Intelligent flatbed for loading and unloading vehicles

The intelligent flatbed truck's automated identification and lifting system solves the problems of low loading and unloading efficiency and poor safety of existing car transport vehicles, enabling safe and efficient loading and unloading of vehicles without power sources, and is applicable to a variety of car transport vehicles.

CN116022100BActive Publication Date: 2025-10-24FAW LOGISTICS (QINGDAO) CO LTD
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Patent Information

Application Number
CN202310269346.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-20
Publication Date
2025-10-24
Estimated Expiration
2043-03-20

AI Technical Summary

Technical Problem

Existing car transport vehicles have low loading and unloading efficiency, especially vehicles without power sources, which are difficult to load and unload and pose safety hazards. In particular, they are prone to scraping and not being securely fixed when operating in confined spaces, resulting in economic losses and safety risks.

Method used

An intelligent flatbed truck was designed, equipped with components such as a camera, lifting rod, motor, telescopic control board, and drive wheels. By automatically identifying the vehicle's position, it uses a lifting device and guide wheel system to achieve automated loading and unloading of the vehicle, ensuring safety and accurate positioning.

Benefits of technology

It automates and intelligentizes the vehicle loading and unloading process, improves loading and unloading efficiency, reduces labor and material costs, ensures the safety of transportation, is applicable to various automobile transport vehicles, and can load and unload normally without the need for a vehicle power source.

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Abstract

The application provides a smart flat car for loading and unloading vehicles, comprising a top plate, a bottom plate and side plates; a plurality of first cameras arranged at the end of the top plate and a plurality of second cameras arranged at the side of the top plate; a plurality of first lifting rods and a plurality of second lifting rods arranged at the side plates; a recess is arranged on the bottom plate, and a first motor is arranged in the recess; a gear is connected to the first motor; a first telescopic control plate and a second telescopic control plate are engaged with the gear; at least four travel guide wheels telescopic rods are arranged at the end of the bottom plate; at least four lifting devices are arranged on both sides of the recess; and drive wheels are arranged on the lifting devices. The smart flat car for loading and unloading vehicles realizes the automation and intelligence of the whole vehicle loading and unloading process, improves the loading and unloading efficiency and the safety of the whole loading and transportation process.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automobile logistics transportation, in particular to an intelligent flat car for loading and unloading vehicles. BACKGROUND

[0002] In recent years, with the development of economy and society in China, people's demand for cars is increasing, and the small car industry in China is developing rapidly, and the transportation volume of small cars is increasing year by year, so the requirements for automobile transport vehicles are gradually increasing.

[0003] Common automobile transport vehicles are generally divided into two layers, and the loading and unloading of new cars are all driven by experienced drivers to reach the designated position and fix the vehicles, but due to the overall size limitation of the transport vehicle, the width of the loading platform is only slightly larger than the vehicle body width of the vehicle to be loaded, and in order to maximize the use of space, the front and rear intervals of the two vehicles are very small, so the technical requirements for the loading and unloading drivers are very high, and a little carelessness may cause vehicle scratches and cause great economic losses. In addition, due to the small space between the vehicle and the side guardrails, the vehicle needs to be fixed after parking, which prolongs the loading time and reduces the efficiency, and because the operation space is limited, the vehicle cannot be reliably fixed, and there is a great safety hazard during transportation or loading and unloading. In addition, the existing vehicle transport vehicle structure is suitable for vehicles with power sources, and the existing loading method is no longer applicable when the vehicle has no power source, especially when the new energy vehicle is in a state of no electricity. SUMMARY

[0004] The present application provides an intelligent flat car for loading and unloading vehicles to solve the problems of low efficiency in the current vehicle loading and unloading process, inability to load and unload vehicles without power, and possible safety problems during loading and unloading.

[0005] To solve the above technical problems, the technical scheme of the present application is as follows:

[0006] An intelligent flat car for loading and unloading vehicles, comprising:

[0007] a top plate, a bottom plate and a side plate;

[0008] a plurality of first cameras arranged at the end of the top plate and a plurality of second cameras arranged at the side of the top plate;

[0009] a plurality of first lifting rods and a plurality of second lifting rods arranged on the side plate;

[0010] a recess is arranged on the bottom plate, and a first motor is arranged in the recess;

[0011] a gear is connected to the first motor;

[0012] a first telescopic control plate and a second telescopic control plate engaged with the gear;

[0013] at least four travel guide wheel telescopic rods arranged at the end of the bottom plate;

[0014] at least four lifting devices arranged on both sides of the groove;

[0015] a drive wheel arranged on the lifting device.

