Arc sheet cutting method of wire cutting machine, control device and wire cutting machine
By obtaining the actual height and arc radius of the wire cutting machine, and calculating and correcting the cutting trajectory, the asymmetry problem of the wire cutting machine when cutting the arc sheet is solved, and higher cutting accuracy and symmetry are achieved.
Patent Information
- Application Number
- CN202310178589.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-27
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2043-02-27
AI Technical Summary
When cutting arc slices in existing wire cutting machines, due to the influence of the cutting line bow, the probability of the cut arc slice being asymmetrical up and down is high.
By obtaining the actual height of the part to be cut and the arc radius of the cut arc sheet, determine the theoretical cutting trajectory and the actual cutting trajectory, calculate the target compensation trajectory, and set the arc radius compensation value to correct the cutting radius of the target compensation trajectory, control the line cutting machine to cut to reduce the cutting radius and improve the upper and lower symmetry of the arc sheet.
By reducing the cutting radius of the target cutting stage to be compensated, the cutting trajectory is closer to the theoretical trajectory, significantly reducing the probability of asymmetry on the upper and lower surfaces of the arc sheet and improving the cutting accuracy.
Smart Images

Figure CN116079924B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire cutting, and in particular to an arc sheet cutting method of a wire cutting machine, a control device and a wire cutting machine. Background Art
[0002] Wire cutting is a cutting method that uses a cutting wire to reciprocate at high speed relative to the workpiece to be cut, cutting the workpiece (such as silicon rods, silicon carbide, semiconductors, sapphire, magnetic materials, etc.).
[0003] Wire cutting is usually performed in a wire cutting machine, which mainly includes a cutting assembly, a feed assembly, a winding assembly, a fluid circuit assembly and an electrical control box.
[0004] During the cutting process, the height of the cutting wire mesh arching is called wire bow. At the beginning of the cut, as the cutting wire and the workpiece have just made contact, the cutting wire mesh is approximately a straight line, and the wire bow is very small. As the worktable continues to advance and the cutting depth deepens, the cutting wire mesh directly above the workpiece is pushed up by the incomplete workpiece, forming an arch and increasing the wire bow. The existence of wire bow has little effect on cutting straight slices, but when cutting curved slices, the presence of wire bow will cause the entire curved slice to be asymmetrical.
[0005] Accordingly, this field requires a new technical solution to solve the above problems. Summary of the Invention
[0006] In order to solve at least one of the above problems in the prior art, that is, to solve the problem that when cutting arc slices, the existing wire cutting machine is affected by the wire bow of the cutting wire, resulting in a high probability that the cut arc slices are asymmetric.
[0007] In a first aspect, the present application provides a method for cutting arc slices using a wire cutting machine, the method comprising:
[0008] Get the actual height of the piece to be cut;
[0009] Obtaining the arc radius of a cutting arc piece, wherein the cutting arc piece is an arc piece formed by cutting the workpiece to be cut;
[0010] Determining a theoretical cutting trajectory and an actual cutting trajectory of the workpiece to be cut according to the actual height and the arc radius;
[0011] According to the theoretical cutting trajectory and the actual cutting trajectory, determining a target trajectory to be compensated from the actual cutting trajectory, wherein the target trajectory to be compensated is a trajectory in the actual cutting trajectory that does not overlap with the theoretical cutting trajectory;
[0012] Setting the arc radius compensation value to correct the cutting radius of the target trajectory to be compensated;
[0013] In the target cutting stage to be compensated, the wire cutting machine is controlled to cut the workpiece according to the corrected cutting radius of the target trajectory to be compensated, wherein the target cutting stage to be compensated is a cutting stage corresponding to the target trajectory to be compensated.
[0014] By providing an arc radius compensation value for the target cutting stage to be compensated, the cutting radius of the target trajectory to be compensated is compensated to reduce the cutting radius of the target cutting stage to be compensated. By reducing the cutting radius of the target cutting stage to be compensated, the cutting trajectory of the target cutting stage to be compensated (target trajectory to be compensated) can be made closer to the theoretical cutting trajectory, thereby greatly improving the upper and lower symmetry of the cut arc piece and reducing the probability of the cut arc piece being asymmetric.
