively located on both sides of the clamping jaw cylinder 18 along the X-axis direction, and the first sensor 14 is a force sensor.
[0040] A first limiting plate 21 and a second limiting plate 22 are arranged on the clamping jaw 19 on one side along the positive X-axis direction, and the first limiting plate 21 is located on one side of the second limiting plate 22 along the negative Y-axis direction.
[0041] The assembly testing device 2 includes an assembly testing bottom plate 23. An assembly testing vertical plate 24 is installed on the assembly testing bottom plate 23. An assembly testing top plate 26 is arranged on one side near the top of the assembly testing vertical plate 24. An assembly testing cross plate 28 is arranged on the top of the assembly testing top plate 26. An assembly unit is arranged on the assembly testing cross plate 28. The assembly unit includes a pushing cylinder 30. The pushing cylinder 30 is installed on the assembly testing cross plate 28 through a pushing cylinder mounting plate 29. The driving end of the pushing cylinder 30 drives the upper pushing cylinder connecting plate 31 to move along the X-axis direction. A pushing plate 41 is installed at the bottom on one side of the pushing cylinder connecting plate 31 along the negative X-axis direction. A punching cylinder 27 and an L-shaped mounting seat 42 are sequentially arranged at the bottom of the pushing plate 41 along the negative X-axis direction. The driving end of the punching cylinder 27 is connected to a punch 44 on one side along the negative X-axis direction. The punch 44 can freely pass through a punch hole opened on one side of the top of the L-shaped mounting seat 42 along the X-axis direction. A stop pin cylinder 43 is installed on one side of the bottom of the L-shaped mounting seat 42 through a stop pin cylinder mounting plate 45. The driving end at the top of the stop pin cylinder 43 is connected to the upper first stop pin 46. The first stop pin 46 can freely pass through a first stop pin hole opened on one side of the bottom of the L-shaped mounting seat 42 along the Z-axis direction.
[0042] On the assembly test cross plate 28 on the negative Y-axis side of the assembly unit, there is a sensor test unit. The sensor test unit includes a sensor mounting vertical frame 32. On the sensor mounting vertical frame 32, there is a sensor mounting cross frame 33. Along the positive X-axis direction on the sensor mounting cross frame 33, a second sensor bracket 34, a third sensor bracket 36, and a fourth sensor bracket 38 are sequentially installed. A second sensor 35, a third sensor 37, and a fourth sensor 39 are respectively installed in the second sensor bracket 34, the third sensor bracket 36, and the fourth sensor bracket 38. Among them, Figure 1 and Figure 4 the sensing directions 40 of several sensors in Figure 4 refer to the sensing directions of the above-mentioned several sensors.
[0043] On the assembly test vertical plate 24 below the assembly test top plate 26, there is an adjustment screw 25 for adjusting the height of the assembly test top plate 26. On the assembly test cross plate 28 on one side of the push cylinder mounting plate 29, there is an adjustment screw 25 for adjusting the push cylinder mounting plate 29 along the Y-axis direction.
[0044] The transition tooling device 5 includes a tooling body 54. On one side of the tooling body 54 along the negative X-axis direction, two first teeth 56 and two second teeth 57 are sequentially arranged from top to bottom. The two first teeth 56 are respectively located on both sides of the tooling body 54 along the Y-axis direction. The first tooth 56 is located directly above the second tooth 57. The shift fork retaining ring 55 is located in the sliding cavity formed between the first tooth 56 and the second tooth 57. Both the first tooth 56 and the second tooth 57 are inserted into one side of the product 4 near the top along the positive X-axis direction. Inside the tooling body 54 at the bottom of the second tooth 57, a first tooling horizontal hole 58, a second tooling horizontal hole 70, and a third tooling horizontal hole 66 are sequentially opened along the negative X-axis direction. The diameters of the first tooling horizontal hole 58, the second tooling horizontal hole 70, and the third tooling horizontal hole 66 decrease in sequence. The guide shaft 59 sequentially passes through the first tooling horizontal hole 58, the second tooling horizontal hole 70, and the third tooling horizontal hole 66 along the negative X-axis direction. On the negative X-axis side of the guide shaft 59, there is an inclined slope 65 towards the bottom. On the tooling body 54 at the bottom of the second tooling horizontal hole 70 near the first tooling horizontal hole 58, there is a plug-in pin hole 62. On the tooling body 54 near the middle position of the second tooling horizontal hole 70, there is a waist-shaped movable vertical hole 60. The core shaft 63 on the guide shaft 59 is arranged in the waist-shaped movable vertical hole 60. On the tooling body 54 on the negative X-axis side of the third tooling horizontal hole 66, there is a vertical pin hole 61. A second stop pin 67 is installed in the vertical pin hole 61. In the middle position on the positive X-axis side of the shift fork retaining ring 55, there is a retaining ring pin hole 69.
