An automatic bending device for shaving blades
By designing automated shaving blade bending equipment and integrating automatic loading, bending and assembly functions, the problem of low manual operation efficiency is solved and efficient and low-cost shaving blade production is achieved.
Patent Information
- Application Number
- CN202211548256.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-05
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2042-12-05
AI Technical Summary
Existing razor blade bending equipment relies on manual operation, resulting in low production efficiency, high labor intensity and high defect rate.
A shaving blade automatic bending device integrating automatic loading, bending and assembly is designed, including an automatic shaving blade device, a bending device and a shaving blade grabbing mechanism, which can achieve automatic operation through cylinder and rail driving, and combine the shaving blade heating body to improve toughness and use magnets to absorb the flip blade.
It reduces the intensity of manual labor, improves production efficiency, reduces product defect rate, and realizes the automated production of shaving blades.
Smart Images

Figure CN116078875B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of shaving blade processing, and specifically to an automatic bending device for shaving blades. Background Technique
[0002] A safety razor, also known as a shaving razor, is a tool for shaving beards and belongs to a self-service tool, mostly used by adult men. It is mainly divided into two types: electric razors and manual razors. Among them, the manual razor is more popular among users because of its lower price and cleaner beard shaving compared to electric razors. A manual razor generally consists of a blade and a hoe-shaped knife holder. The knife holder is made of aluminum, stainless steel, copper, or plastic, etc.; the blade is made of carbon steel, alloy steel, etc. To ensure sharpness and durability, the edge of the blade is mostly treated with metal or chemical coating. The blade of a manual razor is generally composed of 6-8 shaving blades. To ensure clean shaving, the blades need to be bent to form the edge.
[0003] Currently, the shaving blades on the market are first cut into the size of the blades, then bent and formed into cutting edges by a bending device, and finally the blades are taken out manually and installed on the knife holder. The disadvantages of manual installation are as follows: the blades are small in size and have sharp edges, which are easy to hurt hands; only one blade can be installed manually each time, which greatly reduces the production efficiency. At the same time, manual installation is time-consuming and laborious, with a large labor intensity and a high defective rate of products. Therefore, the applicant has improved and modified the existing bending device for shaving blades. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic bending device for shaving blades. The bending device is reasonably designed, integrating automatic feeding, bending, and assembly, replacing the traditional manual assembly, reducing the labor intensity of workers, saving time and effort, and at the same time improving the production efficiency and reducing the defective rate of products, thus solving the problems raised in the above technical background.
[0005] To achieve the above object, the present invention provides the following technical solution: An automatic bending device for shaving blades, comprising a frame and a workbench arranged on the frame. An automatic shaving blade feeding device, a bending device, and a shaving blade grasping mechanism are sequentially arranged on the workbench from right to left. The automatic shaving blade feeding device pushes the shaving blade to the bending device, the bending device bends the shaving blade, and then the shaving blade grasping mechanism moves the bent shaving blade to the cutter head assembly table for assembly. The bending device includes a bending bottom plate fixedly installed on the workbench and a second slide rail arranged in parallel on the bending bottom plate. A bending lower die assembly is arranged inside the second slide rail on the bending bottom plate, and support columns are arranged at the four corners of the bending bottom plate. A driving fixed plate is fixedly installed at one end of the support column away from the bending bottom plate, and a driving component is fixedly installed on the driving fixed plate. A second slider is slidably arranged on the second slide rail, and a bending upper die assembly is fixedly installed on the second slider. A second push-pull cylinder for driving the bending upper die assembly to move along the length direction of the second slide rail is also arranged on the second slide rail. The bending upper die assembly cooperates with the bending lower die assembly to bend the shaving blade.
[0006] Preferably, the automatic shaving blade feeding device includes two support vertical plates fixedly installed on the workbench and a slide table fixed plate arranged on the two support vertical plates. A first slider is fixedly installed on the slide table fixed plate, and a first slide rail is slidably arranged on the first slider. The first slide rail is fixedly installed at the bottom of the brush knife plate. A first push-pull cylinder is also fixedly installed on the slide table fixed plate. The output end of the first push-pull cylinder is fixedly connected to the brush knife plate. A blade clip fixed seat is arranged at one end of the slide table fixed plate away from the first push-pull cylinder. There are two blade clip fixed seats. A blade magazine for placing shaving blades is fixedly installed on the two blade clip fixed seats. A shaving blade heating element is arranged in the blade magazine.
[0007] Preferably, the blade magazine is located directly above the brush knife plate, and a gap is formed between the blade magazine and the brush knife plate. The height value of the gap is greater than the thickness value of the shaving blade. A brush knife plate limit block is fixedly installed on the brush knife plate on one side of the blade magazine.
