Photodiode automated turn-around device
The automated turnover device for photodiodes uses a vision camera and a drive unit to automatically adjust the angle of the photodiodes. Combined with a pin shaping structure, it solves the problems of low efficiency and damage caused by manual adjustment, and achieves efficient and damage-free automated turnover.
Patent Information
- Application Number
- CN202310059789.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-17
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-01-17
AI Technical Summary
In the current technology, during the turnover of photodiodes, manual adjustment of the loading angle is inefficient and easily damages the diodes, and cannot guarantee the consistency of pin arrangement, thus affecting the processing quality.
An automated turnover device for photodiodes was designed, comprising a base, a motion module, an adjustment module, and a pin shaping structure. The device uses a vision camera to acquire diode angle information, automatically adjusts the angle through a suction nozzle and a driving device, and ensures pin shaping through the pin shaping structure, thereby achieving automated turnover.
This improved the adjustment efficiency of photodiodes, reduced manual labor intensity, ensured processing quality, avoided human-caused damage, and achieved efficient automated turnover.
Smart Images

Figure CN116040308B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of diode turnover, in particular to an automatic turnover device for photodiodes. BACKGROUND
[0002] In the technical field of photodiode turnover, blister boxes are generally used to store photodiodes, but generally only the up-down orientation consistency of multiple photodiodes can be ensured, and the circumferential orientation consistency of multiple photodiodes cannot be ensured, that is, the consistency of the pin arrangement state of each photodiode cannot be ensured. Therefore, during the process of photodiodes entering the first automatic production process from the blister box, the photodiode state needs to be consistent and transferred in order to facilitate the efficient picking and mounting of photodiodes. However, most optoelectronic enterprises still use manual work to complete the related turnover work, generally using tweezers to clamp the pins of photodiodes, and manually adjusting the angle and loading one by one. The operation process is tedious, inefficient, labor-intensive, and easy to damage the gold plating layer and components on the surface of photodiodes, affecting the processing quality of photodiodes. SUMMARY
[0003] The main purpose of the present application is to provide an automatic turnover device for photodiodes, which aims to solve the problem of low efficiency and easy damage to photodiodes in the process of manually clamping and adjusting the angle of photodiodes.
[0004] To achieve the above purpose, the automatic turnover device for photodiodes provided by the present application comprises:
[0005] a base formed with a material taking station and a material placing station, the material taking station being used to provide photodiodes, and the material placing station being used to place the photodiodes at the same angle;
[0006] a movement module provided on the base, the movement module comprising a mounting seat capable of moving to the material taking station and the material placing station respectively; and
[0007] an adjustment module comprising a suction nozzle, a vision camera and a driving device, all of which are provided on the mounting seat, the vision camera being used to take pictures downward to obtain the placement angle information of the photodiodes in the material taking station, the suction nozzle being used to suck the photodiodes, and the suction nozzle being capable of rotating along the up-down axis, and the driving device being used to drive the suction nozzle to rotate correspondingly according to the placement angle information.
[0008] Optionally, the movement module comprises a moving seat capable of moving in a horizontal plane, and the mounting seat is movably arranged on the moving seat along the up-down axis.
[0009] The photoelectric diode automatic turnover device further comprises a pin shaping structure arranged on the moving seat and capable of selectively blocking and giving way to the suction nozzle, the pin shaping structure is formed with a shaping groove opening upward, and the cross section of the shaping groove gradually increases in the direction from bottom to top;
[0010] When the pin shaping structure blocks the suction nozzle, the shaping groove is arranged opposite to the suction nozzle for the pin of the photoelectric diode to correspondingly extend into;
[0011] When the pin shaping structure gives way to the suction nozzle, the suction nozzle can continue to move downward.
[0012] Optionally, the pin shaping structure comprises a toggle finger air cylinder having two shaping clamping jaws arranged below the suction nozzle and capable of rotating along an up-down axis, so as to have a blocking position of mutually embracing to block the suction nozzle and a giving way position of mutually moving away to give way to the suction nozzle, each of the two shaping clamping jaws is formed with a shaping half groove on the opposite end surface and the shaping half groove is arranged through in upward direction;
[0013] When the two shaping clamping jaws are in the blocking position, the two shaping half grooves are combined to form the shaping groove.