[0016] Optionally, the length of the first lifting rod is greater than the length of the second lifting rod.

[0017] Optionally, the first telescopic control plate and the second telescopic control plate are arranged on both sides of the gear;

[0018] The first motor drives the gear to rotate, and the gear drives the first telescopic control plate and the second telescopic control plate to move.

[0019] Optionally, pulleys are connected to the first telescopic control plate and the second telescopic control plate, and the pulleys are clamped with the groove on the bottom plate.

[0020] Optionally, the side edges of the first telescopic control plate and the second telescopic control plate are connected with the ends of the first lifting rod and the second lifting rod.

[0021] The first telescopic control plate and the second telescopic control plate move to push the first lifting rod and the second lifting rod to move.

[0022] Optionally, the travel guide wheel telescopic rod is provided with a travel guide wheel at the end.

[0023] Optionally, the lifting device is arranged on the bottom plate and telescopes in the direction perpendicular to the bottom plate.

[0024] Optionally, a second motor is arranged inside the lifting device.

[0025] The drive wheel is connected with the second motor, and the second motor drives the drive wheel to rotate.

[0026] Optionally, the intelligent flat car for loading and unloading vehicles further comprises an auxiliary device, and the auxiliary device is clamped with the travel guide wheel.

[0027] Optionally, the auxiliary device comprises:

[0028] A track is arranged on the auxiliary device, and the travel guide wheel moves along the track.

[0029] A tire pit is arranged on both sides of the track.

[0030] The above scheme of the present application at least has the following beneficial effects:

[0031] The above scheme of the present application comprises: a top plate, a bottom plate and a side plate; a plurality of first cameras arranged at the end of the top plate and a plurality of second cameras arranged at the side of the top plate; a plurality of first lifting rods and a plurality of second lifting rods arranged at the side plate; a groove is arranged on the bottom plate, and a first motor is arranged in the groove; a gear is connected to the first motor; a first telescopic control plate and a second telescopic control plate are engaged with the gear; at least four travel guide wheel telescopic rods are arranged at the end of the bottom plate; at least four lifting devices are arranged on both sides of the groove; and drive wheels are arranged on the lifting devices. The intelligent flat car for loading and unloading vehicles provided by the present application realizes the automation and intelligentization of the whole vehicle loading and unloading process, improves the loading and unloading efficiency and the safety of the whole loading and transportation process. BRIEF DESCRIPTION OF DRAWINGS

[0032] Figure 1 FIG. 1 is a top structure schematic diagram of the intelligent flat car for loading and unloading vehicles provided by the embodiment of the present application;

[0033] Figure 2 FIG. 2 is a bottom structure schematic diagram of the intelligent flat car for loading and unloading vehicles provided by the embodiment of the present application;

[0034] Figure 3 FIG. 3 is a front view of the intelligent flat car for loading and unloading vehicles provided by the embodiment of the present application;

[0035] Figure 4 FIG. 4 is a schematic diagram of the automobile transportation car provided by the embodiment of the present application.

[0036] REFERENCE SIGNS:

[0037] 11, top plate; 12, bottom plate; 13, side plate; 21, first camera; 22, second camera; 31, first lifting rod; 32, second lifting rod; 41, first motor; 42, gear; 431, first telescopic control plate; 432, second telescopic control plate; 44, pulley; 51, travel guide wheel telescopic rod; 52, travel guide wheel; 6, lifting device; 7, drive wheel; 8, auxiliary device; 81, track; 82, tire pit. DETAILED DESCRIPTION

[0038] Exemplary embodiments of the present disclosure will be described in greater detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the drawings, it is understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure can be more thoroughly understood and the scope of the present disclosure can be accurately conveyed to those skilled in the art.