[0008] Preferably, the bending device further includes a shaving blade flipping mechanism for flipping the shaving blade by 90°. It includes a linear slide rail fixedly installed on the bending bottom plate, with a limit stop block arranged on the linear slide rail, and shaving blade bending and flipping assemblies are arranged on both sides of the limit stop block on the linear slide rail. The shaving blade bending and flipping assembly includes a slide plate slidably arranged on the linear slide rail and a flipping driving cylinder arranged at one end of the linear slide rail. The output end of the flipping driving cylinder is in contact connection with the slide plate. A linear tooth is arranged on one side of the linear slide rail. A rotating shaft is installed on the slide plate, and a gear is installed at one end of the rotating shaft. The gear meshes with the linear tooth. A shaving blade placement plate for placing the shaving blade is installed on the rotating shaft, and a magnet is arranged on the shaving blade placement plate.
[0009] Preferably, the bending lower die assembly includes a front buffer backing plate, a bending lower die fixing plate, and a rear buffer backing plate. The front buffer backing plate, the bending lower die fixing plate, and the rear buffer backing plate are sequentially arranged at intervals from right to left on the bending bottom plate, and a bending lower die is fixedly installed on the bending lower die fixing plate.
[0010] Preferably, the driving assembly is composed of a front shaving blade suction cylinder, a bending cylinder, and a rear shaving blade suction cylinder. The bending cylinder is located between the front shaving blade suction cylinder and the rear shaving blade suction cylinder. The front shaving blade suction cylinder, the bending cylinder, and the rear shaving blade suction cylinder are all fixedly installed on the driving fixing plate, and the output ends of the front shaving blade suction cylinder, the bending cylinder, and the rear shaving blade suction cylinder all penetrate the driving fixing plate from top to bottom and are in contact connection with the bending upper die assembly.
[0011] Preferably, the bending upper die assembly includes a bending slide plate fixedly installed on the second slider. Limit baffles are respectively arranged on both sides of the bending slide plate, and a first backing plate and a second backing plate are fixedly installed on the upper end surface of the bending slide plate. A first pressing plate and a second pressing plate are respectively arranged above the first backing plate and the second backing plate. A front suction head fixing seat and a bending upper die fixing seat are respectively fixedly installed on the first pressing plate and the second pressing plate. The front suction head fixing seat penetrates the first backing plate and the bending slide plate from top to bottom and is fixedly connected with the front shaving blade suction head. The bending upper die fixing seat penetrates the second backing plate and the bending slide plate from top to bottom and is fixedly connected with the bending upper die. A rear suction head fixing seat is also fixedly installed on the second pressing plate, and a rear shaving blade suction head is fixedly installed on the rear suction head fixing seat.
[0012] Preferably, the bending upper die assembly further includes a return spring, which is composed of a first return spring and a second return spring. The first return spring is located between the first pressing plate and the first backing plate, and the second return spring is located between the second pressing plate and the second backing plate.
[0013] Preferably, the shaving blade grasping mechanism includes a shaving razor grasping support frame fixedly installed on the workbench and a shaving blade sorting jig table. A slide rail fixing plate is fixedly installed on the shaving razor grasping support frame. A third slide rail is installed along the length direction of the slide rail fixing plate. A third slider is slidably arranged on the third slide rail. A shaving razor grasping fixing plate is fixedly installed on the third slider. One end of the slide rail fixing plate is also fixedly installed with a third push-pull cylinder. The output end of the third push-pull cylinder is fixedly connected to the shaving razor grasping fixing plate. A shaving blade grasping assembly is fixedly installed on the shaving razor grasping fixing plate. A first sorting jig and a second sorting jig are fixedly installed on the shaving blade sorting jig table. The first sorting jig and the second sorting jig are arranged at intervals.
[0014] Preferably, two shaving blade grasping assemblies are provided. The two shaving blade grasping assemblies are arranged at intervals. Each shaving blade grasping assembly includes an up-down cylinder and a fourth slide rail fixedly installed on the shaving razor grasping fixing plate. A fourth slider is slidably arranged on the fourth slide rail. A pneumatic finger fixing seat is fixedly installed on the fourth slider. A pneumatic finger is fixedly installed on the pneumatic finger fixing seat. A shaving blade grasping jig is installed on the finger position of the pneumatic finger. The output end of the up-down cylinder is fixedly connected to the pneumatic finger fixing seat.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. The present invention provides an automatic bending device for shaving blades. The automatic bending device includes a machine frame and a workbench arranged on the machine frame. An automatic shaving blade feeding device, a bending device, and a shaving blade grasping mechanism are arranged on the workbench. The automatic shaving blade feeding device can send the cut shaving blades to the bending device for bending. The bent shaving blades are grasped by the shaving blade grasping mechanism and moved to the cutter head assembly table for assembly. The overall structure of the automatic bending device is simple and reasonably designed. It integrates automatic feeding, bending, and assembly, replaces the traditional manual assembly, reduces the labor intensity of workers, saves time and effort, improves the production efficiency, and reduces the defective rate of products.
