Grinding wheel flatness on-line detection device and method based on 3D line-scan laser camera

Abstract

The application relates to the technical field of grinding wheel detection equipment, and discloses a grinding wheel flatness online detection device and method based on a 3D line-scan laser camera. The device comprises a base component, a main shaft seat, an extension shaft, a 3D line-scan laser camera, an adjusting support and a front support. The base component is installed on a grinding machine box body through the adjusting support and the front support, and the base component comprises a base, a linear guide rail pair installed on the base and a driving device. The 3D line-scan laser camera is connected with the main shaft seat through the extension shaft, and the 3D line-scan laser camera is also electrically connected with a control and display mechanism. The 3D line-scan laser camera is applied to scanning the plane of a grinding wheel, the geometric shape and the flatness of the current grinding wheel are obtained, the machine tool automatically adjusts and trims parameters according to the detection data, or data support is provided for a debugging personnel to process products.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of grinding wheel detection equipment, in particular to a grinding wheel flatness online detection device and method based on a 3D line-scan laser camera. BACKGROUND

[0002] Currently, there is no efficient and accurate detection device and method for the flatness and geometric shape of large flat double-end-face grinding wheels. The biggest difference between double-end-face and single-end-face grinding machines and ordinary cylindrical or internal grinding machines is that the end-face grinding machine grinding wheel is used for full contact between the grinding wheel surface and the workpiece surface for large-area simultaneous force grinding, while the force point of the cylindrical or internal grinding machine grinding wheel can be approximately regarded as a line. Therefore, the end-face grinding machine often uses a large flat grinding wheel, and the flatness of the grinding wheel has a great influence on the grinding effect of the workpiece.

[0003] During the grinding operation of the grinding machine, the grinding wheel needs to be frequently dressed as it wears. In order to avoid the assembly error caused by frequent assembly and disassembly of the grinding wheel and to improve the production efficiency, a grinding wheel dressing device is provided on the existing end-face grinding machine to dress the grinding wheel online. However, when detecting the flatness of the dressed grinding wheel, due to the structure of the grinding machine, the traditional online detection of the position and flatness of the grinding wheel of the grinding machine can only use a dial gauge to measure. The dial gauge pointer can only detect the size data at a certain position or on the same diameter in a point or line manner. Using this method to detect all positions of the grinding wheel not only takes a long time, but also the detection data is inaccurate and may miss detection. Moreover, in the existing technology, the dressing parameters are manually set according to the measurement results, which may not be accurate.

[0004] Patent No. CN207300183U discloses a laser measuring device for thin sheet grinding wheel flatness detection. It is mentioned that a laser sensor is used to measure the flatness of the grinding wheel. However, the laser sensor has a limited ring width and can only be used for line detection, which cannot achieve large flat detection. Moreover, this detection method needs to disassemble the grinding wheel for offline detection, which not only takes a long time, but also it is difficult to ensure the repeated positioning accuracy after reinstallation, thereby affecting the grinding accuracy of the grinding wheel.

[0005] To solve the above problems, the present application provides a grinding wheel flatness online detection device and method based on 3D line-scan laser. SUMMARY

[0006] The present application provides the following technical solutions:

[0007] The grinding wheel flatness on-line detection device based on 3D line-scan laser camera comprises a base part, a spindle seat, an extension shaft, a 3D line-scan laser camera, an adjusting support and a front support, characterized in that the base part is mounted on the grinding machine box body through the adjusting support and the front support, and the base part comprises a base, a linear guide pair mounted on the base and a driving device; the 3D line-scan laser camera is connected with the spindle seat through the extension shaft, and the 3D line-scan laser camera is also electrically connected with a control and display mechanism.

[0008] By adopting the above technical scheme, the angle adjustment of the base relative to the mounting surface of the grinding machine box body can be realized through the combination of the adjusting support and the front support, so that the angle adjustment of the detection camera is realized. The 3D line-scan laser camera is connected with the spindle seat through the extension shaft, and the 3D line-scan laser camera is also electrically connected with the control and display mechanism. Therefore, the 3D line-scan laser camera can be controlled to move in all directions, and the grinding wheel installed on the equipment can be photographed at various angles.

