An automatic flushing and drying system for low-magnification detection

Abstract

The present invention belongs to the technical field of metal detection, and relates to an automatic flushing and drying system for low-magnification detection, including an acid etching tank for corroding test pieces, one side of the acid etching tank is provided with a movable guide rail arranged along its length direction, and a flushing and drying device is provided on the movable guide rail, and the flushing and drying device includes a support arm, a hot water nozzle, and an air knife; the hot water nozzle and the air knife are fixed at one end of the support arm, and the other end of the support arm is slidably connected to the movable guide rail; a translation drive device is provided on the support arm, and the translation drive device is used to drive the support arm to slide along the movable guide rail. During the sliding process of the support arm, the test piece is flushed and dried by the hot water nozzle and the air knife. The present invention flushes and dries the surface of the test piece by arranging a rotatably controllable flushing and drying device on one side of the acid etching tank, so as to ensure that the surface of the test piece is clean. At the same time, flushing and drying are integrated, which can completely avoid the impact of acid splashing during flushing on the health of employees.

Description

Technical Field

[0001] The invention belongs to the technical field of metal detection, and relates to an automatic flushing and drying disposal system for low-magnification detection. Background Art

[0002] In the low-magnification acid etching inspection of steel products or ingots, there is an essential process of cleaning and drying the specimens, and this process is basically done manually by the operator. Since the pickling process involves the use of acid, it is inevitable that the acid will splash, causing damage to the work clothes of employees or injuries to employees. Therefore, it is necessary to develop a system that integrates automatic flushing and automatic drying functions to solve this problem. Summary of the invention

[0003] In view of this, the object of the present invention is to solve the above-mentioned problem and provide an automatic flushing and drying system for low-magnification detection.

[0004] In order to achieve the above object, the present invention provides the following technical solutions:

[0005] A low-magnification detection automatic flushing and drying disposal system comprises an acid etching tank for corroding test pieces, one side of the acid etching tank is provided with a movable guide rail arranged along its length direction, the movable guide rail is provided with a flushing and drying device, the flushing and drying device comprises a support arm, a hot water nozzle, and an air knife; the hot water nozzle and the air knife are both fixedly arranged at one end of the support arm, and the other end of the support arm is slidably connected to the movable guide rail; the support arm is provided with a translation drive device, the translation drive device is used to drive the support arm to slide along the movable guide rail, and during the sliding process of the support arm, the test piece is flushed and dried by the hot water nozzle and the air knife.

[0006] Furthermore, the support arm includes a fixed arm and a movable arm; the fixed arm is slidably connected to the movable guide rail, the hot water nozzle and the wind knife are arranged at one end of the movable arm, and the other end of the movable arm is hinged to the fixed arm; a rotating cylinder is provided on the fixed arm, one end of the rotating cylinder is hinged to the fixed arm, and the other end is hinged to the movable arm, and the movable arm is driven by the rotating cylinder to rotate around the fixed arm, thereby extending into or exiting the acid etching tank.

[0007] Furthermore, the hot water nozzle is connected to a hot water pipe, and the hot water pipe is provided with a control valve.

[0008] Furthermore, it also includes a controller, and the flushing and drying device, the translation drive device, the rotating cylinder, and the control valve are all connected to the controller and controlled by the controller.

[0009] Furthermore, a cable bracket is provided on one side of the movable guide rail, and a movable cable rack is placed on the cable bracket, and the movable cable rack is used to place equipment pipelines.

[0010] Furthermore, the acid etching tank is also provided with an openable and closable sealing cover.

[0011] The beneficial effects of the present invention are:

[0012] The present invention provides a rotatably controllable flushing and drying device on one side of the acid etching tank, and uses a hot water nozzle and an air knife to flush and dry the surface of the specimen to ensure that the surface of the specimen is clean. The present invention completely replaces manual operation, integrates flushing and drying functions, and can completely avoid the impact of acid splashing during flushing on the health of employees.

[0013] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the following examination and study, or can be taught from the practice of the present invention. The objectives and other advantages of the present invention can be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:

[0015] Figure 1 It is an overall schematic diagram of the automatic flushing and drying treatment system for low-magnification detection in the present invention.

[0016] Figure 2 It is a schematic diagram of the flushing and drying device in the present invention.

[0017] Marking description: 1-sealing cover; 2-acid etching tank; 3-movable guide rail; 4-cable bracket; 5-translational drive device; 6-rotating cylinder; 7-movable cable rack; 8-rinsing and drying device; 9-controller; 10-movable arm; 11-fixed arm; 81-hot water nozzle; 82-air knife; 83-air pipe; 84-hot water pipe; 85-control valve. DETAILED DESCRIPTION

[0018] The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.