[0014] Optionally, the driving device comprises:
[0015] a driving motor arranged on the mounting seat, the driving motor has an output shaft rotating along an up-down axis;
[0016] a driving pulley coaxially arranged on the output shaft; and,
[0017] a driven pulley coaxially arranged on the suction nozzle, the driven pulley is connected to the driving pulley through a transmission belt.
[0018] Optionally, the material taking station is provided with a material taking seat, the material taking seat is formed with a material taking chute, and the material taking chute is arranged through in a horizontal first direction;
[0019] The photoelectric diode automatic turnover device further comprises a feeding device, the feeding device comprises:
[0020] a feeding frame arranged on the base opposite to the material taking chute, the feeding frame is formed with a plurality of storage cavities distributed in layers along an up-down direction, each of the storage cavities is arranged through in the first direction, and the feeding frame is capable of moving along the up-down direction to selectively connect the corresponding storage cavity to the material taking chute, each of the storage cavities is provided with a tray for containing a suction box, and the tray is capable of moving along the first direction; and,
[0021] The first pushing structure is used to push the tray in the corresponding storage cavity out of the material taking chute and push the tray in the material taking chute into the corresponding storage cavity.
[0022] Optionally, the material taking chute can form a material feeding channel with the corresponding storage cavity.
[0023] The first pushing structure includes two first pushing rod cylinders respectively arranged at two ends of the material feeding channel. Each first pushing rod cylinder has a cylinder pushing rod capable of extending into the material feeding channel in a first direction. The two cylinder pushing rods cooperate with each other to switch the position of the tray in the material feeding channel.
[0024] Optionally, a pressing cylinder corresponding to the material taking seat is further arranged on the base. The pressing cylinder has a cylinder pressing rod capable of extending up and down. A pressing block is arranged on the cylinder pressing rod. The pressing block extends above the material taking chute. Under the driving of the cylinder pressing rod, the pressing block can press the tray in the material taking chute downward.
[0025] Optionally, the material placing station is provided with a material placing seat. The material placing seat forms a material placing chute. The material placing chute is arranged in a horizontal second direction.
[0026] The photodiode automatic turnover device further includes a discharging device.
[0027] A discharging frame is arranged on the base opposite to the material placing seat. The discharging frame forms a plurality of load cavities distributed in a third direction. Each load cavity is arranged in the second direction and is capable of being communicated to the material placing chute in the third direction. A load plate is arranged in each load cavity. The load plate is used to load photodiodes and is capable of moving in the second direction.
[0028] The second pushing structure is used to push the load plate in the corresponding load cavity out of the material placing chute and push the load plate in the material placing chute into the corresponding load cavity.
[0029] The third direction and the second direction are perpendicular to each other.
[0030] Optionally, the material placing chute can form a discharging channel with the corresponding load cavity.
[0031] The second pushing structure includes two second pushing rod cylinders respectively arranged at two ends of the discharging channel. Each second pushing rod cylinder has a cylinder top rod capable of extending into the discharging channel in a second direction. The two cylinder top rods cooperate with each other to switch the position of the load plate in the discharging channel.
[0032] Optionally, the second direction is set as left-right direction, and the third direction is set as up-down direction.
[0033] The plurality of the loading cavities correspondingly form a loading group, and the loading groups are arranged in the front-rear direction.
[0034] The discharging frame is also movable in the front-rear direction.
[0035] Optionally, the second pushing structure and the loading seat correspondingly form a loading pushing group, and the loading pushing groups are arranged in the front-rear direction.
[0036] Optionally, a plurality of loading holes are formed on the loading plate and distributed in the second direction, and each loading hole is specially shaped for corresponding to the pin of the photodiode.
[0037] Optionally, a limiting plate is arranged on the loading seat and extends above the loading chute to downwardly block the loading plate.
[0038] A needle-shaped air cylinder is arranged in the loading chute relative to the loading plate, and the needle-shaped air cylinder has a cylinder needle that is telescopic in the up-down direction to upwardly press the loading plate.