[0009] Preferably, the spindle seat is mounted on the sliding block of the linear guide pair and connected with the output end of the driving device, and the spindle seat is driven to move forward and backward along the linear guide pair by the driving device.

[0010] The adjusting support comprises an adjusting screw, an adjusting nut, a spherical washer assembly and a locking nut. The adjusting screw is fixedly connected with the base through the locking nut and connected with the grinding machine box body through the adjusting nut and the spherical washer assembly. The spherical washer assembly comprises a lower washer and an upper washer. The upper washer and the lower washer are both two washer assemblies matched with spherical pairs, and the spherical pairs of the upper washer and the lower washer are concentric.

[0011] The front support comprises a rotating shaft, a foot screw for connecting the machine tool box body and the base, a conical washer and a spring washer. The rotating shaft is fixed on the machine tool box body through a countersunk screw. The foot screw passes through the spring washer, the conical washer, the machine tool box body and the through hole on the rotating shaft in sequence from the back of the machine tool box body and is connected with the base. The connecting surface of the rotating shaft and the base is a cylindrical surface matching. The through hole on the rotating shaft and the foot screw have an adjusting gap.

[0012] The 3D line-scan laser camera comprises a bottom plate. The front surface of the bottom plate is provided with a moving assembly. The front surface of the moving assembly is provided with a connecting piece. The right side of the connecting piece is provided with a mounting plate. The inside of the mounting plate is provided with a turnover assembly extending to the right side of the mounting plate. The turnover assembly on one side of the right side of the mounting plate is provided with a protective cover. The inside of the protective cover is fixedly provided with a camera. The bottom of the protective cover is provided with a protective door.

[0013] The mobile assembly comprises an electric push rod, a mounting block and a base, the back surface of the mounting block is fixedly connected with the front surface of the camera, the side wall of the electric push rod is fixedly sleeved in the inside of the mounting block, the output shaft of the electric push rod is fixedly connected with the back surface of the base, the front surface of the base is fixedly connected with the back surface of the connecting piece, the front surface of the mounting block is provided with a first mounting groove for mounting the electric push rod, and the electric push rod is connected with the controller through wires.

[0014] The turnover assembly comprises a second mounting groove, a speed reducer motor and a bearing, the second mounting groove is arranged on the right side of the mounting plate, the left side of the speed reducer motor is fixedly connected with the left side inner wall of the second mounting groove, the output shaft of the speed reducer motor is fixedly connected with a rotating shaft, the end of the rotating shaft away from the speed reducer motor is fixedly connected with the left side of the protective cover, the bearing is arranged in the second mounting groove, the inner circle inner wall of the bearing is fixedly connected with the side wall of the rotating shaft, and the outer circle outer wall of the bearing is fixedly connected with the inner side wall of the second mounting groove, and the speed reducer motor is connected with the controller through wires.

[0015] The bottom of the protective cover is provided with a through groove, and the bottom of the protective cover and located outside the through groove is fixedly connected with a rubber frame, and the inner side wall of the protective cover is sleeved on the outer wall of the rubber frame.

[0016] The front surface of the bottom plate and located outside the mounting block is provided with a mounting hole arranged in an annular array.

[0017] The application also provides a grinding wheel flatness detection method based on a 3D line scanning laser camera.

[0018] S1: the processing surface of the end face grinding wheel is scanned by applying the 3D line scanning laser camera, and the 3D line scanning laser can generate X, Y and Z three-dimensional space coordinates at one time;

[0019] S2: the data detected by the 3D line scanning laser camera is analyzed by using a special algorithm software, the 3D topography of the grinding wheel is presented in the form of a 3D graph, and the flatness and the geometric shape data of the grinding wheel are measured;

[0020] S3: the Z-direction coordinate position of the grinding wheel plane is detected by applying the 3D line scanning laser camera, and the data can be fed back to the machine tool to realize automatic compensation of the grinding wheel wear by the special algorithm software in step S2, and the data can be applied to the automatic tool setting process of the grinding wheel.