[0017] 2. By setting the automatic shaving blade feeding device, the first push-pull cylinder on the automatic shaving blade feeding device drives the brush knife plate to push the shaving blades between the two blade magazines to the bending device. By setting a shaving blade heating element in the blade magazine, the shaving blade heating element can heat the blades to be bent, which is convenient for bending the shaving blades and can effectively improve the toughness of the shaving blades.
[0018] 3. The bending device in the present invention bends the shaving blades. During the bending process, the upper bending die assembly bends the shaving blades on the lower bending die assembly under the action of the driving assembly. The bent shaving blades are sucked by the rear shaving blade suction head to the shaving blade flipping mechanism, and the shaving blade flipping mechanism flips the shaving blades by 90°, facilitating the subsequent installation of the shaving blade grasping mechanism, with strong practicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is the overall structure diagram of the present invention;
[0020] Figure 2 is the structure diagram of the automatic shaving blade loading device of the present invention;
[0021] Figure 3 is the exploded view of the automatic shaving blade loading device of the present invention;
[0022] Figure 4 is the structure diagram of the bending device of the present invention;
[0023] Figure 5 is the structure diagram of the lower bending die assembly of the present invention;
[0024] Figure 6 is the structure diagram of the upper bending die assembly of the present invention;
[0025] Figure 7 is the exploded view of the upper bending die assembly of the present invention;
[0026] Figure 8 is the structure diagram of the shaving blade flipping mechanism of the present invention;
[0027] Figure 9 is the schematic structural diagram of the shaving blade after flipping in the shaving blade flipping mechanism of the present invention;
[0028] Figure 10 is the structure diagram of the shaving blade grasping mechanism of the present invention;
[0029] Figure 11 is the structure diagram of the shaving blade grasping assembly of the present invention.
[0030] The reference numerals and names in the drawings are as follows:
[0031] 1. Frame; 2. Workbench; 3. Automatic shaving blade loading device; 31. Support vertical plate; 32. Slide table fixing plate; 33. First slider; 34. First slide rail; 35. Brush blade plate; 36. First push-pull cylinder; 37. Blade clip fixing seat; 38. Blade magazine; 39. Shaving blade heating element; 310. Gap; 311. Brush blade plate limit block; 4. Bending device; 41. Bending bottom plate; 42. Second slide rail; 43. Bending lower die assembly; 431. Front buffer backing plate; 432. Bending lower die fixing plate; 433. Rear buffer backing plate; 434. Bending lower die; 44. Support column; 45. Drive fixing plate; 46. Drive assembly; 461. Front shaving blade suction cylinder; 462. Bending cylinder; 463. Rear shaving blade suction cylinder; 47. Second slider; 48. Bending upper die assembly; 481. Bending sliding plate; 482. First backing plate; 483. Second backing plate; 484. First pressing plate; 485. Second pressing plate; 486. Front suction head fixing seat; 487. Bending upper die fixing seat; 488. Front shaving blade suction head; 489. Bending upper die; 4810. Rear suction head fixing seat; 4811. Rear shaving blade suction head; 4812. Limit baffle; 4813. First return spring; 4814. Second return spring; 49. Shaving blade flipping mechanism; 491. Linear slide rail; 492. Slide plate; 493. Flipping drive cylinder; 494. Linear tooth; 495. Rotation shaft; 496. Gear; 497. Shaving blade placement plate; 498. Magnet; 499. Limit stop block; 410. Second push-pull cylinder; 5. Shaving blade grasping mechanism; 51. Shaving blade grasping support frame; 52. Shaving blade sorting jig table; 53. Slide rail fixing plate; 54. Third slide rail; 55. Third slider; 56. Shaving blade grasping fixing plate; 57. Third push-pull cylinder; 58. Shaving blade grasping assembly; 581. Up-down cylinder; 582. Fourth slide rail; 583. Fourth slider; 584. Pneumatic finger fixing seat; 585. Pneumatic finger; 586. Shaving blade grasping jig; 59. First sorting jig; 510. Second sorting jig; 6. Cartridge assembly table. Detailed implementation manners
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0033] In the description of the embodiments of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the embodiments of the present invention and for simplification, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present invention, "a plurality" means two or more unless otherwise specifically defined.