[0039] In the technical scheme, the mounting seat is movable between the loading station and the loading station, thereby driving the suction nozzle to suck the photodiode in the loading station to the loading station. Furthermore, before the photodiode is sucked by the suction nozzle, the vision camera arranged on the mounting seat can take a photo to obtain the placement angle information of the photodiode, so as to automatically calculate the angle by which the photodiode needs to be adjusted, thereby driving the suction nozzle to rotate by the corresponding angle through the driving device when the photodiode is sucked by the suction nozzle, so that the photodiode can be placed on the loading station at the same angle, thereby making the photodiodes in the loading state consistent, so as to facilitate the subsequent efficient picking and installation of the photodiodes. The automatic adjustment process replaces the manual operation mode, greatly improves the adjustment efficiency, reduces the labor intensity, and does not damage the photodiode due to human factors, thereby ensuring the processing quality of the photodiode. BRIEF DESCRIPTION OF DRAWINGS
[0040] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only show some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor based on the drawings shown.
[0041] Figure 1 The structural schematic diagram of an embodiment of the photodiode automatic turnover device provided by the application is shown in the figure.
[0042] Figure 2 The assembly structure schematic diagram of the motion module and the adjustment module in the Figure 1
[0043] Figure 3 The enlarged structural schematic diagram of part A in the Figure 2
[0044] Figure 4 The assembly structure schematic diagram of the adjustment module and the pin shaping structure in the Figure 2
[0045] Figure 5 The structural schematic diagram of the feeding device in the Figure 1
[0046] Figure 6 The enlarged structural schematic diagram of part B in the Figure 5
[0047] Figure 7 The structural schematic diagram of the feeding device in the from another angle Figure 1
[0048] Figure 8 The structural schematic diagram of the discharging device in the Figure 1
[0049] Figure 9 The structural schematic diagram of the discharging device in the from another angle Figure 1
[0050] Explanation of the figure reference:
[0051]
[0052] The implementation, functional features and advantages of the application will be further described by combining with the embodiments and referring to the drawings. DETAILED DESCRIPTION
[0053] The technical solutions in the embodiments of the application will be clearly and completely described below by combining with the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.
[0054] It should be noted that if the embodiment of the present application involves directionality indication, the directionality indication is only used to explain the relative position relationship, motion condition and the like between components in a certain posture, and if the certain posture changes, the directionality indication also changes accordingly.
[0055] In addition, if the embodiment of the present application involves the description of "first", "second" and the like, the description of "first", "second" and the like is only for description purpose, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.
[0056] In the photodiode turnover technical field, the blister box is generally used to store photodiodes, but generally only the up-down orientation consistency of multiple photodiodes can be ensured, and the circumferential orientation consistency of multiple photodiodes cannot be ensured, that is, the consistency of the pin arrangement state of each photodiode cannot be ensured. Therefore, generally, in the process of photodiodes entering the first automatic production process from the blister box, the photodiode material state needs to be consistent and transferred, so as to facilitate the efficient picking and mounting of photodiodes. However, at present, most optoelectronic enterprises still use manual work to complete the related turnover work, generally using tweezers to clamp the pins of photodiodes, and manually adjusting the angle and loading one by one. The operation process is complicated, the efficiency is low, the labor intensity is large, and the gold plating layer and components on the surface of the photodiode are easily damaged, which affects the processing quality of the photodiode.
[0057] Therefore, the present application provides a photodiode automatic turnover device, which aims to solve the problems of low efficiency and easy damage to photodiodes in the process of manually clamping and adjusting the angle of photodiodes. Figures 1 to 9 The structure schematic diagram of an embodiment of the photodiode automatic turnover device provided by the present application is shown.
[0058] Please refer to Figures 1 to 4The photoelectric diode automatic turnover device 100 comprises a base 1, a movement module 2 and an adjustment module 3, the base 1 is formed with a material taking station 1a and a material placing station 1b, the material taking station 1a is used to provide photoelectric diodes, and the material placing station 1b is used to place the photoelectric diodes at the same angle; the movement module 2 is arranged on the base 1, the movement module 2 comprises a mounting seat 21 capable of moving to the material taking station 1a and the material placing station 1b respectively; and the adjustment module 3 comprises a suction nozzle 31, a visual camera 32 and a driving device 33, which are all arranged on the mounting seat 21, the visual camera 32 is used to take pictures downward to obtain the placement angle information of the photoelectric diodes in the material taking station 1a, the suction nozzle 31 is used to suck the photoelectric diodes and the suction nozzle 31 can rotate along the up-down axis, and the driving device 33 is used to drive the suction nozzle 31 to rotate correspondingly according to the placement angle information.