[0021] S4: it can be known whether the geometric shape and the flatness of the grinding wheel exceed the normal value range by analyzing the data by the special algorithm software in step S2, and the grinding wheel is reminded or warned to be repaired when the analysis result is abnormal. Advantages

[0022] Compared with the prior art, the application provides a grinding wheel flatness online detection device and method based on a 3D line scanning laser camera, and has the following advantages:

[0023] 1. This invention sets the 3D line-scanning laser camera in a camera motion control structure composed of a camera adjustment support, a moving component, and a flipping component. This structure can control the 3D line-scanning laser camera to move in all directions, thereby enabling the imaging and data analysis of the grinding wheel mounted on the equipment from various angles. This improves the accuracy of online grinding wheel flatness information acquisition and solves the problem of inaccurate accuracy caused by repeated positioning errors after reinstalling the grinding wheel in the prior art, which requires removing the grinding wheel from the equipment for offline measurement.

[0024] 2. This invention uses a 3D line-scanning laser camera to scan the plane of the grinding wheel. The data is analyzed and processed by software to obtain the current geometry and flatness of the grinding wheel. This is beneficial for the machine tool to automatically adjust and dress parameters based on the detection data, or to provide data support for the debugging personnel to process products. It effectively solves the problem of online detection of the grinding wheel shape and flatness during the large-plane dressing of the end face grinding wheel. The real state of the grinding wheel surface is displayed in real time through a three-dimensional cloud map. It can also determine whether the grinding wheel is currently sharp and needs dressing. The current real position of the grinding wheel is detected to detect the actual wear of the grinding wheel, thereby feeding back to the machine tool to realize the automatic compensation function of grinding processing. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall equal-side shaft structure of an embodiment of the online grinding wheel flatness detection device of the present invention;

[0026] Figure 2 for Figure 1 A schematic diagram of the main view structure of the embodiment;

[0027] Figure 3 for Figure 1 A schematic diagram of the left view structure of the embodiment;

[0028] Figure 4 for Figure 3 AA sectional view of the embodiment;

[0029] Figure 5 A schematic diagram of the structure for adjusting the support;

[0030] Figure 6 This is a schematic diagram of the exploded structure of the front support;

[0031] Figure 7 A schematic diagram of a 3D line-scanning laser camera;

[0032] Figure 8 This is a schematic diagram of a partial exploded structure;

[0033] Figure 9 A schematic diagram of the model generated for the first annulus;

[0034] Figure 10 The generated model schematic diagram after all the ring belts are completed;

[0035] Figure 11 The schematic diagram for flatness data.

[0036] In the figure: 1, base part; 101, base; 102, linear guide pair; 103, driving device; 2, main shaft seat; 3, extension shaft; 4, camera; 401, bottom plate; 402, moving assembly; 40201, electric push rod; 40202, mounting block; 40203, base; 403, connecting piece; 404, mounting plate; 405, overturning assembly; 40501, bearing; 40502, speed reduction motor; 40503, second mounting groove; 406, protective cover; 407, camera; 408, rubber frame; 409, protective door; 5, adjustment support; 501, adjusting screw; 502, adjusting nut; 503, spherical washer assembly; 50301, lower washer; 50302, upper washer; 504, locking nut; 6, front support; 601, rotating shaft; 602, conical washer; 603, foot screw; 604, spring washer, 605, countersunk screw. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the protection scope of the present application. Embodiment one