[0015] In the preferred technical solution of the arc sheet cutting method of the wire cutting machine, the step of determining the target trajectory to be compensated from the actual cutting trajectory based on the theoretical cutting trajectory and the actual cutting trajectory specifically includes:
[0016] Dividing the target cutting stage to be compensated into N sub-cutting segments, where N is an integer not less than 2;
[0017] According to the theoretical cutting trajectory and the actual cutting trajectory, a sub-compensation trajectory corresponding to each sub-cutting segment is acquired, wherein the target trajectory to be compensated includes a sub-compensation trajectory corresponding to each sub-cutting segment.
[0018] By dividing the target cutting stage to be compensated into N sub-cutting segments and providing a corresponding radius compensation value for each sub-cutting segment, the arc shape of the actually cut cutting arc can be infinitely close to the theoretical arc shape.
[0019] In the preferred technical solution of the arc sheet cutting method of the wire cutting machine, the setting of the arc radius compensation value to correct the cutting radius of the target trajectory to be compensated specifically includes:
[0020] For each of the N sub-cutting segments, a radius compensation value is set to correct a cutting radius of the sub-compensation trajectory corresponding to the sub-cutting segment;
[0021] The arc radius compensation value includes the radius compensation value of each sub-compensation trajectory.
[0022] In the preferred technical solution of the arc sheet cutting method of the above-mentioned wire cutting machine, controlling the wire cutting machine to cut the workpiece to be cut according to the corrected cutting radius of the target trajectory to be compensated specifically includes:
[0023] For each of the N sub-cutting segments, the wire cutting machine is controlled to cut the workpiece according to the corrected cutting radius of the sub-cutting trajectory corresponding to the sub-cutting segment.
[0024] In the preferred technical solution of the arc sheet cutting method of the above-mentioned wire cutting machine, the feed amount of each sub-cutting segment in the vertical direction is the same.
[0025] Through such a setting, the cut arc can be made smoother and closer to the theoretical arc.
[0026] In the preferred technical solution of the arc sheet cutting method of the above-mentioned wire cutting machine, the feed amount of each sub-cutting segment in the vertical direction is any value between 1 mm and 5 mm.
[0027] In the preferred technical solution of the arc sheet cutting method of the above-mentioned wire cutting machine, the radius compensation value of each sub-cutting segment is a different value.
[0028] In the preferred technical solution of the arc sheet cutting method of the above-mentioned wire cutting machine, the radius compensation values of the N sub-cutting segments decrease in sequence from front to back according to the cutting time.
[0029] This arrangement can help make the arc shape of the actually cut arc piece closer to the theoretical arc shape.
[0030] In the preferred technical solution of the arc sheet cutting method of the above-mentioned wire cutting machine, the N sub-cutting segments include a first sub-cutting segment and a second sub-cutting segment, the first sub-cutting segment is located in front of the second sub-cutting segment and the radius compensation value of the first sub-cutting segment is greater than the radius compensation value of the second sub-cutting segment.
[0031] In the preferred technical solution of the arc sheet cutting method of the above-mentioned wire cutting machine, the feed amount of the first sub-cutting segment along the vertical direction is the same as the feed amount of the second sub-cutting segment along the vertical direction.
[0032] In the preferred technical solution of the arc sheet cutting method of the above-mentioned wire cutting machine, the N sub-cutting segments include a first sub-cutting segment, a second sub-cutting segment and a third sub-cutting segment, the first sub-cutting segment is located in front of the second sub-cutting segment and the radius compensation value of the first sub-cutting segment is greater than the radius compensation value of the second sub-cutting segment, the third sub-cutting segment is located behind the second sub-cutting segment and the radius compensation value of the third sub-cutting segment is less than the radius compensation value of the second sub-cutting segment.
[0033] In the preferred technical solution of the arc sheet cutting method of the above-mentioned wire cutting machine, the feed amount of the first sub-cutting segment along the vertical direction, the feed amount of the second sub-cutting segment along the vertical direction and the feed amount of the third sub-cutting segment along the vertical direction are all the same.