[0059] In the technical scheme, the mounting seat 21 can move between the material taking station 1a and the material placing station 1b, thereby driving the suction nozzle 31 to suck the photoelectric diodes in the material taking station 1a to the material placing station 1b, and in addition, before the suction nozzle 31 sucks the photoelectric diodes, the visual camera 32 arranged on the mounting seat 21 can take pictures to obtain the placement angle information of the photoelectric diodes, so that the control system can automatically calculate the angle at which the photoelectric diodes need to be adjusted, thereby driving the suction nozzle 31 to rotate by the driving device 33 when the suction nozzle 31 sucks the photoelectric diodes, so that the photoelectric diodes can be placed on the material placing station 1b at the same angle, thereby making the material taking state of the plurality of photoelectric diodes consistent, so as to facilitate efficient picking and mounting of the photoelectric diodes subsequently, the automatic adjustment process replaces the manual operation mode, greatly improves the adjustment efficiency, reduces the labor intensity, and at the same time, the photoelectric diodes are not damaged due to human factors, and the processing quality of the photoelectric diodes is ensured.
[0060] In the transfer process of the suction box 300, it is difficult to ensure that the pins of the photoelectric diodes are not bent due to collision, in order to ensure that the suction nozzle 31 can accurately place the photoelectric diodes on the material placing station 1b, please refer to Figure 3 and Figure 4In the embodiment, the movement module 2 comprises a moving base 22 capable of moving in a horizontal plane, and the mounting base 21 is movably arranged on the moving base 22 in the up-down direction. The photoelectric diode automatic turnover device 100 further comprises a pin shaping structure 4 arranged on the moving base 22 and capable of selectively blocking and giving way to the suction nozzle 31. The pin shaping structure 4 is formed with a shaping groove 42 opening upward, and the cross section of the shaping groove 42 gradually increases in the direction from bottom to top. When the pin shaping structure 4 blocks the suction nozzle 31, the shaping groove 42 is arranged opposite to the suction nozzle 31 to allow the pins of the photoelectric diode to correspondingly extend into. When the pin shaping structure 4 gives way to the suction nozzle 31, the suction nozzle 31 can continue to move downward. Since the cross section of the shaping groove 42 gradually increases from bottom to top, and the shaping groove 42 is arranged opposite to the suction nozzle 31 when the pin shaping structure 4 blocks the suction nozzle 31, in the process of the suction nozzle 31 sucking the photoelectric diode downward, the pins of the photoelectric diode can be gathered and shaped under the guidance of the groove wall of the shaping groove 42, thereby preventing the pins of the photoelectric diode from turning outward and being unable to be placed into the material placing station 1b. Furthermore, after the pins of the photoelectric diode are shaped, the pin shaping structure 4 can selectively give way to the suction nozzle 31, so that the suction nozzle 31 can continue to move downward to place the photoelectric diode.
[0061] It should be noted that the pin shaping structure 4 can selectively block and give way to the suction nozzle 31, and various structural forms can be used. In a specific embodiment, the pin shaping structure 4 comprises a mounting seat and a movable plate. The mounting seat is arranged on the moving base 22, and the movable plate is swingably arranged on the mounting seat along the horizontal direction to have a horizontal position blocking the suction nozzle 31 and a vertical position giving way to the suction nozzle 31. The shaping groove 42 is arranged on the movable plate to be aligned with the suction nozzle 31 when the movable plate is in the horizontal position, thereby playing a shaping role on the photoelectric diode. Since the movable plate swings downward to the vertical position, the shaping groove 42 will not damage the pins of the photoelectric diode.
[0062] In another embodiment, the pin shaping structure 4 comprises a toggle finger air cylinder 41, which has two shaping clamping jaws 411 below the suction nozzle 31 and rotatable along the axis in the up-down direction, to have a blocking position of mutual embracing to block the suction nozzle 31, and a position of mutual moving away to give way to the suction nozzle 31, and a shaping half groove 421 is formed on the opposite end face of each of the two shaping clamping jaws 411, and the shaping half groove 421 is provided through upwardly; wherein, when the two shaping clamping jaws 411 are in the blocking position, the two shaping half grooves 421 are combined to form the shaping groove 42, at this time, the downward movement of the suction nozzle 31 is blocked by the shaping clamping jaws 411, so that the pin of the photodiode gradually penetrates into the shaping groove 42, thereby being gradually shaped back to normal, then only the toggle finger air cylinder 41 needs to be controlled to drive the two shaping clamping jaws 411 to loosen, so as to give way to the suction nozzle 31 to continue to move downward, and this form of controlling the rotation of the shaping clamping jaws 411 does not require excessive activity space, and only needs to process the shaping half groove 421 on the shaping clamping jaws 411, so the assembly cost is lower.