[0034] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected to", "fixed", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0035] Please refer to Figure 1 , an embodiment provided by the present invention: an automatic bending device for shaving blades. This automatic bending device is mainly used for automatically feeding, bending, and assembling shaving blades. It includes a frame 1 and a workbench 2 provided on the frame 1. An automatic shaving blade feeding device 3, a bending device 4, and a shaving blade grasping mechanism 5 are sequentially arranged on the workbench 2 from right to left. Among them, the automatic shaving blade feeding device 3 pushes the shaving blade to the bending device 4, the bending device 4 bends the shaving blade, and then the shaving blade grasping mechanism 5 moves the bent shaving blade to the cutter head assembly table 6 for assembly. A razor holder is placed on the cutter head assembly table 6. When the shaving blade grasping mechanism 5 grasps the shaving blade, the assembly operation can be completed, replacing manual assembly, reducing the labor intensity of workers, saving time and effort, improving production efficiency, and reducing the defective rate of products.
[0036] Please refer to Figure 2 and Figure 3, the automatic upper shaving blade device 3 in the figure includes two supporting vertical plates 31 fixedly installed on the above-mentioned workbench 2 and a slide table fixing plate 32 arranged on the two supporting vertical plates 31. A first slider 33 is fixedly installed on the slide table fixing plate 32. A first slide rail 34 is slidably arranged on the first slider 33. The first slide rail 34 is fixedly installed at the bottom of the brush knife plate 35. A first push-pull cylinder 36 is also fixedly installed on the slide table fixing plate 32. The output end of the first push-pull cylinder 36 is fixedly connected to the brush knife plate 35. At one end of the slide table fixing plate 32 away from the first push-pull cylinder 36, there is a blade clip fixing seat 37. There are two blade clip fixing seats 37. A blade magazine 38 for placing shaving blades is fixedly installed on the two blade clip fixing seats 37. A shaving blade heating element 39 is arranged in the blade magazine 38. The blade magazine 38 is located directly above the brush knife plate 35, and a gap 310 is formed between the blade magazine 38 and the brush knife plate 35. The height value of this gap 310 is greater than the thickness value of the shaving blade, so that it is convenient for the shaving blade to pass through the gap 310. A brush knife plate limit block 311 is fixedly installed on the brush knife plate 35 on one side of the blade magazine 38.
[0037] Please refer to again Figure 2 and Figure 3 , by adopting the above technical solution, the sheet-shaped unbent shaving blades after cutting and forming are stacked in the blade magazine 38, and are heated by the shaving blade heating element 39. The first push-pull cylinder 36 drives the brush knife plate 35 to move along the length direction of the first slide rail 34. During the movement of the brush knife plate 35, it is limited by the brush knife plate limit block 311. At the same time, the unbent shaving blades in the blade magazine 38 can be pushed to the above-mentioned bending device 4 from the gap 310 formed between the blade magazine 38 and the brush knife plate 35, so as to realize the function of automatically feeding the shaving blades.
[0038] Please refer to Figure 4, the bending device 4 in the figure includes a bending bottom plate 41 fixedly installed on the workbench 2, and a second slide rail 42 arranged in parallel on the bending bottom plate 41. A bending lower die assembly 43 is arranged inside the second slide rail 42 on the bending bottom plate 41, and support columns 44 are arranged at the four corners of the bending bottom plate 41. A driving fixed plate 45 is fixedly installed at one end of the support column 44 away from the bending bottom plate 41, and a driving assembly 46 is fixedly installed on the driving fixed plate 45. A second slider 47 is slidably arranged on the second slide rail 42, and a bending upper die assembly 48 is fixedly installed on the second slider 47. A second push-pull cylinder 410 for driving the bending upper die assembly 48 to move along the length direction of the second slide rail 42 is also arranged on the second slide rail 42. The bending upper die assembly 48 cooperates with the bending lower die assembly 43 to bend the shaving blade. The bending device 4 further includes a shaving blade flipping mechanism 49, which is fixedly installed on the bending bottom plate 41 and is used to flip the shaving blade by 90°.
[0039] Please refer to again Figure 4 , the above automatic shaving blade loading device 3 moves the unbent shaving blade to the bending lower die assembly 43. The bending upper die assembly 48 cooperates with the bending lower die assembly 43 under the action of the driving assembly 46 to bend the unbent shaving blade to obtain a bent shaving blade. Then, the second push-pull cylinder 410 pushes the bending upper die assembly 48 to slide along the length direction of the second slide rail 42, so that the bending lower die assembly 43 and the bending upper die assembly 48 are misaligned, facilitating the above-mentioned shaving blade grasping mechanism 5 to move the bent shaving blade on the bending lower die assembly 43 to the shaving blade flipping mechanism 49, and the shaving blade flipping mechanism 49 flips the bent shaving blade by 90° for subsequent assembly.
[0040] Please refer to Figure 5 , the bending lower die assembly 43 in the figure includes a front buffer backing plate 431, a bending lower die fixing plate 432, and a rear buffer backing plate 433. The front buffer backing plate 431, the bending lower die fixing plate 432, and the rear buffer backing plate 433 are arranged on the bending bottom plate 41 at intervals from right to left in sequence. A bending lower die 434 is fixedly installed on the bending lower die fixing plate 432.
