Cooling forming equipment for aluminum alloy profile production

Abstract

The application provides a cooling forming equipment for aluminum alloy profile production, which has a novel structure and comprises a cold water tank, two ends of the top of the cold water tank are fixedly connected with U-shaped frames, water guide cavities are formed in the interiors of the two ends of the U-shaped frames, a plurality of rows of water spray holes are formed in one side of the water guide cavities and are distributed at equal distances, spray heads are fixedly connected with the inner walls of the water spray holes, a water pump is fixedly connected with the bottom of one side of the cold water tank, a cold water suction pipe is inserted into the cold water tank and is fixedly connected with one side of the water pump, and a water guide elbow pipe is inserted into the water guide cavity and is fixedly connected with the other side of the water pump. The cooling forming equipment has the effect of facilitating feeding and discharging, the aluminum alloy profile is cooled and formed by using cold water, the cold water is circulated by flowing back to the cold water tank through the backflow groove and the backflow pipe, and the smoke generated in the cooling process is sucked into the cold water tank through the air suction machine and the exhaust pipe to remove the smoke and dust.

Description

Technical Field

[0001] This invention relates to the field of aluminum alloy profile technology, and in particular to a cooling and forming equipment for the production of aluminum alloy profiles. Background Technology

[0002] Aluminum alloy profiles are one of the most widely used non-ferrous metal structural materials in industry, with extensive applications in aviation, aerospace, automotive, machinery manufacturing, shipbuilding, construction, decoration, and chemical industries. With the rapid development of science and technology and the industrial economy in recent years, the demand for aluminum alloy fixed connection structural components has been increasing, leading to in-depth research on the fixed connection properties of aluminum alloys.

[0003] Currently, after some aluminum alloy profiles are formed in a mold, they need to be rapidly cooled, that is, the aluminum alloy profiles are placed in a cooling device for cooling. However, the existing aluminum alloy profile cooling and forming equipment does not have the effect of treating the fumes generated during cooling. Therefore, there is an urgent need to design a cooling and forming equipment for aluminum alloy profile production to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a cooling and forming equipment for the production of aluminum alloy profiles.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A cooling and forming equipment for producing aluminum alloy profiles includes a cold water tank. A U-shaped frame is fixedly connected between the two ends of the top of the cold water tank, and a water guiding cavity is opened inside both ends of the U-shaped frame. Multiple rows of equally spaced water spray holes are opened on one side of each water guiding cavity, and a nozzle is fixedly connected to the inner wall of each water spray hole. A water pump is fixedly connected to the bottom of one side of the cold water tank, and a cold water suction pipe inserted into the cold water tank is fixedly connected to one side of the water pump. A water guiding bend is fixedly connected to the other side of the water pump and inserted into the water guiding cavity. A circular hole is opened in the middle of the top of the U-shaped frame, and an exhaust fan is fixedly connected to the inner wall of the circular hole. An exhaust hood is fixedly connected to the top of the exhaust fan, and an exhaust pipe inserted into the cold water tank is fixedly connected to the top of the exhaust hood. A feeding and discharging mechanism is provided on the top of the cold water tank and inside the U-shaped frame.

[0007] Preferably, the feeding mechanism includes a first baffle and a second baffle fixedly connected to the top two ends of the cold water tank, and a forward and reverse motor is fixedly connected to one side of the first baffle. A movable groove is opened at the middle of the top of the second baffle. A threaded rod passing through the movable groove is fixedly connected to the outer wall of the forward and reverse motor. A movable rod inserted into the movable groove is threadedly connected to the outer wall of the threaded rod. A U-shaped platform is fixedly connected to the top of the movable rod.

[0008] Preferably, the second baffle has inclined grooves on both sides of its top, and a pusher seat is fixedly connected to the bottom of one side of each inclined groove. The bottom inner wall of the U-shaped platform has openings on both sides, and a force-bearing seat is inserted into the inner wall of each opening. A support platform is fixedly connected to the top of each of the two force-bearing seats. The top of the support platform has horizontal grooves that are evenly distributed. The bottom of the force-bearing seat and the top of the pusher seat are both set as inclined surface structures that are in contact with each other. The bottom surface of the force-bearing seat is adapted to the bottom inner wall of the inclined groove.

[0009] Preferably, the top two ends of the second baffle are provided with guide grooves, and the bottom two sides of the U-shaped platform are fixedly connected with guide rods inserted into the guide grooves.