[0063] The structure for driving the rotation of the suction nozzle 31 has various forms, and specifically, please refer to Figure 3 In the embodiment, the driving device 33 comprises a driving motor 331, a driving pulley 332 and a driven pulley 333, the driving motor 331 is arranged on the mounting seat 21, the driving motor 331 has an output shaft rotatable along the axis in the up-down direction; the driving pulley 332 is coaxially arranged on the output shaft; and the driven pulley 333 is coaxially arranged on the suction nozzle 31, and the driven pulley 333 is connected to the driving pulley 332 through a transmission belt. In this way, in the process of driving the rotation of the suction nozzle 31, the driving motor 331 first drives the rotation of the driving pulley 332, and then the driving pulley 332 drives the rotation of the driven pulley 333, thereby driving the rotation of the suction nozzle 31, and the form of belt transmission is stable in driving, low in cost and good in practicability.
[0064] In other embodiments, the driving device 33 can also be composed of a driving motor 331 and a gear transmission mechanism, and the specific structure is not described herein.
[0065] In the above embodiment, the photodiode automatic turnover device 100 can take and place the photodiode in the taking work station 1a to the placing work station 1b, and the photodiode in the taking work station 1a can be manually supplemented by manpower or supplemented by an automatic feeding mechanism. In order to improve the automation degree of the photodiode automatic turnover device 100, please refer to Figure 5 and Figure 7In the embodiment, the material taking station 1a is provided with a material taking seat 5, a material taking chute 51 is formed on the material taking seat 5, and the material taking chute 51 is provided through in the horizontal first direction; the photoelectric diode automatic turnover device 100 further comprises a feeding device 6, the feeding device 6 comprises a feeding frame 61 and a first material pushing structure 62, the feeding frame 61 is arranged on the base 1 relative to the material taking chute 51, a plurality of storage cavities 611 are formed in the feeding frame 61 and are distributed in layers in the up-down direction, each of the storage cavities 611 is provided through in the first direction, and the feeding frame 61 can move in the up-down direction to select to connect the corresponding storage cavity 611 to the material taking chute 51, each of the storage cavities 611 is provided with a tray 612 for containing the plastic suction box 300, and the tray 612 can move in the first direction; and the first material pushing structure 62 is used to push the tray 612 in the corresponding storage cavity 611 out to the material taking chute 51 and push the tray 612 in the material taking chute 51 into the corresponding storage cavity 611. In the technical solution provided in the embodiment, a plurality of trays 612 are accommodated in the feeding frame 61 through a plurality of storage cavities 611, and the feeding frame 61 can move in the up-down direction, so that the corresponding storage cavity 611 can be aligned to the material taking chute 51, that is, the first material pushing structure 62 can push the tray 612 loaded with the plastic suction box 300 in the storage cavity 611 to move to the material taking seat 5, thereby feeding the material taking station 1a; after the photoelectric diode in one plastic suction box 300 is completely sucked, the first material pushing structure 62 can reversely push the tray 612 back into the storage cavity 611, after another layer of storage cavity 611 is aligned to the material taking chute 51 by moving the feeding frame 61 up and down, the first material pushing structure 62 repeatedly performs the above operation, thereby automatically feeding the material taking station 1a, replacing manual feeding, and greatly improving the automation degree of the device.
[0066] It should be explained that the function of the first material pushing structure 62 is to push the tray 612 to switch positions, and there are various structural forms, specifically, in the embodiment, the material taking chute 51 can form a feeding channel with the corresponding storage cavity 611; the first material pushing structure 62 comprises two first push rod cylinders 621 arranged at two ends of the feeding channel respectively, each of the first push rod cylinders 621 has a cylinder push rod capable of extending into the feeding channel in the first direction, and the two cylinder push rods cooperate to push the tray 612 to switch positions in the feeding channel. Through the cooperative pushing action of the two first push rod cylinders 621, the tray 612 can be efficiently pushed to switch positions.