[0039] As Figures 1 to 3 shown, the embodiment of the present application provides an intelligent flat car for loading and unloading vehicles, comprising:

[0040] a top plate 11, a bottom plate 12 and side plates 13;

[0041] a plurality of first cameras 21 arranged at the ends of the top plate 11 and a plurality of second cameras 22 arranged at the sides of the top plate 11;

[0042] a plurality of first lifting rods 31 and a plurality of second lifting rods 32 arranged at the side plates 13;

[0043] a recess is arranged on the bottom plate 12, and a first motor 41 is arranged in the recess;

[0044] a gear 42 is connected to the first motor 41;

[0045] a first telescopic control plate 431 and a second telescopic control plate 432 are engaged with the gear 42;

[0046] at least four travel guide wheels 51 are arranged at the ends of the bottom plate 12;

[0047] at least four lifting devices 6 are arranged on both sides of the recess;

[0048] drive wheels 7 are arranged on the lifting devices 6.

[0049] In this embodiment, the first cameras 21 are arranged at the front and rear ends of the top plate 11, and the second cameras 22 are arranged at the four corners of the top plate 11.

[0050] The first cameras 21 are used to find vehicles and determine the positions of the vehicles, so as to guide the intelligent flat car to run to the bottom of the vehicle. In addition, the first cameras 21 are also used to find the positions of the tracks on the platform of the vehicle transport car during the running of the flat car, so as to ensure that the flat car can safely and accurately run on the center of the vehicle transport car and ensure the safety of loading and unloading. In addition, the first cameras 21 are also used to determine the distance between the front and rear vehicles when loading the vehicle, so as to ensure the safety of vehicle transportation and loading process by accurately determining the distance between the front and rear vehicles.

[0051] The second cameras 22 are used to find the positions of the four tires when the flat car runs to the bottom of the vehicle, so as to guide the flat car to fine-tune, thereby ensuring that the lifting rods are aligned with the tires of the vehicle and facilitating the subsequent lifting work. In addition, the second cameras 22 are also used to find the positions of the tire pits on the platform of the vehicle transport car, so as to ensure that the vehicle can be accurately placed at the corresponding position, thereby ensuring the safety of subsequent transportation.

[0052] The intelligent flat car automatically identifies the vehicle position through the first camera 21 and the second camera 22, runs to the bottom of the vehicle, and the four first lifting rods 31 and the four second lifting rods 32 automatically extend and contact the front and rear of each tire. At the same time, the lifting device 6 at the bottom of the intelligent flat car moves to realize the lifting of the flat car plate, lifts the vehicle off the ground, and the intelligent flat car is driven by the self-powered device, the driving wheel 7 rotates, and the automobile is transferred to any target position. After reaching the target position, the lifting device 6 falls back, the automobile tire contacts the ground, and the automobile is transferred to the designated position. Then the lifting rod of the intelligent flat car resets, and the intelligent flat car drives away from the current position to enter the next working cycle. The above process is repeated, so that the automatic loading and unloading of the vehicle is realized.

[0053] The intelligent flat car for loading and unloading vehicles realizes the automation and intelligence of the entire vehicle loading and unloading process, improves the loading and unloading efficiency and the safety of the entire loading and transportation process.

[0054] In an optional embodiment of the present application, the length of the first lifting rod 31 is greater than the length of the second lifting rod 32.

[0055] In the embodiment, the first lifting rod 31 and the second lifting rod 32 are provided with different lengths, and cooperate with the first telescopic control plate 431 and the second telescopic control plate 432 in a triangular structure, so that the first lifting rod 31 and the second lifting rod 32 have the same extension length and clamp the vehicle tire.

[0056] At the same time, the first lifting rod 31 and the second lifting rod 32 are further embedded with elastic mechanisms inside when they are assembled with the flat plate, so as to facilitate the automatic retraction of the lifting rod.

[0057] In an optional embodiment of the present application, the first telescopic control plate 431 and the second telescopic control plate 432 are arranged on both sides of the gear 42.

[0058] The first motor 41 drives the gear 42 to rotate, and the gear 42 drives the first telescopic control plate 431 and the second telescopic control plate 432 to move.

[0059] In the embodiment, the first telescopic control plate 431 and the second telescopic control plate 432 are composed of a triangular plate and a rack, the rack is connected with the gear 42, the gear 42 is driven to rotate by the first motor 41, the gear 42 drives the rack to push the triangular plate to move, the triangular plate contacts the lifting rod, and thus the purpose of controlling the extension and retraction of the lifting rod is achieved.