[0034] In a second aspect, the present application provides a control device comprising a processor and a memory, wherein the memory is suitable for storing a plurality of program codes, and the program codes are suitable for being loaded and run by the processor to execute the arc sheet cutting method of the wire cutting machine provided in the first aspect.
[0035] In a third aspect, the present application provides a wire cutting machine, which includes the control device provided in the second aspect.
[0036] In the preferred technical solution of the above-mentioned wire cutting machine, the wire cutting machine includes a frame and a cutting assembly and a feed assembly installed on the frame, the feed assembly includes a workbench, a first drive mechanism and a second drive mechanism, the first drive mechanism is used to drive the workbench to move vertically relative to the cutting assembly with the workpiece to be cut, and the second drive mechanism is used to drive the workbench to move horizontally relative to the cutting assembly with the workpiece to be cut.
[0037] In the preferred technical solution of the above-mentioned wire cutting machine, the wire cutting machine is a slicer. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The following describes the arc sheet cutting method of the wire cutting machine of the present application with reference to the accompanying drawings.
[0039] Figure 1 This is a flow chart of the arc sheet cutting method of the wire cutting machine of the present application;
[0040] Figure 2 This is a schematic diagram of the theoretical cutting trajectory and actual cutting trajectory of the wire cutting machine of this application. DETAILED DESCRIPTION
[0041] The preferred embodiments of the present application are described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present application and are not intended to limit the scope of protection of the present application.
[0042] It should be noted that, in the description of this application, terms such as "vertical" and "horizontal" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. This is merely for ease of description and does not indicate or imply that the device or element described must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0043] Furthermore, it should be noted that, in the description of this application, unless otherwise expressly specified or limited, the terms "installed" and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, or electrical connections; direct connections, indirect connections through an intermediate medium, or internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0044] Specifically, the wire cutting machine of the present application includes a frame and a cutting assembly and a feed assembly installed on the frame. The cutting assembly is used to cut the workpiece to be cut, and the feed assembly is used to fix the workpiece to be cut and move the workpiece to be cut.
[0045] The cutting assembly includes a main roller assembly, a cutting line arranged on the main roller assembly, and a driving device for driving the main roller assembly.
[0046] Exemplarily, the main roller assembly includes two main rollers arranged in parallel, the cutting line is wound around the main rollers, and a cutting line network is formed between the two main rollers. The driving device includes two motors, each of which is respectively connected to the corresponding main roller drive, and the motor can drive the respective main rollers to rotate at high speed.
[0047] The feed assembly includes a workbench, a first drive mechanism, and a second drive mechanism. The workbench is used to fix the workpiece to be cut. The first drive mechanism is used to drive the workbench to carry the workpiece to be cut relative to the cutting assembly in the vertical direction (i.e. Figure 2 The second drive mechanism is used to drive the workbench to move with the workpiece to be cut in the transverse direction (ie, the Z direction) relative to the cutting assembly. Figure 2 Horizontal movement (X direction shown in ).
[0048] Refer to the following Figure 1 and Figure 2 , the arc sheet cutting method of the wire cutting machine of this application is introduced.
[0049] like Figure 1 As shown, the arc sheet cutting method of the wire cutting machine of the present application includes steps S100 to S600.
[0050] S100: Acquire the actual height of the workpiece to be cut.
[0051] Among them, the actual height of the workpiece to be cut is its dimension in the vertical direction, which can be obtained by the user by measuring with a ruler, or the actual height can be obtained from a pre-stored height database, or the actual height can be obtained through a height sensor. This application does not impose any specific restrictions.
[0052] S200: Obtaining the arc radius of the cutting arc piece.
[0053] The cutting arc piece is an arc piece formed by cutting the workpiece to be cut, and the arc radius of the cutting arc piece can be determined according to customer requirements.
[0054] S300: Determine a theoretical cutting trajectory and an actual cutting trajectory of the workpiece to be cut according to the actual height of the workpiece to be cut and the arc radius of the cutting arc.