[0067] In the process of taking out the material from the nozzle 31, in order to avoid the material tray 612 from being taken out of the material taking chute 51 by the relative force of the photodiode, please refer to Figure 5 and Figure 6 In the embodiment, the base 1 is also provided with a pressing cylinder 11 corresponding to the material taking seat 5, the pressing cylinder 11 has a cylinder pressing rod extending upward and downward, and a pressing block 12 is arranged on the cylinder pressing rod, the pressing block 12 extends above the material taking chute 51, wherein the pressing block 12 can be pressed downward to press the material tray 612 in the material taking chute 51 under the driving of the cylinder pressing rod. When the material tray 612 is pushed to the position by the first material pushing structure 62, the pressing cylinder 11 drives the pressing block 12 to press the material tray 612 in the material taking chute 51 downward, thereby fixing the material tray 612 and avoiding the material tray 612 from being taken out of the material taking chute 51.
[0068] In the above embodiment, the photodiode automatic turnover device 100 can take out the photodiode in the material taking station 1a to the material placing station 1b, and the photodiode in the material placing station 1b can be taken out manually or by an automatic feeding mechanism. In order to improve the automation degree of the photodiode automatic turnover device 100, please refer to Figure 8 and Figure 9In the embodiment, the material placing station 1b is provided with a material placing seat 7, the material placing seat 7 is formed with a material placing chute 71, and the material placing chute 71 is provided through in the horizontal second direction; the photoelectric diode automatic turnover device 100 further comprises a discharging device 8, the discharging device 8 comprises a discharging frame 81 and a second pushing structure 82, the discharging frame 81 is arranged on the base 1 relative to the material placing seat 7, the discharging frame 81 is formed with a plurality of material carrying cavities 811 distributed layer by layer in the third direction, each material carrying cavity 811 is provided through in the second direction, and the discharging frame 81 can move in the third direction to select to connect the corresponding material carrying cavity 811 to the material placing chute 71, each material carrying cavity 811 is provided with a material carrying plate 812, the material carrying plate 812 is used to load photoelectric diodes, and the material carrying plate 812 can move in the second direction; and the second pushing structure 82 is used to push the material carrying plate 812 in the corresponding material carrying cavity 811 out to the material placing chute 71 and push the material carrying plate 812 in the material placing chute 71 into the corresponding material carrying cavity 811; wherein the third direction and the second direction are two directions perpendicular to each other. In the technical scheme provided by the embodiment, the discharging frame 81 contains a plurality of material carrying plates 812 through a plurality of material carrying cavities 811, and the discharging frame 81 can move in the third direction, so that the corresponding material carrying cavity 811 can be aligned to the material placing chute 71, that is, the second pushing structure 82 can push the empty material carrying plate 812 in the material carrying cavity 811 to move to the material placing seat 7, thereby providing the material placing station 1b with the material carrying plate 812; after the material carrying plate 812 is filled with photoelectric diodes, the second pushing structure 82 can reversely push the material carrying plate 812 back into the material carrying cavity 811, after the discharging frame 81 moves in the third direction to align another layer of material carrying cavities 811 to the material placing chute 71, the second pushing structure 82 repeatedly performs the above operation, thereby automatically providing the material taking station 1a with the material carrying plate 812 and recovering the full material carrying plate 812 into the discharging frame 81, replacing manual discharging, greatly improving the automation degree of the device.
[0069] Further, in the embodiment, the material placing chute 71 can form a discharging channel with the corresponding material carrying cavity 811; the second pushing structure 82 comprises two second push rod cylinders 821 arranged at two ends of the discharging channel respectively, each second push rod cylinder 821 has a cylinder top rod capable of extending into the discharging channel in the second direction, and the two cylinder top rods cooperate to push the material carrying plate 812 to switch positions in the discharging channel.
[0070] In another embodiment, the second direction is set as left-right direction, and the third direction is set as up-down direction; a plurality of the loading cavities 811 correspondingly form a loading group, the loading group is arranged in multiple groups and is arranged along the front-rear direction; the discharging frame 81 is also movable along the front-rear direction.
[0071] In the above embodiment, the capacity of the discharging frame 81 is greatly improved. In order to match the capacity of the discharging frame 81, in the present embodiment, the second pushing structure 82 and the material swinging seat 7 correspondingly form a material swinging pushing group, the material swinging pushing group is arranged in multiple groups and is arranged along the front-rear direction. By arranging multiple material swinging pushing groups, the number of the same batch of the loading plates 812 can be increased, thereby reducing the pushing frequency of the second pushing structure 82, shortening the waiting time during the stacking process, and improving the turnover efficiency of the photodiode automatic turnover device 100.