[0060] In an optional embodiment of the present application, pulleys 44 are connected to the first and second telescopic control plates 431 and 432, and the pulleys 44 are clamped with the grooves on the bottom plate 12.

[0061] In the embodiment, three grooves are formed on the bottom plate 12 for mounting the pulleys 44.

[0062] The pulleys 44 are connected with the triangular plates and fixed on the grooves of the bottom plate 12 of the vehicle plate, which play the roles of fixing the telescopic control plates and guiding the sliding.

[0063] In an optional embodiment of the present application, the side edges of the first and second telescopic control plates 431 and 432 are connected with the ends of the first and second lifting rods 31 and 32.

[0064] The first and second telescopic control plates 431 and 432 move to push the first and second lifting rods 31 and 32 to move.

[0065] In the embodiment, when the first and second telescopic control plates 431 and 432 move towards the end of the bottom plate, the side edges press the first and second lifting rods 31 and 32, so that the first and second lifting rods 31 and 32 extend from the side plate 13 to clamp the vehicle tire.

[0066] When the first and second telescopic control plates 431 and 432 move to the center position, the first and second lifting rods 31 and 32 are retracted to put down the tire.

[0067] In an optional embodiment of the present application, the traveling guide wheels telescopic rod 51 is provided with traveling guide wheels 52 at the end.

[0068] In the embodiment, when the first and second cameras 21 and 22 determine that the flat car runs onto the platform of the automobile transport car, the traveling guide wheels telescopic rod 51 extends, and the traveling guide wheels 52 are close to the two sides of the track, so as to ensure the straight running of the flat car.

[0069] When the flat car is about to run to the ground, the traveling guide wheels telescopic rod 51 is retracted in advance to prevent the traveling guide wheels 52 from being damaged due to the too long telescopic rod.

[0070] In an optional embodiment of the present application, the lifting device 6 is arranged on the bottom plate 12 and extends in the direction perpendicular to the bottom plate 12.

[0071] In this embodiment, the lifting device 6 is located at the four corners of the vehicle bottom plate 12. Sensors are provided inside the lifting device 6 to sense the weight of the vehicle and determine the required lifting force, thereby controlling the lifting of the flatbed truck.

[0072] The lifting device 6 may provide lifting force by means of hydraulic or air suspension.

[0073] In an optional embodiment of the present invention, a second motor is provided inside the lifting device 6;

[0074] The driving wheel 7 is connected to the second motor, and the second motor drives the driving wheel 7 to rotate.

[0075] In this embodiment, the driving wheel 7 is connected to the second motor inside the lifting device 6, and the driving wheel 7 is driven to rotate by the second motor, thereby providing power for the flatbed truck and driving the flatbed truck to move.

[0076] In an optional embodiment of the present invention, the intelligent flatbed truck for loading and unloading vehicles further includes: an auxiliary device 8, and the auxiliary device 8 is engaged with the travel guide wheel 52.

[0077] In an optional embodiment of the present invention, the auxiliary device 8 includes:

[0078] A track 81 is provided on the auxiliary device 8, and the travel guide wheel 52 moves along the track 81;

[0079] Tire traps 82 are provided on both sides of the track 81 .

[0080] In the above embodiment, Figure 4 As shown, the auxiliary device 8 is mainly used to modify the platform carrying the vehicle in the automobile transporter, and corresponding tracks 81 and tire pits 82 are set on the platform.

[0081] The track 81 is a rectangular groove that engages with the travel guide wheel 52 on the flatbed vehicle. Combined with the track, the smart flatbed vehicle does not deviate during movement and always remains in the middle of the vehicle transport vehicle, ensuring the safety of the vehicle during loading and unloading.

[0082] The tire trap 82 is arc-shaped, matching the shape and size of the vehicle tire. When the tire is lowered, it will sink into the tire trap 82, thereby securing the vehicle and ensuring its safety during transportation. When the vehicle needs to be moved, the first and second lifting rods 31, 32 of the flatbed truck extend to lift the vehicle out of the tire trap 82, allowing it to be moved again.