[0010] Preferably, a reflux trough is provided at the top center of the cold water tank, and reflux pipes distributed at equal intervals are fixedly connected to the bottom of the reflux trough, with valves fixedly connected inside the reflux pipes.

[0011] Preferably, a cold water inlet is provided on the top side of the cold water tank, and a sealing plug is provided on the inner wall of the cold water inlet. A wastewater pipe is fixedly connected to the bottom side of the cold water tank, and a sealing cap is provided at one end of the wastewater pipe. Universal wheels are fixedly connected to the four corners of the bottom of the cold water tank.

[0012] Preferably, the forward and reverse motor and the threaded rod are replaced with an electric push rod, and the electric push rod is fixedly connected to the middle position on one side of the first baffle, with the piston end of the electric push rod fixedly connected to one end of the movable rod.

[0013] The beneficial effects of this invention are as follows:

[0014] 1. In this invention, the aluminum alloy profile can be placed on the support platform by the feeding and discharging mechanism set in the cold water tank and the U-shaped frame. The forward and reverse motor in the feeding and discharging mechanism drives the threaded rod to rotate, and the position of the movable rod on the inner wall of the movable groove and the outer wall of the threaded rod is adjusted. At this time, the force-bearing seat will slide down the inclined surface of the push seat, reducing the height of the force-bearing seat, the support platform, and the aluminum alloy profile on the U-shaped platform, so that the aluminum alloy profile enters the interior of the cold water tank and the U-shaped frame for easy cooling. When discharging, the movable rod and the U-shaped platform can be moved out of the U-shaped frame by the forward and reverse motor and the threaded rod, and the height of the force-bearing seat is squeezed by the push seat to adjust the height of the support platform and the aluminum alloy profile on the U-shaped platform, so that the entire cooling and forming equipment has the effect of easy feeding and discharging.

[0015] 2. In this invention, a water pump and a water guide cavity and nozzle are installed on one side of the cold water tank. During the cooling process, an appropriate amount of cold water is injected into the cold water tank through the cold water inlet. The cold water is discharged into the water guide cavity by the water pump, cold water extraction pipe, and water guide bend pipe. The cold water is sprayed into the inside of the U-shaped frame through the nozzle, so that the aluminum alloy profile can be cooled and formed by the cold water. The cold water is then returned to the cold water tank through the return tank and return pipe for recycling. The exhaust fan and exhaust pipe draw the flue gas generated during the cooling process into the cold water tank for smoke and dust removal.

[0016] 3. In this invention, the positions of the movable rod and the U-shaped table can be directly adjusted by the electric push rod through the electric push rod, which facilitates another feeding and discharging operation mode. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a cooling and forming equipment for producing aluminum alloy profiles proposed in this invention.

[0018] Figure 2 This is a schematic diagram of the water guide cavity and threaded rod structure of a cooling and forming equipment for aluminum alloy profile production proposed in this invention;

[0019] Figure 3 This is a schematic diagram of the second baffle and inclined groove structure of a cooling and forming equipment for aluminum alloy profile production proposed in this invention;

[0020] Figure 4 This is a schematic diagram of the movable rod and pusher seat structure of a cooling and forming equipment for aluminum alloy profile production proposed in this invention;

[0021] Figure 5 This is a schematic diagram of the electric push rod structure of Embodiment 2 of the cooling and forming equipment for aluminum alloy profile production proposed in this invention.

[0022] In the diagram: 1. Cold water tank; 2. Wastewater pipe; 3. Water pump; 4. Water guide bend; 5. Forward and reverse motor; 6. First baffle; 7. U-shaped frame; 8. Exhaust pipe; 9. U-shaped platform; 10. Support platform; 11. Horizontal groove; 12. Through port; 13. Force bearing seat; 14. Exhaust fan; 15. Nozzle; 16. Water guide cavity; 17. Return groove; 18. Return pipe; 19. Threaded rod; 20. Second baffle; 21. Guide rod; 22. Inclined groove; 23. Movable rod; 24. Propulsion seat; 25. Electric push rod. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0026] Example 1, please also refer to Figure 1-4 A cooling and forming equipment for producing aluminum alloy profiles includes a cold water tank 1. A U-shaped frame 7 is bolted between the two ends of the top of the cold water tank 1. Water guiding chambers 16 are opened inside both ends of the U-shaped frame 7. Multiple rows of equally spaced water spray holes are opened on one side of the water guiding chambers 16. Spray nozzles 15 are bolted to the inner walls of the water spray holes. A water pump 3 is bolted to the bottom of one side of the cold water tank 1. A cold water extraction pipe inserted into the cold water tank 1 is bolted to one side of the water pump 3. A water guiding bend 4 inserted into the water guiding chamber 16 is bolted to the other side of the water pump 3. A circular hole is opened in the middle of the top of the U-shaped frame 7. An exhaust fan 14 is bolted to the inner wall of the circular hole. An exhaust hood is bolted to the top of the exhaust fan 14. An exhaust pipe 8 inserted into the cold water tank 1 is bolted to the top of the exhaust hood. Feeding and discharging mechanisms are provided at the top of the cold water tank 1 and inside the U-shaped frame 7.