[0072] Since the function of the loading plate 812 is to load a plurality of photodiodes in the same direction, please refer to Figure 6 In the present embodiment, a plurality of loading holes 812a distributed along the second direction are formed on the loading plate 812, and each loading hole 812a is specially shaped to correspond to the pin of the photodiode. Since the loading hole 812a is specially shaped to correspond to the pin of the photodiode, it can prevent the photodiode from rotating in the loading hole 812a, thereby maintaining the position state of the photodiode.
[0073] Specifically, the loading hole 812a is arranged in a plum blossom shape. It can be understood that the loading hole 812a arranged in a plum blossom shape can adapt to the five pins of the photodiode distributed in a position alignment manner, thereby also serving as a foolproof function, so that the photodiode must be rotated and aligned before it can be placed in place.
[0074] Similarly, in the position switching process of the loading plate 812, in order to avoid the loading plate 812 from being pulled out of the material swinging chute 71 due to uneven force, please refer to Figure 5 and Figure 6In the embodiment, the material placing seat 7 is provided with a limiting plate 14 extending above the material placing chute 71 to downwardly block the material loading plate 812; the needle-shaped air cylinder 13 is arranged in the material placing chute 71 opposite to the material loading plate 812, and has a cylinder needle rod extending upwardly to upwardly press the material loading plate 812. Due to the existence of the limiting plate 14, the material loading plate 812 is effectively limited during being pushed into or out of the material placing chute 71, and is not easy to be separated from the material placing chute 71. Furthermore, the needle-shaped air cylinder 13 is arranged in the material placing chute 71 below the material loading plate 812, and the cylinder needle rod of the needle-shaped air cylinder 13 can also upwardly press the material loading plate 812, so as to cooperate with the limiting plate 14 to completely fix the material loading plate 812, and avoid the position of the material loading plate 812 from being deviated to cause the suction nozzle 31 unable to place the material.
[0075] The above only describes the preferred embodiments of the present application, and does not limit the patent scope of the present application. Any equivalent structural transformation, direct / indirect application in other related technical fields, or the like within the concept of the present application, and the contents of the present application specification and drawings are included in the patent protection scope of the present application.
Claims
1. An automated turnover device for photodiodes, characterized in that, include: The base has a material picking station and a material placement station. The material picking station is used to provide photodiodes, and the material placement station is used to place the photodiodes at the same angle. A motion module, disposed on the base, includes mounting bases movable to the material handling station and the material placement station respectively; and... The adjustment module includes a suction nozzle, a vision camera, and a driving device, all mounted on the mounting base. The vision camera is used to take downward pictures to obtain the placement angle information of the photodiode in the material handling station. The suction nozzle is used to pick up the photodiode and can rotate along the vertical axis. The driving device is used to drive the suction nozzle to rotate accordingly according to the placement angle information. The motion module includes a movable base that is movable in a horizontal plane, and the mounting base is movably disposed on the movable base in the vertical direction. The automated turnover device for photodiodes also includes a pin shaping structure, which is located on the movable seat and can selectively block the suction nozzle or allow the suction nozzle to pass. The pin shaping structure has an upward-opening shaping groove, and the cross-section of the shaping groove gradually increases from bottom to top. When the pin shaping structure blocks the nozzle, the shaping groove is positioned directly opposite the nozzle so that the pins of the photodiode can be inserted accordingly. When the pin shaping structure makes way for the nozzle, the nozzle can continue to move downward; The pin shaping structure includes a toggle finger cylinder, which has two shaping claws located below the suction nozzle and rotatable along the vertical axis. These claws have a blocking position where they hug each other to block the suction nozzle, and a yielding position where they move away from each other to allow the suction nozzle to pass. A shaping semi-groove is formed on the opposite end face of each of the two shaping claws, and the shaping semi-groove is arranged to extend upward. When the two shaping grippers are in the blocking position, the two shaping half-grooves together form the shaping groove.
2. The automated turnover device for photodiodes as described in claim 1, characterized in that, The driving device includes: A drive motor is provided on the mounting base, and the drive motor has an output shaft that rotates along an axis in the vertical direction. The drive pulley is coaxially mounted on the output shaft; and, The driven pulley is coaxially disposed on the suction nozzle, and the driven pulley is connected to the drive pulley via a transmission belt.