[0041] Please refer to again Figure 5 , by adopting the above technical solution, the front buffer backing plate 431 is used to receive the unbent shaving blade pushed in by the above automatic shaving blade loading device 3, the bending lower die 434 is used to cooperate with the above bending upper die assembly 48 to bend the unbent shaving blade, and the rear buffer backing plate 433 is used to place the bent shaving blade, facilitating the grasping of the above shaving blade grasping mechanism 5.
[0042] Please refer to again Figure 4, in the figure, the driving component 46 consists of a front suction shaving blade cylinder 461, a bending cylinder 462, and a rear suction shaving blade cylinder 463. The bending cylinder 462 is located between the front suction shaving blade cylinder 461 and the rear suction shaving blade cylinder 463. The front suction shaving blade cylinder 461, the bending cylinder 462, and the rear suction shaving blade cylinder 463 are all fixedly installed on the driving fixed plate 45. The output ends of the front suction shaving blade cylinder 461, the bending cylinder 462, and the rear suction shaving blade cylinder 463 all penetrate the driving fixed plate 45 from top to bottom and are in contact connection with the bending upper die assembly 48. When the output ends of the front suction shaving blade cylinder 461, the bending cylinder 462, and the rear suction shaving blade cylinder 463 extend simultaneously, the driving bending upper die assembly 48 contacts the bending lower die assembly 43 to complete the bending operation process.
[0043] Please refer to Figure 6 and Figure 7 , in the figure, the bending upper die assembly 48 includes a bending sliding plate 481 fixedly installed on the second slider 47. Limiting baffles 4812 are respectively arranged on both sides of the bending sliding plate 481. A first backing plate 482 and a second backing plate 483 are fixedly installed on the upper end surface of the bending sliding plate 481. A first pressing plate 484 and a second pressing plate 485 are respectively arranged above the first backing plate 482 and the second backing plate 483. A front suction head fixing seat 486 and a bending upper die fixing seat 487 are respectively fixedly installed on the first pressing plate 484 and the second pressing plate 485. The front suction head fixing seat 486 penetrates the first backing plate 482 and the bending sliding plate 481 from top to bottom and is fixedly connected to the front shaving blade suction head 488. The bending upper die fixing seat 487 penetrates the second backing plate 483 and the bending sliding plate 481 from top to bottom and is fixedly connected to the bending upper die 489. A rear suction head fixing seat 4810 is also fixedly installed on the second pressing plate 485. A rear shaving blade suction head 4811 is fixedly installed on the rear suction head fixing seat 4810. The bending upper die assembly 48 also includes a return spring, which consists of a first return spring 4813 and a second return spring 4814. The first return spring 4813 is located between the first pressing plate 484 and the first backing plate 482, and the second return spring 4814 is located between the second pressing plate 485 and the second backing plate 483.
[0044] Please refer to again Figure 4 , Figure 6 and Figure 7, when the bending sliding plate 481 can move back and forth along the length direction of the second slide rail 42 under the action of the second push-pull cylinder 410, it can further drive the front shaving blade suction head 488, the bending upper die 489 and the rear shaving blade suction head 4811 to move synchronously. When the front shaving blade suction head 488 moves directly above the above-mentioned front buffer backing plate 431, the bending upper die 489 and the rear shaving blade suction head 4811 are respectively located directly above the bending lower die 434 and the rear buffer backing plate 433. The front shaving blade suction cylinder 461 presses down on the first pressing plate 484, and the bending cylinder 462 and the rear shaving blade suction cylinder 463 simultaneously press down on the second pressing plate 485. At this time, both the first return spring 4813 and the second return spring 4814 are compressed. At the same time, the front shaving blade suction head 488 contacts the front buffer backing plate 431 and adsorbs the unbent shaving blade on the front buffer backing plate 431. The bending upper die 489 contacts the bending lower die 434 and bends the unbent shaving blade on the bending lower die 434. The rear shaving blade suction head 4811 contacts the rear buffer backing plate 433 and adsorbs the bent shaving blade on the rear buffer backing plate 433. At this time, the output ends of the front shaving blade suction cylinder 461, the bending cylinder 462 and the rear shaving blade suction cylinder 463 are separated from the first pressing plate 484 and the second pressing plate 485, and the first return spring 4813 and the second return spring 4814 are reset, driving the front shaving blade suction head 488, the bending upper die 489 and the rear shaving blade suction head 4811 to reset. At this time, the second push-pull cylinder 410 pushes the bending upper die assembly 48 towards one end of the shaving blade flipping mechanism 49. When the front shaving blade suction head 488 is located directly above the bending lower die 434, the bending upper die 489 is located directly above the rear buffer backing plate 433, and the rear shaving blade suction head 4811 is located directly above the shaving blade flipping mechanism 49. The bending cylinder 462 and the rear shaving blade suction cylinder 463 respectively press down on the first pressing plate 484 and the second pressing plate 485. The front shaving blade suction head 488 places the unbent shaving blade on the bending lower die 434, and the rear shaving blade suction head 4811 places the bent shaving blade on the shaving blade flipping mechanism 49. After that, the first return spring 4813 and the second return spring 4814 are reset again. When the second push-pull cylinder 410 drives the bending upper die assembly 48 to reset, the automatic upper shaving blade device 3 pushes the unbent shaving blade onto the front buffer backing plate 431 again. By repeating this process, automatic feeding, bending and discharging are achieved.