[0055] After determining the actual height of the workpiece to be cut and the arc radius of the cutting arc, these two parameters are input into the control device of the wire cutting machine through the control panel of the wire cutting machine. Alternatively, the actual height of the workpiece to be cut and the arc radius of the cutting arc can be directly obtained through the sensor and transmitted to the control device of the wire cutting machine. In this way, the control device of the wire cutting machine can automatically generate a theoretical cutting trajectory according to the actual height of the workpiece to be cut and the arc radius of the cutting arc, such as Figure 2 As shown in FIG, the AECB arc is the theoretical cutting trajectory (wherein point A is the cutting starting point, point B is the cutting end point, and A and B are on the same vertical line). The running trajectory of the workbench is then determined based on the theoretical cutting trajectory. During the cutting process, the running trajectory of the workbench can be controlled by controlling the feed speed of the first drive mechanism along the Z direction and the feed speed of the second drive mechanism along the X direction.
[0056] After the working path of the workbench is determined according to the theoretical cutting path, a trial cutting operation can be performed on the workpiece to be cut to obtain the actual cutting path of the workpiece to be cut, such as Figure 2 As shown in the figure, the AFCB arc is the actual cutting trajectory.
[0057] Of course, the actual height of the workpiece to be cut and the arc radius of the cutting arc can also be input into the actual cutting trajectory model to obtain the actual cutting trajectory of the workpiece to be cut, wherein the actual cutting trajectory model can be trained using the actual height of the historically cut workpiece and the arc radius of the historically cut workpiece.
[0058] As can be seen from the background technology, in the early stage of the cutting process, the wire bow of the cutting line is unstable. As the cutting progresses, the wire bow of the cutting line will gradually increase. If the control table runs according to the running trajectory determined by the theoretical cutting trajectory, it will be affected by the wire bow of the cutting line. Figure 2 As shown in FIG, the arc piece actually cut corresponds to the AFCB arc, resulting in the upper and lower asymmetry of the entire arc piece.
[0059] S400: According to the theoretical cutting trajectory and the actual cutting trajectory, a target trajectory to be compensated is determined from the actual cutting trajectory.
[0060] Among them, the target trajectory to be compensated is the trajectory in the actual cutting trajectory that does not overlap with the theoretical cutting trajectory, such as Figure 2As shown in FIG, the AFC segment in the actual cutting trajectory deviates from the AEC segment in the theoretical cutting trajectory and does not overlap with the theoretical cutting trajectory. Therefore, the target trajectory to be compensated is the AFC segment in the actual cutting trajectory.
[0061] It is understandable that if Figure 2 As shown, in the AC segment, the line bow of the cutting line gradually increases, and in the CB segment, the line bow of the cutting line is in a stable state. The cutting stage corresponding to the AC segment can be defined as the target cutting stage to be compensated, and the target cutting stage to be compensated corresponds to the target trajectory to be compensated. The cutting stage corresponding to the CB segment is defined as the cutting stage without compensation, and the cutting stage without compensation is the cutting stage other than the target cutting stage to be compensated.
[0062] Specifically, by Figure 2 For example, if the height of the workpiece to be cut is 30 mm, that is, the vertical distance H between AB is 30 mm, and the vertical distance H1 between AC is determined to be 10 mm through trial cutting, the cutting stage with a feed amount between 0 and 10 mm in the vertical direction (AC segment) can be defined as the target cutting stage to be compensated, and the cutting stage with a feed amount between 10 and 30 mm in the vertical direction (CB segment) can be defined as the cutting stage without compensation.
[0063] S500: Setting the arc radius compensation value to correct the cutting radius of the target trajectory to be compensated.
[0064] S600: In the target compensation cutting stage, the wire cutting machine is controlled to cut the workpiece according to the corrected cutting radius of the target compensation trajectory.
[0065] In a specific embodiment, in the cutting stage without compensation, the wire cutting machine is controlled to cut the workpiece according to the cutting radius of the theoretical cutting trajectory (for example, the arc radius obtained in step S200).
[0066] Exemplarily, the arc radius compensation value is a negative value, and the corrected cutting radius=arc radius+arc radius compensation value.
[0067] Of course, the arc radius compensation value can also be set to a positive value, with a value range of 0.7-0.95 or any value between 0.8-0.97. The corrected cutting radius can be the product of the arc radius and the arc radius compensation value. This flexible adjustment and change does not deviate from the principle and scope of this application and should be limited within the scope of protection of this application.