3. The automated turnover device for photodiodes as described in claim 1, characterized in that, The material handling station is equipped with a material handling seat, and a material handling chute is formed on the material handling seat, and the material handling chute is arranged to pass through along a first horizontal direction. The automated turnover device for photodiodes also includes a feeding device, which comprises: A feeding frame is disposed on the base relative to the material-retrieving chute. The feeding frame contains multiple storage cavities arranged layer by layer along a vertical direction. Each storage cavity is interconnected along a first direction, and the feeding frame is movable in the vertical direction to selectively connect a corresponding storage cavity to the material-retrieving chute. Each storage cavity is provided with a tray for holding a blister pack, and the tray is movable along the first direction. The first pushing structure is used to push the material tray in the corresponding storage cavity to the material retrieval chute, and to push the material tray in the material retrieval chute into the corresponding storage cavity.
4. The automated turnover device for photodiodes as described in claim 3, characterized in that, The material chute can form a feeding channel with the corresponding material storage cavity; The first pushing structure includes two first push rod cylinders respectively disposed at both ends of the feeding channel. Each first push rod cylinder has a cylinder push rod that can extend into the feeding channel in a first direction. The two cylinder push rods cooperate with each other to push the material tray to switch positions within the feeding channel.
5. The automated turnover device for photodiodes as described in claim 3, characterized in that, The base is also provided with a clamping cylinder corresponding to the material taking seat. The clamping cylinder has a cylinder rod that extends and retracts in the vertical direction. A pressure block is provided on the cylinder rod. The pressure block extends above the material taking chute. Under the drive of the cylinder rod, the pressure block can press down on the material tray in the material taking chute.
6. The automated turnover device for photodiodes as described in claim 1, characterized in that, The material placement station is equipped with a material placement seat, and a material placement chute is formed on the material placement seat, and the material placement chute is arranged to pass through along the second horizontal direction. The automated turnover device for photodiodes further includes a feeding device, which comprises: A feeding frame is disposed on the base relative to the material-laying seat. The feeding frame contains multiple material-carrying cavities distributed layer by layer along a third direction. Each material-carrying cavity is connected through a second direction, and the feeding frame is movable along the third direction to selectively connect a corresponding material-carrying cavity to the material-laying chute. Each material-carrying cavity contains a material-carrying plate for mounting photodiodes, and the material-carrying plate is movable along the second direction. The second pushing structure is used to push the material plate in the corresponding material loading cavity to the material swinging chute, and to push the material plate in the material swinging chute into the corresponding material loading cavity. Wherein, the third direction and the second direction are two directions that are perpendicular to each other.
7. The automated turnover device for photodiodes as described in claim 6, characterized in that, The material chute can form a material discharge channel with the corresponding material loading cavity; The second pushing structure includes two second push rod cylinders respectively disposed at both ends of the feeding channel. Each second push rod cylinder has a cylinder top rod that can extend into the feeding channel in a second direction. The two cylinder top rods cooperate with each other to push the material plate to switch positions in the feeding channel.
8. The automated turnover device for photodiodes as described in claim 6, characterized in that, The second direction is set to the left and right direction, and the third direction is set to the up and down direction; Multiple material loading cavities are arranged in a one-to-one correspondence to form a material loading group, and multiple material loading groups are provided and arranged along the front-to-back direction; The feeding frame can also move in the front and back directions.
9. The automated turnover device for photodiodes as described in claim 8, characterized in that, The second pushing structure and the swing seat correspond one-to-one to form a swing pushing group. Multiple swing pushing groups are provided and arranged along the front-back direction.
10. The automated turnover device for photodiodes as described in claim 6, characterized in that, The carrier plate has a plurality of carrier holes distributed along the second direction, and each carrier hole is arranged in an irregular shape to correspond to the pin of the photodiode.
11. The automated turnover device for photodiodes as described in claim 6, characterized in that, The material handling seat is provided with a limiting plate, which extends above the material handling chute to block the material carrier plate downwards; A needle-shaped cylinder is provided in the material chute relative to the material carrier plate. The needle-shaped cylinder has a cylinder pin that extends and retracts in the vertical direction to press the material carrier plate upward.
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