[0045] Please refer to Figure 8 and Figure 9, the shaving blade flipping mechanism 49 in the figure includes a linear slide rail 491 fixedly installed on the bending bottom plate 41. A limit stop 499 is provided on the linear slide rail 491, and shaving blade bending and flipping assemblies are provided on both sides of the limit stop 499 on the linear slide rail 491. The shaving blade bending and flipping assembly includes a slide plate 492 slidably arranged on the linear slide rail 491 and a flipping drive cylinder 493 arranged at one end of the linear slide rail 491. The output end of the flipping drive cylinder 493 is in contact connection with the slide plate 492. A linear tooth 494 is provided on one side of the linear slide rail 491. A rotating shaft 495 is installed on the slide plate 492. A gear 496 is installed at one end of the rotating shaft 495. The gear 496 meshes with the linear tooth 494. A shaving blade placement plate 497 for placing shaving blades is installed on the rotating shaft 495. Magnets 498 are provided on the shaving blade placement plate 497.
[0046] Please refer to again Figure 8 and Figure 9 , when the above-mentioned post-shaving blade suction head 4811 places the bent shaving blade on the shaving blade placement plate 497, the magnet 498 adsorbs the shaving blade. It should be noted here that the shaving blade in this embodiment is carbon steel with a relatively high iron content, so it can be adsorbed by the magnet 498. The flipping drive cylinder 493 pushes the slide plate 492 to move back and forth along the length direction of the linear slide rail 491, further driving the rotating shaft 495 and the gear 496 on the rotating shaft 495 to move. When the gear 496 moves, it meshes with the linear tooth 494, and further drives the gear 496 to rotate. The shaving blade placement plate 497 and the shaving blades placed on the shaving blade placement plate 497 will also rotate 90°, realizing the automatic flipping of the shaving blades.
[0047] Please refer to Figure 10 , the shaving blade grasping mechanism 5 in the figure includes a shaving razor grasping support frame 51 and a shaving blade sorting fixture table 52 fixedly installed on the workbench 2. A slide rail fixing plate 53 is fixedly installed on the shaving razor grasping support frame 51. A third slide rail 54 is installed along its length direction on the slide rail fixing plate 53. A third slider 55 is slidably arranged on the third slide rail 54. A shaving razor grasping fixing plate 56 is fixedly installed on the third slider 55. One end of the slide rail fixing plate 53 is also fixedly installed with a third push-pull cylinder 57. The output end of the third push-pull cylinder 57 is fixedly connected to the shaving razor grasping fixing plate 56. A shaving blade grasping assembly 58 is fixedly installed on the shaving razor grasping fixing plate 56. There are two shaving blade grasping assemblies 58, and the two shaving blade grasping assemblies 58 are arranged at intervals. A first sorting fixture 59 and a second sorting fixture 510 are fixedly installed on the shaving blade sorting fixture table 52. The first sorting fixture 59 and the second sorting fixture 510 are arranged at intervals.
[0048] Please refer to again Figure 10 ,By adopting the above technical solution, the third push-pull cylinder 57 can drive the razor to grab the fixing plate 56 and the two shaving blade grabbing components 58 on the razor grabbing fixing plate 56 to move along the length direction of the third slide rail 54. One of the shaving blade grabbing components 58 grabs the shaving blade flipped by the above shaving blade flipping mechanism 49 and moves it to the shaving blade sorting jig table 52, and places it on the first sorting jig 59 and the second sorting jig 510 respectively. It should be noted that 6-8 shaving blades can be placed on both the first sorting jig 59 and the second sorting jig 510. In this embodiment, both the first sorting jig 59 and the second sorting jig 510 are placed with 8 shaving blades. The shaving blade sorting jig table 52 is also provided with a linear cylinder for driving the first sorting jig 59 and the second sorting jig 510 to move along the length direction of the shaving blade sorting jig table 52. When both the first sorting jig 59 and the second sorting jig 510 are filled with 8 shaving blades, the other shaving blade grabbing component 58 grabs the 8 shaving blades on the first sorting jig 59 and the second sorting jig 510 and installs them in the razor blade holder on the cutter head assembly table 6.