[0068] By providing the arc radius compensation value to the cutting trajectory of the target to be compensated cutting stage (target to be compensated trajectory), since the arc radius compensation value is a negative value, it is equivalent to reducing the arc radius of the target to be compensated cutting stage, such as Figure 2 As shown in FIG, this is equivalent to reducing the arc radius of the AFC segment. By reducing the arc radius of the AFC segment, it can be made closer to the theoretical AEC arc.
[0069] In other words, by providing an arc radius compensation value for the target cutting stage to be compensated, the running trajectory of the workbench can be corrected and compensated, so that the arc shape of the cut arc piece is closer to the theoretical arc shape.
[0070] In addition, since the arc radius compensation value is only provided for the target cutting stage to be compensated, cutting is still performed according to the original arc radius in the cutting stage without compensation, which has no effect on the cutting stage without compensation. Figure 2 As shown, the arc of the target to be compensated cutting stage is closer to the AEC arc, which can greatly improve the upper and lower symmetry of the cut arc piece.
[0071] It should be noted that, in practical applications, those skilled in the art can set the specific value of the arc radius compensation value through experiments or experience.
[0072] In addition, it should be noted that in actual applications, those skilled in the art may provide only one arc radius compensation value for the target cutting stage to be compensated, or may divide the target cutting stage to be compensated into multiple sub-cutting segments and provide corresponding arc radius compensation values for each sub-cutting segment. Such flexible adjustment and change does not deviate from the principles and scope of the present invention and should be limited within the scope of protection of the present invention.
[0073] Preferably, step S400, based on the theoretical cutting trajectory and the actual cutting trajectory, determines the target trajectory to be compensated from the actual cutting trajectory, specifically including:
[0074] S410: Divide the target cutting stage to be compensated into N sub-cutting segments.
[0075] Wherein, N is an integer not less than 2. For example, N can be set to 2, 3, or 5.
[0076] S420: According to the theoretical cutting trajectory and the actual cutting trajectory, obtain the sub-compensation trajectory corresponding to each sub-cutting segment.
[0077] The target trajectory to be compensated includes a sub-compensation trajectory corresponding to each sub-cutting segment.
[0078] By dividing the target cutting stage to be compensated into N sub-cutting segments and providing a corresponding arc radius compensation value for each sub-cutting segment, the arc shape of the actually cut cutting arc can be infinitely close to the theoretical arc shape.
[0079] It should be noted that, in actual applications, those skilled in the art can flexibly set the specific number of sub-cutting segments based on experiments or experience. For example, the target cutting stage to be compensated can be divided into two sub-cutting segments, or the target cutting stage to be compensated can be divided into three sub-cutting segments, or the target cutting stage to be compensated can be divided into five sub-cutting segments, and so on. Such adjustments and changes to the specific number of sub-cutting segments do not deviate from the principles and scope of the present invention, and should be limited within the scope of protection of the present invention.
[0080] Preferably, step S500, setting the arc radius compensation value to correct the cutting radius of the target trajectory to be compensated, specifically includes:
[0081] For each of the N sub-cutting segments, a radius compensation value is set to correct the cutting radius of the sub-compensation trajectory corresponding to the sub-cutting segment.
[0082] The arc radius compensation value includes the radius compensation value of each sub-compensation trajectory.
[0083] Preferably, step S600, controlling the wire cutting machine to cut the workpiece according to the corrected cutting radius of the target trajectory to be compensated, specifically includes:
[0084] For each of the N sub-cutting segments, the wire cutting machine is controlled to cut the workpiece according to the corrected cutting radius of the sub-cutting trajectory corresponding to the sub-cutting segment.
[0085] For example, N=3, the arc radius compensation value includes three radius compensation values, and the three radius compensation values respectively correct the cutting radius of the three sub-cutting segments.
[0086] It should be noted that, in actual applications, those skilled in the art can make the radius compensation value of each sub-cutting segment different, or, can make the radius compensation value of only some sub-cutting segments different values. Such flexible adjustment and change does not deviate from the principle and scope of the present invention, and should be limited within the scope of protection of the present invention.