[0045] A first spring 64 is arranged outside the guiding shaft 59 on the outer side of the second tooling horizontal hole 70 near the negative X-axis direction, and a second spring 68 is arranged outside the second stop pin 67 in the vertical pin hole 61 above the third tooling horizontal hole 66.
[0046] A plurality of clamping cylinders 52 are installed on the bearing platform 48 on one side of the positioning cavity 49, and the clamping plate 53 at the top of the clamping cylinder 52 can clamp the product 4 positioned in the positioning cavity 49.
[0047] The object of the present invention is achieved by the following technical solutions:
[0048] After the product 4 is positioned, it is clamped by the clamping plate 53 of a clamping cylinder 52. After the shift fork retainer ring 55 is placed, the push cylinder 30 drives the push plate 41 to drive the shift fork retainer ring 55 into the correct position, so that the shift fork retainer ring 55 is snapped into the locking pin at the top of the product 4. Then, the first stop pin 46 is driven by the lower stop pin cylinder 43 to lock the transition tooling device 5. The locking pin at the top of the product 4 is clamped by the jaw 19 of a jaw cylinder 18, and then pulled backward by the push cylinder 30 to test whether the shift fork retainer ring 55 is firmly clamped. After the test is completed, the jaw cylinder 18 drives the locking pin at the top of the product 4 to retract. At this time, the push cylinder 30 of the shift fork retainer ring 55 drives the transition tooling device 5 to retract completely. Then, the rear electric cylinder 8 drives the jaw cylinder 18 to lift the movable part at the top of the product 4 (i.e., the locking pin at the top of the product 4) upward and then lower it to test whether the force value during the up and down movement after the shift fork retainer ring 55 is snapped in is correct, so as to confirm whether the shift fork retainer ring 55 is completely and correctly installed and whether the process tooling is completely removed.
[0049] Brief description of the structure of the present invention:
[0050] Body testing device 1:
[0051] The body test bottom plate 6 is oriented by two pins and can be adjusted in the left - right direction. It is fixed to the body positioning bottom plate 47 below with four screws. Its upper part is positioned by the pins on the lower end face of the body test vertical plate 7 and locked from below with screws. The electric cylinder mounting seat 9 is positioned by the body test vertical plate 7 on the right side and locked from the right side with screws. The electric cylinder 8 is positioned by the pins and the electric cylinder mounting seat 9 and locked from above with screws. The piston rod of the electric cylinder 8 extends through the round hole of the electric cylinder mounting seat 9 and is locked with the electric cylinder connecting rod 10 above through threads. The upper part of the electric cylinder connecting rod 10 is positioned with the stepped hole on the lower surface of the connecting piece 11 and locked from above with screws. The studs of the first sensor 14 (force sensor) pass through the threaded through - holes of the upper and lower sensor plates (i.e., the upper sensor plate 15 and the lower sensor plate 12) and are locked with nuts respectively. The lower sensor plate 12 is locked to the connecting piece 11 below through the threaded through - holes with screws. The upper sensor plate 15 is locked to the beam plate 16 above through the threaded through - holes with screws. The left end face of the beam plate 16 and the connecting piece 12 are locked to the first sensor bracket 13 with screws. The first sensor bracket 13 protects the first sensor 14 from damage caused by excessive deformation through the micro - gap below the lower sensor plate 12. The upper part of the beam plate 16 and the floating plate 17 are locked from below with screws. The fixing surfaces of the two linear guides 20 are attached to the left side of the body test vertical plate 7 and locked through the body test vertical plate 7 with screws. The linear guide sliders are attached to the floating plate 17 on the right side and locked through the floating plate 17 with screws. The lower surface of the right end of the beam plate 16 is attached to the upper surface of the jaw cylinder 18 and locked from above through the beam plate 16 with screws.