[0083] Optionally, the intelligent flat car of the loading and unloading vehicle is internally provided with a mobile power supply, which provides a power source for the flat car, and does not need to be connected with an external power supply through a wire, thereby increasing the activity range of the flat car.

[0084] The intelligent flat car of the loading and unloading vehicle described in the above embodiments has the following specific working process:

[0085] The flat car travels to the bottom of the vehicle under the guidance of the first camera 21, and the flat car is accurately positioned by the start working of the flat car distributed on both sides of the flat car and accurately finding the position of the vehicle tire;

[0086] Then, the first motor 41 works to drive the gear 42 to rotate, and through the mutual combination of the gear 42 and the racks at the tail of the first telescopic control plate 431 and the second telescopic control plate 432, an outward pushing force is given to the telescopic control plates. The first telescopic control plate 431 and the second telescopic control plate 432 move symmetrically to both ends of the bottom plate 12 under the guidance of the pulleys 44 fixed in the grooves of the bottom plate 12, thereby pushing the first lifting rods 31 and the second lifting rods 32 at the four corners to extend from the side plates 13 to clamp the vehicle tires, facilitating subsequent vehicle transfer;

[0087] After the lifting rods extend, the lifting device 6 works to lift the flat car together with the vehicle. Then, the second motor drives the driving wheels 7 to work to drive the flat car to move.

[0088] When the flat car travels to the auxiliary device 8 on the automobile transport platform, the first camera 21 guides the flat car to align the track 81 on the auxiliary device 8, and then the flat car travels to the platform, the travel guide wheels 52 on the bottom plate 12 extend to abut against both sides of the track to prevent the flat car from deviating during running on the platform, thereby causing vehicle collision;

[0089] Then, the flat car runs to the designated position on the automobile transport platform, the lifting device 6 retracts, the flat car lowers, the vehicle is placed down, and through the accurate positioning of the second camera 22 and the first camera 21, the vehicle is accurately placed in the tire pit 82 on the automobile transport platform, thereby ensuring the safety of vehicle transportation;

[0090] Then, the first motor 41 works to rotate, the first telescopic control plate 431 and the second telescopic control plate 432 retract, the lifting rods automatically retract, the flat car exits the platform along the track 81, and when the flat car approaches the ground, the travel guide wheel telescopic rod 51 retracts, the travel guide wheel 52 retracts, the flat car runs to the ground, finds the next vehicle, and repeats the above operation to continue loading the vehicle.

[0091] The unloading process is opposite to the above process. First, under the action of the first camera 21 and the second camera 22, the flat car is driven to the bottom of the vehicle, and the lifting rod is aligned with the tire pit 82. Then, the lifting rod is extended to clamp the tire, the lifting device 6 works to lift the vehicle, and the tire is lifted away from the tire pit. After lifting, the driving wheel 7 rotates, the flat car drives away from the car transport platform along the track 81. When approaching the ground, the travel guide wheel telescopic rod 51 is retracted, the travel guide wheel 52 is retracted, the flat car is driven to the designated position on the ground under the action of the first camera 21 and the second camera 22. Then, the flat car is lowered, the lifting rod is retracted, the flat car exits the bottom of the vehicle, and the unloading is completed.

[0092] The intelligent flat car for loading and unloading vehicles described in the present application automatically finds the position of the vehicle through the camera and fixes the vehicle with the lifting rod. The lifting device lifts the vehicle, and then the driving device drives the whole vehicle to move on the fixed track in combination with the guide wheel, so as to load and transport the vehicle to the designated position and fix it. The whole vehicle loading and unloading process is automated and intelligent, the loading and unloading efficiency is improved, and the safety of the whole loading and transportation process is improved. The whole loading process does not require the power of the vehicle itself and does not require professional drivers to operate, which saves the cost of manpower and material resources in the whole loading and unloading process and reduces the work burden of the transportation driver.