[0027] Furthermore, the feeding mechanism includes a first baffle 6 and a second baffle 20 welded to the top two ends of the cold water tank 1, and a forward and reverse motor 5 is bolted to one side of the first baffle 6. A movable groove is opened in the middle of the top of the second baffle 20. A threaded rod 19 passing through the movable groove is bolted to the outer wall of the forward and reverse motor 5. A movable rod 23 inserted into the movable groove is threaded to the outer wall of the threaded rod 19. A U-shaped platform 9 is bolted to the top of the movable rod 23.

[0028] Furthermore, the second baffle 20 has inclined grooves 22 on both sides of its top, and a push seat 24 is welded to the bottom of one side of the inclined groove 22. The bottom inner wall of the U-shaped platform 9 has openings 12 on both sides, and a force-bearing seat 13 is inserted into the inner wall of the opening 12. The top of the two force-bearing seats 13 is connected to a support platform 10 by bolts. The top of the support platform 10 has horizontal grooves 11 that are evenly distributed. The bottom of the force-bearing seat 13 and the top of the push seat 24 are both set as inclined surface structures that are in contact with each other. The bottom surface of the force-bearing seat 13 is adapted to the bottom inner wall of the inclined groove 22.

[0029] Furthermore, guide grooves are provided at both ends of the top of the second baffle 20, and guide rods 21 inserted into the guide grooves are bolted to both sides of the bottom of the U-shaped platform 9.

[0030] Furthermore, a reflux trough 17 is opened at the top center of the cold water tank 1, and reflux pipes 18 are welded at equal intervals at the bottom of the reflux trough 17. Valves are connected to the inside of the reflux pipes 18 by bolts.

[0031] Furthermore, a cold water inlet is provided on the top side of the cold water tank 1, and a sealing plug is provided on the inner wall of the cold water inlet. A wastewater pipe 2 is welded to the bottom side of the cold water tank 1, and a sealing cap is provided at one end of the wastewater pipe 2. All four corners of the bottom of the cold water tank 1 are connected to casters by bolts.

[0032] The working principle of this embodiment is as follows: The aluminum alloy profile can be placed on the support platform 10. The forward and reverse motor 5 in the feeding / discharging mechanism drives the threaded rod 19 to rotate, adjusting the position of the movable rod 23 on the inner wall of the movable groove and the outer wall of the threaded rod 19. At this time, the force-bearing seat 13 will slide down the inclined surface of the push seat 24, reducing the height of the force-bearing seat 13, the support platform 10, and the aluminum alloy profile on the U-shaped platform 9, allowing the aluminum alloy profile to enter the interior of the cold water tank 1 and the U-shaped frame 7 for cooling. When discharging, the forward and reverse motor 5 and the threaded rod 19 can move the movable rod 23 and the U-shaped platform 9 out of the U-shaped frame 7, and the push seat 24 presses against the force-bearing seat 13. The height of the support platform 10 and the aluminum alloy profile on the U-shaped platform 9 is adjusted to facilitate material loading and unloading of the entire cooling and forming equipment. During the cooling process, an appropriate amount of cold water is injected into the cold water tank 1 through the cold water inlet. The cold water is discharged into the water guiding chamber 16 by the water pump 3, cold water extraction pipe, and water guide bend 4. The cold water is then sprayed into the interior of the U-shaped frame 7 through the nozzle 15, thereby using cold water to cool and form the aluminum alloy profile. The cold water is then returned to the cold water tank 1 through the return groove 17 and return pipe 18 for recycling. The exhaust fan 14 and exhaust pipe 8 draw the fumes generated during the cooling process into the cold water tank 1 for smoke and dust removal.