[0038] Please refer to Figures 1-6 A grinding wheel flatness online detection device based on a 3D line-scan laser camera, comprising a base part 1, a main shaft seat 2, an extension shaft 3, a camera 4, an adjustment support 5, and a front support 6. The base part 1 is installed on the grinder box body through the adjustment support 5 and the front support 6. The base part comprises a base 101, a linear guide pair 102 installed on the base 1, and a driving device 103. The driving device 103 is a servo motor + ball screw combination, or can be a direct driving electric cylinder. The main shaft seat 2 is installed on the slider of the linear guide pair 102 and is connected with the output end of the driving device 103. The main shaft seat 2 is driven by the driving device 103 to move forward and backward along the linear guide pair 102. The 3D line-scan camera 4 is connected with the main shaft seat through the extension shaft. During detection, the main shaft seat 2 moves forward to make the camera 4 located in the grinding wheel surface detection area. After detection, the main shaft seat 2 moves backward to make the camera 4 away from the grinding wheel grinding operation area. The 3D line-scan laser camera (4) is also electrically connected with a control and display mechanism (not shown in the figure) and is controlled thereby.

[0039] The adjusting support 5 comprises an adjusting screw 501, an adjusting nut 502, a spherical washer assembly 503, and a locking nut 504. The adjusting screw 501 is fixedly connected to the base part 1 through the locking nut 504 and is connected to the grinding machine box through the adjusting nut 502 and the spherical washer assembly 503. The spherical washer assembly 503 comprises a lower washer 50301 and an upper washer 50302. The upper washer 50302 and the lower washer 50301 are both two washer assemblies in spherical pair cooperation, and the spherical pairs of the upper washer and the lower washer are concentric. The front support 6 comprises a rotating shaft 601, a foot screw 603 for connecting the machine tool box and the base 101, a conical washer 602, and a spring washer 604. Specifically, the rotating shaft 601 is fixed to the machine tool box through a countersunk screw 605. The foot screw 603 is connected to the base 101 from the back of the machine tool box mounting surface in sequence through the spring washer 604, the conical washer 602, the machine tool box, and the through hole of the rotating shaft 601. The connecting surface of the rotating shaft 601 and the base 101 is in cylindrical surface cooperation. The through hole of the rotating shaft 601 cooperates with the foot screw 603 to leave a certain adjustment gap, so that the foot screw 603 has a certain angle adjustment space. The use of the conical washer 602 can ensure that the mating surface of the washer and the machine tool box remains attached when the foot screw 603 changes.

[0040] By adjusting the combination of the adjusting support 5 and the front support 6, the angle adjustment of the base part 1 relative to the mounting surface of the grinding machine box can be realized, thereby realizing the angle adjustment of the detection camera. When the angle needs to be adjusted, the nut on one side of the upper washer 50302 is loosened with a wrench, and the adjusting nut on the side of the lower washer 50301 is rotated to move the adjusting screw 501 up and down, thereby rotating the base part 1 with the front support 6 as the fulcrum to realize angle adjustment. After adjustment, the upper washer 50302 is locked.

[0041] By setting the 3D line-scan laser camera in the camera motion control structure composed of the adjusting support, the moving assembly, and the overturning assembly, the 3D line-scan laser camera can be controlled to move in all directions, thereby realizing the shooting, data extraction, and integrated calculation of the grinding wheel at various angles installed on the equipment, improving the accuracy of the grinding wheel surface information collection, and avoiding the problem of inaccuracy of the grinding wheel precision caused by the disassembly and installation of the grinding wheel from the equipment. Embodiment Two

[0042] Please refer to Figure 7 and 8The camera 4 comprises a bottom plate 401, the front surface of the bottom plate 401 is provided with a moving assembly 402, the front surface of the moving assembly 402 is provided with a connecting piece 403, the right side of the connecting piece 403 is provided with a mounting plate 404, the inside of the mounting plate 404 is provided with a turnover assembly 405 extending to the right side of the mounting plate 404, the side of the turnover assembly 405 located on the right side of the mounting plate 404 is provided with a protective cover 406, the inside of the protective cover 406 is fixedly provided with a camera 407, the bottom of the protective cover 406 is provided with a protective door 409, the camera 407 is driven to move by the moving assembly 402, so that the camera 407 scans the outermost ring belt of the grinding wheel, and the next ring belt is triggered to be scanned by the turnover assembly 405 after being turned over, the width of the ring belt is determined by the field of view of the 3D camera 407, and the moving assembly 402 enables the camera 407 to be accurately positioned, so that the camera 407 is moved to the next ring belt area, thereby facilitating the camera 407 to be fully scanned, and the width of the next area ring belt has a certain overlapping area with the scanning area of the last time, so as to facilitate software graphic fitting and calculation, the camera 407 is turned over by the turnover assembly 405, so that the camera 407 is turned over and scans the grinding wheel by using the above steps, and after multiple cycle measurements, all surfaces of the grinding wheel are scanned once, the scanned data is transmitted to the software, the data is analyzed and processed by the software, and the final measurement result and the flatness size of the detection are generated.