[0087] Preferably, the radius compensation value of each sub-cutting segment is a different value.
[0088] That is to say, each sub-cutting segment has a different radius compensation value, and thus has a different cutting radius.
[0089] Further preferably, the radius compensation values of the N sub-cutting segments decrease sequentially from front to back according to the cutting time.
[0090] By decreasing the radius compensation values of the N sub-cutting segments in sequence from the beginning to the end according to the cutting time, it is more advantageous to make the arc shape of the actually cut cutting arc piece closer to the theoretical arc shape.
[0091] Preferred example 1, the N sub-cutting segments include a first sub-cutting segment and a second sub-cutting segment, wherein the first sub-cutting segment is located in front of the second sub-cutting segment, and the radius compensation value of the first sub-cutting segment is greater than the radius compensation value of the second sub-cutting segment.
[0092] That is to say, this embodiment divides the target cutting stage to be compensated into two sub-cutting segments, namely the first sub-cutting segment and the second sub-cutting segment. During the cutting process, the first sub-cutting segment is performed first, and then the second sub-cutting segment is performed, wherein the radius compensation value of the first sub-cutting segment is greater than the radius compensation value of the second sub-cutting segment.
[0093] Preferred example 2, the N sub-cutting segments include a first sub-cutting segment, a second sub-cutting segment and a third sub-cutting segment, wherein the first sub-cutting segment is located in front of the second sub-cutting segment, and the radius compensation value of the first sub-cutting segment is greater than the radius compensation value of the second sub-cutting segment, and the third sub-cutting segment is located behind the second sub-cutting segment, and the radius compensation value of the third sub-cutting segment is less than the radius compensation value of the second sub-cutting segment.
[0094] That is to say, this embodiment divides the target cutting stage to be compensated into three sub-cutting segments, namely the first sub-cutting segment, the second sub-cutting segment and the third sub-cutting segment. During the cutting process, in order of cutting time, they are the first sub-cutting segment, the second sub-cutting segment and the third sub-cutting segment, among which the radius compensation value of the first sub-cutting segment is the largest, the radius compensation value of the second sub-cutting segment is in the middle, and the radius compensation value of the third sub-cutting segment is the smallest.
[0095] It should be noted that, in practical applications, those skilled in the art can flexibly set the feed rate of each sub-cutting segment along the vertical direction based on experiments or experience.
[0096] Preferably, the feed amount of each sub-cutting segment along the vertical direction is any value between 1 and 5 mm.
[0097] Specifically, in practical applications, those skilled in the art can flexibly set the feed amount of each sub-cutting segment along the vertical direction to 1 mm, 2 mm, 3 mm, 4 mm or 5 mm, etc.
[0098] It should be noted that, in actual applications, the feed amount of each sub-cutting segment along the vertical direction may be the same, or the feed amount of each sub-cutting segment along the vertical direction may be different. Such flexible adjustment and change does not deviate from the principle and scope of the present invention, and should be limited within the scope of protection of the present invention.
[0099] Preferably, the feed amount of each sub-cutting segment in the vertical direction is the same.
[0100] Preferred example 3, the N sub-cutting segments include a first sub-cutting segment and a second sub-cutting segment, the first sub-cutting segment is located in front of the second sub-cutting segment, the radius compensation value of the first sub-cutting segment is greater than the radius compensation value of the second sub-cutting segment, and the feed amount of the first sub-cutting segment along the vertical direction is the same as the feed amount of the second sub-cutting segment along the vertical direction.
[0101] That is to say, this embodiment divides the target cutting stage to be compensated into two sub-cutting segments, namely the first sub-cutting segment and the second sub-cutting segment. During the cutting process, the first sub-cutting segment is performed first, and then the second sub-cutting segment is performed, wherein the feed amount of the first sub-cutting segment along the vertical direction is the same as the feed amount of the second sub-cutting segment along the vertical direction.