[0049] Please refer to Figure 11 ,The shaving blade grabbing component 58 in the figure includes an upper and lower cylinder 581 and a fourth slide rail 582 fixedly installed on the above-mentioned razor grabbing fixing plate 56. A fourth slider 583 is slidably arranged on the fourth slide rail 582. A pneumatic finger fixing seat 584 is fixedly installed on the fourth slider 583. A pneumatic finger 585 is fixedly installed on the pneumatic finger fixing seat 584. A shaving blade grabbing jig 586 is installed on the finger position of the pneumatic finger 585. The output end of the upper and lower cylinder 581 is fixedly connected to the pneumatic finger fixing seat 584.
[0050] Please refer to again Figure 11 ,By adopting the above technical solution, the upper and lower cylinder 581 drives the pneumatic finger fixing seat 584 and the pneumatic finger 585 on the pneumatic finger fixing seat 584 to move along the length direction of the fourth slide rail 582. The pneumatic finger 585 cooperates with the shaving blade grabbing jig 586 to grab the shaving blade, realizing the automatic assembly of the shaving blade.
[0051] It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Accordingly, all changes that fall within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. An automatic bending device for shaving blades, comprising a frame (1) and a workbench (2) arranged on the frame (1), characterized in that: An automatic shaving blade feeding device (3), a bending device (4), and a shaving blade grasping mechanism (5) are sequentially arranged on the workbench (2) from right to left. Among them, the automatic shaving blade feeding device (3) pushes the shaving blade to the bending device (4), the bending device (4) bends the shaving blade, and then the shaving blade grasping mechanism (5) moves the bent shaving blade to the cutter head assembly table (6) for assembly. The bending device (4) includes a bending bottom plate (41) fixedly installed on the workbench (2) and a second slide rail (42) arranged in parallel on the bending bottom plate (41). A bending lower die assembly (43) is arranged inside the second slide rail (42) on the bending bottom plate (41), and support columns (44) are arranged at the four corners of the bending bottom plate (41). A driving fixed plate (45) is fixedly installed at one end of the support column (44) away from the bending bottom plate (41), and a driving assembly (46) is fixedly installed on the driving fixed plate (45). A second slider (47) is slidably arranged on the second slide rail (42), and a bending upper die assembly (48) is fixedly installed on the second slider (47). A second push-pull cylinder (410) for driving the bending upper die assembly (48) to move along the length direction of the second slide rail (42) is also arranged on the second slide rail (42). The bending upper die assembly (48) cooperates with the bending lower die assembly (43) to bend the shaving blade. The automatic shaving blade feeding device (3) includes two support vertical plates (31) fixedly installed on the workbench (2) and a slide table fixed plate (32) arranged on the two support vertical plates (31). A first slider (33) is fixedly installed on the slide table fixed plate (32), and a first slide rail (34) is slidably arranged on the first slider (33). The first slide rail (34) is fixedly installed at the bottom of the brush blade plate (35). A first push-pull cylinder (36) is also fixedly installed on the slide table fixed plate (32), and the output end of the first push-pull cylinder (36) is fixedly connected to the brush blade plate (35). A blade clip fixed seat (37) is arranged at one end of the slide table fixed plate (32) away from the first push-pull cylinder (36). There are two blade clip fixed seats (37), and a blade magazine (38) for placing shaving blades is fixedly installed on the two blade clip fixed seats (37). A shaving blade heating element (39) is arranged in the blade magazine (38). The bending device (4) further includes a shaving blade flipping mechanism (49) for flipping the shaving blade by 90°. It includes a linear slide rail (491) fixedly installed on the bending bottom plate (41). A limit stop block (499) is arranged on the linear slide rail (491), and shaving blade bending and flipping assemblies are arranged on both sides of the limit stop block (499) on the linear slide rail (491). The shaving blade bending and flipping assembly includes a slide plate (492) slidably arranged on the linear slide rail (491) and a flipping driving cylinder (493) arranged at one end of the linear slide rail (491).The output end of the flipping drive cylinder (493) is in contact connection with the sliding plate (492). A straight tooth (494) is arranged on one side of the linear slide rail (491). A rotating shaft (495) is installed on the sliding plate (492). A gear (496) is installed at one end of the rotating shaft (495). The gear (496) is meshed with the straight tooth (494). A shaving blade placement plate (497) for placing shaving blades is installed on the rotating shaft (495). Magnets (498) are arranged on the shaving blade placement plate (497).
2. The automatic bending device for shaving blades according to claim 1, characterized in that: The blade magazine (38) is located directly above the brush blade plate (35), and a gap (310) is formed between the blade magazine (38) and the brush blade plate (35). The height value of the gap (310) is greater than the thickness value of the shaving blade. A brush blade plate limit block (311) is fixedly installed on one side of the blade magazine (38) on the brush blade plate (35).