[0052] Assembly test device 2:
[0053] Assembly unit:
[0054] The assembly test bottom plate 23 is oriented by two pins and fixed to the body positioning bottom plate 47 with four screws. Above it, it is positioned by the pins on the lower end face of the assembly test vertical plate 24 and locked from below with screws. The orientation slot holes of the assembly test top plate 26 cooperate with the pins on the assembly test vertical plate 24 to facilitate vertical adjustment. The assembly test top plate 26 is locked to the assembly test vertical plate 24 by screws passing through the slot holes of the assembly test top plate 26. The adjustment bracket is locked to the bottom of the assembly test vertical plate 24 with screws. The slot of the adjustment screw 25 is stuck in the groove of the adjustment bracket, and the threaded head is connected to the assembly test top plate 26 to facilitate adjusting the vertical position of the fixing plate. The upper end face of the assembly test top plate 26 fits with the lower surface of the assembly test horizontal plate 28. The screws pass through the threaded through holes of the assembly test horizontal plate 28 and lock the assembly test top plate 26 together. The pushing cylinder mounting plate 29 is oriented on the assembly test horizontal plate 28 through the pin slot holes and locked from above with screws. The pushing cylinder 30 is fixed by using the pins and threaded holes on the pushing cylinder mounting plate 29. Through the threaded through holes above, the pins below, and the threaded holes and pin holes on the sliding table of the pushing cylinder 30 on the pushing cylinder connecting plate 31, they are cooperated and locked with screws. The slot position below one end of the pushing cylinder connecting plate 31 positions the pushing plate 41, and the pushing plate 41 is fixed by passing screws through the pushing cylinder connecting plate 31 from above. The L-shaped mounting seat 42 is cooperated with the lower surface of the pushing plate 41 by using the pin holes and spiral holes on the upper surface and locked with screws. The front end of the punch cylinder 27 abuts against the sunken step of the pushing plate 41. Screws are inserted from below the punch cylinder 27 and locked to the lower surface of the pushing plate 41. The threaded front end of the piston rod of the punch cylinder 27 is connected to the punch 44 and extends out from the through hole on one side of the top of the L-shaped mounting seat 42. The stop pin cylinder 43 is screwed in through the threaded hole in the middle of the stop pin cylinder mounting plate 45, and the position of the stop pin cylinder 43 is adjusted and fixed by using the nut on the stop pin cylinder 43. Screws are inserted from below through the threaded through holes on the stop pin cylinder mounting plate 45 and locked to one side of the bottom of the L-shaped mounting seat 42. The threaded front end of the piston rod of the stop pin cylinder 43 is connected to the first stop pin 46 and extends out from the through hole on one side of the bottom of the L-shaped mounting seat 42.
[0055] Sensor test unit:
[0056] The sensor installation vertical bracket 32 is locked to the assembly and test horizontal plate 28 from above by screws and pins. The fourth sensor bracket 38 is locked by screws and T-nuts through two arc-shaped notches at the bottom. Screws are inserted through the outside of the fourth sensor bracket 38 to lock the fourth sensor 39. One of the screw holes is an arc-shaped notch for adjusting the sensor angle. The fourth sensor 39 is used to detect the presence or absence of the shift fork retaining ring 55. The second sensor bracket 34 and the third sensor bracket 36 use the notches to cooperate with the profile grooves to orient the sensor brackets, and screws pass through the inside of the sensor brackets and are fastened to the T-nuts in the profile grooves. The second sensor 35 and the third sensor 37 are respectively installed inside their sensor brackets, and screws are locked from the left and right sides of the sensor brackets to fasten them. One of the screw holes is an arc-shaped notch for adjusting the sensor angle. The second sensor 35 and the third sensor 37 are respectively used to detect the presence or absence of the transition tooling device 5.