[0043] Further, the camera 407 adopts a 3D line scanning laser camera, the camera 407 is connected with a controller through a wire, the 3D line scanning laser can generate X, Y and Z three-dimensional space coordinates at one time, so as to facilitate analysis of whether the current state of the grinding wheel surface is passivated, whether it needs to be trimmed and whether there are other abnormal defects.

[0044] Further, a through groove is formed in the bottom of the protective cover 406, and a rubber frame 408 is fixedly connected to the outside of the through groove in the bottom of the protective cover 406, the inner side wall of the protective cover is sleeved on the outer wall of the rubber frame 408, the camera 407 is protected by the protective cover 406, the safety of the camera 407 is improved, and the protective door 409 is disassembled and assembled by the rubber frame 408, so that the camera 407 is scanned.

[0045] Further, a plurality of mounting holes arranged in an annular array are formed in the front surface of the bottom plate 401 and located outside the mounting block 40202, the device can be installed at a specified position through the mounting holes, and the device can be used alone or installed on a machine tool for matched use. Embodiment three

[0046] Please refer to Figure 7 and 8The moving assembly 402 comprises an electric push rod 40201, a mounting block 40202 and a base 40203. The back surface of the mounting block 40202 is fixedly connected with the front surface of the bottom plate 401. The side wall of the electric push rod 40201 is fixedly sleeved in the inside of the mounting block 40202. The output shaft of the electric push rod 40201 is fixedly connected with the back surface of the base 40203. The front surface of the base 40203 is fixedly connected with the back surface of the connecting piece 403. The electric push rod 40201 is started by the controller. The output shaft of the electric push rod 40201 drives the base 40203 to move. The base 40203 drives the connecting piece 403 and the overturning assembly 405 to move, so as to drive the protective cover 406 and the camera 407 to move.

[0047] Further, the front surface of the mounting block 40202 is provided with a first mounting groove for mounting the electric push rod 40201. The electric push rod 40201 is connected with the controller through wires. The first mounting groove facilitates the mounting of the electric push rod 40201, and is convenient for use. Embodiment Four

[0048] Please refer to Figure 7 and 8 The overturning assembly 405 comprises a second mounting groove 40503, a speed reducer 40502 and a bearing 40501. The second mounting groove 40503 is arranged on the right side of the mounting plate 404. The left side of the speed reducer 40502 is fixedly connected with the left side inner wall of the second mounting groove 40503. The output shaft of the speed reducer 40502 is fixedly connected with a rotating shaft. The end of the rotating shaft away from the speed reducer 40502 is fixedly connected with the left side of the protective cover 406. The speed reducer 40502 is started by the controller. The output shaft of the speed reducer 40502 drives the rotating shaft to rotate. The rotating shaft drives the protective cover 406 to rotate, so as to drive the camera 407 to overturn.