[0102] For example, the feed amount along the vertical direction of the target cutting stage to be compensated is 8 mm, the feed amount along the vertical direction of the first sub-cutting segment is 4 mm, and the feed amount along the vertical direction of the second sub-cutting segment is also 4 mm, that is, the cutting stage with a feed amount between 0 and 4 mm in the vertical direction is defined as the first sub-cutting segment, and the cutting stage with a feed amount between 4 and 8 mm in the vertical direction is defined as the second sub-cutting segment.
[0103] Preferred example 4, the N sub-cutting segments include a first sub-cutting segment, a second sub-cutting segment and a third sub-cutting segment, the first sub-cutting segment is located in front of the second sub-cutting segment, and the radius compensation value of the first sub-cutting segment is greater than the radius compensation value of the second sub-cutting segment, the third sub-cutting segment is located behind the second sub-cutting segment, and the radius compensation value of the third sub-cutting segment is less than the radius compensation value of the second sub-cutting segment, in addition, the feed amount of the first sub-cutting segment along the vertical direction, the feed amount of the second sub-cutting segment along the vertical direction and the feed amount of the third sub-cutting segment along the vertical direction are all the same.
[0104] That is to say, this embodiment divides the target cutting stage to be compensated into three sub-cutting segments, the first sub-cutting segment, the second sub-cutting segment and the third sub-cutting segment. During the cutting process, in order of cutting time, they are the first sub-cutting segment, the second sub-cutting segment and the third sub-cutting segment, wherein the feed amount of the first sub-cutting segment along the vertical direction, the feed amount of the second sub-cutting segment along the vertical direction and the feed amount of the third sub-cutting segment along the vertical direction are all the same.
[0105] Exemplarily, the feed amount along the vertical direction of the target cutting stage to be compensated is 9 mm, the feed amount along the vertical direction of the first sub-cutting segment, the feed amount along the vertical direction of the second sub-cutting segment, and the feed amount along the vertical direction of the third sub-cutting segment are all 3 mm, that is, the cutting stage with a feed amount along the vertical direction between 0 and 3 mm is defined as the first sub-cutting segment, the cutting stage with a feed amount along the vertical direction between 3 and 6 mm is defined as the second sub-cutting segment, and the cutting stage with a feed amount along the vertical direction between 6 and 9 mm is defined as the third sub-cutting segment.
[0106] The present application also provides a control device, which includes a processor and a memory. The memory can be configured to store a program for executing the control method of the wire cutting machine of the above-mentioned method embodiment, and the processor can be configured to execute the program in the memory, which includes but is not limited to a program for executing the arc sheet cutting method of the wire cutting machine of the above-mentioned method embodiment. For ease of explanation, only the parts related to the embodiment of the present invention are shown. For specific technical details not disclosed, please refer to the method part of the embodiment of the present invention. The control device can be a device formed by various electronic devices.
[0107] The present application also provides a wire cutting machine, which includes the above-mentioned control device.
[0108] Specifically, the wire cutting machine is preferably configured as a slicer.
[0109] It should be noted that although the detailed steps of the method of the present application are described in detail above, without departing from the basic principles of the present application, technical personnel in this field can combine, split and change the order of the above steps. The modified technical solution does not change the basic concept of the present application and therefore falls within the scope of protection of the present application.
[0110] Furthermore, those skilled in the art will appreciate that although some embodiments described herein include certain features included in other embodiments but not other features, combinations of features from different embodiments are intended to be within the scope of this application and to form different embodiments. For example, in the claims of this application, any of the claimed embodiments may be used in any combination.
[0111] In addition, it should be noted that the specific layout and composition of the above-mentioned wire cutting machine is only a preferred embodiment. Without deviating from the principles of this application, those skilled in the art can adjust the composition and setting of the above-mentioned wire cutting machine.
[0112] Thus far, the technical solutions of the present application have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is readily understood by those skilled in the art that the scope of protection of the present application is obviously not limited to these specific embodiments. Without departing from the principles of the present application, those skilled in the art may make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will fall within the scope of protection of the present application.