3. The automatic bending device for shaving blades according to claim 1, characterized in that: The bending lower die assembly (43) includes a front buffer backing plate (431), a bending lower die fixing plate (432), and a rear buffer backing plate (433). The front buffer backing plate (431), the bending lower die fixing plate (432), and the rear buffer backing plate (433) are sequentially arranged at intervals from right to left on the bending bottom plate (41). A bending lower die (434) is fixedly installed on the bending lower die fixing plate (432).
4. An automatic bending device for shaving blades according to claim 1, characterized in that: The driving assembly (46) is composed of a front shaving blade suction cylinder (461), a bending cylinder (462), and a rear shaving blade suction cylinder (463). The bending cylinder (462) is located between the front shaving blade suction cylinder (461) and the rear shaving blade suction cylinder (463). The front shaving blade suction cylinder (461), the bending cylinder (462), and the rear shaving blade suction cylinder (463) are all fixedly installed on the driving fixing plate (45), and the output ends of the front shaving blade suction cylinder (461), the bending cylinder (462), and the rear shaving blade suction cylinder (463) penetrate the driving fixing plate (45) from top to bottom and are in contact connection with the bending upper die assembly (48).
5. An automatic bending device for shaving blades according to claim 1, characterized in that: The bending upper die assembly (48) includes a bending sliding plate (481) fixedly installed on the second slider (47). Limiting baffles (4812) are respectively arranged on both sides of the bending sliding plate (481). A first backing plate (482) and a second backing plate (483) are fixedly installed on the upper end surface of the bending sliding plate (481). A first pressing plate (484) and a second pressing plate (485) are respectively arranged above the first backing plate (482) and the second backing plate (483). A front suction head fixing seat (486) and a bending upper die fixing seat (487) are respectively fixedly installed on the first pressing plate (484) and the second pressing plate (485). The front suction head fixing seat (486) penetrates the first backing plate (482) and the bending sliding plate (481) from top to bottom and is fixedly connected to the front shaving blade suction head (488). The bending upper die fixing seat (487) penetrates the second backing plate (483) and the bending sliding plate (481) from top to bottom and is fixedly connected to the bending upper die (489). A rear suction head fixing seat (4810) is also fixedly installed on the second pressing plate (485), and a rear shaving blade suction head (4811) is fixedly installed on the rear suction head fixing seat (4810).
6. The automatic bending device for shaving blades according to claim 5, characterized in that: The bending upper die assembly (48) further includes a return spring, which is composed of a first return spring (4813) and a second return spring (4814). The first return spring (4813) is located between the first pressing plate (484) and the first backing plate (482), and the second return spring (4814) is located between the second pressing plate (485) and the second backing plate (483).
7. An automatic bending device for shaving blades according to claim 1, characterized in that: The shaving blade grasping mechanism (5) includes a shaving razor grasping support frame (51) and a shaving blade sorting jig table (52) fixedly installed on the workbench (2). A slide rail fixing plate (53) is fixedly installed on the shaving razor grasping support frame (51). A third slide rail (54) is installed along the length direction of the slide rail fixing plate (53). A third slider (55) is slidably arranged on the third slide rail (54). A shaving razor grasping fixing plate (56) is fixedly installed on the third slider (55). One end of the slide rail fixing plate (53) is also fixedly installed with a third push-pull cylinder (57). The output end of the third push-pull cylinder (57) is fixedly connected to the shaving razor grasping fixing plate (56). A shaving blade grasping assembly (58) is fixedly installed on the shaving razor grasping fixing plate (56). A first sorting jig (59) and a second sorting jig (510) are fixedly installed on the shaving blade sorting jig table (52). The first sorting jig (59) and the second sorting jig (510) are arranged at intervals.
8. An automatic bending device for shaving blades according to claim 7, characterized in that: There are two shaving blade grasping assemblies (58), and the two shaving blade grasping assemblies (58) are arranged at intervals. Each shaving blade grasping assembly (58) includes an up-down cylinder (581) and a fourth slide rail (582) fixedly installed on the shaving razor grasping fixing plate (56). A fourth slider (583) is slidably arranged on the fourth slide rail (582). A pneumatic finger fixing seat (584) is fixedly installed on the fourth slider (583). A pneumatic finger (585) is fixedly installed on the pneumatic finger fixing seat (584). A shaving blade grasping jig (586) is installed on the finger position of the pneumatic finger (585). The output end of the up-down cylinder (581) is fixedly connected to the pneumatic finger fixing seat (584).
Citation Information
Patent Citations
Fixing system for mounting and dismounting a bending tool
CN1522809A
Automatic knife clamping bending machine
CN210412031U