[0019] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0020] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "rear", etc. indicate the orientation or position relationship, they are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0021] See also Figures 1-2 , is an automatic flushing and drying disposal system for low-magnification detection, comprising an acid etching tank 2 for corroding a test piece, on which an openable and closable sealing cover 1 is installed; one side of the acid etching tank 2 is provided with a movable guide rail 3 arranged along its length direction, on which a flushing and drying device 8 is installed, the flushing and drying device 8 comprises a support arm, a hot water nozzle 81, and an air knife 82; the hot water nozzle 81 and the air knife 82 are both fixedly installed at one end of the support arm, and the other end of the support arm is slidably connected to the movable guide rail 3; a translation drive device 5 is installed on the support arm, and the translation drive device 5 is used to drive the support arm to slide along the movable guide rail 3, and during the sliding process of the support arm, the test piece is flushed and dried by the hot water nozzle 81 and the air knife 82.

[0022] Among them, the support arm includes a fixed arm 11 and a movable arm 10; the fixed arm 11 is slidably connected to the movable guide rail 3, the hot water nozzle 81 and the wind knife 82 are installed at one end of the movable arm 10, and the other end of the movable arm 10 is hinged to the fixed arm 11; a rotating cylinder 6 is installed on the fixed arm 11, one end of the rotating cylinder 6 is hinged to the fixed arm 11, and the other end is hinged to the movable arm 10, and the movable arm 10 is driven by the rotating cylinder 6 to rotate around the fixed arm 11, thereby extending into or exiting the acid etching tank 2.

[0023] In this embodiment, a controller 9 is also included, an air pipe 83 is connected to the air knife 82, a hot water pipe 84 is connected to the hot water nozzle 81, and a control valve 85 is installed on the hot water pipe 84. The flushing and drying device 8, the translation drive device 5, the rotary cylinder 6, and the control valve 85 are all connected to the controller 9 and controlled by the controller 9. A cable bracket 4 is also installed on one side of the movable guide rail 3, and a movable cable rack 7 is placed on the cable bracket 4. The movable cable rack 7 is used to place equipment pipelines.

[0024] During operation, after the specimen is completely corroded, the sealing cover 1 is opened, and the flushing and drying device 8 is controlled by the controller 9 to move to the corresponding position of the specimen on the movable guide rail 3, and then the rotating cylinder 6 is extended to drive the movable arm 10 to rotate, so that the air knife 82 and the flushing nozzle are extended into the acid etching tank 2, and flushing and drying operations are performed respectively to remove the corrosion products on the surface of the specimen to ensure that the surface of the specimen is clean; after the operation is completed, the rotating cylinder 6 is retracted, and the movable arm 10 drives the air knife 82 and the flushing nozzle to exit the acid etching tank 2.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the present invention.

Claims

1. An automatic treatment system for rinsing and drying for low-power detection, including an acid etching tank for etching test pieces, characterized in that: A movable guide rail is provided on one side of the acid etching tank along its length direction, and a flushing and drying device is provided on the movable guide rail, and the flushing and drying device includes a support arm, a hot water nozzle, and an air knife; the hot water nozzle and the air knife are fixedly arranged at one end of the support arm, and the other end of the support arm is slidably connected to the movable guide rail; a translation drive device is provided on the support arm, and the translation drive device is used to drive the support arm to slide along the movable guide rail, and during the sliding process of the support arm, the test piece is flushed and dried by the hot water nozzle and the air knife; The support arm comprises a fixed arm and a movable arm; the fixed arm is slidably connected to the movable guide rail, the hot water nozzle and the wind knife are arranged at one end of the movable arm, and the other end of the movable arm is hinged to the fixed arm; a rotating cylinder is arranged on the fixed arm, one end of the rotating cylinder is hinged to the fixed arm, and the other end is hinged to the movable arm, and the movable arm is driven by the rotating cylinder to rotate around the fixed arm, so as to extend into or exit the acid etching tank; A cable bracket is also provided on one side of the movable guide rail, and a movable cable rack is placed on the cable bracket. The movable cable rack is used to place equipment pipelines.

2. The automatic flushing and drying system for low-magnification detection according to claim 1, characterized in that: The hot water nozzle is connected with a hot water pipe, and the hot water pipe is provided with a control valve.

3. The automatic flushing and drying system for low-magnification detection according to claim 1, characterized in that: The device also comprises a controller, and the flushing and drying device, the translation driving device, the rotating cylinder and the control valve are all connected to the controller and controlled by the controller.

4. The automatic treatment system for rinsing and drying for low-magnification detection according to claim 1, characterized in that: The acid etching tank is also provided with an openable and closable sealing cover.

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