[0049] Further, the bearing 40501 is arranged in the second mounting groove 40503. The inner ring inner wall of the bearing 40501 is fixedly connected with the side wall of the rotating shaft. The outer ring outer wall of the bearing 40501 is fixedly connected with the inner side wall of the second mounting groove 40503. The speed reducer 40502 is connected with the controller through wires. The rotating shaft is limited by the bearing 40501, so as to ensure the stability of the rotating shaft, thereby improving the stability of the camera 407 rotating, and further improving the stability of the camera 407 scanning. Embodiment Five

[0050] Please refer to Figures 9-11, the 3D line scanning laser camera is used for scanning the machining surface of the end face grinding wheel, the 3D line scanning laser can generate X, Y and Z three-dimensional space coordinates in one scanning, special algorithm software is used for analyzing the data detected by the 3D line scanning laser camera, and the 3D topography of the grinding wheel is presented in the form of a 3D graph, and the flatness and the geometric shape data of the grinding wheel are measured, the 3D line scanning laser camera 7 is used to detect the Z coordinate position of the grinding wheel plane, and the special algorithm software is used for calculation and processing, so that the data can be fed back to the machine tool to realize automatic compensation of the grinding wheel wear, and the data can be applied to the automatic tool setting process of the grinding wheel, and the special algorithm software can be used to analyze the data to know whether the current state of the grinding wheel surface is passivated, whether it needs to be modified and whether there are other abnormal defects.

[0051] Working principle: in use, the device is fixed at a specified position, such as a machine tool, through the bottom plate 401, so that the device can be used alone or installed on the machine tool for matched use, after installation, when the grinding wheel needs to be detected, the detected grinding wheel needs to rotate at low speed, then the protective door 409 of the protective cover 406 is opened, and the camera 407 is started through the controller, so that the camera 407 detects the grinding wheel, and the camera 407 is moved by the moving assembly 402 during the detection process, so that the camera 407 scans the outermost ring belt of the grinding wheel, and the ring belt width is determined by the field of view of the 3D camera 407, and the moving assembly 402 enables the camera 407 to be positioned accurately, so that the camera 407 is moved to the next ring belt area, so that the camera 407 can be fully scanned, and the ring belt width of the next area has a certain overlapping area with the scanning area of the last time, so as to facilitate software graphic fitting and calculation, the camera 407 is turned over by the turning assembly 405, so that the camera 407 is scanned by the above steps, and after multiple cycle measurements, all surfaces of the grinding wheel are scanned once, and the scanned data is transmitted to the software, and the data is analyzed and processed by the software to generate the final measurement result and the detected flatness size.

[0052] In the specific operation of the moving assembly 402, the electric push rod 40201 is started by the controller, the output shaft of the electric push rod 40201 drives the base 40203 to move, the base 40203 drives the connecting piece 403 and the turning assembly 405 to move, so as to drive the protective cover 406 and the camera 407 to move, in the specific operation of the turning assembly 405, the speed reducer 40502 is started by the controller, the output shaft of the speed reducer 40502 drives the rotating shaft to rotate, and the rotating shaft drives the protective cover 406 to rotate, so as to drive the camera 407 to turn over.

[0053] While embodiments of the application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions, and alterations can be made hereto without departing from the principles and spirit of the application, the scope of which is defined by the following claims and their equivalents.

Claims

1. An online grinding wheel flatness detection device based on a 3D line-scanning laser camera, comprising a base component, a spindle seat, an extension shaft, a 3D line-scanning laser camera, an adjustment support, and a front support, characterized in that... The base component is mounted on the grinding machine housing via an adjusting support and a front support. The base component includes a base, a linear guide pair mounted on the base, and a drive device. The 3D line scanning laser camera is connected to the spindle seat via an extension shaft, and is also electrically connected to a control and display mechanism. The 3D line scanning laser camera includes a base plate, a moving component on the front of the base plate, a connector on the front of the moving component, a mounting plate on the right side of the connector, a flipping component extending to the right side of the mounting plate inside the mounting plate, a protective cover on the right side of the flipping component, a protective door at the bottom of the protective cover, and the 3D line scanning laser camera is fixedly mounted inside the protective cover. The 3D line scanning laser camera is flipped by the flipping component, allowing it to scan the grinding wheel mounted on the equipment. After the flipping component flips, it can trigger the scanning of the next ring area of ​​the 3D line scanning laser camera. The method of using the grinding wheel flatness detection device based on a 3D line scan laser camera includes the following steps: S1: A 3D line-scanning laser camera is used to scan the machining surface of the end face grinding wheel. The 3D line-scanning laser generates three-dimensional spatial coordinates of X, Y, and Z in one scan. S2: Use dedicated algorithm software to analyze the data detected by the 3D line scan laser camera, present the 3D morphology of the grinding wheel as a 3D graphic, and measure the flatness and geometric shape data of the grinding wheel. S3: The Z-axis coordinate position of the grinding wheel plane is detected by a 3D line scan laser camera. The data is calculated and processed by the special algorithm software described in step S2 and fed back to the machine tool to realize automatic compensation for grinding wheel wear. The data is also applied to the automatic tool setting process of the grinding wheel. S4: Analyze the data using the dedicated algorithm software described in step S2 to determine whether the flatness of the grinding wheel exceeds the normal range; When the analysis results are abnormal, a correction reminder or warning will be issued.