[0033] Example 2, please also refer to Figure 5 A cooling and forming equipment for producing aluminum alloy profiles. In this embodiment, compared with embodiment 1, the forward and reverse motor 5 and the threaded rod 19 are replaced with an electric push rod 25. The electric push rod 25 is bolted to the middle position on one side of the first baffle 6. The piston end of the electric push rod 25 is bolted to one end of the movable rod 23.

[0034] The working principle of this embodiment is as follows: By setting the electric push rod 25 and the movable rod 23, the position of the movable rod 23 and the U-shaped table 9 can be directly adjusted by the electric push rod 25, which facilitates another feeding and discharging operation mode.

[0035] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A cooling forming apparatus for producing an aluminum alloy profile, comprising a cold water tank (1), characterized in that, The both ends of the top of the cold water tank (1) are fixedly connected with U-shaped frames (7), and the both ends of the U-shaped frames (7) are internally provided with water guide cavities (16), the one side of the water guide cavities (16) is provided with multiple rows of equidistantly distributed water spraying holes, the inner walls of the water spraying holes are fixedly connected with water spraying heads (15), one side of the bottom of the cold water tank (1) is fixedly connected with a water pump (3), one side of the water pump (3) is fixedly connected with a cold water pumping pipe inserted into the cold water tank (1), the other side of the water pump (3) is fixedly connected with a water guide elbow (4) inserted into the water guide cavity (16), the top middle position of the U-shaped frame (7) is provided with a circular hole, and the inner wall of the circular hole is fixedly connected with an air extractor (14), the top of the air extractor (14) is fixedly connected with an air extractor cover, the top of the air extractor cover is fixedly connected with an exhaust pipe (8) inserted into the cold water tank (1), the top of the cold water tank (1) and the inside of the U-shaped frame (7) are provided with an in-out material mechanism, the in-out material mechanism comprises first and second baffles (6) and (20) fixedly connected to the both ends of the top of the cold water tank (1) respectively, one side of the first baffle (6) is fixedly connected with a forward and reverse motor (5), the top middle position of the second baffle (20) is provided with a movable slot, the outer wall of the forward and reverse motor (5) is fixedly connected with a threaded rod (19) penetrating through the movable slot, the outer wall of the threaded rod (19) is threadedly connected with a movable rod (23) inserted into the movable slot, the top of the movable rod (23) is fixedly connected with a U-shaped table (9), the top of the second baffle (20) is provided with inclined slots (22) on both sides, and the bottom of one side of the inclined slots (22) is fixedly connected with a propelling seat (24), the bottom inner wall of the U-shaped table (9) is provided with through openings (12) on both sides, the inner walls of the through openings (12) are inserted with stress seats (13), the top of the two stress seats (13) is fixedly connected with support tables (10), the top of the support table (10) is provided with equidistantly distributed transverse grooves (11), the bottom of the stress seat (13) and the top of the propelling seat (24) are provided with inclined surface structures in contact, the bottom surface of the stress seat (13) and the bottom inner wall of the inclined slot (22) are matched, the top of the second baffle (20) is provided with guide slots on both ends, and the bottom of the U-shaped table (9) is fixedly connected with guide rods (21) inserted into the guide slots.

2. The cooling forming apparatus for an aluminum alloy profile production according to claim 1, characterized by, The top middle position of the cold water tank (1) is provided with a backflow groove (17), and the bottom of the backflow groove (17) is fixedly connected with equidistantly distributed backflow pipes (18), and the inside of the backflow pipe (18) is fixedly connected with a valve.

3. The cooling forming apparatus for an aluminum alloy profile according to any one of claims 1 to 2, characterized in that, The top of one side of the cold water tank (1) is provided with a cold water inlet, and the inner wall of the cold water inlet is provided with a sealing plug, the bottom of one side of the cold water tank (1) is fixedly connected with a waste water pipe (2), one end of the waste water pipe (2) is provided with a sealing cap, and the bottom of the cold water tank (1) is fixedly connected with universal wheels at four corners.

4. The cooling forming apparatus for an aluminum alloy profile production according to claim 1, characterized by, The forward and reverse motor (5) and the threaded rod (19) are replaced with an electric push rod (25), and the electric push rod (25) is fixedly connected to the middle position of one side of the first baffle (6), and the piston end of the electric push rod (25) is fixedly connected with one end of the movable rod (23).

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