[0057] Body positioning device 3:
[0058] A positioning sleeve 50 is inserted through each of the four screw holes under the bearing platform 48. The manual positioning screw 51 passes through the four screw holes of the bearing platform 48 and is locked into the screw holes of the body positioning bottom plate 47. The upper end surface of the clamping cylinder 52 is fitted with the lower surface of the clamping plate 53 and locked with screws.
[0059] Transition tooling device 5:
[0060] The second stop pin 67 is a semi-circular head stepped shaft. The thin shaft end passes through the second spring 68 and is inserted into the stepped vertical pin hole 61 from below the tooling body. The guide shaft 59 is a stepped shaft. One end of the thin shaft passes through the first spring 64 and is installed in the second tooling horizontal hole 70 of the tooling body, so that the large semi-circular head of the second stop pin 67 abuts against the plane of the guide shaft 59. There is a round hole at the perpendicular axis of the guide shaft 59, and a pin is tightly fitted for stroke limitation.
[0061] The working principle of the present invention:
[0062] Under normal conditions, the electric cylinder 8 is in the retracted state, the jaw cylinder 18 is in the open state, the push cylinder 30 / the punch cylinder 27 / the stop pin cylinder 43 are in the retracted state, the clamping cylinder 52 is in the extended state, and the second stop pin 67 and the guide shaft 59 are in the retracted state under the action of the springs.
[0063] The transition tooling device 5 has been installed on the product 4. After the product is positioned, the shift fork retaining ring 55 is placed on the transition tooling device 5. Then, the clamping cylinder 52 retracts to clamp the bottom of the product 4, and the jaw cylinder 18 drives the jaws 19 to close to maintain the position of the product. The pushing cylinder 30 extends, driving the pushing plate 41, L-shaped mounting seat 42, punch cylinder 27, punch 44, stop pin cylinder 43, and the first stop pin 46 forward. First, the shift fork retaining ring 55 is pushed into place. Then, the stop pin cylinder 43 is used to push the first stop pin 46 to extend and insert it into the insertion pin hole 62, so that the transition tooling device 5 and the assembly and test device 2 are integrated. Then, the punch cylinder 27 drives the punch 44 to extend to push the guide shaft 59 to compress the first spring 64 so that the mandrel touches the left side groove edge, and the inclined surface (i.e., the slope 65) of the guide shaft 59 is used to drive the second stop pin 67 to compress the second spring 68 so that the second stop pin 67 extends, so that the second stop pin 67 is inserted into the retaining ring pin hole 69 of the shift fork retaining ring 55. At this time, the pushing cylinder 30 makes a retracting action to confirm whether the shift fork retaining ring 55 has been clamped in place. If the pushing cylinder 30 retracts completely at this time, the assembly of the shift fork retaining ring 55 fails. If the pushing cylinder 30 does not retract, the installation of the shift fork retaining ring 55 is successful. At this time, the pushing cylinder 30 makes an extending action (to facilitate the retraction of the second stop pin 67), then the punch cylinder 27 retracts, and the guide shaft 59 retracts under the action of the first spring 64 until the mandrel 63 touches the right side groove edge, and the second stop pin 67 drops below the plane under the action of the second spring 68. At this time, the shift fork retaining ring 55 is completely separated from the transition tooling device 5. The pushing cylinder 30 retracts completely with the transition tooling device 5, and the stop pin cylinder 43 retracts with the first stop pin 46. The shift fork retaining ring 55 is in a free state. Then, the electric cylinder 8 drags the beam plate 16, floating plate 17, jaw cylinder 18, and the moving part at the top of the product 4 to rise and then fall, and the first sensor 14 is used to test whether the force value during the up and down movement after the shift fork retaining ring 55 is clamped is correct, so as to confirm whether the shift fork retaining ring 55 is completely and correctly installed and whether the process tooling is completely removed. After the test is completed, the jaw cylinder 18 drives the jaws 19 to open together with the limiting parts, the first limiting plate 21 and the second limiting plate 22.