2. The online grinding wheel flatness detection device based on a 3D line-scan laser camera according to claim 1, characterized in that: The spindle seat is mounted on the slider of the linear guide pair and connected to the output end of the drive device, and is driven by the drive device to move back and forth along the direction of the linear guide pair.

3. The online grinding wheel flatness detection device based on a 3D line-scan laser camera according to claim 1, characterized in that: The adjusting support includes an adjusting screw, an adjusting nut, a spherical washer assembly, and a locking nut. The adjusting screw is fixedly connected to the base via the locking nut and connected to the grinding machine housing via the adjusting nut and the spherical washer assembly. The spherical washer assembly includes a lower washer and an upper washer. Both the upper and lower washers are combinations of two shims that fit together in a spherical pair, and the spherical pairs of the upper and lower washers are concentric.

4. The online grinding wheel flatness detection device based on a 3D line-scan laser camera according to claim 1, characterized in that: The front support includes a rotating shaft, a foot screw for connecting the machine tool housing and the base, a tapered washer, and a spring washer. The rotating shaft is fixed to the machine tool housing by a countersunk screw. The foot screw passes through the spring washer, the tapered washer, the machine tool housing, and the through hole on the rotating shaft from the back of the machine tool housing and connects to the base. The connection surface between the rotating shaft and the base is a cylindrical surface fit. An adjustment gap is left between the through hole on the rotating shaft and the foot screw.

5. The online grinding wheel flatness detection device based on a 3D line-scan laser camera according to claim 1, characterized in that: The moving component includes an electric push rod, a mounting block, and a base. The back of the mounting block is fixedly connected to the front of the camera. The side wall of the electric push rod is fixedly fitted inside the mounting block. The output shaft of the electric push rod is fixedly connected to the back of the base. The front of the base is fixedly connected to the back of the connector. The front of the mounting block has a first mounting groove for mounting the electric push rod. The electric push rod is connected to the controller via a wire.

6. The online grinding wheel flatness detection device based on a 3D line-scan laser camera according to claim 1, characterized in that: The flipping assembly includes a second mounting slot, a geared motor, and a bearing. The second mounting slot is located on the right side of the mounting plate. The left side of the geared motor is fixedly connected to the inner left wall of the second mounting slot. The output shaft of the geared motor is fixedly connected to a rotating shaft. The end of the rotating shaft away from the geared motor is fixedly connected to the left side of the protective cover. The bearing is located in the second mounting slot. The inner wall of the bearing's inner ring is fixedly connected to the side wall of the rotating shaft, and the outer wall of the bearing's outer ring is fixedly connected to the inner side wall of the second mounting slot. The geared motor is connected to a controller via a wire.

7. The online grinding wheel flatness detection device based on a 3D line-scan laser camera according to claim 1, characterized in that: The bottom of the protective cover has a through groove, and a rubber frame is fixedly connected to the bottom of the protective cover and outside the through groove. The inner wall of the protective cover is fitted onto the outer wall of the rubber frame.

8. The online grinding wheel flatness detection device based on a 3D line-scan laser camera according to claim 1, characterized in that: The base plate has mounting holes arranged in a ring array on its front side and on the outside of the mounting block.

Images