[0093] When the intelligent flat car completes the loading and unloading task of the car on the platform, the intelligent flat car always drives along the specific track under the action of the travel guide mechanism, strictly ensures that the transported vehicle can accurately reach the designated position, and ensures that the vehicle is always in the middle position of the loading platform, so that the vehicle will not be scratched during loading and unloading. After the vehicle is placed in the designated position of the platform, it will also be fixed by the corresponding tire pit to ensure the safety of the vehicle during transportation. In addition, the intelligent flat car can strictly control the distance between adjacent vehicles during loading of the vehicle, so as to avoid rear-end accidents that may occur during loading in a narrow space. The intelligent flat car does not need to start the vehicle, and the loading and unloading of the vehicle will not be affected when the vehicle loses power, especially when the new energy vehicle is out of power and cannot be immediately supplemented.

[0094] The intelligent flat car for loading and unloading vehicles described in the present application has little requirement for the structure of the car transport vehicle, only needs slight modification, sets corresponding tracks for the flat car and sets corresponding tire pits for the car, does not require other special equipment, has strong applicability, and can be widely applied to various car transport vehicles. The implementation of this technology can provide reliable technical support for the intelligent transformation and development of the whole industry.

[0095] The above is the preferred embodiment of the present application. It should be noted that for ordinary skilled persons in the technical field, some improvements and refinements can be made without departing from the principles of the present application, and these improvements and refinements should also be considered within the protection scope of the present application.

Claims

1. An intelligent pallet for loading and unloading vehicles, characterized in that, The utility model relates to a kind of flat car lifting device, including: Top plate (11), bottom plate (12) and side plate (13); Multiple first cameras (21) are arranged at the end of the top plate (11), and multiple second cameras (22) are arranged at the side of the top plate (11); Multiple first lifting rods (31) and multiple second lifting rods (32) are arranged at the side plate (13); A recess is arranged on the bottom plate (12), and a first motor (41) is arranged in the recess; A gear (42) is connected to the first motor (41); A first telescopic control plate (431) and a second telescopic control plate (432) are engaged with the gear (42); At least four travel guide wheels telescopic rods (51) are arranged at the end of the bottom plate (12); At least four lifting devices (6) are arranged on both sides of the recess; A drive wheel (7) is arranged on the lifting device (6); An auxiliary device (8) is engaged with the travel guide wheel (52); The auxiliary device (8) includes: A track (81) is arranged on the auxiliary device (8), and the travel guide wheel (52) moves along the track (81); A tire pit (82) is arranged on both sides of the track (81); The length of the first lifting rod (31) is greater than the length of the second lifting rod (32); The first telescopic control plate (431) and the second telescopic control plate (432) are arranged on both sides of the gear (42); the first motor (41) drives the gear (42) to rotate, and the first telescopic control plate (431) and the second telescopic control plate (432) are moved by the gear (42); A pulley (44) is connected to the first telescopic control plate (431) and the second telescopic control plate (432), and the pulley (44) is engaged with the recess on the bottom plate (12); The side edges of the first telescopic control plate (431) and the second telescopic control plate (432) are connected to the end of the first lifting rod (31) and the second lifting rod (32); the first telescopic control plate (431) and the second telescopic control plate (432) move, and push the first lifting rod (31) and the second lifting rod (32) to move; The travel guide wheel telescopic rod (51) is provided with a travel guide wheel (52) at the end; when the first camera (21) and the second camera (22) determine that the flat car walks onto the automobile transport platform, the travel guide wheel telescopic rod (51) is extended, and the travel guide wheel (52) is close to both sides of the track (81); The lifting device (6) is arranged on the bottom plate (12) and extends in the direction perpendicular to the bottom plate (12). The smart flat car automatically identifies the vehicle position through the first camera (21) and the second camera (22) and runs to the bottom of the vehicle; the first camera (21) is used to find the vehicle and determine the position of the vehicle; during the running of the flat car, the first camera (21) is also used to find the position of the track (81) on the automobile transport platform; the first camera (21) is also used to judge the distance between the front and rear vehicles when loading; the second camera (22) is used to find the position of the four tires when the flat car drives to the bottom of the automobile, and guide the flat car to fine-tune; the second camera (22) is also used to find the position of the tire pit (82) on the automobile transport platform; The track (81) is a rectangular groove, which is connected with the advancing guide wheel (52) on the flat car.

2. The intelligent pallet of a loading and unloading vehicle according to claim 1, characterized in that, The lifting device (6) is internally provided with a second motor; The driving wheel (7) is connected with the second motor, and the second motor drives the driving wheel (7) to rotate.

Citation Information

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