Claims
1. A method for cutting arc slices using a wire cutting machine, characterized in that: The arc sheet cutting method comprises: Get the actual height of the piece to be cut; Obtaining the arc radius of a cutting arc piece, wherein the cutting arc piece is an arc piece formed by cutting the workpiece to be cut; Determining a theoretical cutting trajectory and an actual cutting trajectory of the workpiece to be cut according to the actual height and the arc radius; According to the theoretical cutting trajectory and the actual cutting trajectory, determining a target trajectory to be compensated from the actual cutting trajectory, wherein the target trajectory to be compensated is a trajectory in the actual cutting trajectory that does not overlap with the theoretical cutting trajectory; Setting the arc radius compensation value to correct the cutting radius of the target trajectory to be compensated; In the target cutting stage to be compensated, the wire cutting machine is controlled to cut the workpiece according to the corrected cutting radius of the target trajectory to be compensated, wherein the target cutting stage to be compensated is a cutting stage corresponding to the target trajectory to be compensated; The step of determining a target trajectory to be compensated from the actual cutting trajectory according to the theoretical cutting trajectory and the actual cutting trajectory specifically includes: Dividing the target cutting stage to be compensated into N sub-cutting segments, where N is an integer not less than 2; According to the theoretical cutting trajectory and the actual cutting trajectory, a sub-compensation trajectory corresponding to each sub-cutting segment is acquired, wherein the target trajectory to be compensated includes a sub-compensation trajectory corresponding to each sub-cutting segment.
2. The arc sheet cutting method of the wire cutting machine according to claim 1, characterized in that: The step of setting the arc radius compensation value to correct the cutting radius of the target trajectory to be compensated specifically includes: Setting a radius compensation value for each of the N sub-cutting segments to correct a cutting radius of the sub-compensation trajectory corresponding to the sub-cutting segment; The arc radius compensation value includes the radius compensation value of each sub-compensation trajectory.
3. The arc sheet cutting method of the wire cutting machine according to claim 2, characterized in that: The controlling the wire cutting machine to cut the workpiece according to the corrected cutting radius of the target trajectory to be compensated specifically includes: For each of the N sub-cutting segments, the wire cutting machine is controlled to cut the workpiece according to the corrected cutting radius of the sub-cutting trajectory corresponding to the sub-cutting segment.
4. The arc sheet cutting method of the wire cutting machine according to claim 3, characterized in that: The radius compensation values of the N sub-cutting segments decrease in sequence from front to back according to the cutting time.
5. The arc sheet cutting method of the wire cutting machine according to claim 4, characterized in that: The N sub-cutting segments include a first sub-cutting segment and a second sub-cutting segment, the first sub-cutting segment is located in front of the second sub-cutting segment, and a radius compensation value of the first sub-cutting segment is greater than a radius compensation value of the second sub-cutting segment.
6. The arc sheet cutting method of the wire cutting machine according to claim 5, characterized in that: The feed amount of the first sub-cutting segment along the vertical direction is the same as the feed amount of the second sub-cutting segment along the vertical direction.
7. The arc sheet cutting method of the wire cutting machine according to claim 6, characterized in that: The N sub-cutting segments further include a third sub-cutting segment, which is located behind the second sub-cutting segment, and a radius compensation value of the third sub-cutting segment is smaller than a radius compensation value of the second sub-cutting segment.
8. The arc sheet cutting method of the wire cutting machine according to claim 7, characterized in that: The feed amount of the second sub-cutting segment along the vertical direction is the same as the feed amount of the third sub-cutting segment along the vertical direction.
9. A control device, characterized in that: The method comprises a processor and a memory, wherein the memory is suitable for storing a plurality of program codes, and the program codes are suitable for being loaded and run by the processor to execute the arc sheet cutting method of the wire cutting machine according to any one of claims 1 to 8.
10. A wire cutting machine, characterized in that: The wire cutting machine includes the control device according to claim 9.
11. The wire cutting machine according to claim 10, characterized in that: The wire cutting machine includes a frame and a cutting assembly and a feed assembly mounted on the frame. The feed assembly includes a workbench, a first drive mechanism and a second drive mechanism. The first drive mechanism is used to drive the workbench to move vertically relative to the cutting assembly with the workpiece to be cut, and the second drive mechanism is used to drive the workbench to move horizontally relative to the cutting assembly with the workpiece to be cut.
12. The wire cutting machine according to claim 11, characterized in that The wire cutting machine is a slicer.
Citation Information
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