[0064] After the present invention adopts the shift fork retaining ring assembly and pull-off test device, there will no longer be problems such as missing installation, wrong installation, and cumbersome testing, thus improving the yield rate of products and the efficiency.
[0065] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.
[0066] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected", and "coupled" shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection: it may be a mechanical connection or an electrical connection: it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific circumstances.
[0067] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A shift lever snap ring assembly and pull-off test device, comprising a body positioning device (3). The body positioning device (3) sequentially includes a body positioning bottom plate (47) and a bearing platform (48) from bottom to top. The four sides of the bearing platform (48) are respectively installed on the body positioning bottom plate (47) through positioning screws (51) and positioning sleeves (50). A positioning cavity (49) for positioning a product (4) is provided on the bearing platform (48). It is characterized in that, It also includes a body testing device (1), an assembly testing device (2) and a transition tooling device (5). The body positioning device (3) is provided with the body testing device (1) and the assembly testing device (2) on the body positioning bottom plate (47) on one side along the negative Y-axis direction. The body testing device (1) is located on one side along the negative X-axis direction of the assembly testing device (2). The transition tooling device (5) is installed on one side along the positive X-axis direction near the top of the product (4). The body testing device (1) includes a body testing bottom plate (6). A body testing vertical plate (7) is installed on the body testing bottom plate (6). An electric cylinder (8) is arranged on one side along the negative Y-axis direction of the body testing vertical plate (7). The electric cylinder (8) is installed on the body testing vertical plate (7) through an electric cylinder mounting seat (9). The driving end at the top of the electric cylinder (8) is connected to the upper connecting piece (11) through an electric cylinder connecting rod (10). The connecting piece (11) passes through the notch at the bottom of the first sensor bracket (13) and is connected to the upper lower sensor plate (12) above. A first sensor (14) is installed on the lower sensor plate (12). An upper sensor plate (15) is installed above the first sensor (14). A floating plate (17) is arranged at a position near the top on one side along the positive Y-axis direction of the body testing vertical plate (7). The floating plate (17) is installed on the body testing vertical plate (7) along the Z-axis direction through a linear guide rail (20). A beam plate (16) is installed on the floating plate (17). One side of the beam plate (16) along the negative Y-axis direction is located inside the top of the first sensor bracket (13) and is installed on the first sensor bracket (13) through a fastening plate. One side of the beam plate (16) along the negative Y-axis direction is connected to the upper sensor plate (15) below. A clamping jaw cylinder (18) is installed on one side along the positive Y-axis direction at the bottom of the beam plate (16). Two clamping jaws (19) are arranged on one side along the positive Y-axis direction of the clamping jaw cylinder (18). The two clamping jaws (19) are respectively located on both sides of the clamping jaw cylinder (18) along the X-axis direction, and the first sensor (14) is a force sensor. The assembly and test device (2) includes an assembly and test bottom plate (23), on which an assembly and test vertical plate (24) is installed. On one side of the assembly and test vertical plate (24) near the top, there is an assembly and test top plate (26). On the top of the assembly and test top plate (26), there is an assembly and test cross plate (28). An assembly unit is arranged on the assembly and test cross plate (28). The assembly unit includes a pushing air cylinder (30), which is installed on the assembly and test cross plate (28) through a pushing air cylinder mounting plate (29). The driving end of the pushing air cylinder (30) drives the upper pushing air cylinder connecting plate (31) to move along the X-axis direction. At the bottom of the pushing air cylinder connecting plate (31) on the negative X-axis side, there is a pushing plate (41). At the bottom of the pushing plate (41) along the negative X-axis direction, a punching air cylinder (27) and an L-shaped mounting seat (42) are arranged in sequence. The driving end of the punching air cylinder (27) is connected to a punch (44) on the negative X-axis side. The punch (44) can freely pass through a punch hole opened on one side of the top of the L-shaped mounting seat (42) along the X-axis direction. On one side of the bottom of the L-shaped mounting seat (42), a stop pin air cylinder (43) is installed through a stop pin air cylinder mounting plate (45). The driving end at the top of the stop pin air cylinder (43) is connected to an upper first stop pin (46). The first stop pin (46) can freely pass through a first stop pin hole opened on one side of the bottom of the L-shaped mounting seat (42) along the Z-axis direction; The described transition tooling device (5) includes a tooling body (54). On one side of the tooling body (54) along the negative X-axis direction, two first teeth (56) and two second teeth (57) are sequentially arranged from top to bottom. The two first teeth (56) are respectively located on both sides of the tooling body (54) along the Y-axis direction. The first teeth (56) are located directly above the second teeth (57). The shift fork retaining ring (55) is located in the sliding cavity formed between the first teeth (56) and the second teeth (57). Both the first teeth (56) and the second teeth (57) are inserted into one side of the product (4) near the top along the positive X-axis direction. Inside the tooling body (54) at the bottom of the second teeth (57), a first tooling transverse hole (58), a second tooling transverse hole (70), and a third tooling transverse hole (66) are sequentially opened along the negative X-axis direction. The diameters of the first tooling transverse hole (58), the second tooling transverse hole (70), and the third tooling transverse hole (66) gradually decrease. The guide shaft (59) sequentially passes through the first tooling transverse hole (58), the second tooling transverse hole (70), and the third tooling transverse hole (66) along the negative X-axis direction. On one side of the guide shaft (59) along the negative X-axis direction, there is an inclined slope (65) towards the bottom. On the tooling body (54) at the bottom of the second tooling transverse hole (70) near the first tooling transverse hole (58), a plug pin hole (62) is opened. On the tooling body (54) near the middle position of the second tooling transverse hole (70), an oblong movable vertical hole (60) is opened. The mandrel (63) on the guide shaft (59) is arranged in the oblong movable vertical hole (60). On the tooling body (54) on one side of the third tooling transverse hole (66) along the negative X-axis direction, a vertical pin hole (61) is opened. A second stop pin (67) is installed in the vertical pin hole (61). In the middle position on one side of the shift fork retaining ring (55) along the positive X-axis direction, a retaining ring pin hole (69) is opened.
2. The assembling and pulling-off testing device for a shift lever snap ring according to claim 1, wherein, On the jaw (19) on one side along the positive X-axis direction, a first limiting plate (21) and a second limiting plate (22) are provided, and the first limiting plate (21) is located on one side of the second limiting plate (22) along the negative Y-axis direction.
3. The assembling and pulling-off test device for a shift lever snap ring according to claim 1, wherein, On the assembly test cross plate (28) on one side of the assembly unit along the negative Y-axis direction, a sensor test unit is provided. The sensor test unit includes a sensor mounting vertical frame (32). On the sensor mounting vertical frame (32), a sensor mounting cross frame (33) is provided. On the sensor mounting cross frame (33), a second sensor bracket (34), a third sensor bracket (36), and a fourth sensor bracket (38) are sequentially installed along the positive X-axis direction. A second sensor (35), a third sensor (37), and a fourth sensor (39) are respectively installed in the second sensor bracket (34), the third sensor bracket (36), and the fourth sensor bracket (38).
4. A shift lever snap ring assembly and pull-off test device according to claim 1, characterized in that, An adjustment screw (25) for adjusting the height of the assembly test top plate (26) is provided on the assembly test vertical plate (24) below the assembly test top plate (26), and an adjustment screw (25) for adjusting the pushing cylinder mounting plate (29) along the Y-axis direction is provided on the assembly test cross plate (28) on one side of the pushing cylinder mounting plate (29).
5. The assembling and pull-off testing device for a shift lever snap ring according to claim 1, wherein, A first spring (64) is provided on the outer side of the guide shaft (59) on the outer side of the second tooling horizontal hole (70) near the negative X-axis direction, and a second spring (68) is provided on the outer side of the second stop pin (67) in the vertical pin hole (61) above the third tooling horizontal hole (66).
6. The assembling and pulling-off test device for a shift lever snap ring according to claim 1, wherein A plurality of clamping cylinders (52) are installed on the bearing platform (48) on one side of the positioning cavity (49), and the clamping plate (53) at the top of the clamping cylinder (52) can clamp the product (4) positioned in the positioning cavity (49).
Citation Information
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